Unmanned Aircraft Systems Roadmap 2005-2030 - Federation of ...

Unmanned Aircraft Systems Roadmap 2005-2030 - Federation of ... Unmanned Aircraft Systems Roadmap 2005-2030 - Federation of ...

06.01.2013 Views

UAS ROADMAP 2005 throughout its ACTD to operational phases, and the Global Hawk appears to be tracking the reliability of its manned counterpart, the U-2. The reliability trends calculated during these flight hours are detailed in Tables H-1 and H-2. Following these data is a discussion about the individual UA systems and how their fielding and operation contribute to the reliability data. Class A or B Mishaps per 100,000 Hours 900 800 700 600 500 400 300 200 100 Global Hawk F-16 Hunter Predator Shadow Pioneer 0 100 1,000 10,000 100,000 Cumulative Flight Hours FIGURE H-1. U.S. MILITARY AIRCRAFT AND UA CLASS A MISHAP RATES (LIFETIME), 1986 – 2004. TABLE H-1. SUMMARY OF UA RELIABILITY FINDINGS. U-2 APPENDIX H – RELIABILITY Page H-3 Mishap Rate per 100,000 hrs Mishap Rate per 100,000 hrs (Model) MTBF (hrs) Availability Reliability RQ-1A/ Requirement n/a n/a n/a (Series) n/a Predator MQ-1B/ Actual Requirement 32.0 40 40% 80% 74% 70% 43 n/a 20 Predator Actual 55.1 93% 89% 17 RQ-2A/ Requirement 25 93% 84% n/a Pioneer RQ-2B/ Actual Requirement 9.1 25 74% 93% 80% 84% 363 n/a 281 Pioneer Actual 28.6 78% 95% 179 RQ-5/ Hunter Requirement 10 85% 74% n/a (pre-1996) RQ-5/ Hunter Actual Requirement n/a 10 n/a 85% n/a 74% 255 n/a 47 (post-1996) Actual 21.2 99% 97% 24 RQ-7/ Shadow Actual n/a 85% 98.8% 191 191

UAS ROADMAP 2005 Table H-1 summarizes the reliability metrics for all military UA examined in this study. With respect to the required values as outlined in the operational requirements and specifications, green and red signify instances in which the actual values meet or fall short of the requirements, respectively. In the case of the mishap rate per 100,000 hours, no requirements were identified. In addition, requirements are not available for the RQ-1A/Predator due to their development after concluding its ACTD (discussed later in this appendix), nor are they available for the Global Hawk due to relatively low flight hours. The mishap rate per 100,000 hours is presented in two ways. The model/series mishap rate illustrates “before and after” gains made in reliability and operations between subsequent versions of the same UA model. The model mishap rate is a snapshot of the combined performance of all versions of each UA model. It incorporates all mishaps over that fleet’s cumulative flight hours. In all cases except for the RQ-2/Pioneer, the UA systems examined in this study exceed operational requirements. The shortfalls in the RQ-2A reliability performance (shown in red) were amended with the next generation RQ-2B with the exception of the availability metric. Table H-2 presents the failure modes analysis for each UA model. TABLE H-2: SUMMARY OF UA FAILURE MODE FINDINGS Power/ Propulsion Flight Control Comm Human/ Ground Misc RQ-1A/ Predator 23% 39% 11% 16% 11% MQ-1B/ Predator 53% 23% 10% 2% 12% RQ-2A/ Pioneer 29% 29% 19% 18% 5% RQ-2B/ Pioneer 51% 15% 13% 19% 2% RQ-5A/ Hunter* 38% 5% 31% 7% 19% RQ-7/ Shadow 38% 0% 0% 38% 24% * The vast majority of all Hunter aborts (58 percent) were due to weather. Aircraft There are several noteworthy trends from the summary data in Table H-2. � The failure due to Human/Ground related issues is significantly lower for the MQ-1B Predator. This may be largely due to the increased use of simulators for Predator training, as well as enhancements made in situational awareness. � Integration of a more complex solution for over-the-horizon ATC communication via the ARC-210 radio did not increase the share of mishaps due to communication hardware and software failures for the RQ-1. � The trends in the MQ-1/Predator and RQ-2/Pioneer failures due to Power/Propulsion are very similar. The share is in the 20-30 percent range (23 percent and 29 percent, respectively) for the early, Amodel systems, but doubles to the 50 percent range (53 percent and 51 percent respectively) in the later models. MQ-1 Block 30 upgrades address this issue. � The trends in the MQ-1/Predator and RQ-2/Pioneer failures due to Flight Control issues are also very similar. From the A-model to the B-model, the share decreases by over one-half (39 percent to 23 percent and 29 percent to 15 percent, respectively). This may be attributed to a better understanding of the aircraft aerodynamics and flight control as well as self-imposed flight restrictions for certain operating environments. � Despite any noticeable shifts of failure modes among the aircraft from the early to the late model, the reliability trends for the UA continued to be positive. This indicates an awareness of, and attention to, system deficiencies on the part of the designers and operators. The average values for the failure modes for all five subsystems are presented in Figure H-2. This view of the Predator, Pioneer, and Hunter UA fleet provides a good introduction into a similar perspective on foreign UA reliability. APPENDIX H – RELIABILITY Page H-4

UAS ROADMAP <strong>2005</strong><br />

Table H-1 summarizes the reliability metrics for all military UA examined in this study. With respect to<br />

the required values as outlined in the operational requirements and specifications, green and red signify<br />

instances in which the actual values meet or fall short <strong>of</strong> the requirements, respectively. In the case <strong>of</strong> the<br />

mishap rate per 100,000 hours, no requirements were identified. In addition, requirements are not<br />

available for the RQ-1A/Predator due to their development after concluding its ACTD (discussed later in<br />

this appendix), nor are they available for the Global Hawk due to relatively low flight hours.<br />

The mishap rate per 100,000 hours is presented in two ways. The model/series mishap rate illustrates<br />

“before and after” gains made in reliability and operations between subsequent versions <strong>of</strong> the same UA<br />

model. The model mishap rate is a snapshot <strong>of</strong> the combined performance <strong>of</strong> all versions <strong>of</strong> each UA<br />

model. It incorporates all mishaps over that fleet’s cumulative flight hours.<br />

In all cases except for the RQ-2/Pioneer, the UA systems examined in this study exceed operational<br />

requirements. The shortfalls in the RQ-2A reliability performance (shown in red) were amended with the<br />

next generation RQ-2B with the exception <strong>of</strong> the availability metric. Table H-2 presents the failure<br />

modes analysis for each UA model.<br />

TABLE H-2: SUMMARY OF UA FAILURE MODE FINDINGS<br />

Power/<br />

Propulsion<br />

Flight<br />

Control<br />

Comm<br />

Human/<br />

Ground<br />

Misc<br />

RQ-1A/ Predator 23% 39% 11% 16% 11%<br />

MQ-1B/ Predator 53% 23% 10% 2% 12%<br />

RQ-2A/ Pioneer 29% 29% 19% 18% 5%<br />

RQ-2B/ Pioneer 51% 15% 13% 19% 2%<br />

RQ-5A/ Hunter* 38% 5% 31% 7% 19%<br />

RQ-7/ Shadow 38% 0% 0% 38% 24%<br />

* The vast majority <strong>of</strong> all Hunter aborts (58 percent) were due to weather.<br />

<strong>Aircraft</strong><br />

There are several noteworthy trends from the summary data in Table H-2.<br />

� The failure due to Human/Ground related issues is significantly lower for the MQ-1B Predator. This<br />

may be largely due to the increased use <strong>of</strong> simulators for Predator training, as well as enhancements<br />

made in situational awareness.<br />

� Integration <strong>of</strong> a more complex solution for over-the-horizon ATC communication via the ARC-210<br />

radio did not increase the share <strong>of</strong> mishaps due to communication hardware and s<strong>of</strong>tware failures for<br />

the RQ-1.<br />

� The trends in the MQ-1/Predator and RQ-2/Pioneer failures due to Power/Propulsion are very similar.<br />

The share is in the 20-30 percent range (23 percent and 29 percent, respectively) for the early, Amodel<br />

systems, but doubles to the 50 percent range (53 percent and 51 percent respectively) in the<br />

later models. MQ-1 Block 30 upgrades address this issue.<br />

� The trends in the MQ-1/Predator and RQ-2/Pioneer failures due to Flight Control issues are also very<br />

similar. From the A-model to the B-model, the share decreases by over one-half (39 percent to 23<br />

percent and 29 percent to 15 percent, respectively). This may be attributed to a better understanding<br />

<strong>of</strong> the aircraft aerodynamics and flight control as well as self-imposed flight restrictions for certain<br />

operating environments.<br />

� Despite any noticeable shifts <strong>of</strong> failure modes among the aircraft from the early to the late model, the<br />

reliability trends for the UA continued to be positive. This indicates an awareness <strong>of</strong>, and attention<br />

to, system deficiencies on the part <strong>of</strong> the designers and operators.<br />

The average values for the failure modes for all five subsystems are presented in Figure H-2. This view<br />

<strong>of</strong> the Predator, Pioneer, and Hunter UA fleet provides a good introduction into a similar perspective on<br />

foreign UA reliability.<br />

APPENDIX H – RELIABILITY<br />

Page H-4

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