Alco Controls

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Electronic Valve Drivers and Controllers 30 ALCO designed a large number of electronic controllers for most requirements of commercial refrigeration and air-conditioning applications. They can be grouped into two groups: The stand alone controllers typically reproduce the function of a mechanical valve, like superheat- or pressure control, but offering advantages of application of electrical control valves. The networked controllers normally combine more functions (superheat control, temperature control, alarming, defrost) with network capabilities. EC3-X33 is a stand-alone universal superheat controller for air conditioning, refrigeration and industrial applications such as chillers, industrial process cooling, rooftops, heat pumps, package unit, close control, cold room, food process and air driers. The optional ECD-002 Display/keypad Unit is necessary for setup but not for operation of the controllers. ECD-002 can be connected or disconnected to EC3-X33 at any time. In the event of cooling request and compressor start-up, EC3-X33 needs to be informed. This can be achieved by a digital input. EC3-X33 will start to control the refrigerant mass flow stand alone by precise positioning of the Control Valve under different operating conditions such as compressor start-up, start of further compressor, high head pressure, low head pressure, high load, low load and partial load operation. EC3-X33 is capable for diagnostics and alarm. The alarm can be received via relay output as well as optical LED/alarm code on ECD-002. The EC3-X32 has a similar function as EC3-X33 but with a TCP/IP Ethernet communication interface enabling the controller to be directly connected to a network or a PC via the standard Ethernet port. The EC3-X32 controller has embedded WebPages to enable the user to visualise the parameter lists using real text labels. To view WebPages on the PC, a standard WebBrowser like Internet Explorer ® or Mozilla Firefox and JRE Java Runtime Environment is needed. JRE can be downloaded at no charge from the ALCO website. A new range of EC3 series has been introduced to enhance the superheat controller for use with Copeland’s Digital Scroll technology. Two models are available; the EC3-D73 is a stand-alone version for use with the ECD-002 Display / Keypad unit whilst the EC3-D72 has a TCP/IP Ethernet interface enabling customers to visualise the parameters via the built-in WebPages. When connected to a suitable connection, the controller is able to automatically send alarms by email to a PC or mobile phone. A 0-10V demand signal is required from a third party controller to control a tandem system with one fixed and one digital compressor. A patented algorithm synchronises the operation of the PWM digital compressor valve and the EX series electrical control valve. EXD-U Universal Drivers are stepper motor drivers and enable the operation of ALCO stepper motor driven valves EX4/EX5/EX6/EX7/EX8 as: Electronic expansion valve, Capacity control by means of hot gas bypass or evaporating pressure regulator, Crankcase pressure regulator, Condenser pressure regulator, Liquid level and Liquid injection. The driver module requires an analogue input with 4 to 20mA or 0 to 10V. The output is the opening/ closing of EX4/EX5/EX6/EX7/EX8 and consequently the control of refrigerant liquid or vapour mass flow in accordance with analogue input. The universal driver module can be connected to any controller which can provide a 4-20mA or 0-10V analogue signal. This gives extreme flexibility to system manufacturers to use any desired controller in conjunction with universal driver module to achieve different functionality. Selection Table Superheat Controller and Universal Driver Module Description TCP/IP Stand alone Page Superheat Controller for stepper motor driven electrical control valves EC3-X32 EC3-X33 34 Digital Superheat Controller for Stepper motor driven electrical control valves EC3-D72 EC3-D73 34 Universal Driver Module - EXD-U00 35 A2.5.1/0706/E

Electronic Controllers with Network Communication A2.5.1/0706/E Display Case and Temperature Controllers are for temperature and defrost control in display cases with conventional Thermo-Expansion valves. Controllers with Network Communication The Alco EC Series of drivers and controllers utilise the very latest in communication technology which is setting new standards in the refrigeration industry. Energy saving algorithms are incorporated into many of the controllers including: Adaptive superheat and thermostat modulation, defrost on demand & suction and discharge setpoint shift. All EC2 or EC3 controllers are available in two communication protocols TCP/IP Ethernet and LON. TCP/IP Ethernet: The controllers are Ethernet based enabling them to be connected directly to any computer via the Ethernet port (RJ45 connector). The controllers act as web server enabling the engineer to pick-up standard configuration pages directly from the controllers without the need of any additional hardware or software. Each controller can be connected to the PC using a crossover cable however, the most convenient way to connect a controller to the PC is to use a router that will automatically assign a TCP/IP address. Either way, the engineer can access the monitoring and parameter configuration pages by entering the TCP/ IP number into the address line of an Internet browser such as Mozilla or Microsoft Internet Explorer. User name and password protection is provided to protect the controller from unauthorized access. Homepage of EC2-312 TCP/IP Controller The TCP/IP based Controllers offer a practical solution particularly for smaller installations that require communication for monitoring purposes without the need for customized visualization. For many installations, an additional monitoring server is not required. Other functions: - Monitoring of system temperatures and pressures as well as relay status information. - Read/write of EC2 & EC3 control parameters - Real time graphical visualization - Log function of up to one months data directly on the controller - Log function of data to a PC * - Storage and retrieval of system parameter * - Local alarms via email * - Remote alarms via email ** * Controller must be connected to the PC ** Router must be connected to an external telephone line and / or the Internet via an Internet Service Provider (ISP). A new TCP/IP driver has been added to the EMS Monitoring Server enabling the TCP/IP controllers to be incorporated into a system whereby the temperature and status data from multiple controllers can be visualised simultaneously on one screen. LON Protocol: An identical range of free-topology LON FTT10 based controllers is available and compliments the TCP/IP controller series. LON is an open system protocol created by Echelon and therefore benefits from not being tied to a restrictive third party protocol. LON based controllers can be connected to each other to form simple networks for applications requiring master / slave or synchronized defrosting. However, they can also be connected to an EMS Monitoring Server to fulfill the most sophisticated system requirements. The EMS acts as an interface from the LON network containing EC2 and EC3 to the outside world. Remote access can be made using standard telephone line; analog or digital ISDN. Alternatively, data can be transmitted via the Internet or a dedicated company Intranet using TCP/IP. Either way, visualization may be made using an industry standard Internet web browser. By transmitting the system status information as temperatures or pressures, used to control the refrigeration circuit in each subsystem, together with other vital system data, the system administrator can potentially identify system failures before they become an expensive stock loss situation. Should a system failure occur, the controllers automatically transfer to an emergency-operating mode whilst sending a system error message to the monitoring server. The benefit of a centralized data acquisition system is that it can dramatically reduce the costs associated with food, which cannot be sold as a result of failing to meet the criteria set by the food hygiene regulations. The monitoring server is typically connected to a analog or digital phone line and can communicate a system alarm to a remote location via fax, email or SMS. In a similar way to the TCP/IP controllers, the engineer can visualize the system without the need of any additional hardware or software. The system can be visualized by entering the TCP/IP address of the EMS Monitoring server into the address line of the Internet web browser. In fact, the advancement of telecommunication systems are such that a maintenance engineer equipped with a laptop computer and mobile telephone can interact with the system from any location. 31

Electronic Controllers with Network Communication<br />

A2.5.1/0706/E<br />

Display Case and Temperature Controllers are for<br />

temperature and defrost control in display cases with<br />

conventional Thermo-Expansion valves.<br />

Controllers with Network Communication<br />

The <strong>Alco</strong> EC Series of drivers and controllers utilise<br />

the very latest in communication technology which<br />

is setting new standards in the refrigeration industry.<br />

Energy saving algorithms are incorporated into many<br />

of the controllers including: Adaptive superheat<br />

and thermostat modulation, defrost on demand &<br />

suction and discharge setpoint shift.<br />

All EC2 or EC3 controllers are available in two<br />

communication protocols TCP/IP Ethernet and<br />

LON.<br />

TCP/IP Ethernet:<br />

The controllers are Ethernet based enabling them<br />

to be connected directly to any computer via the<br />

Ethernet port (RJ45 connector). The controllers act as<br />

web server enabling the engineer to pick-up standard<br />

configuration pages directly from the controllers<br />

without the need of any additional hardware or<br />

software. Each controller can be connected to the PC<br />

using a crossover cable however, the most convenient<br />

way to connect a controller to the PC is to use a router<br />

that will automatically assign a TCP/IP address. Either<br />

way, the engineer can access the monitoring and<br />

parameter configuration pages by entering the TCP/<br />

IP number into the address line of an Internet browser<br />

such as Mozilla or Microsoft Internet Explorer. User<br />

name and password protection is provided to protect<br />

the controller from unauthorized access.<br />

Homepage of EC2-312 TCP/IP Controller<br />

The TCP/IP based Controllers offer a practical<br />

solution particularly for smaller installations that<br />

require communication for monitoring purposes<br />

without the need for customized visualization. For<br />

many installations, an additional monitoring server<br />

is not required.<br />

Other functions:<br />

- Monitoring of system temperatures and pressures<br />

as well as relay status information.<br />

- Read/write of EC2 & EC3 control parameters<br />

- Real time graphical visualization<br />

- Log function of up to one months data directly<br />

on the controller<br />

- Log function of data to a PC *<br />

- Storage and retrieval of system parameter *<br />

- Local alarms via email *<br />

- Remote alarms via email **<br />

* Controller must be connected to the PC<br />

** Router must be connected to an external<br />

telephone line and / or the Internet via an<br />

Internet Service Provider (ISP).<br />

A new TCP/IP driver has been added to the EMS<br />

Monitoring Server enabling the TCP/IP controllers<br />

to be incorporated into a system whereby the<br />

temperature and status data from multiple controllers<br />

can be visualised simultaneously on one screen.<br />

LON Protocol:<br />

An identical range of free-topology LON FTT10 based<br />

controllers is available and compliments the TCP/IP<br />

controller series. LON is an open system protocol<br />

created by Echelon and therefore benefits from not<br />

being tied to a restrictive third party protocol.<br />

LON based controllers can be connected to each<br />

other to form simple networks for applications<br />

requiring master / slave or synchronized defrosting.<br />

However, they can also be connected to an EMS<br />

Monitoring Server to fulfill the most sophisticated<br />

system requirements.<br />

The EMS acts as an interface from the LON network<br />

containing EC2 and EC3 to the outside world. Remote<br />

access can be made using standard telephone line;<br />

analog or digital ISDN. Alternatively, data can be<br />

transmitted via the Internet or a dedicated company<br />

Intranet using TCP/IP. Either way, visualization may<br />

be made using an industry standard Internet web<br />

browser.<br />

By transmitting the system status information as<br />

temperatures or pressures, used to control the<br />

refrigeration circuit in each subsystem, together with<br />

other vital system data, the system administrator<br />

can potentially identify system failures before they<br />

become an expensive stock loss situation. Should a<br />

system failure occur, the controllers automatically<br />

transfer to an emergency-operating mode whilst<br />

sending a system error message to the monitoring<br />

server.<br />

The benefit of a centralized data acquisition<br />

system is that it can dramatically reduce the costs<br />

associated with food, which cannot be sold as a result<br />

of failing to meet the criteria set by the food hygiene<br />

regulations.<br />

The monitoring server is typically connected to a<br />

analog or digital phone line and can communicate<br />

a system alarm to a remote location via fax, email or<br />

SMS. In a similar way to the TCP/IP controllers, the<br />

engineer can visualize the system without the need<br />

of any additional hardware or software. The system<br />

can be visualized by entering the TCP/IP address of<br />

the EMS Monitoring server into the address line of<br />

the Internet web browser. In fact, the advancement<br />

of telecommunication systems are such that a<br />

maintenance engineer equipped with a laptop<br />

computer and mobile telephone can interact with<br />

the system from any location.<br />

31

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