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FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Extraction of free aroma compounds of the apricot (Prunus armeniaca)<br />
by different techniques<br />
Solís-Solís 1 H. M., Calderón-Santoyo 1 M., Galindo 2 S., Rodríguez-Cervantes 1 C. H.<br />
and Ragazzo-Sánchez 1 J. A.<br />
1Laboratorio<br />
de Investigación en Alimentos, Instituto Tecnológico de Tepic, Av. Tecnológico No. 2595,<br />
Tepic, Nayarit. C.P. 63175.<br />
ragazzo@ittepic.edu.<strong>mx</strong><br />
2<br />
Laboratoire de GBSA, Université de Montpellier II, Place E. Bataillon, 34095 Montpellier. Cedex 5,<br />
France.<br />
ABSTRACT: Presently work eight varieties of apricot were analyzed using four different extraction<br />
techniques; simultaneous distillation extraction (SDE), reverse phase chromatography (C18), liquidliquid<br />
extraction (L-L) and solid phase microextraction (SPME). The aroma compound (AC) were<br />
identified with GC-MS, finding β-ionone, phenyl acetaldehyde, linalool, β-cyclocitral, and γdecalactone.<br />
The results were compared with ANOVA, finding a significant effect in the techniques<br />
and on the varieties in the free aromatic fraction from apricot as well.<br />
KEYWORDS: Prunus armeniaca, extraction, aroma components, SDE, SPME, C18<br />
INTRODUCTION: The aroma, is one of the most significant and decisive parameters of quality in the<br />
election of a product. However, the analysis and the establishment of standard aromatic quality are<br />
quite complicated, because any extraction technique produces results that are similar to the original<br />
sample (Chaintreau 2001). Simultaneous distillation extraction, reverse phase chromatography, liquidliquid<br />
extraction and solid phase microextraction are the four techniques that were used in here,<br />
selected by their high detection limit, precision and relative low cost.<br />
Apricot fruits are appreciated by consumers for their flavor, sweetness and juicyness, these<br />
characteristics are strongly related to the variety and ripening stage at harvest (Botondi et al 2003).<br />
The aroma is an integral part of the flavor, the aroma compounds of apricot has already been studied<br />
(Tang and Jennings, 1968; Rodríguez et al 1980; Chairote et al 1981; Guichard and Souty, 1988;<br />
Guichard et al 1990; Takeoka et al 1990; Gómez and Ledbetter, 1997; Azondanlou et al 2003). Guillot<br />
(2001) did a list of AC common to every varieties analyzed. Some AC in this list are hexyl acetate,<br />
limonene, 6-methyl-5-hepten-2-one, 3,7-dimethyl-1,6-octadiene, menthone, trans-2-hexenal, linalool,<br />
β-ionone, and Srey (2003) added hexanol, Benzaldehyde and benzyl alcohol.<br />
SDE is a distillation system with a continuous extraction, this technique has been considered the best<br />
isolation and recovery methods of volatile compounds (VC) of a sample when was applied<br />
appropriately, considering their possibilities and limitations, nowadays, this is the best choice for a<br />
high recovery for a wide range of compounds (Chaintreau, 2001).<br />
In C18, VC are adsorbed in a stationary phase for later to be selectively eluted with <strong>org</strong>anic solvents.<br />
The solid phases used are packed silica C18 (Engel and Tressl, 1983) and the Amberlite XAD-2<br />
resine (Williams et al 1981; Günata et al 1985; Krammer et al 1991).<br />
L-L extraction is a direct extraction method in which the liquid sample and an <strong>org</strong>anic solvent are in<br />
contact. The principle of the extraction is based on the solubility of the VC in the used solvent, which<br />
should be more or less dense that the water and immiscible in it.<br />
The SPME has different advantages on the extraction techniques with solvents, such as: high<br />
precision, low cost, short time of extraction, simplicity, high selectivity and sensibility (Sigma-Aldrich<br />
Co 1998; Gonçalves and Alpendurada, 2002). The SPME consists of a fused-silica fibre, coated with<br />
polymeric stationary phase introduced into a liquid or gas sample. The method involves two<br />
processes: the partitioning of the analytes between the coating and the sample and the thermal<br />
desorption of the analytes into gas chromatograph (Ibañéz et al 1998).<br />
MATERIALS AND METHODS<br />
Eight different varieties of apricot (Bergeron, Orangered, Hybride blanc, Moniqui, Double rouge,<br />
Iranien, A4025 and Goldrich) were donated by the National Institute of the Agronomic Investigation of<br />
Avignon, France (Institute Nationale de la Recherche Agronomique, INRA). The fruits were harvested<br />
in a state of consumption maturity, between the months of February and July of 2002. Once in the<br />
laboratory, were washed using distilled water, left to dry and deboned and turn into cubes (1-2 cm of<br />
thickness). Quickly were introduced in polyethylene bags impermeable to gases (1 kg for packing),<br />
kept frozen and stored -20 ºC.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Preparation of apricot saturated juice. 300 g of frozen apricot were homogenized together with 150 mL<br />
of water UP (ultra pure) and 200 g of (NH4)2SO4. The mixture was centrifuged at 10,000xg rpm during<br />
30 min to 4 ºC, and the saturated juice (supernatant) was recovered.<br />
Liquid-liquid extraction method (L-L).<br />
In a cold bath, where blended 50 mL of saturated juice, with 30 mL of CH2Cl2 and 48 µg of 4-nonanol<br />
as internal standard (IS). The mixture was agitated during 30 minutes on a gaseous nitrogen saturated<br />
atmosphere. Later, the mixture was centrifuged at 10,000xg at 4ºC during 15 min (this extraction was<br />
done twice). Watery phase was removed and the <strong>org</strong>anic phase (CH2Cl2 + volatile compounds) was<br />
object of microdistillation process.<br />
Concentration using reflux (microdistillation). The microdistillation process is the final step, commonly<br />
used in the extraction techniques with solvents here mentioned. The <strong>org</strong>anic phase (CH2Cl2 + volatile<br />
components) coming from any of the methods (L-L, SDE and C18) was concentrated, the following<br />
way: the <strong>org</strong>anic phase was dehydrated with Na2SO4 and filtrated through glass fiber, collecting the<br />
filtrate in a flask of conical bottom of 250 mL. The sample filtrated was distilled in a Vigreux column,<br />
heating the flask of conical bottom in a bath at 45ºC, to concentrate the volume of the sample<br />
approximately to 0.5 mL. The extract concentrated was stored -20 ºC in a 2 mL vial, until the moment<br />
of its analysis in GC-FID.<br />
Clarification of the saturated juice.<br />
210 mL of the saturated juice was defrosted in a bath of water at room temperature (15 to 20 ºC) and<br />
treated as Boulanger (1999), liquefied using a mixture of cellulose (5 g/L), pectinase (2 g/L) PVP (0.2<br />
g/L) at 25 ºC for 90 min, and centrifuged (30 min, 10 000xg) at 4 ºC. The clear supernatant (saturated<br />
juice clarified) was used in the reverse phase chromatography.<br />
Reverse phase chromatography (C18).<br />
The C18 column (Varian®, Walnut, CA, USA) was activated passing through 25 mL of CH3OH and<br />
later 25 mL of water UP. 50 mL of the saturated juice clarified were mixed with 48µg of 4-nonanol as<br />
IS and filtrated through the column C18, at flow rate of 1.5mL/min, the free aroma compounds (free<br />
fraction) were adsorbed in the solid phase of the column. Later, the column was washed with 30 mL of<br />
water UP, to elute the polar components, the free fraction was eluted of the column with 30 mL of<br />
CH2Cl2. Finally this fraction was conduced to the microdistillation process.<br />
Simultaneous distillation extraction (SDE).<br />
Preparation of the sample.<br />
100 g of frozen Apricot were mixed with 200 mL of phosphate buffer (pH 8), 48 µg of 4-nonanol as IS<br />
and 0.2 mL of antifoaming, during 4 min. The final pH was on a 7± 0.2 range.<br />
Parameters in the SDE.<br />
The flask with the sample it was assembled to the Likens-Nickerson apparatus and warmed at 100<br />
to120 ºC range, until boiling. Simultaneously in the other section of the apparatus a small flask was<br />
assembled, with 30 mL of CH2Cl2, this was heated to 45 ºC. The heating of the sample stayed 2 hours.<br />
The solvent was recovered and stored at -20 ºC until their use in the micro distillation process.<br />
Solid Phase Microextraction (SPME).<br />
A puree was prepared with 50 g of frozen Apricot and 50 mL of water UP, in a coldbath. 5 g of this<br />
puree was placed in a 20 mL vial and 5 mL of a saturated solution of NaCl were added. The vial was<br />
sealed tightly and incubated at 40 ºC during one hour, later, the needle of the syringe SPME was<br />
inserted and the fiber (Carboxen/PDMS de 65 µm, Supelco, Bellefonte, PA) was exposed in the head<br />
space inside the vial during 20 minutes. After, the fiber SPME was retracted carefully; the needle of<br />
the vial was taken out and immediately injected in a GC-FID exposing the fiber during 4 min in the<br />
injector. The quantification of the concentration of volatile compounds in SPME it is determined by<br />
means of a standard curve of 4-nonanol.<br />
GC-FID conditions: A Varian 3300 (Walnut Creek, CA, USA) chromatograph equipped with<br />
split/splitless injector and flame ionization detector (FID) was used for all GC analysis. A fused silica<br />
capillary column (J&W Scientific, Folsom, CA, USA) was employed (30m x 0.25 mm i.d., film tickness,<br />
0.25 µm). The temperature program was: increased of 40 to 200 ºC (at 3 ºC/min), then from 200 to<br />
250 ºC (at 5 ºC/min) and maintained for 5 min. The injector temperature was maintained at 250 ºC and<br />
the detector temperature was 300 ºC.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
GC-MS conditions: Gas chromatograph Saturn 2200 (Walnut Creek, CA, USA) GC-SM, which is GC<br />
Varian 3800, provided of an injector split/splitless, a fused silica capillary column DB-Wax (J&W<br />
Scientific, Folsom, CA, USA) was used (30m x 0.25 mm i.d., film tickness, 0.25 µm), and a mass<br />
spectrum detector series 2000 that captures electrons to identify the molecules by electronic impact.<br />
The temperature program was: increased of 40 to 200 ºC (at 3 ºC/min), then from 200 to 248 ºC (at 5<br />
ºC/min) and maintained for 15 min. The injector temperature was maintained at 250 ºC and the<br />
detector temperature was 300 ºC.<br />
RESULTS AND DISCUSSION<br />
The concentration of volatile compounds was determined in milligrams by kilogram of pulp for all<br />
techniques, considering the sum of the total area of all the compounds detected by GC-FID, that is , all<br />
the free volatile compounds (VC) which include aroma compounds (AC).<br />
The total concentration of VC (mg/kg) from varieties was compared by analysis of variance (ANOVA)<br />
of a statistic design 8X4, the results showed a significant effect (p
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
The C18 extraction was the best technique for recovery a bigger concentration of VC, but most of the<br />
AC was not identified, in the table 2, the AC characteristics of apricot fruit are marked in italics. The<br />
SPME was the technique that extracted smaller quantity of VC, on the contrary this technique<br />
extracted a major number of AC. C18 and SPME are selective methods, but C18 method is very long<br />
that can be the reason of the low quantity of AC, contrarily SPME is a rapid method and the sample<br />
practically was not exposed to the atmosphere.<br />
Table 2. AC identifies in 8 apricot varieties by 4 extraction techniques.<br />
C18 L-L SDE SPME<br />
Methyl cyclopentane<br />
Cis-linalool oxide<br />
Acetic acid<br />
Linalool oxide<br />
Benzaldehyde<br />
Linalool<br />
2,6-dimethyl hexanol<br />
α-terpineol<br />
Epoxilinalool<br />
Cyclohexanol<br />
Geraniol<br />
2,6-dimethyl-7-octen-2,6-diol<br />
Isopropylmisystate<br />
Ftalate<br />
8-hydroxilinalool<br />
5-hydroxilinalool<br />
Pyrazine<br />
Benzaldehyde<br />
Linalool<br />
1,3-dimethylcyclohexanol<br />
Cyclohexylisotiocianate<br />
β-ionone<br />
γ-decalactone<br />
Pirimidine<br />
Pyrazine<br />
6-methyl-5-hepten-2-one<br />
Linalool<br />
Furfural<br />
Benzaldehyde<br />
Piridine<br />
1-3-dimethylcyclohexanol<br />
3,7-dimethyl-1,6-octadiene<br />
phenylacetaldehyde<br />
Cyclohexylisotiocianate<br />
α-terpineol<br />
2-ethylaniline<br />
Benzyl Alcohol<br />
2-butyl-1-octanol<br />
Nerol<br />
Geranylacetone<br />
β-ionone<br />
γ-decalactone<br />
Fernesylacetone<br />
Ethyl acetate<br />
Hexanol<br />
Butanol<br />
β-pinene<br />
Heptanal<br />
Limonene<br />
2-hexenal<br />
Hexylacetate<br />
Octanol<br />
3-hexen-1-ol<br />
6-methyl-5-hepten-2-one<br />
α-isofurane<br />
Timol<br />
Nonanal<br />
2-ethylhexanol<br />
Linalool<br />
2-6-dimethylcyclohexanal<br />
3,7-dimethyl-1,6-octadiene<br />
α-terpineol<br />
hexanoic acid<br />
Geranylacetone<br />
p-cresol<br />
β-ionone<br />
γ-decalactone<br />
dietylftalate<br />
In C18 extraction was identified benzaldehyde, linalool, cyclohexanol and geraniol of the AC<br />
characteristics in apricot fruit while in the SPME was identified hexanol, heptanal, limonene, nonanal,<br />
2-hexenal, hexylacetate, 6-methyl-5-hepten-2-one, linalool, 3,7-dimethyl-1,6-octadiene, α-terpineol,<br />
geranylacetone, β-ionone and γ-decalactone. In a SDE was found VC results of the thermal treatment<br />
as furfural.<br />
CONCLUSIONS<br />
The concentration of compound volatile it depends on the variety and the extraction technique used,<br />
being bigger in the variety Orangered and for extraction in reverse phase chromatography.<br />
The aroma of a food is not in function of the total concentration of volatile compounds, but of the<br />
aromatic compounds characteristics of the fruit (impat compound) that are in this volatile fraction.<br />
The solid phase micro extraction is the technique that allowed the obtaining of bigger number of<br />
aromatic compounds, which determine the characteristic aroma of the apricot fruit.<br />
Any extraction technique produces a clear result of analysis of the sample, but complemented each<br />
others.<br />
REFERENCES<br />
Chaintreau A. 2001. Simultaneous distillation-extraction: from birth to maturity – Review. Flavr. Fragr.<br />
J. 16, 136-148.<br />
Botondi R. DeSantis D. Bellincontro A. Vizovitis K. and Mencarelli F. 2003. Influence of Ethylene<br />
Inhibition by 1-Methyl- cyclopropene on Apricot Quality, Volatile Production, and Glycosidase Activity<br />
of Low- and high-Aroma Varieties of Apricots. J. Agric. Food Chem. 51, 1189-1200.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Tang C. and Jennings W. 1968. Lactonic Compounds of Apricots. J. Agric. Food Chem. 16, 252-254.<br />
Rodriguez F. Seck S. and Crouzet J. 1980. Constituents Volatils de l’Abricot Variété Rouge du<br />
Roussillon. Lebensm. Wiss. Tech. 13, 152-155.<br />
Chariote G. Rodriguez F. and Crouzet J. 1981. Characterization of Additional Volatile Flavor<br />
Components of Apricot. J. Food Sci. 46, 1898-1901.<br />
Guichard M. and Souty M. 1988. Comparison of the relative quantities of aroma compounds in fresh<br />
Apricot (Prunus armeniaca) from six different varieties. Z. Lebensm. Unsters. Forsch. 186, 301-307.<br />
Guichard E. Schlick P and Issanchou S. 1990. Composition of Apricot Aroma: Correlations between<br />
Sensory and Instrumental Data. J. Food Sci. 55, 735-738.<br />
Takeoka G. Flath R. Mon T. Teranishi R. and Guentert M. 1990. Volatile Constituents of Apricot<br />
(Prunus armeniaca L.). J. Agric. Food Chem. 38, 471-477.<br />
Gómez E. and Ledbetter C. 1997. Development of Volatile Compounds during Fruit Maturation:<br />
Characterization of Apricot and Plum x Apricot Hybrids. J. Sci. Food Agric. 74, 541-546.<br />
Azodanlou R. Darbellay C. Luisier J. L. Villettaz J. C. and Amadò R. 2003. Development of a model for<br />
Quality assessment of Tomatoes and Apricots. Lebensm. Wiss. Tech. 36, 223-233.<br />
Guillot S. 2001. Recherche de Marqueurs de la Qualité Aromatique de l’Abricot par Mico Extraction en<br />
Phase Solide-Cromatographie en Phase Gazeuse-Spectrometrie de Masse (SPME-GC-SM) et<br />
Olfactometrie (SPME-CG-O). Diplome d’Etudes Aprofondies, Université de Montpellier II, France.<br />
Srey C. 2003. Etude de la Qualité et du Potentiel Aromatique de l’Abricot. Diplome d’Etudes<br />
Aprofondies, Université de Montpellier II, France.<br />
Engel K. H. and Tressl R. 1983. Formation of Aroma Components from Nonvolatile Precursors in<br />
Passion Fruit. J. Agric. Food Chem. 31, 998-1002.<br />
Williams P. J. Straus C. R. and Wilson B. 1981. Use of C18 Reversed Phase Liquid Cromatography for<br />
the Isolation of Monoterpene Glycosides and Nor-isoprenoid Precursors from Grape Juices and wines.<br />
J. Cromatography. 235, 471-480.<br />
Günata Z. Bayonove C. L. Baumes R. L. and Cordonnier R. E. 1985. The Aroma of Grepes I.<br />
Extraction and Determination of Free and Glicosidically Bound Fractions of some Grape Aroma<br />
Components. J. Chromatography A. 331, 83-90.<br />
Krammer G. Winterhalter P. Schwab M. and Schereir P. 1991. Glycosidically Bound Aroma<br />
Compounds in the Fruits of Prunus species: Apricot (P. aremeniaca, L), Peach (P. persica, L.), Yellow<br />
Plum (P. domestica, L ssp. Syriaca). J. Agric. Food Chem. 39, 778-781.<br />
Sigma-Aldrich Corporation. 1998. Solid Phase Microextraction, Direct, Solvent-Free Extraction of<br />
Organic Compounds. Product Specification. www.sigma-aldrich.com. Supelco, Bellefonte, USA.<br />
Gonçalves C. and Alpendurada A. F. 2002. Comparison of three different poly (dimethylsiloxane)divinylbencene<br />
fibres for the analysis of pesticide multiresidues in water simples: structure and<br />
efficiency. J. Cromatography A. 963, 19-26.<br />
Ibañéz E. López-Sebastián S. Ramos E. Tabera J. and Reglero G. 1998. Analysis of volatile fruit<br />
components by headspace solid-phase microextraction. Food Chemistry. 63, 281-286.<br />
Boulanger R. 1999. Etude des Composes d’Arome Libres et Lies de Fruits Amazoniens “Bacuri,<br />
Cupuacu, Acerola". Thése Doctorale, Université de Montpellier II. France.
FP06-2004<br />
Food Science and Biotechnology in Developing Countries<br />
Diet Effect upon chemical composition of Pelibuey and Polipay - Rambouillet.<br />
Esaúl Jaramillo López (1), Gwendolyne Peraza Mercado (2) y Saraí Chávez del Hierro (3).<br />
(1) Universidad Autónoma de Ciudad Juárez, Anillo Envolvente del Pronaf y Estocolmo s/n, C.P.<br />
32300, A.P.1595-D, Ciudad Juárez, Chihuahua, México, Tel y Fax. 6881894.<br />
Email: ejaramil@uacj.<strong>mx</strong><br />
(2) Universidad Autónoma de Ciudad Juárez, Anillo Envolvente del Pronaf y Estocolmo s/n, C.P.<br />
32300, A.P.1595-D, Ciudad Juárez, Chihuahua, México, Tel y Fax. 6881894.<br />
Email: gperaza@uacj.<strong>mx</strong><br />
(3) Universidad Autónoma de Ciudad Juárez, Anillo Envolvente del Pronaf y Estocolmo s/n, C.P.<br />
32300, A.P.1595-D, Ciudad Juárez, Chihuahua, México, Tel y Fax. 6881894.<br />
Email: al48917@uacj.<strong>mx</strong><br />
Abstract<br />
The main objetive of the present project was to evaluate the effect of the type of gain (corn<br />
and s<strong>org</strong>hum) upon the chemical composition of Pelibuey or Tabasco (P) and Polipay - Rambouillet<br />
(PR) lamb meat. Longissimus dorsi samples from the right side carcass of lambs (8 from each breed)<br />
were analysed.<br />
Key words: Maize, s<strong>org</strong>hum, lamb, Pelibuey, Polipay - Rambouillet.<br />
Introduction<br />
One of the foremost activities that maintain great importance in the socioeconomic context is<br />
the cattle; it provides manifold satisfactions to the humanity. The production of wool, skin, milk and<br />
meat are some of the elements operated by man; mainly the meat production is the most productive<br />
activity scattered in rural means, since it is still made in all the ecological regions of the country and in<br />
adverse conditions that do not allow the practice of other productive activities. 1,2<br />
The development of the country has implied in addition to the accelerated growth, and the<br />
concentration of the population in medium and great urban centers has had a strong impact in the<br />
demand and the habits of consumption of this type of meat, due to its attractive prices, requiring<br />
production systems that can generate sufficient volumes of animal origin products to supply to great<br />
cities. 2,3<br />
The meat of this type of animals is very spread in our country and the import levels are of<br />
334.000 heads reported for 1999, with a total production in our country of only 2%, numbers that<br />
have stayed constant until recent years; and the increase perspective of the consumption of this type<br />
of meat is of 5,4% for year 2000. 2<br />
According to the ovine races, the Pelibuey is the most in the lamb zones near City Mexico,<br />
mainly in the states of the coast of the gulf, in the Yucatan Peninsula and the states of the coast of the<br />
Pacific; observing a fast increase of this race in the mentioned regions. The flocks are operated in<br />
rudimentary form, without established programs of handling, genetic improvement or preventive cares<br />
causing a low gain of weight and its consequent long period of growth, due to the lack food that<br />
causes this cattle to grow up under excessive pasturing. 1,3,4<br />
The cross of ovines contributes to a uniform animal obtaining as far as the production and<br />
adaptation of the atmosphere where they are developed, besides they transmit their desirable<br />
characteristics with greater force. 1 In the crossing and cattle production some changes like rasher<br />
carcass greater speed of growth and a better yield when sacrificed have taken place. 5<br />
The Rambouillet race descends from the Spanish Merino and it is in the classification of fine<br />
wool races. From the beginning, this race was selected and developed so that it had a greater<br />
average size than the Spanish Merino and which provided one double aptitude, being able to produce<br />
as much wool as meat. They are great ovine, rustic and of fast growth; their skin are almost free of<br />
wrinkles, its conformation is acceptable for meat, although nonequal to the one of the races with that<br />
aptitude. The polipay lamb is of great interest because it develops a great productivity in the industry,<br />
and it is characterized to have an early puberty and short gestation. 6 The main foods for cattle are<br />
grouped in two great categories: foraging and concentrated foods. The concentrated ones include the<br />
energetic foods, which are made up of cereals, which are from the qualitative point of view the most<br />
important group of the energetic concentrated. 7
FP06-2004<br />
Food Science and Biotechnology in Developing Countries<br />
S<strong>org</strong>hum and Maize are the most used cereals but, these reported from 1990 to 1999 the 95%<br />
of the supply needed for cattle intake. The preference for the consumption of this cereal is based on<br />
the levels of supplies and price as well as the quality of energy that they provide<br />
The demand of carcass, more young and light, indicate that the lambs are the most important<br />
product 5 since they are being fed by nursing and concentrated, presenting muscles of clear or pinkish<br />
color with little amount of fat (smaller than 3mm of thickness in the back), due to these characteristics<br />
the carcass are considered of high quality. The systems of classification based on the weight and age<br />
criteria imply an economic hierarchy of the carcass since influence in other characters exist like<br />
greasing degree, consistency of the fat, flavor and aroma. 3,5,8<br />
Numerous animals tissues are used as food since its structure is excessively complex, 3<br />
consisting of a colloidal tissue, that contains from 55 to 78% of moisture, from 15 to 22% of proteins, 1<br />
to 15% lipids, 1 to 2% of glucid and 1% of mineral salts. 9<br />
The proteins are compounds that have become at the moment the main center of attention in<br />
the world due to their importance, 10 that depends fundamentally on the content of essential amino<br />
acids (necesary for life) and of their biological value. 11 The consumer demands meat with less fat, 12<br />
that is to say meat with less saturated fat, since when consuming foods with higher energetic content<br />
and low in fat have beneficial effects. 1,13 Fats are a concentrated source of energy, they provide<br />
something more then twice of calories by gram then proteins and carbohydrates [9 over 4 Kcal/gr]. 4<br />
Due to the demand that exists in this type of meat, the present study focused in the evaluation<br />
of the quality of the meat of ovines Pelibuey and Rambouillet - Polipay, two species that have great<br />
diffusion in the national field.<br />
Material and methods<br />
The present work was carried out in the Food Chemistry Laboratory (V203) of the Institute of<br />
Biomedical Sciences, with the collaboration of the Cattle Department, both of the Autonomous<br />
University of Ciudad Juarez.<br />
Sample obtention from Longissimus dorsi<br />
For the accomplishment of this work 16 lambs were used: 8 Pelibuey (P) and 8 Rambouillet-<br />
Polipay (RP), that were distributed in individual corrals, as viewed in the figures 1 and 2.<br />
Figure 1. Lamb Pelibuey Figure 2. Lamb Polipay-Rambouillet<br />
The lambs were weaned after sixty days after birth, with a period of adaptation of fifteen days.<br />
The food consumed was weighed twice a day every twelve hours. The food supplied increased when<br />
the rejection was higher then 5% of the offered portion. Portion one was composed of: rolado maize,<br />
alfalfa hay, harinolina, ammonium sulphate and a premixture of minerals. Portion two replaced maize<br />
by s<strong>org</strong>hum. When the lambs reached an age of six months, they were sacrificed, previously<br />
uninformed for twelve hours. The sacrifice was by decollation, with previous sensibilizacion.<br />
After the sacrifice, the full digestive system, lungs, heart, liver, spleen, trachea, skin, legs and<br />
head were weighed. Once the eviceration was concluded, the carcass was weighed, later cooled off to<br />
4ºC during twenty-four hours.<br />
The cold carcass was divided in longitudinal form in two equal parts, in one of the parts the<br />
most important cuts were valued like: leg, thorax, arm-shoulder, abdomen and neck. One the right
FP06-2004<br />
Food Science and Biotechnology in Developing Countries<br />
carcass, a was made on the back between the tenth and eleventh thoracic vertebra and the fourth and<br />
fifth lumbar vertebra, to obtain the Longissimus dorsi, on which the chemical analyses were made on.<br />
Sample preparation<br />
A portion of approximately one hundred grams of Longissimus dorsi muscle was used, that<br />
portion was ground until obtaining a homogenous sample. The meat was stored hermetically in closed<br />
and labeled containers, freezzed at -10ºC until its analysis.<br />
Chemical analyses<br />
The physicochemical analyses were determined using the AOAC techniques (1995). 15 The<br />
percentage of protein was determined by the Kjeldahl method, the moisture by means of the dry<br />
furnace, method the fat was determined by the Soxhlet method and the ashes were determined by<br />
incineration.<br />
Statistical analyses<br />
The data analysis used the statistical package SPSS version 11, using a factorial adjustment<br />
(2x2) considering the racial group Pelibuey and Polipay - Rambouillet (P and PR respectively) and<br />
both feeding levels applying maize and s<strong>org</strong>hum (1 and 2 respectively), Tukey method and a<br />
correlation coefficient.<br />
Results and Discussion<br />
The average results obtained for the meat chemical comparing the Pelibuey race (P), and<br />
crossed fine wool ovines Polipay-Rambouillet (PR), appear in Table 1. The effects of both types of<br />
cereals (maize and s<strong>org</strong>hum) provided to both ovines do not present statistical difference significance<br />
(P>0,05).<br />
Table 1<br />
µ±σ of the Chemical components (%) of Pelibuey (P) and Polipay-Rambouillet (PR) meat.<br />
Chemical component Average Racial Group PRM (n=4) Racial Group PRS(n=4) Racial GroupPM(n=4) Racial GroupPS(n=3)<br />
Proteín 15.32 ± 0.82 14.56 ± 0.01 15.04 ± 0.86 16.99 ± 0.48 14.69 ± 0.94<br />
Fat 4.07 ± 0.90 4.57 ± 0.85 4.44 ± 0.18 3.22 ± 0.58 4.04 ± 0.98<br />
Moisture 74.35 ± 0.79 73.70 ± 0.59 74.03 ± 0.63 74.07 ± 0.66 75.61 ± 0.29<br />
Ashes 1.38 ± 0.24 1.33 ± 0.30 1.53 ± 0.19 1.44 ± 0.20 1.23 ± 0.27<br />
M= Maize based diet<br />
S= S<strong>org</strong>hum based diet<br />
Effect of the Race<br />
When comparing between the races Pelibuey and Polipay-Rambouillet significant differences<br />
(P>0,05) in the chemical components were not found. The Pelibuey race that was fed with maize<br />
presented greater protein content in compared to ovines of that same race but fed with s<strong>org</strong>hum. The<br />
meat of the Polipay-Rambouillet ovines fed with maize and s<strong>org</strong>hum presented the same fat content,<br />
these percentages are similar to the ones of the Pelibuey ovines fed with s<strong>org</strong>hum; these mentioned<br />
values are higher than the fat content of the Pelibuey race fed with maize, which registered a smaller<br />
value without presenting significant differences (P>0,05).<br />
Effect of the cereal<br />
When comparing the data of the racial group Pelibuey that were fed with maize and s<strong>org</strong>hum<br />
a noticeable difference was displayed in the percentage of protein and fat because these components<br />
depended totally on the provided feeding.<br />
A variance analysis was made to compare the percentage of the chemical components (protein, fat,<br />
moisture and ashes) and their relation with the provided diet and the racial group, and its relation with<br />
the provided diet and the racial group, as shown in graphs 1 and 2.
FP06-2004<br />
Food Science and Biotechnology in Developing Countries<br />
Maize<br />
S<strong>org</strong>hum<br />
Pelibuey<br />
Polipay<br />
15.7714.88<br />
3.89 4.26<br />
74.7<br />
73.88<br />
1.38 1.39<br />
Protein Fat Moisture Ashes<br />
16 14.79<br />
3.56<br />
4.5<br />
74.72 73.86<br />
1.34 1.43<br />
Protein Fat Moisture Ashes<br />
There were no significant differences when comparing the percentage of protein, fat, moisture<br />
and ashes with the provided cereal, which shows that maize neither the nor the s<strong>org</strong>hum affect the<br />
components of the meat. Also there was no significance in the percentage of the chemical<br />
components with its respective races, determining that the genetic factor did not have influence over<br />
the obtained results.<br />
The racial groups did not present significant differences (P>0,05) in the components like<br />
Protein, fat, moisture and ashes, which contrast with other similar studies made by other<br />
investigations.<br />
The average results obtained by Lopez et al. 1 Pelibuey ovines and the crossed Rambouillet<br />
and Suffolk had significant differences (P0.05) between the chemical components of the meat. Therefore, the meat<br />
chemical composition of ovines fed with rolado maize, harinolina, alfalfa hay, ammonium sulphate and<br />
premixture of minerals did not differ from the ovines fed with the same diet replacing the msaize rolado<br />
with s<strong>org</strong>hum. Due to these results the diet can adapt to maize or s<strong>org</strong>hum depending on the<br />
necessities of the producer, availability of the cereal and the cost.<br />
The variation of protein and fat of the animal is due to the growth animal and the age, as well<br />
as factors that influence directly the meat quality as race, climate, sex of the animal, form of the<br />
sacrifice and feeding.<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
80<br />
60<br />
40<br />
20<br />
0
FP06-2004<br />
Food Science and Biotechnology in Developing Countries<br />
The increase in the corporal weight of the animal does not mean better quality of the meat.<br />
Eventhough differences in the weight of the obtained cuts of a carcass exist, the yield percentage of<br />
each cut is similar in pure ovine races and crossed ones. 1<br />
References<br />
1. López, P. M. G. Rubio L. M. S. Valdés S. E. M.1999.Efecto del cruzamiento, sexo y dieta en la<br />
composición química de la carne de ovinos Pelibuey con Rambouillet y Suffolk. Vet. Méx. J (31) 11-18.<br />
2. Villamar A. L.. Segura M. C. Barrera W. M. A. Guzmán V. H.Domínguez L. R.1999.La producción de<br />
carnes en México y sus perspectivas 1990-1999, SAGARPA. 1-53<br />
3. Arbiza, A. S. I. De Lucas T. J.1996. Producción de carne ovina, 1 a Edición, Ed. Editores Mexicanos<br />
Unidos, S.A. pp. 1-166.<br />
4. Masson, I. L..1980. Ovinos Proliferos tropicales. FAO-PNUMA, Roma Italia.pp. 24-235.<br />
5. Gracey J. E. 1989. higiene de la carne, 8 a Edición, Ed. Interamericana Mc Graw Hill.<br />
6. Ensminger M.E. 1976. Producción Ovina, 2 a Edición, Ed. El Ateneo. pp. 1–535.<br />
7. Buxadè C. C. 1997. Ovino de leche, 1 a Edición, Ed. Ediciones Mundi Prensa.15-87<br />
8. Colomer R. F. Delfa R. Sierra A. I. 1998. Método normalizado para el estudio de los caracteres<br />
cuantitativos y cualitativos de las canales ovinas producidas en el área mediterránea, según los sistemas<br />
de producción. p.23.<br />
9. Cheftel J. C. Cuq J. L. Lorient D. 1989).Proteínas alimentarias. 1 a Edición, Ed. Acribia S. A.. p.p. 1-456<br />
10. Badui D. S. 1993. Química de los alimentos, 3 a Edición, Ed. Pearson educación. p.p.12-127<br />
11. Vollmer G., Josst G. Schenker D. Sturm W. Vreden N.1999. Elementos de bromatología descriptiva,<br />
1 a Edición, Ed. Acribia S. A. p. 58<br />
12. Buss D. Tyler H. Barber S. Crawley H.1987. Manual de nutrición, 1 a Edición, Ed. Acridia S. A. p. 85<br />
13. Sunthareswaran R.1999. Lo esencial en sistema cardiovascular, 1 a Edición, Ed. Harcourt. p. 160.<br />
14.Fennema O. R.1993. Química de los alimentos, 2 a Edición, Ed. Acribia, S. A. p.p.68-95<br />
15. Association of Oficial Analytical Chemists. Official methods of analysis. Washington (DC): AOAC,<br />
1995.<br />
16. Marinova P. Banskalieva V. Alexandrov S.,Tzvetkova V. Stanchev H. 2001. Carcass composition and<br />
meta quality of kids fed sunflower oil supplemented diet. Small Ruminant Research J (42): 219-227.<br />
17.Scerra V. Caparra P. Fou F. Lanza M. Priolo A. 2001. Citrus pulp and wheat straw silage as an<br />
ingredient in lamb diets: effects on growth and carcass and meta quality. Small Ruminant Research J(40):<br />
51-56.
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
PROCESS OF A SUGAR FREE NOPAL MARMALADE AND ITS EFFECTS IN<br />
PEOPLE WITH IMPAIRED GLUCOSE TOLERANCE.<br />
Vargas Contreras Sandra (1), García Torres Iver (2), Sánchez-Díaz Lima Dulce Ma. (3), Soriano<br />
Santos J<strong>org</strong>e (4), Arellano Meneses Alma Gpe. (5), Ruiz Guzmán Gloria (6).<br />
(1) Universidad Autónoma Metropolitana-Iztapalapa, Departamento de Biotecnología y Departamento<br />
de Ciencias de la Salud. sanvc9@msn.com<br />
(2) Universidad Autónoma Metropolitana-Iztapalapa, Departamento de Biotecnología y Departamento<br />
de Ciencias de la Salud. ia_ivergt@yahoo.com<br />
(3)Universidad Autónoma Metropolitana-Iztapalapa, Departamento de Biotecnología.<br />
dusa@xanum.uam.<strong>mx</strong><br />
(4) Universidad Autónoma Metropolitana-Iztapalapa, Departamento de Biotecnología<br />
jss@xanum.uam.<strong>mx</strong><br />
(5) Universidad Autónoma Metropolitana-Iztapalapa, Departamento de Ciencias de la Salud<br />
agam@xanum.uam.<strong>mx</strong><br />
(6) Universidad Autónoma Metropolitana-Iztapalapa, Departamento de Ciencias de la Salud<br />
rugg@xanum.uam.<strong>mx</strong><br />
ABSTRACT<br />
A cacti marmalade, low in calories, with similar characteristics to comercial marmalade and that could<br />
also be consumed by people with impaired glucose tolerance was elaborated. It was given to people<br />
with normal and impaired glucose tolerance and its effect on glucemia was evaluated. The results<br />
showed that the consumption of the marmalade diminished glucemia in a statistically siginificant way.<br />
KEYWORDS: marmalade, cactus, impaired glucose tolerance, sucralose.<br />
INTRODUCCION<br />
Diabetes mellitus is a public health problem of priority in Mexico due to its growing tendency and its<br />
relation with others diseases, such as obesity and cardiovascular ones. 1 .<br />
People with impaired glucose tolerance must be careful with their food consumption, avoiding the<br />
excessive use of glucose in their diet 7 . Nevertheless, a necessity to consume sweet foods, such as<br />
desserts exists. At the present time, thanks to the biotechnology, there are some alternatives in which<br />
the glucose of these foods is replaced for free sweeteners to satisfy these need 2 . On the other hand, it<br />
has been proposed that some foods can help to diminish the glucose 3 .<br />
The cactus is one of these foods besides it has other important characteristics like it is one of the<br />
Mexican natural resources of greater abundance, is economic and some studies had shown that it has<br />
important nutritional properties and a high amount of fiber 3 . These studies have verified that it has<br />
curatives and preventive properties that include the decrease of sugar levels in the blood 4,5 .<br />
In this work it was decided to elaborate a marmalade with cactus base and glucose free in order to<br />
evaluate its effect on people with alterations in the tolerance to the glucose.<br />
METODOLOGY<br />
The material used for the elaboration of the marmalade was: cladodio cactus (Opuntia ficus),<br />
obtained from the Central de Abasto in Mexico City. The cacti was taken to the laboratory where it was<br />
washed, unsplinted and grinded to obtain the pulp. The cacti is one of the most difficult vegetables to<br />
process, due to the high quantity of fiber it contains and the mucilaginous substance that presents that<br />
gives viscosity and certain hardness.<br />
The physical and chemical parameters of the pulp were determined, being pH is 3.7, the °Bx 7. It was<br />
then proceeded to modify the parameters that were necessary to fulfill the norms of codex<br />
alimentarius for marmalade. In this case only the pH was modified, using citric acid to get a final value<br />
of 3.2. Afterwards this procedure helped us to eliminate the mucilaginous substances that the cacti<br />
has.<br />
It is good to mention that because this marmalade was destined to people that have some type of<br />
intolerance to glucose, the selected sweetener was the sucralose (from commercial brand Splenda),<br />
since:
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
• In diabetic people it is not recognized by the <strong>org</strong>anism like the carbohydrates, therefore it does<br />
not affect the normal insulin secretion.<br />
• Is approximately 600 times sweeter than sugar, absorbed in smaller amounts and it’s excreted<br />
quicker.<br />
• Is not toxic, nor carcinogenic or caloric.<br />
• It has an excellent chemical stability of pH, temperature, process and storage.<br />
• Is soluble and it disperses common solvents, it prevents tooth decay 6<br />
Four formulations were made in order to determine which was the most suitable as far as its sensorial<br />
characteristics; the composition of each formula is shown below:<br />
FORMULATION % OF INGREDENTS PARAMETERS<br />
I 45 % pulp; 54 % powder sucralosa ; 1 % comercial pectina pH = 3.5; °Bx = 7<br />
II 45 % pulp; 54 % liquid sucralosa; 1 % comercial pectina pH = 3.2; °Bx = 7<br />
III 49 % pulp; 49.5 % powder sucralosa; 1.5 % comercial pectina pH = 2.8; °Bx = 7<br />
IV 49 % pulp; 49.5 % liquid sucralosa; 1.5 % comercial pectina pH = 3.5; °Bx = 7<br />
Twenty volunteers evaluated the obtained marmalades; they described their flavor, color, texture and<br />
consistency and reached the conclusion that the most accepted formulation was formulation II. From<br />
these results, it started the procedure to elaborate and to vacuum-packed the marmalade for all the<br />
experiment. A bromatologic analysis was made. According to this analysis the marmalade has the<br />
following nutriments:<br />
NUTRIMENTS %<br />
Dampness 91<br />
Carbohydrates 3.22<br />
Fat 0.32<br />
Protein 1.37<br />
Ashes 0.84<br />
Fiber 3.25<br />
Universe:<br />
The amount of fiber and carbohydrates give to this marmalade the<br />
characteristics that were looked for in accordance to the use that was going to<br />
be given.<br />
The evaluation of the marmalade with respect to the effect on glucemia was<br />
carried out in people with diverse tolerance to glucose, in agreement with the<br />
following scheme:<br />
Working adults and students of the Universidad Autónoma Metropolitana - Iztapalapa and its<br />
relatives, as well as any person interested in participating in the study.<br />
Procedure of collect:<br />
• Those who freely and voluntarily wanted to participate, that presented certain intolerance to<br />
glucose, as well as people without alteration, were selected randomly. All those whom<br />
participated signed a letter of consent and they were given written and oral indications before<br />
the test was applied.<br />
• Each individual was programmed on a certain date and time to make the somatometric<br />
measurements (weight and height), as well as a fasting capillary blood sample. Based on<br />
these measurements the body masss index (BMI) was calculated.<br />
Initial measurement of glucose in the blood:<br />
• The amount of glucose from the obtained samples were determined by an electrochemical<br />
analysis with a glucose measurer (PRECISION QID) and also they were classified according<br />
to the criteria of the Latin American Association of Diabetes in:<br />
Normal<br />
Glucose levels<br />
< 100 mg / dL<br />
With impaired fasting glucose 100-115 mg/ dL<br />
Diabetics > 115 mg / dL
Determination of the effect of the cactus marmalade:<br />
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
• The marmalade was administrated to diabetic, normal and glucose intolerant people in the<br />
amount of 30 g per day, which is about a tablespoon and for the people that wanted a<br />
personalized diet was designed.<br />
• Subsequently measurements on the blood glucose and somatometric measurements were<br />
made every week.<br />
RESULTS<br />
The studied population was conformed of 54 individuals from whom 14.8 % deserted the study, the<br />
85.2 % remaining continued with the study; only the first 4 glucose measurements were considered, in<br />
order to have representative sample size for this work. Of the 46 studied subjects 32 were women and<br />
14 men.<br />
Men<br />
The population was divided in three groups according to their glucose tolerance: without alteration,<br />
with impaired fasting glucose and diabetic. Graphic 2 shows the percentage of people that were<br />
included in each group.<br />
Diabetic<br />
30.4%<br />
30.4%<br />
45.7%<br />
69.6%<br />
23.9%<br />
altered<br />
Woman<br />
without<br />
alteration<br />
Graphic 1.<br />
Distribution of the populación<br />
studied by sex<br />
One of the following treatments was proposed to each one of the previous groups:<br />
• Without treatment (T0)<br />
• Consumption of cactus marmalade (T1)<br />
• Consumption of cactus marmalade and diet (T2)<br />
Graphic 2.<br />
Percent of peoples included in<br />
each group<br />
The diet given to the individuals on group T2 was variable in accordance to the type of nutrition of<br />
each person and was calculated from the ideal weight of each individual.<br />
Graphic 3 shows the percentage of individuals that were put under each treatment. It is important to<br />
state that these percentages are variable due to the decision of each individual on whether to take or<br />
not the treatment and which treatment they chose.<br />
WITH IMPAIRED GLUCOSE TOLERANCE<br />
Marmalade<br />
and Diet T2<br />
Marmalade (T1)<br />
27.3%<br />
27.3%<br />
NORMAL<br />
45.5%<br />
Graphic 3.<br />
Percent for treatments of each one<br />
groups studied.<br />
Marmalade<br />
and Diet (T2)<br />
Without<br />
treatment<br />
T0<br />
35.7%<br />
DIABETICS<br />
28.6%<br />
Marmalade<br />
(T1)<br />
35.7%<br />
Without<br />
treatment<br />
(T0)<br />
marmalade and<br />
Diet (T2)<br />
Without<br />
treatment<br />
(T0)<br />
23.8%<br />
14.3%<br />
61.9%<br />
Marmalade<br />
(T1)
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
Sanguineous glucose measurements were made on fasting every 7 days during 2 months. It is good<br />
to mention that for the analysis the only values that were taken into consideration were the initial and<br />
final values; nevertheless weekly samples were taken in order to have a control of the diet and the<br />
consumption of the marmalade by the individuals that opted for these treatments. In order to<br />
determine if a difference between the initial and final values exist a paired t student test was made for<br />
the glucose (G) and the BMI with a significance level of P
Graphic 3 presents the initial and<br />
final values of glucose, but now of<br />
the group of diabetic people with<br />
their respective treatments, in this<br />
case it is possible to see that<br />
significant differences between<br />
the groups do not exist, it is to say<br />
that the marmalade and the diet<br />
did not caused any effect on the<br />
glucemia since there’s not a<br />
statistical difference between<br />
them. The individuals that were<br />
included in this group did know<br />
that they were diabetic and in<br />
most cases they already had<br />
taken a pharmacological<br />
treatment and so their glucemia<br />
could be the reflex of these<br />
treatments rather than the<br />
marmalade. In this case the<br />
marmalade effect is not clear and<br />
it doesn’t seem to increase the effect of the medicaments<br />
CONCLUSION<br />
220<br />
205<br />
190<br />
175<br />
160<br />
145<br />
130<br />
115<br />
100<br />
85<br />
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
GRAPHIC 3. Initial and final glucemia in<br />
diabetic subjects<br />
This cactus marmalade can decrease the glucose levels in altered peoples but not in diabetic people.<br />
This marmalade will can be an alternative for decreasing the glucose levels in peoples with glucemia<br />
alteration, to satisfy the sweet necessity, improvement the glucose levels and to delaying the diabetic<br />
mellitus appearance. Exist a complicated for work with diabetics patients owing to the control in not<br />
the 100 percent, generally the peoples is influenced for the environment in the found, and this<br />
peoples not follow to prescribe of adequate manner. Is important to continue with is study of the nopal<br />
marmalade effects on the glucose levels in a sample major of patients, to validate the results and<br />
determinate the product beneficial in subjects which present glucose tolerance alteration.<br />
REFERENCES<br />
1. González-Villalpando C, Martínez DS, Arredondo PB, et al. 1996. Factores de riesgo<br />
cardiovascular en la Ciudad de México. Estudio en población abierta urbana. Rev. Med.<br />
IMSS. 34:461-6.<br />
2. American Diabetes Association. 2000. Screening for type 2 Diabetes. Diabetes Care Vol. 23.<br />
suplement 1.<br />
3. Carmena R. 2000. Diabetes y riesgo cardiovascular. Diabetes Care. Suplemento de la edición<br />
en español. Julio:22.<br />
4. Chandalia M, et al. 1974. Dietary Fiber and disease. Ed. Jama: 1068-1074<br />
5. Vázquez CI, Jiménez A. 1999. Servicio de aparato digestivo. Hospital Universitario de la<br />
Princesa. Prescripción de Fármacos, 5(4).<br />
6. Food and Drug Administration (FDA), 1998. Food additives permitted for direct addition to<br />
food for human consumption; sucralose, 63(64), rules and regulations: 16417-16433.<br />
7. Rojas HE. 1991. La dieta del diabético. En: Revista Clínica Española. 188(5):221-222.<br />
Tratamiento dietético en la diabetes mellitus artículo escrito por Teresa Motilla Valeriano y<br />
Carmen Martín Salinas.<br />
T0<br />
T1<br />
T2
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Turning Waste into Profit:<br />
Vegetable Residues as a Valuable Processing Stream<br />
Guenther Laufenberg<br />
Department of Food Technology, University Bonn, Roemerstr.164, 53117 Bonn, Germany<br />
g.laufenberg@uni-bonn.de<br />
Abstract:<br />
Waste can contain many reusable substances of high value. Based on a holistic concept of food<br />
production a need statement is visualized for the vegetable industry; recording occurrence, quantity<br />
and utilization of the residual products. The synchronization of all material streams in food processing<br />
enables the industry to produce new products with own net product value. Hence value is added to the<br />
residues and a reduction of investment and raw material costs is achieved.<br />
Keywords:<br />
Upgrading, sustainability concept, bioadsorbents, food flavors, multifunctional food ingredients<br />
A thing is right when it tends to preserve the integrity, stability and beauty of the biotic community.<br />
It is wrong when it tends to do otherwise.<br />
(Aldo Leopold)<br />
Food and Agricultural industry produce large amounts of solid and liquid <strong>org</strong>anic residues, most of<br />
which is currently disposed or used on a low technological and economical level. The scale of the<br />
problem is illustrated by looking at the total amounts of waste materials produced by different<br />
countries. Table 1 is a list of waste quantities mentioned in the literature.<br />
Table 1: Waste quantities in different countries (selection)<br />
Country/state Quantity and waste type<br />
Germany (1997) [1]<br />
Belgium (1992) [3]<br />
380,000 t/a <strong>org</strong>anic waste only from potato, vegetable and fruit processing<br />
1,954,000 t/a spent malt and hobs (breweries)<br />
1,800,000 t/a grape pomace (viniculture)<br />
3,000,000 t/a crude fiber residues (sugar production)<br />
Spain (1997) [4] >250,000 t/a olive pomace<br />
100,000 t of wet apple pomace (≅ 25,000 t dry apple pomace) remain if 400,000<br />
t of apples are processed into apple juice [2]<br />
105,000 t/a biowaste (vegetable, garden and fruit waste)<br />
280,000 t/a estimations due to legislation of separate household collection<br />
EEC (1996) [5] 14,000,000 t/a sugar beet pulp (dry matter!)<br />
Thailand (1993) [6]<br />
palm oil production<br />
386,930 t/a empty fruit bunches<br />
165,830 t/a palm press fiber<br />
110,550 t/a palm kernel shells<br />
1,000,000 t/a cassava pulp (1994, [7])
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Country/state Quantity and waste type<br />
Portugal (1994) [8] 14,000 t/a tomato pomace<br />
Jordan (1999) [9] 36,000 t/a olive pomace<br />
Malaysia (1996) [10]<br />
palm oil production<br />
2,520,000 t/a palm mesocarp fiber<br />
1,440,000 t/a oil palm shells<br />
4,140,000 t/a empty fruit bunches<br />
Australia (1995) [11] 400,000 t/a pineapple peel<br />
USA<br />
300,000 t/a grape pomace in California only (1994) [12]<br />
9,525 t/a cranberry pomace (1998) [13]<br />
200,000 t/a almond shells (1997) [14]<br />
3,300,000 t/a orange peel in Florida (1994) [15]<br />
In the last decade the interest in the alternative use of waste streams beyond disposal or fertilization<br />
has increased drastically. Further to rising disposal costs the economic interest has appeared as well.<br />
All of these raw materials contain considerable amounts of valuable substances like sugars, oils, fibers<br />
or polyphenols. Yet, they are either wasted or used at low technological and economical levels, e.g. in<br />
animal feeding or fiberboard production [16][17].<br />
During the last years it has been of interest to develop new processes to use these valuable<br />
substances contained in the residual matter. These raw material streams can now be reintegrated into<br />
the chain of food production, in contrast to ordinary food manufacturing which excludes these material<br />
streams from the production process. Laufenberg et al. [18][19] have designed a sustainability concept<br />
which aims to convert the raw material stream into a new product and/or ingredient.<br />
Raw<br />
material<br />
Prime<br />
processing<br />
Pre<br />
processing<br />
Residual<br />
matter<br />
Food<br />
Ingredient<br />
Intermediate<br />
product<br />
Adaptation<br />
processing<br />
Figure 1 The holistic approach to food processing - the synchronization hexagon [18][19]<br />
Treating residual matter in a three-step process and employing pre-, prime-, and adaptation<br />
processing adds value to the waste as well benefit ecology. This holistic approach to food processing<br />
is presented schematically in Figure 1 , the strategy of the sustainability concept in Figure 2. Starting
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
with residual matter from the fruit and vegetable industry, the use of technical standard equipment for<br />
upgraded processing is an important factor.<br />
olive oil<br />
processing<br />
olive oil<br />
food processing<br />
fodder/fertilizer<br />
biological<br />
treatment<br />
single strain<br />
fermentation<br />
key flavor<br />
pure flavor for cosmetics<br />
or pharmacy<br />
upgraded processing<br />
residual matter<br />
pre-processing I<br />
chemical<br />
treatment<br />
intermediate product<br />
adaptation processing<br />
complex flavor<br />
physical<br />
treatment<br />
example olive cake<br />
olive cake<br />
(possibly extracted)<br />
hygienization, drying<br />
raw material stable olive cake<br />
pre-processing II<br />
prime processing<br />
mixed culture<br />
fermentation<br />
food products with<br />
natural ingredients<br />
pre-processing II<br />
bt: fermentation or enzymatic<br />
catalysis to metabolize or degrade<br />
certain components<br />
ct: acid /alkaline hydrolysis,<br />
oxidation<br />
pt: pressure, temperature or<br />
ultrasound treatment<br />
pretreated olive cake substrate<br />
prime bioconversion:<br />
fermentation with selected<br />
micro<strong>org</strong>anisms, single strain or<br />
mixed culture<br />
a.: key component flavor<br />
e.g. γ-decalactone<br />
b: natural food ingredient<br />
peach flavor<br />
Figure 2 The sustainability concept converting the product stream olive press cake into flavor [20]<br />
The recycling strategy, applied in the outlined example to olive press cake as one of the major oil<br />
press cakes in Europe, is designed in a modular manner (Figure 2). In this case pre-processing is the<br />
main focus due to the fact that olive press cake contains reasonable amounts of polyphenols inhibiting<br />
the growth of flavor producing micro<strong>org</strong>anisms. The actual bioconversion of fatty acids into flavors is<br />
attained in the prime processing module, converting the fraction into flavor components. According to
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
the key components needed, e.g. γ-decalactone or the complex peach flavor aroma, such substances<br />
are produced in the prime processing module.<br />
The sustainability concept offers excellent possibilities to be used for the production of value-added<br />
products by biotechnological processes [21] [22]. Biotechnological processes include the production of<br />
chemical substances like <strong>org</strong>anic acids, sugars, alcohol or aroma compounds as well as different<br />
enzymes and proteins.<br />
Another promising possibility for the utilization of <strong>org</strong>anic residues in the frame of green productivity is<br />
the development of multifunctional food ingredients (MFI). In the mentioned context MFI have to be<br />
understood as natural ingredients taking over food additive functions during processing and /or add a<br />
further benefit to the final product.<br />
Several research groups have been working on the development of multifunctional ingredients from<br />
vegetable residues and its application in different food products. The crude fiber content combined<br />
with at least one other property enables them to fulfill several functions in food as exhibited in Table 2.<br />
Table 2: Food properties and quality influenced by multifunctional food ingredients [23]<br />
Operating areas of multifunctional food ingredients due to food properties and quality<br />
(1) Nutritional and healthy quality<br />
(2) Food product structure<br />
e.g. vitamin content, dietary fiber content<br />
e.g. porosity, network structure<br />
(3) Sensorial properties<br />
(4) Physical properties<br />
e.g. texture/ structure, mouth feel, freshness<br />
e.g. density, viscosity<br />
(5) Processing properties<br />
e.g. water binding ability, emulsifying properties<br />
The high crude fiber content of the vegetable pomace, see Table 3, suggests its utilization as a crude<br />
fiber “bread improver”. One reason for the low dietary fiber uptake is the non-acceptance of whole<br />
meal products in large parts of the population. An enrichment of different products with crude fiber<br />
compounds can thus raise the dietary fiber uptake, if the food products are not strongly modified. The<br />
macromolecular structure of the fiber must not be changed during the transformation of the residue<br />
into a food compound, and the fiber material has to be of food grade.<br />
Table 3: Content and composition of dietary fiber of some residues [23][24][25][26]<br />
Residues<br />
Fiber<br />
Pectin Lignin Cellulose<br />
Total Insoluble Soluble<br />
Apple pomace 62.5 48.3 14.2 15.69 18.2 -<br />
Barley pomace 65.3 62.1 3.2 - - -<br />
Carrot pomace 29.6 18.9 10.7 22-25 - -<br />
Cocoa pod<br />
bean shells<br />
husks/<br />
[27]<br />
36.3 - - 6 - 13.7<br />
Corn cobs -<br />
- b<br />
43 - 17 [28] 32<br />
Kiwi pomace 25.8 18.7 7.1 7.25 3.2 -<br />
Lemon peel 50.9 28.2 22.7 25.23 5.5 -<br />
Lemon pulp 45.8 26.0 19.8 12.02 2.9 -<br />
Olive cake 69.4 65.7 3.7/ 15.5 [9] b 4.10 37.2/ 35.4 [9] 18.4 [9]<br />
Pea pots 90.1 84.7 5.4 - - -<br />
Peach pomace [29] 54.5 35.4 19.1 - - -<br />
Pear pomace 43.9 36.3 7.6 7.05 5.2 -
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Residues<br />
Fiber<br />
Pectin Lignin Cellulose<br />
Total Insoluble Soluble<br />
Potato peel [30] 73 6.2 b<br />
16 13.8 16<br />
Potato pulp 15.8 9.4 6.4 ~15 [31] - -<br />
Soy bean shells 64.6 56.9 7.7 - - -<br />
Sugar beet pulp 75.3 50.1 25.2/ 22.1 [32] 30 [33] / 26 [34] 1.85 [32] / 4.56 [34] 23/ 27.2 [32]<br />
White wine pomace 58.6 56.3 2.3 3.9 [25] / 5.5 [35] 41.2 [25] / 53.6 [35] -<br />
Results expressed as percentage of original dry matter, - no data available, b= as hemicellulose<br />
To view vegetable waste recovery processes as potential goldmines is typically overly optimistic, as<br />
the costs of extraction and purification of the components generally reduce the profit margins available<br />
to levels that are barely economic, as already described.<br />
For this reason the third example is focused on the creation of ‘bioadsorbents’ to be used in waste<br />
water treatment with improved functionality, using their natural content of adsorptive components or<br />
enhancing their adsorption rate by combination of favored raw materials.<br />
Adsorption happens on the interface; therefore an important criterion for the effectiveness of<br />
adsorbents is its surface area. Several methods are available to reach as large as possible surface<br />
area like fine grinding, chemical or biochemical modification, or creating a specific structure. Hence<br />
there is a relation between the natural properties of vegetable material and the requirements for high<br />
quality adsorbents which could be matched during adaptation processing, as visualized in Figure 3.<br />
decent<br />
moderate<br />
moderate<br />
adsorption rate<br />
surface area<br />
chemical stability<br />
possible<br />
regeneration easy<br />
Residual matter low, easy disposal life cycle<br />
long<br />
Adsorbens<br />
good macropores : micropores 50:50<br />
low<br />
chemical inertness high<br />
acceptable pore size distribution decent<br />
very cheap<br />
prize<br />
low<br />
bulk ware<br />
handling<br />
easy<br />
Figure 3 Natural properties of vegetable waste (average) and expected product profile for carbons at<br />
waste water treatment<br />
Effective adsorption is feasible without physical or chemical activation. Several vegetable residues<br />
have been used as bioadsorbents for waste water treatment so far. The raw material has only been<br />
cut, dried, and ground before the experiments; important influencing parameters arise. We did series<br />
of experiments with different residues, checking their ability to adsorb waste water components.<br />
Toluene representing a substance of oecotoxic relevance has been tested in aqueous solution. The<br />
adsorbing conditions were determined while changing the influencing process parameters. As<br />
bioadsorbents we have used olive press cake, dried and ground to different particle sizes.<br />
high<br />
high<br />
good
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
This clean production concept shows a good utilization potential for solid vegetable waste. It could<br />
achieve a reduction of investment and raw material costs and can contribute to a waste-minimized<br />
food production. Especially the development of bioadsorbents is a promising area to add value to<br />
vegetable residues. They will appear as a cheap and environmentally safe alternative to commercial<br />
ion-exchange resins.<br />
References:<br />
[1] Henn, T. (1998). Untersuchungen zur Entwicklung und Bewertung funktioneller Lebensmittelzutaten aus<br />
Reststoffen am Beispiel von Möhrentrestern und ihrer Anwendung in Getränken (Thesis Bonn/D 1998).<br />
Cuvillier Verlag Göttingen.<br />
[2] Henn, T.; Kunz, B. (1996) Zum Wegwerfen zu schade. ZFL 47 (1/2) 21-23.<br />
[3] Lucas, J. et al. (1997) Fermentative utilization of fruit and vegetable pomace (biowaste) for the production<br />
of novel types of products - results of an air project. Proceedings of the eleventh forum for applied<br />
biotechnology, Gent, Belgium, 25-26 September 1997, Part II. Mededelingen -Faculteit-Landbouwkundigeen-Toegepaste-Biologische-Wetenschappen,-Universiteit-Gent.<br />
1997, 62 4b, 1865-1867.<br />
[4] Clemente, A.; Sanchez-Vioque, R.; Vioque, J.; Bautista, J.; Millan, F. (1997). Chemical composition of<br />
extracted dried olive pomaces containing two and three phases. Food-biotechnology 11(3), 273-291.<br />
[5] Dronnet, V.M.; Axelos, M.A.V.; Renard, C.M.; Thibault, J.F. (1998) Improvement of the binding capacity of<br />
metal cations by sugar-beet pulp. 1. Impact of cross-linking treatments on composition, hydration and<br />
binding properties. Carbohydrate polymers 35, 29-37.<br />
[6] Prasertsan, S.; Prasertsan, P. (1996) Biomass residues from palm oil mills in Thailand: an overview on<br />
quantity and potential usage, Biomass and Bioenergy 11 (5) 387-395.<br />
[7] Sriroth, K. et al. (2000) Processing of cassava waste for improved biomass utilization. Bioresource<br />
Technology 71, 63-69.<br />
[8] Carvalheiro, F.; Roseiro, J.C.; Collaco, M.T.A. (1994) Biological conversion of tomato pomace by pure and<br />
mixed fungal cultures. Process biochemistry. 29 (7), 601-605.<br />
[9] Haddadin, M.S.; Abdulrahim, S.M.; Al-Kawaldeh, G.Y.; Robinson, R.K. (1999) Solid state fermentation of<br />
waste pomace from olive processing. Journal of Chemical Technology and Biotechnology 74, 613-618.<br />
[10] Hussein, M. Z., Tarmizi, R. S. H., Zainal, Z., Ibrahim, R. (1996). Preparation and characterization of active<br />
carbons from oil palm shells. Carbon, 34 (11), 1447-1454.<br />
[11] Tran, C.T.; Mitchell, D.A. (1995) Pineapple waste - a novel substrate for citric acid production by solid-state<br />
fermentation. Biotechnology-Letters. 17 (10) 1107-1110.<br />
[12] Nakata, Bill (1994) Recycling by-products on California vineyards. Biocycle 4, 61.<br />
[13] Zheng, Z.; Shetty, K.(1998) Cranberry processing waste for solid state fungal inoculant production. Process<br />
biochemistry 33 (3), 323-329.<br />
[14] Toles, C.A. et al. (2000) Acid-activated carbons from almond shells: physical, chemical and adsorptive<br />
properties and estimated cost of production. Bioresource Technology 71, 87-92.<br />
[15] Manthey, J.A.; Grohmann, K. (1996) Concentrations of Hesperidin and other orange peel flavonoids in<br />
citrus processing byproducts. Journal of Agriculture and Food Chemistry 44, 811-814.<br />
[16] Idarraga, G. et al. (1999) Pulp and Paper from Blue Agave waste from Tequila production. Journal of<br />
Agricultural and Food Chemistry 47, 4450-4455.<br />
[17] Iniguez-Covarrubias, G; Lange, S.E.; Rowell, R.M. (2001) Utilization of byproducts from the tequila<br />
industry: part1: agave bagasse as a raw material for animal feeding and fiberboard production Bioresource<br />
Technology 77, 25-32.<br />
[18] Laufenberg, G.; Kunz, B.; Nystroem, M. (2002) Transformation of vegetable waste into value added<br />
products: a) the upgrading concept b) practical implementations. Biores. Technol. 87, no. 2 167-198.<br />
[19] Laufenberg, G. (2001) Adding value to vegetable waste- Synergy of new utilisation routes and latest<br />
processing technology. Eurocaft2001, European conference on Advanced Technology for Safe and High<br />
quality Foods, 5.-7.12.01 Berlin (D).<br />
[20] Laufenberg, G.; Rosato, P.; Kunz, B. (2004) Adding value to vegetable waste: Oil press cakes as<br />
substrates for microbial decalactone production. European Journal of Lipid Science 106/04, 207-217.<br />
[21] Henn, T.: Ph.D. Thesis, University of Bonn, Bonn (D) 1998.<br />
[22] Laufenberg, G.; Kunz, B.; Nystroem, M.: Transformation of vegetable waste into value added products: a)<br />
the upgrading concept b) practical implementations. Biores. Technol. 87, no. 2 (2003) 167-198.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
[23] Laufenberg, G.; Grüß, O.; Kunz, B. (1996) Neue Konzepte der Reststoffverwertung in der<br />
Lebensmittelindustrie - Chancen für die Kartoffelstärkeindustrie. New concepts for the utilisation of residual<br />
products from food industry- Prospects for the potato starch industry. Starch-Stärke 48, 315-321.<br />
[24] Martin-Cabrejas,-M.A.; Esteban,-R.M.; Lopez-Andreu,-F.J.; Waldron,-K.; Selvendran,-R.R. (1995) Dietary<br />
fiber content of pear and kiwi pomaces. Journal of Agriculture and Food chemistry 43 (3), 662-666.<br />
[25] Torre, M.; Rodriguez, A.R.; Saura-Calixto, F.(1995) Interactions of Fe(II), Ca(II) and Fe(III) with high dietary<br />
fibre materials: A physicochemical approach. Food Chemistry 54 (1) 23–31.<br />
[26] Seibel, W.; Hanneforth, U. (1994) Ballaststoffkonzentrate. Lebensmitteltechnik 4, 14-16.<br />
[27] Nambudiri, E.S.; Shivashankar, S. (1985) Cocoa waste and its utilization. Indian cocoa, arecanut and<br />
spices journal 8 (3), 78-80.<br />
[28] Hawthorne Costa, E.T. et al. (1995) Removal of cupric ions from aqueous solutions by contact with<br />
corncobs. Separation Science and Technology 30 No.12, 2593-2602.<br />
[29] Pagán, J.; Ibarz, A. (1999) Extraction and rheological properties of pectin from fresh peach pomace.<br />
Journal of Food Engineering 39, 193-201.<br />
[30] Toma, R.B. et al. (1979) Physical and chemical properties of potato peel as a source of dietary fiber in<br />
bread. Journal of Food Science 44, 1403-1407, 1417.<br />
[31] Turqouis, T.; Rinaudo, M.; Taravel, F.R.; Heyraud, A. (1999) Extraction of highly gelling pectic substances<br />
from sugar beet pulp and potato pulp: influence of extrinsic parameters on their gelling properties. Food<br />
Hydrocolloids 13, 255-262.<br />
[32] Köksel, H.; Özboy, Ö. (1999) Effects of sugar beet fiber on cookie quality. Einfluß von<br />
Zuckerrübenfaserstoffen auf die Qualität von Cookie-Keksen. Zuckerindustrie 124 No. 7, 542-544.<br />
[33] Purchase, B. (1995) Products from sugarcane. International sugar journal 97 No. 1154, 70-71.<br />
[34] Broughton, N.W.; Dalton, C.C.; Jones, G.C.; Williams, E.L. (1995) Adding value to sugar beet pulp.<br />
International Sugar journal 97, No.1154, 57-60 + 93-95.<br />
[35] Valiente, C.; Arrigoni, E.; Esteban, R.M.; Amado, R. (1995) Grape pomace as a potential food fiber. Journal<br />
of Food Science 60 (4), 818-820.
FSB1- 2004<br />
Food Science and Biotechnology in Developing Countries<br />
THE ALBUMINS AND GLOBULINS RECOVERED FROM SLAUGHTERHOUSE FOR ENRICHMENT<br />
OF BEEF PATTIES<br />
(1) Macedo S.L. ; (2) Pérez Gavilán E.J.P,<br />
(1) (2) Instituto de Investigaciones Biomédicas UNAM.<br />
Circuito escolar S/N Ciudad Universitaria, México D.F .<br />
(1) luis@ correo.biomedicas.unam.<strong>mx</strong> , (2)pgavilan@servidor.unam.<br />
ABSTRACT<br />
The plasma is heated at 95°C and the precipitate product (albumins & globulins) which is composed of<br />
protein (dry base) ≥ 90%, moisture 82.86% +/-1.32, ash ≤1, total count 2000 cfu/g, coliforms ≤10 cfu/g,<br />
fungus ≤ 5 cfu/g. This product was used as a substitution of meat, in meat patties at level of 0, 10, 20%.<br />
The of cooked patties showed a lost of weight when the level of substitution was increased (P >0.01).<br />
during storage: The ammoniac content of was less than 20mg/100g (20 days at 3°C), the evolution of<br />
microbial count at 3°C was less that in the 0% sample. In the sensory analysis, the acceptability for<br />
appearance, texture and flavor was the one with 10% of substitution the most acceptable (P>0.05)<br />
KEYWORDS: Albumins, globulins, plasma, patty, slaughterhouse.<br />
INTRODUCTION<br />
The first step in the industrialization of the animals is the slaughter, in first instance meat, <strong>org</strong>ans, skins<br />
and blood are obtained The blood that can be gathered in this process is around 3% of the live weight of<br />
the animal (Ockerman, H. W. and Hansen, C. L. 1994 ) and the rest is retained in the muscles. By this<br />
data it is possible to recollect 200 million liters per year in Mexico. This contains 20% of solids of which<br />
96% is hemoglobin, albumin, globulin and fibrinogen, the remaining 4% contains minor compounds<br />
(Cheftel, J. C. 1989.) ,that means that 40,000 ton of proteins can be recover. The blood with<br />
anticoagulant can be divided by centrifugation in globular package with 32% of total solids and plasma<br />
with 9%. The globular package is mainly hemoglobin with useful functional properties in the formulation<br />
of foods (Nakamura, R., et at the 1984) from the nutritional point of view it have deficiencies in leucin and<br />
metionin. Internationally this package is dried by aspersion and used in the animal feeding. The plasma<br />
contains 60% of albumin 35% of globulin and 5% fibrinogen, with similar functional properties to the egg<br />
albumin (Howell, N. K. and Lawrie, R. A. 1984. Howell, N. K. and Lawrie, R. A. 1985., O'Riordan, et to<br />
the one. 1989). from the nutritional point of view for humans doesn't have limiting amino acids, they are<br />
high in lysine (12% ) and has a protein efficiency ratio (PER) above that casein, (Young et al 1973).<br />
Internationally the plasma is concentrated and dried off by aspersion. In Mexico these products don't<br />
take place due that is uneconomical for high investment costs and operation. In the country 175<br />
slaughterhouses ( federal inspection type) exist (SAGARPA, 2000) in 11 of them (Cuautitlan, Los arcos,<br />
Tlalnepantla, Cerro Gordo, Temamatla, Ecatepec, Naucalpan, Muñora, La paz, Nezahualcoyotl and<br />
Atizapan) were ask about the destination of blood. The result of the blood has 3 destinations drainage,<br />
morcilla and blood flour. The main one coagulated with pressed heat and dried off in the sun in patios,<br />
others with different type of drying we can obtained products of variable quality and of very doubtful<br />
bacteriological content especially in salmonellas. The objective of this work was investigate the recovery<br />
from proteins of the plasma using its gelatin properties and use this proteins with ground meat in the<br />
production of beef patties.<br />
METHODS AND MATERIALS<br />
Blood recollection For all the experiments, the pig blood was gathered from the slaughterhouse<br />
(TIF 179 of Cuautitlán Izcalli). It was received in recipients of a gallon of capacity that contained 100 ml<br />
25%of sodium citrate solution to avoid the clotting. After 1 h they were stored at 4 ºC. Recovery of the<br />
plasmatic proteins was carried out as follow: the blood was centrifuged 3000 r.p.m. during 10 min. to<br />
separate the globules from the plasma. The plasma was warmed slowly up to 92 ºC with constant<br />
agitation let it stay during 10 min. and then decanted. Two liters of top water was added by each liter of<br />
1
FSB1- 2004<br />
Food Science and Biotechnology in Developing Countries<br />
coagulated plasma, and agitated for 3 min, decanted again this operation was reported. The washed<br />
coagulated plasma was placed on a gauze and it was pressed manually to eliminate the excess of water.<br />
The plasma was placed inside a plastic bag, closed and stored in refrigeration at 4 ºC Effect of the time,<br />
among the bleed of the animal and the refrigeration of the blood, and the time of refrigeration of the blood<br />
before the separation and clotting (TRASC) in the yield and microbial contained of coagulated plasma. By<br />
means of a factorial design 2x4x2 were studied: the time among the bleed of the animal and the<br />
refrigeration of the blood (1 or 4 h, approximately at 37ºC) the (TRASC) (18, 42, 66 and 90 h) the<br />
temperature of the laundry water (20 or 80ºC). Determination during storage (TRASC) the pH, total solids<br />
for evaporation at 100ºC during 4 h and the total count of aerobic mesophilic . The yield was defined as<br />
the quantity of solids recovered in coagulated and washed plasma by each 100g of solids of plasma<br />
without coagulating ..During the storage at 4ºC, was determined the total count of aerobic mesophilic at<br />
the 7 and 14 days. Effect of the addition of acetic acid and atmosphere of CO2 in the of shelf life of<br />
coagulated plasma. Prepared samples of 100g of coagulated and washed plasma, with 48 and 67 h of<br />
storage at 4ºC before cotting were added 0 and 0.5% of glacial acetic acid before their storage, it was also<br />
made happen or not, a current of CO2 (4 Kg/cm2 for 2 min) in the bags containing the coagulated plasma,<br />
the samples were stored at 4ºC. The determinations were carried out at the same times and under the<br />
same conditions that in the previous experiment. Use of plasma proteins (PP) in Ground meat (GM) for<br />
preparation of beef patties. Commercial ground meat was used, plasma proteins were obtained from the<br />
recovery plant of FIRASA Company and pig fat (G) from the same company. Determination of pH,<br />
protein, ether extract , ash, humidity and total count aerobic mesophilic were done by conventional<br />
methods. For the shelf life, the samples were: GM, PP+10% of G, GM+10%(PP+10% G) they were<br />
maintain in refrigeration (3°C) and freezing (-13°C). For the sensorial analysis 96 hamburgers, for each<br />
treatment were prepared. .The formula for each treatment were: GM100%, GM90%+10%(PP+10%G) and<br />
GM 80%+20%(PP+10%G). To all the samples was added 0.2% of salt. Cooked samples were offer to 64<br />
panelist and requested they ordered the three samples offered for their preference by the attributes<br />
appearance, odor, texture and flavor.<br />
RESULTS AND DISCUSSION<br />
Effect of the time, among the bleed of the animal and the refrigeration of the blood, and the time of<br />
refrigeration of the blood before the separation and clotting (TRASC) in the yield and microbial contained<br />
of coagulated plasma.<br />
In the Table 1 the results of the effect of time between the bleed of the animal and the refrigeration are<br />
presented and the time of storage of the blood (TRASC), in the obtaining of the coagulated plasma; as it is<br />
observed a high significance it exists on the pH, of the time among the bleed of the animal and the<br />
refrigeration of the blood, and of the time of refrigeration of the blood before the separation and clotting<br />
(TRASC), since the values of pH of the blood maintained at 37ºC during 4 h are consistently bigger than<br />
those only maintained 1 h, and in what concerns at the time of storage (TRASC) as this happens there is<br />
a pH increase until the 66 h, this is accountable from the point of view that this situation is usually<br />
presented when the substrate of the micro<strong>org</strong>anisms is only protein, (like in the case of the blood), since<br />
so that these can use it as source of carbon it should exist a proteolysis and a production of ammonia like<br />
consequence of the liberation of the group amino of the amino acids and they use this way as source of<br />
carbon the sour carboxylic acids, however, between the 66 and 90 h this effect no longer present<br />
significant difference.<br />
In what concerns to the humidity of the coagulated plasma, the time among the bleed of the<br />
animal and the refrigeration of the blood had a significant effect where the humidity of the obtained<br />
coagulated plasma maintained 4 h at 37ºC is higher to the obtained of plasma refrigerated 1h after<br />
bleed. The time of storage (TRASC) it also affects in significant form the water contain of the coagulated<br />
plasma having a tendency to obtain minor contain of water when the time increase ; this means that the<br />
functional property of capacity of retention of water of the plasma is better maintain when the blood is at<br />
37ºC and with short time of storage.<br />
From our results it is deduced that they recover of proteins is between 70 and 80% of the<br />
proteins contained in the plasma and that the time of storage of the plasma before coagulating (TRASC)<br />
has a negative effect in the yield, because during the storage there is microbial growth and therefore<br />
proteolysis, what affects the gelification properties, this agrees with Howell and Lawre (1985), which study<br />
the effect from the tripsin addition to the plasma and they observe a very important reduction of the<br />
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FSB1- 2004<br />
Food Science and Biotechnology in Developing Countries<br />
gelification properties.<br />
In the quality micro<strong>org</strong>anism of the plasma before coagulating, it is clear a significant effect of the<br />
time of storage (TRASC) increasing of log from 3.48 UFC in 18 h to log of 5.00 UFC at 90 h, however,<br />
using a source of plasma with different contained micro<strong>org</strong>anism, this is not reflected since in the<br />
conservation, that is why significant effects of the time of storage don't exist (TRASC) neither at the 7<br />
neither at 14 days; if our results are compared in absolute form with those of Surkiewicz, et to the (1975)<br />
who analyzed hamburgers prepared in establishments with Federal Inspection finding that 76% of the<br />
obtained samples contained 1X106 total counts of aerobic, we see that the coagulated plasma and<br />
maintained 7 days, is in the range of the usual contamination of ground meat for hamburgers.. The only<br />
two significant effects of the temperature of the top water were presented in the humidity and the weight<br />
of the coagulated plasma being higher at 80ºC than at 20ºC. Effect of the addition of acetic acid and<br />
atmosphere of CO2 in the life of plasma coagulated .The results indicate (Table 2) that the effect of the<br />
addition of acetic acid in the concentration of aerobic mesophilic at 7 and 14 days of storage at 4ºC it is<br />
significant (p>0.05), however the effect of the CO2 is not significant, although the antibacterial property of<br />
the CO2 has generally been used to lengthen the shelf life of meats in refrigeration developing the<br />
technique call packed in modified atmosphere (Gill and Harrison, 1989. Gill et to the, 1990). It is important<br />
to mention that the N° of micro<strong>org</strong>anism at the 7 and 14 days are smaller in all the treatments, with regard<br />
to previous experiments even in the control samples the speculative explanation that will be necessary to<br />
clarify in later experiments, is that when having stored the samples that contained CO2 together with the<br />
samples that didn't control it minimized the effect since it is probable that there has been permeability of<br />
this gas.<br />
The samples with acetic acid and atmosphere of CO2 were continued until the 3 and 6 months of<br />
storage at 4ºC, not being any growth neither of aerobic mesophilic neither of anaerobes. The conservative<br />
power of the acetic acid is very well-known (Russell et to the, 1982), and in our results this conservation<br />
capacity is shown since in dramatic form while the coagulated plasma maintained without preservative<br />
during 14 days at 4ºC has count of aerobic mesophilic in around 1x108 when one adds acetic acid and<br />
CO2 don't exist aerobic neither anaerobic, a possible explanation to this fact you could base in that the<br />
procedure to obtain coagulated plasma recovers the proteins exclusively, being the glucose and the<br />
minerals wash during the procedure and the acetic acid in anaerobic conditions cannot be used ,since by<br />
the micro<strong>org</strong>anisms like source of carbon to metabolize it they would need of the oxygen presence.<br />
Recently Dickens et al t (1994 and 1994b) used the acetic acid to diminish the enterobacteria count in the<br />
conservation of chicken channels, the concentration used by Dickens was 0.6% near concentration to<br />
which we use in this work.<br />
Use of the proteins of plasma (PP) in meat milled for hamburgers The results of the analysis carried out to<br />
GM and PP were: Humidity 71.53% and 82.86%, protein19.22% and 17.14%, fat 9.37% and 0.0%, ash<br />
0.97% and 0.5%, pH 5.6.y 4.8 ,mesophilic aerobic 450,000 and 44,000 respectively. .It was observe that<br />
the evolution in the content of micro<strong>org</strong>anisms in the samples maintained at -13°C is high when the<br />
samples contain GM while the sample that doesn't control it maintains without growth until for but of 100<br />
days in a similar way the samples maintained 4°C .concerns to the content of ammonia nitrogen the<br />
samples that GM contains they surpass that allowed by the Mexican official norm in 12 days while, In the<br />
other hand those that didn't contain GM stayed inside norm for but of 40 days to both storage<br />
temperatures.<br />
The results of the analyses sensorial carried out indicate that the better acceptability corresponds to the<br />
sample that contains 10% of (PP +10% of G) in all the attributes however is only significant (p> 0.01) in<br />
odor in vs. control ,in the case of the sample that contains 20% significant detrimental effects are<br />
presented (p> 0.01) in appearance and flavor vs. the other two samples.<br />
CONCLUSIONS<br />
1.-Se conclude that the procedure of recovery of the proteins of the blood by means of the use of the heat<br />
is possible and the proteins useful for preparing beef patties.<br />
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Food Science and Biotechnology in Developing Countries<br />
REFERENCES<br />
Cheftel, J. C. 1989. Proteínas alimentarías. Ed. Acriba, S. A. Zaragoza, España. 221-32.<br />
Dickens, J. A. and Whittemore, A. D. 1994. The effect of acetic acid and air injection on appearance,<br />
moisture pick-up, microbiological quality and Salmonella incidence on processed poultry carcasses.<br />
Poultry Science. 73:582-86.<br />
Dickens, J. A. Lyon, B. G., Whittemore, A. D. and Lyon, C. E. 1994. The effect of an acetic acid dip on<br />
carcass appearance, microbiological quality, and cooked breast meat texture and flavor. Poultry Science<br />
73:576-81.<br />
Gill, C. O. and Harrison, J. C. L. 1989. The storage life of chilled pork packaged under carbon dioxide.<br />
Meat Sci. 26:313-24.<br />
Gill, C. O., Harrison, J. C. L. and Penny, N. 1990. The storage life of chicken carcasses packaged under<br />
carbon dioxide. Int. J. Food Microbiol. 11:151-57.<br />
Howell, N. K. y Lawrie R. A. 1984. Functional aspects of blood plasma proteins. II. Gelling properties. J.<br />
Food Tech. 19: 289-95.<br />
Howell, N. K. and Lawrie, R. A. 1985. Functional aspects of blood plasma proteins IV. Elucidation of the<br />
mechanism of gelation of plasma and egg albumen proteins. J. Food Tech. 20:489-504.<br />
Mao R., Tang J., Swanson B G, Texture properties of high and low acyl mixed gellan gels, Carbohydrate<br />
Polymers (41) 2000 331-338.<br />
Nakamura, R., Hayakawa, S. Yasuda, K. and Sato, Y. 1984. Emulsifying properties of bovine blood<br />
globin: A comparison with some proteins and their improvement. J. Food Sci. 49:102-<br />
Norma Oficial Mexicana NOM-034-SSA1-1993, Bienes y servicios. Productos de la carne. Carne molida<br />
moldeada. Envasada. Especificaciones sanitarias.<br />
O'Riordan, D. Mulvihill D. M. Morrissey P. A. and Kinsella J. E. 1989. Study of the molecular forces<br />
involved in the gelation of plasma proteins at alkaline pH. J. Food Sci. 54:5 1202-05.<br />
Ockerman, H. W. y Hansen, C. L. 1994. Industrialización de subproductos de origen animal. Ed. Acribia,<br />
S.A. Zaragoza, España. 239-63.<br />
Pons M. and Fiszman S.M. 1996. Instrumental Texture Profile Analysis with particular reference to gelled<br />
sistems597-621, journal of texture estudies (27) 1996. 597-624.<br />
Russell, A. D., Hugo, W. D. and Ayliffe, G. A. J. 1982. Principles and practice of disinfection, preservation<br />
and sterilization. Blackwell Scientific Publications. Osney Mead Oxford, London. 314-16<br />
SAGARPA 2000 Secretaria de agricultura, ganaderia, desarrollo rural,pesca y alimentacion. Direccion<br />
general de salud animal.Directorio de Plantas tipo inspeccion federal en operacion.<br />
Surkiewicz, B. F., Harris, M. E., Elliot, R. P., Macaluso, J. F. and Strand, M. M. 1975.<br />
Bacteriological survey of raw beef patties produced at establishments under Federal Inspection. Appl.<br />
Microbiol. 29:3 331-34.<br />
Young, C. R., Lewis,R. W., Landmann, W. A. and Dill, C. W. 1973. Nutritive value of globin and plasma<br />
protein fractions from bovine blood. Nutr. Rep. Intl. 8:211.<br />
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FSB1- 2004<br />
Food Science and Biotechnology in Developing Countries<br />
TABLE 1<br />
EFECT OF THE TIME AMONG THE BLEED OF THE ANIMAL AND THE REFRIGERATION OF THE BLOOD, AND TIME OF REFRIGERATION OF THE<br />
BLOOD BEFORE OF THE SEPARATION AND CLOTTING, IN THE YIEL AND CONTAINED MICROORGANISM OF COAGULATED PLASMA<br />
Logarithm of<br />
aeróbic<br />
mesophilic of<br />
stored<br />
coagulated 14<br />
days at 4ºC<br />
Logarithm of<br />
aeróbic<br />
mesophilic of<br />
stored<br />
coagulated<br />
plasma 7 days<br />
at 4ºC<br />
Logarithm of<br />
aeróbic<br />
mesophilic of<br />
plasma without<br />
coagulating<br />
yield 1<br />
(%)<br />
g of coagulated<br />
plasma / 100 ml<br />
of plasma<br />
without<br />
coagulating<br />
Humidity<br />
coagulated<br />
plasma<br />
(%)<br />
Humidity of<br />
plasma<br />
without<br />
coagulating<br />
(%)<br />
pH of<br />
plasma<br />
without<br />
coagulating<br />
Temperature<br />
of the laundry<br />
water<br />
(ºC)<br />
Time of<br />
refrigeration of<br />
the blood before<br />
the separation<br />
and clotting<br />
(h)<br />
Time among<br />
bleed of the<br />
animal and<br />
refrigeration of<br />
the blood<br />
(h)<br />
5.49 8.69<br />
3.48 a<br />
78.26 a<br />
44.8 a<br />
83.79 a<br />
ND<br />
6.90 a<br />
>4.00 9.05<br />
3.48 a<br />
80.11 a<br />
49.2 a<br />
84.89 a<br />
ND<br />
6.90 a<br />
5.30 9.24<br />
ND<br />
4<br />
18 20<br />
4<br />
18 80<br />
1 18 20<br />
4.90 a<br />
78.26 a<br />
40.8 a<br />
82.20 a<br />
6.77 a<br />
4.70 8.66<br />
4.90 a<br />
75.81 a<br />
41.0 a<br />
82.84 a<br />
ND<br />
6.77 a<br />
1 18 80<br />
7.48 9.03<br />
3.48 a<br />
83.69 b<br />
36.3 b<br />
78.26 bc<br />
90.57<br />
6.97 a<br />
4 42 20<br />
5.78 9.11<br />
3.48 a<br />
82.95 b<br />
40.7 b<br />
80.78 bc<br />
90.57<br />
6.97 a<br />
4 42 80<br />
6.85 8.88<br />
4.60 a<br />
81.23 b<br />
31.6 b<br />
75.99 bc<br />
90.66<br />
6.72 a<br />
1 42 20<br />
7.00 8.79<br />
4.60 a<br />
80.12 b<br />
35.0 b<br />
78.62 bc<br />
90.66<br />
6.72 a<br />
1 42 80<br />
7.08 9.49<br />
4.95 ab<br />
72.10 c<br />
32.3 c<br />
78.84 b<br />
90.52<br />
7.23 b<br />
4 66 20<br />
5.48 8.59<br />
4.95 ab<br />
71.85 c<br />
31.2 c<br />
78.17 b<br />
90.52<br />
7.23 b<br />
4 66 80<br />
7.00 9.23<br />
4.70 ab<br />
69.20 c<br />
26.9 c<br />
76.00 b<br />
90.67<br />
7.17 b<br />
1 66 20<br />
7.00 9.28<br />
4.70 ab<br />
68.13 c<br />
26.2 c<br />
75.74 b<br />
90.67<br />
7.17 b<br />
1 66 80<br />
6.30 8.66<br />
5.48 b<br />
73.52 c<br />
30.6 d<br />
78.52 c<br />
91.06<br />
7.17 b<br />
4 90 20<br />
>7.00 >7.00<br />
5.48 b<br />
76.26 c<br />
37.4 d<br />
81.77 c<br />
91.06<br />
7.17 b<br />
4 90 80<br />
6.00 8.41<br />
5.00 b<br />
68.58 c<br />
29.8 d<br />
78.92 c<br />
90.84<br />
7.12 b<br />
1 90 20<br />
>7.00 >7.00<br />
5.00 b<br />
70.27 c<br />
31.4 d<br />
79.50 c<br />
90.84<br />
7.12 b<br />
1 90 80<br />
Variation source Significance<br />
Time among bled and refrigeration<br />
0.0007 - 0.0023 0.0002 0.0005 0.1148 0.8264 0.9390<br />
Time of storage (TRASC)<br />
0.0000 - 0.0000 0.0000 0.0000 0.0292 0.2489 0.8545<br />
Temperature of the laundry water 1.0000 - 0.0257 0.0236 0.9052 1.0000 0.8760 0.6199<br />
a, b, c, d = Value means that don´t have common superscript they are significantly different to the 0.05 regarding the time of storage of the blood. All the counts of m.o. they are reported<br />
by gram of plasma.<br />
1 Defined as the quality of solids recovered in the coagulated plasma divided by the quantity of the plasma without coagulating for 100.<br />
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FSB1- 2004<br />
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TABLE 2<br />
EFFECT OF THE ADDITION OF ACETIC ACID AND ATMOSPHERE OF CO2 IN THE SHELF LIFE OF COAGULATED PLASMA<br />
logarithm of<br />
aeróbic<br />
mesophilic of<br />
stored<br />
coagulated<br />
plasma 7 days<br />
14 day at 4ºC<br />
logarithm of<br />
aeróbic<br />
mesophilic of<br />
stored<br />
coagulated<br />
plasma 7 days<br />
at 4ºC<br />
Initial<br />
logarithm of<br />
aeróbic<br />
mesophilic<br />
of<br />
coagulated<br />
plasma<br />
pH of plasma<br />
coagulated<br />
stored 14 days<br />
at 4ºC<br />
pH of plasma<br />
coagulated<br />
stored 7 days<br />
at 4ºC<br />
Initial pH of<br />
coagulated<br />
plasma<br />
Atmosphere<br />
of CO2<br />
Concentration<br />
glacial acetic<br />
acid (%)<br />
Time of<br />
refrigeration of<br />
the blood before<br />
the separation<br />
and clotting<br />
(h)<br />
48<br />
0.0 no ND ND 7.40 ND 3.30 3.00<br />
48<br />
0.5 no ND ND 5.74 ND 2.00 0.00<br />
48 0.0 si ND ND 7.46 ND 3.00 3.30<br />
48 0.5 si ND ND 5.84 ND 0.00 0.00<br />
67 0.0 no 8.54 7.20 7.48 2.60 3.00 2.60<br />
67 0.5 no 4.98 6.18 5.89 2.30 2.00 2.00<br />
67 0.0 si 8.54 7.49 7.55 2.60 2.48 2.60<br />
67 0.5 si 4.98 6.18 6.14 2.30 1.70 1.00<br />
Variation source Significance<br />
Time of storage (TRASC) - - 0.0403 - 0.6717 0.4588<br />
Concentration of acetic acid - - 0.0000 - 0.0328 0.0202<br />
Atmosphere of CO2 - - 0.0816 - 0.1756 0.7766<br />
ND = Not certain<br />
All the counts of m.o. they are reported by gram of plasma.<br />
Additionally, to the 3 and 6 months of storage at 5°C, it was determined aerobes mesophilic.<br />
6
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Studies on starch digestibility in Phaseolus coccineous L. bean<br />
Luis Arturo Bello Pérez, Perla Osorio Díaz, Edith Agama Acevedo y Francisco García Suárez<br />
Centro de Desarrollo de Productos Bióticos del IPN. Km 8.5 carr. Yautepec-Jojutla, Colonia San<br />
Isidro, Apartado Postal 24, 62731 Yautepec, Morelos, México. e-mail: labellop@ipn.<strong>mx</strong> Tel.: + 52 735<br />
3942020; Fax: +5273941896<br />
Abstract<br />
“Ayocote” beans (Phaseolus coccineous) were cooked and studied regarding their chemical<br />
composition and in vitro starch digestibility. Protein and ash contents were 19.15 and 1.39 %,<br />
respectively, lipid content was relatively high (3.31 %). Available starch (AS) values decreased with<br />
storage at 4 o C, changing from 37.93 (freshly cooked “control” seeds) to 32.18 % (seeds stored for 96<br />
h). RS ranged between 2.24 %, and 3.49 % for the control and 96 h-stored samples. Retrograded<br />
resistant starch (RRS) had similar behavior, as its values increased with the storage time.<br />
Keywords: Starch; resistant starch; digestibility; Phaseolus coccineous; beans; legumes.<br />
Introduction<br />
Beans are a rich and inexpensive source of proteins (20-25 %) and carbohydrates (50-60 %) for a<br />
large part of the world’s population, mainly in developing count ries 1 . México is accepted as center of<br />
origin of beans, since 47 of the 52 species classified in the Phaseolus genus were identified in Mexico;<br />
besides, Mexico possesses the wild type of the 5 cultivated species of this genus, i.e. P. vulgaris, P.<br />
acutifolius, P. lunatus, P. coccineous and P. polyanthus 2 . Although carbohydrates are the major<br />
component of legumes, relatively little work has been carried out on this fraction 3 . Besides, being a<br />
major plant metabolite, starch is also the dominating carbohydrate in the human diet 4, 5 . Starch was<br />
considered an available carbohydrate that was completely digested and absorbed in the small<br />
intestine. However, it is now known that there exists a starch fraction that is resistant to enzyme<br />
digestion, passing through the small intestine and reaching the large bowel where it may be fermented<br />
by the colonic microflora. This fraction is called resistant starch (RS) and is defined as the sum of<br />
starch and the products of starch degradation not absorbed in the small intestine of healthy<br />
individuals 6 . The types of RS identified in foods are: physically entrapped starch within whole or partly<br />
milled grains or seeds (RS1), native (ungelatinized) granules of B-type starches (RS2), and<br />
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FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
retrograded starch (RS3) 7 . Most studies on starch digestibility in beans in México 8, 9, 10,11 , Venezuela 12,<br />
13 , Spain 14 , and Pakistan 15 , were carried out in common beans (Phaseolus vulgaris L.). However, to<br />
the best of our knowledge, no research has been conducted on starch digestibility of “ayocote” beans<br />
(Phaseolus coccineous), a specie widely consumed in central and southern Mexico. The objective was<br />
to evaluate the in vitro starch bioavailability of cooked “ayocote”, looking also at the influence of cold-<br />
storage on their available and resistant starch content and in vitro rate of starch digestion.<br />
Materials and Methods<br />
Sample preparation<br />
“Ayocote” bean seeds were purchased from local market in Yautepec, Morelos, México. The beans<br />
were cooked using a Mattson cooker, and cooking time was determined 16 . The sample, cooked seeds<br />
plus cooking water, were cooled down at room temperature and stored during 24, 48, 72 and 96 h at 4<br />
°C, simulating cooking and store conditions applied in Mexican households.<br />
Chemical analysis<br />
Moisture content was determined by gravimetric heating (130 ± 2°C for 2 h) using 2-3 g of sample.<br />
Ash, protein (N x 5.85) and fat were analyzed according to AACC methods 08-01, 46-13, and 30-25,<br />
respectively 17 .<br />
Digestibility tests<br />
Available starch (AS) content was assessed following the multienzymatic protocol of Holm et al. 18 ,<br />
using Termamyl® (Novo A/S, Copenhagen) and amyloglucosidase (102857 Roche Diagnostics,<br />
Indianapolis, IN, USA). The method proposed by Goñi, et al. 19 was employed to estimate the amount<br />
of indigestible starch (comprising part of RS1 plus RS2 and RS3 fractions). Retrograded resistant<br />
starch (RS3) content was measured as starch remnants in dietary fiber residues, according to the so<br />
called Lund method as modified by Saura-Calixto et al. 20 . In all these enzymatic tests, a portion of<br />
cooked beans was weighed into a test tube or a beaker, and homogenized with the corresponding<br />
solution (depending on the assay) under controlled conditions: first step (speed level 2, 1 min) and<br />
second step (speed level 2.5, 1 min), using a Polytron PT 1200 homogenizer (Kinematica AG,<br />
Switzerland).<br />
Statistics<br />
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FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Results were expressed by mean values ± standard error of the three separate determinations.<br />
Comparison of means was performed by one-way analysis of variance (ANOVA) followed by Tukey’s<br />
multiple comparison tests using the SPSS statistical program (v. 2.03, Chicago, IL).<br />
Results and Discussion<br />
Chemical composition<br />
Moisture content in the raw flour of “ayocote” bean was of 9.33 ± 0.13 %, a value that is slightly higher<br />
than those det ermined in other legume species. Protein content in the here-studied species was of<br />
19.15 ± 0.40 %, a value that is in the range reported 10 in common black beans (between 18.87 and<br />
24.20 %), and was slightly lower than those reported by Reyes-Moreno and Paredes-López 16 , who<br />
found protein values between 20.3 and 29.0%. The lipid content in the “ayocote” sample was of 3.31 ±<br />
0.06 %, which is higher than data recorded previously in seeds from other Phaseolus species, ranging<br />
between 0.90 and 2.80 % 10, 21 . This value may be of importance in the formation of amylose-lipid<br />
complexes, which may reduce the starch digestibility 4 . In relation to ash content, “ayocote” had a value<br />
of 1.39 ± 0.04 %, being lower than those reported in an Indian Phaseolus vulgaris cultivar 21 and four<br />
other black bean cultivars (Phaseolus vulgaris L.) from México (between 3.62 and 5.15 %) 10 . Total<br />
starch (TS) in “ayocote” bean was 42.1 %. This is higher than those reported in Phaseolus vulgaris<br />
cultivars; Tovar and Melito 12 reported TS contents in two raw bean varieties of 39.3 and 39.9 %; a<br />
similar value was recorded in raw white beans 14 . However, Bravo et al. 21 reported TS value of 34.9 for<br />
Haricot beans, and Vargas-Torres et al. 10 between 33.56 and 36.69 % for four cultivars of black<br />
beans.<br />
Available starch (AS)<br />
AS was determined at different cold-storage times (Table 1), the level decreased from 37.93% in<br />
freshly cooked “ayocote” seeds to 32.18 % in the sample stored for 96 h. These values represented<br />
90 and 76 % of TS, respectively, differences that may be due to the presence of resistant starch (RS).<br />
A previous study on cooked black beans from different cultivars, reported AS contents in cooked<br />
control samples (without storage) ranging between 32.1 and 21.7 %; these values decreased with the<br />
storage time, reaching levels between 21.8 and 13.5 % 11 . Nonetheless, it is important to mention that<br />
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FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
some beans show lower AS contents and higher retrogradation tendencies than others; in the case of<br />
“ayocote” bean, the decrease of AS values in the stored samples appears relatively low.<br />
Resistant starch (RS)<br />
The RS values increased with the storage time (Table 1). Levels ranged between 2.24 %, for the<br />
control sample, and 3.49 % for the 96 h-stored preparation, representing a 56 % increase in RS<br />
content with the storage. Ample variation in RS content values has been previously observed for<br />
freshly cooked common beans (Phaseolus vulgaris). Indeed, most cultivars exhibited greater levels<br />
than those recorded here for “ayocote” seeds 11, 12, 21 . Furthermore, RS in “ayocote” beans exhibited<br />
only a moderate rise after cold-storage. Thus, this legume seems to have a modest proclivity to<br />
develop retrograded resistant starch fractions upon cooling, which is contrast with the generally<br />
recognized behavior for starch in pulses 11, 12, 22, 23, .<br />
Table 1. Available starch (AS), resistant starch (RS) and retrograded resistant starch (RRS) content of<br />
cooked “ayocote” bean*,**<br />
Storage time (h) AS RS RRS<br />
0 37.93 a ± 1.30 2.24 a ± 0.15 1.49 a ± 0.12<br />
24 35.29 b ± 0.73 2.79 b ± 0.08 1.72 b ± 0.16<br />
48 34.58 b,c ± 0.94 2.88 b,c ± 0.17 1.89 b ± 0.21<br />
72 32.93 d ± 1.04 3.08 d ± 012 1.95 b ± 0.18<br />
96 32.18 d,e ± 0.89 3.49 e ± 0.09 2.53 c ± 0.22<br />
* Values are mean of three replicates ± standard error, dry matter basis.<br />
** Means inside each column with a different letter are significantly different (α=0.05)<br />
Retrograded resistant starch (RRS)<br />
The value of RRS (Table 1) in the control sample was of 1.49 %. It increased with the storage time,<br />
reaching 2.53 % after 96 h. The RRS contents at 24, 48 and 72 h were not different (a=0.05), but at 96<br />
h the value increased significantly; perhaps, only after this time starch retrogradation becomes<br />
quantitatively important in this system, as it was suggested for the recrystallization process in corn<br />
starch gels 24 . Some black bean cultivars 11 presented RRS contents that increased within the 0-72h<br />
4
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
storage period, becoming constant thereafter. Again, present data suggest that “ayocote” bean had a<br />
lower retrogradation rate than common beans and other pulses.<br />
Conclusions<br />
“Ayocote” bean had lower protein and ash contents and higher lipid and total starch levels than other<br />
Phaseolus seeds. Available starch in this bean is higher than in other species’ seeds, but it tends to<br />
decrease upon cold-storage. Both total resistant and retrograded resistant starch contents increased<br />
with storage time, as a consequence of starch retrogradation. Storage time, in addition to the botanical<br />
species/variety, may influence digestibility of starch pulses; suggesting that some species might be<br />
preferred for specific dietetic uses.<br />
Acknowledgements<br />
We appreciate the economic support from CGPI-IPN, IPICS, LANFOOD, CONACYT-México and<br />
COFAA-IPN.<br />
REFERENCES<br />
1. Rehman Z. Salariya A.M. Zafar S.I. 2001. Effect of processing on available carbohydrate<br />
content and tsrach digestibility of kidney beans (Phaseolus vulgaris L.). Food Chem. 73: 351-<br />
355.<br />
2. Sousa-Sánchez M. Delgado-Salinas A. 1993. Mexican leguminoseae: Phytogeographic<br />
endemism and origins. In: Biological diversity in México: origins and distribution.<br />
Ramamoorthy TP, Bye R, Lot A, Fa J. New York: Oxford University Press. pp. 459-511.<br />
3. Bravo L. Siddhuraju P. Saura-Calixto F. 1998. Effect of various processing methods on the in<br />
vitro starch digestibility and resistant starch content of indian pulses. J. Agric. Food Chem. 46:<br />
4667-4674.<br />
4. Björck I.M. Granfeldt Y. Liljeberg H. Tovar J. Asp N.G. 1994. Food properties affecting the<br />
digestion and absorption of carbohydrates. Am. J. Clin. Nutr. 59: 699S-705S.<br />
5. Skrabanja V. Liljeberg H.G.M. Hedley C.L. Kreft I. Björck I.M.E. 1999. Influence of genotype<br />
and processing on the in vitro rate of starch hydrolysis and resistant starch formation in peas<br />
(Pisum sativum L.). J. Agric. Food Chem. 47: 2033-2039.<br />
6. Asp N-G. 1992. Resistant starch. Proceedings from the second plenary meeting of EURESTA.<br />
Eur. J. Clin. Nutr. 46: SI.<br />
7. Englyst H.N Kingman S.M. Cummings J.H. 1992. Classification and measurement of<br />
nutritionally important starch fractions. Eur. J. Clin. Nutr. 46: S33-S50.<br />
5
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
8. Osorio-Díaz P. Bello-Pérez L.A. Agama-Acevedo E. Vargas-Torres A. Tovar J. Paredes-<br />
López O. 2002. In vitro digestibility and resistant starch content of some industrialized<br />
commercial beans (Phaseolus vulgaris L.). Food Chem. 78: 333-337.<br />
9. Osorio-Díaz P. Bello-Pérez L.A. Sáyago-Ayerdi S.G. Reyes -Benítez M.P. Tovar J. Paredes-<br />
López O. 2003. Effect of processing and storage time on in vitro digestibility and resistant<br />
starch content of two bean (Phaseolus vulgaris L.). J. Sci Food Agric. 83: 1283-1288.<br />
10. Vargas-Torres A. Osorio-Díaz P. Tovar J. Paredes-López O. Ruales J. Bello-Pérez L.A.<br />
2004a. Chemical composition, starch bioavailability and indigestible fraction of common beans<br />
(Phaseolus vulgaris L). Starch/Starkë 56: 74-78.<br />
11. Vargas-Torres A. Osorio-Díaz P. Islas-Hernández J.J. Tovar J. Paredes-López O. Bello-Pérez<br />
L.A. 2004b. Starch digestibility of five cooked black beans (Phaseolus vulgaris L.) varieties. J.<br />
Food Comp. Anal. (In press)<br />
12. Tovar J. Melito C. 1996. Steam-cooking and dry heating produce resistant starch in legumes.<br />
J. Agric. Food Chem. 44: 2642-2645.<br />
13. Velasco Z.I. Rascón A. Tovar J. 1997. Enzymic availability of starch in cooked black beans<br />
(Phaseolus vulgaris L) and cowpeas (Vigna spp.). J. Agric. Food Chem. 45: 1548-1551.<br />
14. García-Alonso A. Goñi I. Saura-Calixto F. 1998. Resistant starch formation and potential<br />
glycemic index of raw and cooked legumes (lentils, chickpeas and beans). Z. Lebensm Unter<br />
Forsch 206: 284-287.<br />
15. Rehman Z. Salariya A.M. Zafar S.I. 2001. Effect of processing on available carbohydrate<br />
content and tsrach digestibility of kidney beans (Phaseolus vulgaris L.). Food Chem. 73: 351-<br />
355.<br />
16. Reyes-Moreno C. Paredes-López O. 1993. Hard-to-cook phenomenon in common beans- A<br />
review. Crit. Rev. Food Sci. Nutr. 33: 227-286.<br />
17. AACC. 2000. Approved methods. (10th ed). St. Paul, MN: American Association of Cereal<br />
Chemists.<br />
18. Holm J. Björck I. Drews A. Asp N-G. 1986. A rapid method for the analysis of starch.<br />
Starch/Stärke 38: 224-229.<br />
19. Goñi I. Garcia-Diaz L. Mañas E. Saura-Calixto F. 1996. Analysis of resistant starch: a method<br />
for foods and food products. Food Chem. 56: 445-449.<br />
20. Saura-Calixto F. Goñi I. Bravo L. Mañas E. 1993. Resistant starch in foods: modified method<br />
for dietary fiber residues. J. Food Sci. 58: 642-643.<br />
21. Bravo L. Siddhuraju P. Saura-Calixto F. 1999. Composition of underexploited indian pulses.<br />
Comparison with common legumes. Food Chem. 64: 185-192.<br />
22. Rosin M.P. Lajolo M.F. Menezes W.E. 2002. Measurement and characterization of dietary<br />
starches. J. Food Comp. Anal. 15: 367-377.<br />
23. Tovar J. Melito C. Herrera E. Rascón A. Pérez E. 2002. Resistant starch formation does not<br />
parallel syneresis tendency in different starch gels. Food Chem. 76: 455-459.<br />
6
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
24. Farhat I.A. Blanshard J.M.V. Mitchell J.R. 2000. The retrogradation of waxy maize starch<br />
extrudates: Effects of storage temperature and water content. Biopolymers 53: 411-422.<br />
7
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
RESISTANT STARCH CONTENT OF CORN TORTILLAS WITH TC-1 HYDROCOLLOID<br />
Rendón-Villalobos, Rodolfo 1 ; Bello-Pérez, Luis Arturo 1 ; Agama-Acevedo, Edith 1 ;<br />
and Islas-Hernández, José Juan 1 .<br />
1 Centro de Desarrollo de Productos Bióticos del IPN.<br />
Km 8.5 carr. Yautepec-Jojutla, colonia San Isidro,<br />
apartado postal 24, 62731 Yautepec, Morelos, México .Fax: +5273941896<br />
Summary<br />
Tortillas were prepared using TC-1, stored for 96 hours and their total, available starch (AS) and<br />
resistant starch (RS) were evaluated. AS decreased with the storage time and tortillas with TC-1 had<br />
lower values than control sample. Control tortilla had RS content that increased with storage time, but<br />
in general, tortillas with TC-1 hydrocolloid presented a slight increased after 96 h. approximately 50 %<br />
of RS is due to retrogradation phenomenon.<br />
Keywords: Nixtamalization, hydrocolloids, tortillas, resistant starch, starch bioavailability<br />
INTRODUCTION<br />
The nixtamalization of maize is an ancient process developed by the Aztecs and still utilized in the<br />
production of high quality tortillas and other maize related food products (i.e., pozole). The aztecs<br />
grind the maize grains after an alkali (i.e., lime) and heating treatment in a process known as<br />
“nixtamalización”. Still today, Latin American countries manufacture maize food product after<br />
nixtamalization; these products are represent an important source of calories, proteins, dietary fiber<br />
and calcium 1 . Nowadays, table corn tortillas, as part of the ethnic food trend, are highly popular in<br />
developed countries (e.g., United States) and are consumed as break during the main meal 2 .<br />
Nevertheless, masa production at the industrial level does not quite follow the traditional<br />
nixtamalization conditions, resulting in tortillas which texture and stability during storage are of lower<br />
quality went compared with the traditional-made tortilla. Carbohydrates represent the main fraction of<br />
cereal grains, accounting for up to 50-70 % of the dry matter; of these, starch and non-starch<br />
polysaccharides (dietary fiber) are the major constituents. When tortillas are cook starch gelatinization<br />
is carried out, the gelatinized starch gels are thermodynamically unstable structures and, on cooling,<br />
reassociation of the starch molecules may occur. The ability of starch chains to form ordered<br />
structures in pastes, gels and baked foods during storage, a process often described by the term
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Food Science and Biotechnology in Developing Countries<br />
“retrogradation”, greatly influences the texture and shelf-life of these products 3 . The tortillas have a<br />
problem, because after preparation staling ocurrs increasing rigidity which affects palatability. On the<br />
other hand, starch retrogradation increases enzymatic resistance to starch digestion due to the<br />
formation of resistant starch wich is associate with low glycaemic and insulinemic responses and is<br />
very important for prevention of some diseases as colonrectal cancer, low blood cholesterol, decresed<br />
of coronary infart. Hydrocolloids are normally added to bakery products to improve shelf life by<br />
retaining more moisture and retarding staling 4 ; however, adding hydrocolloids to bakery products to<br />
reduce staling also affects processing and product qualities 5 . It has been reported that adding<br />
hydrocolloids in tortillas enhance the flexibility and strenght, reduce stickiness during process and<br />
packing, increase postbake moisture levels, slow the staling process, and extend shelf life 6,7,8 ;<br />
however, interactions between starch and hydrocolloids may ocurrs in tortillas containing these<br />
additives which might decrease starch digestibility. Good quality corn tortillas are soft and can be<br />
rolled into “taco” from without damage. The textural characteristics of tortillas are related to the binding<br />
forms and the amount of water contained. The fresh masa is highly susceptible to lose moisture which<br />
makes its texture hard and therefore difficult to shape into round flat form 7 . A dehydrated corn masa<br />
produce hard and breakable tortillas. Thus, retention of water in masa and tortilla is important since<br />
excessive water loss makes an unacceptable product. The nixtamalization process produces changes<br />
that improve the nutritional quality of tortillas. Many studies have been conducted on nutritional<br />
aspects of nixtamalized maize in relation with protein, minerals and lipids, but very few studies have<br />
been carried out on the digestibility of its carbohydrate constituents 9,10 , and there are not studies on<br />
starch digestibility in tortillas mixed with hydrocolloid and the mechanims involved in these perceived<br />
phenomenon. The objective of the present study was to evaluate the influence of the commercial<br />
hydrocolloid TC-1 on the resistant starch content in tortilla.<br />
MATERIALS AND METHODS<br />
Sample preparation: The traditional method to produce nixtamal, masa and tortillas was used.<br />
Sample lots of 5 kg maize (commercial white dent maize grown in the state of Guerrero, México) were<br />
cooked in 15 L of lime solution. Lime is added at 1 % (grain weight basis). Maize was cooked for 1 h at<br />
boiling temperature, steeped in the same cooking vessel for 16 h, and then the cooking solution<br />
(called nejayote) was discarded. The cooked-steeped maize (called nixtamal) was washed three or
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Food Science and Biotechnology in Developing Countries<br />
four times with tap water to remove excess of lime and lost pericarp tissue. Nixtamal was ground into a<br />
masa using a commercial stone grinder. Masa was mixture with commercial hydrocolloid TC-1 (Gum<br />
Technology Corporation, Tucson, AZ), pressure-molded and extruded into thin circles to make tortillas<br />
1 mm of thick. Tortillas were baked into a gas –fired domestic oven (Hotpoint, 6B4411LO, Leisser S.A.<br />
de C.V., San Luis Potosí, México) for 1 min on each side at ≈250 °C.. After cooling, tortillas were<br />
packed into poly-ethylene bags (20 X 30 cm, Plásticos de México, S.A. de C.V., México) and stored<br />
for 24, 48, 72 and 96 hours at 4°C; after witch the samples were freeze-dried in liquid nitrogen. Stored<br />
tortilla samples were reheated in the gas oven for 30 sec on each side at ≈250 °C, cooled to 30 °C,<br />
then freeze-dried in liquid nitrogen. The variation was introduced to replicate the consumer preparation<br />
of this product. All samples were stored at room temperature in sealed plastic containers.<br />
In vitro digestibility tests: Potentially available starch content was assessed following the enzymic-<br />
colorimetric method of Holm et al. 11 using Termamyl® (Novo A/S, Copenhagen) and amyloglucosidase<br />
(Boehringer, Mannheim). Resistant starch was measured by two different protocols: 1) Retrograded<br />
resistant starch (RRS or RS3) content was measured as starch remnants in dietary fiber residues,<br />
according to the so called "Lund method" as modified by Saura-Calixto et al. 12 , 2) The method<br />
proposed by Goñi et al. 13 was employed to estimate the total amount of indigestible starch (comprising<br />
RS2, RS3 and part of RS1 fractions).<br />
Experimental design and statistical analysis: Data were analyzed using one-way Analysis of<br />
Variance (ANOVA) procedures. Where analysis showed significant differences (p
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Food Science and Biotechnology in Developing Countries<br />
Generally, available starch (AS) content decreased with storage length, (72.03 – 64.44 %). This might<br />
be related to the development of retrograded indigestible fractions on cold storage. AS content was<br />
lower than TS level in all samples, although the smallest differences was detected for control sample.<br />
According Rendón-Villalobos et al. 10 and Agama-Acevedo et al. 15 , cold storage of tortillas affected AS<br />
values, showing a time related decreased. Such observations do not differ much from here reported<br />
data.<br />
Table 1. Total starch (TS), available starch (AS) and resistant starch (RS) content in tortillas<br />
with hydrocolloid TC-1.<br />
Storage<br />
(hr)<br />
Sample TS (%) AS (%) RS (%)<br />
0 Control 75.89 ± 0.35 71.89 ± 0.20 2.68 ± 0.02<br />
Tortilla with TC-1 75.45 ± 0.34 72.0 ± 0.30 2.82 ± 0.03<br />
24 Control 75.66 ± 0.12 68.02 ± 0.30 3.68 ± 0.01<br />
Tortilla with TC-1 75.85 ± 0.32 70.61 ± 0.20 3.15 ± 0.05<br />
48 Control 75.80 ± 0.09 65.29 ± 0.30 3.93 ± 0.02<br />
Tortilla with TC-1 75.38 ± 0.10 68.73 ± 0.20 3.54 ± 0.03<br />
72 Control 75.48 ± 0.05 62.16 ± 0.30 4.20 ± 0.03<br />
Tortilla with TC-1 75.85 ± 0.10 65.89 ± 0.30 3.92 ± 0.03<br />
96 Control 75.44 ± 0.13 60.90 ± 0.25 4.25 ± 0.05<br />
Tortilla with TC-1 75.87 ± 0.11 64.44 ± 0.30 3.95 ± 0.03<br />
Mean value ± standard deviation (n = 12), dry matter basis.<br />
The total resistant starch values in tortilla samples showed minimal variations (2.82 – 3.95%), however<br />
when storage time increase, RS content increased as well. Tortillas whit TC-1 exhibited lower RS<br />
values that those determined in laboratory-made tortillas (3.12 – 3.87 %) 10 ; maize botanical type and<br />
nixtamalization conditions may play an important role in this behavior. Such a raise in RS during cold<br />
storage is consistent with recorded AS decrease after 72 hours (Table 1).
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Food Science and Biotechnology in Developing Countries<br />
CONCLUSIONS<br />
The results obtained for RS content in tortillas with hydrocolloids are important in the nutritional point<br />
of view, due to those tortillas can extend the shelf life but also appreciable RS contents are obtained in<br />
these periods.<br />
This type of studies can help to design process for tortilla production with hydrocolloids that presented<br />
specific starch digestibility.<br />
ACKNOWLEDGEMENTS<br />
The authors wish to acknowledge the economic support from CGPI-IPN and COSNET.<br />
REFERENCES<br />
[1] Campus-Baypoli, O. N., Rosas-Burgos, E. C., Torres-Chávez, P. I., Ramírez-Wong, B., and Serna-<br />
Saldívar. S. O. 1999. Physicochemical changes of starch during maize tortilla production.<br />
Starch/Stärke. 51, 173-177.<br />
[2] Yau, J. C., Waniska, R. D., and Rooney, L. W. 1994. Effects of food additives on storage stability of<br />
corn tortillas. Cereal Foods World. 39, 396-402.<br />
[3] Biliaderis, C. G. 1991. The structure and interactions of starch with food constituents. Canadian<br />
Journal of Physiology and Pharmacology. 69, 60-78.<br />
[4] Twillman, T. J., and White, P. J. 1988. Influence of monoglycerides on the textural shelf life and<br />
dough rheology of corn tortillas. Cereal Chemistry. 65, 253-257.<br />
[5] Slaney, I. 1979. Basic guidelines for food gum selection. Food Prod Dev. 2, 21.<br />
[6] Friend, C. P., Waniska, R. D., and Rooney, L.W. 1993. Effects of hydrocolloids on processing and<br />
qualities of wheat tortillas. Cereal Chemistry. 70, 252-256.<br />
[7] Arámbula-Villa, V. G., Mauricio, S. R. A., Figueroa, C. J .D., González-Hernández, J., and<br />
Ordorica, F. C .A. 1999. Corn masa and tortillas from extruded instant corn flour containing<br />
hydrocolloids and lime. Journal of Food Science. 64, 120-124.<br />
[8] Gurkin, S. 2002. Hydrocolloids-Ingredients that add flexibility to tortilla processing. Cereal Foods<br />
World. 47, 41-43.<br />
[9] Campas-Baypoli, O. N., Rosas-Burgos, E. C., Torres-Chávez, P. I., Ramirez-Wong, B., and Serna-<br />
Saldívar. S. O. 2002. Physicochemical changes of starch in Maize tortillas during storage at room<br />
and refrigeration temperatures. Starch/Stärke. 54, 358-363.<br />
[10] Rendón-Villalobos, J. R., Bello-Pérez. L. A., Osorio-Díaz. P., Tovar-Rodríguez, J,. and Paredes-<br />
López, O. 2002. Effect of storage time on in vitro digestibility and resistant starch content of<br />
nixtamal, masa and tortilla. Cereal Chemistry. 79, 340-344.
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Food Science and Biotechnology in Developing Countries<br />
[11] Holm, J., Björck, I., Drews, A., and Asp, N.G. 1986. A rapid method for the analysis of starch.<br />
Starch/Stärke. 38, 224-229.<br />
[12] Saura-Calixto, F., Goñi, I., Bravo, L., and Mañas, E. 1993. Resistant starch in foods: Modified<br />
method for dietary fiber residues. Journal of Food Science. 58, 642-645.<br />
[13] Goñi, I., García-Díaz, L., Mañas, E., and Saura-Calixto, F. 1996. Analysis of resistant starch: A<br />
method for foods and food products. Food Chemistry. 56, 445-449.<br />
[14] SPSS. 1996. SPSS para Windows. Programación y Análisis Estadístico. Mc-Graw Hill, México.<br />
[15] Agama-Acevedo, E., Rendón-Villalobos, R., Tovar, J., Paredes-López, O., Islas-Hernández, J. J.,<br />
and Bello-Pérez, L. A. 2004. In vitro starch digestibility changes during storage of Maite flour<br />
tortillas. Nahrung/Food. 48(1): 38-42.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
In vitro starch bioavailability in tortillas prepared with gums<br />
Rendón-Villalobos, Rodolfo 1 ; Bello-Pérez, Luis Arturo 1 ;Agama-Acevedo, Edith 1 ;<br />
and Islas-Hernández, José Juan 1 .<br />
1 Centro de Desarrollo de Productos Bióticos del IPN.<br />
Km 8.5 carr. Yautepec-Jojutla, colonia San Isidro,<br />
apartado postal 24, 62731 Yautepec, Morelos, México.Fax: +5273941896<br />
Summary<br />
The objective was to evaluate the influence of the type of gums and storage on the in vitro digestibility<br />
of starch in tortilla. Commercial gums TC-1, TC-20 and WHIP, were added to nixtamalized masa, and<br />
mixed to obtain tortillas that were baked and stored at 4 o C for up to 14 days and then<br />
analyzed.Tortillas with gums did not shown change in Resistant Starch values with storage time,<br />
except tortillas with TC-1 gum that presented a slight increased after 7 storage days.<br />
Keywords: Nixtamalization, hydrocolloids, tortillas, resistant starch, starch bioavailability<br />
Introduction<br />
The nixtamalization of maize is an ancient process developed by the Mesoamerican civilizations and<br />
is still utilized in the production of “tortillas”. The maize grains are cooked with alkali (i.e. lime) and<br />
steeped, in a process known as nixtamalization. After grinding and washing the “nixtamal” (i.e.,<br />
alkaline-cooked maize grains) a soft dough, known as “masa”, is obtained. The masa is a mélange<br />
constituted by starch polymers, mixed with partially gelatinized starch granules, intact starch granules,<br />
pieces of endosperm, and lipids. All these components develop a complex heterogeneous network in<br />
a continuous water phase 1 . Masa is used in the production of tortillas, which are the principal staple<br />
food in the Mexican diet, representing the main source of carbohydrates and calcium 2 . The<br />
nixtamalization process produces changes that improve the nutritional quality of tortillas. Many studies<br />
have been conducted on nutritional aspects of nixtamalized maize, but very few studies have been<br />
carried out on the bioavailability of its carbohydrate constituents 3 . Carbohydrates represent the main<br />
fraction of cereal grains, accounting for up to 50-70 % of the dry matter; of these, starch and nonstarch<br />
polysaccharides (dietary fiber) are the major constituents. When tortillas are cooked, starch<br />
gelatinization is carried out, the gelatinized starch gels are thermodynamically unstable structures and,<br />
on cooling, reassociation of the starch molecules may occur. The ability of starch chains to form<br />
ordered structures in pastes, gels and baked foods during storage, a process often described by the<br />
term “retrogradation”, greatly influences the texture and shelf-life of these products 4 . The tortillas have<br />
a problem, because after preparation staling ocurrs increasing rigidity which affects palatability. On the<br />
other hand, starch retrogradation increases enzymatic resistance to starch digestion due to the<br />
formation of resistant starch wich is associated with low glycaemic and insulinemic responses and is<br />
very important for prevention of some diseases as colon cancer colonrectal, low blood cholesterol,<br />
decres of coronary infart. It has been reported that adding hydrocolloids in tortillas retards<br />
1
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
retrogradation; however, interactions between starch and hydrocolloids may ocurrs in tortillas<br />
containing these additives which might decrease starch digestibility. Good quality corn tortillas are soft<br />
and can be rolled into “taco” form without damage. The textural characteristics of tortillas are related to<br />
the binding forms and the amount of water contained. The fresh masa is highly susceptible to lose<br />
moisture which makes its texture hard and therefore difficult to shape into round flat form 5 . A<br />
dehydrated corn masa produce hard and breakable tortillas. Thus, retention of water in masa and<br />
tortilla is important since excessive water loss makes an unacceptable product. The objective of the<br />
present study was to evaluate the influence of the type of commercial hydrocolloid and storage on the<br />
in vitro digestibility of starch in tortilla.<br />
Materials and methods<br />
Sample preparation: The traditional method to produce nixtamal, masa and tortillas was used.<br />
Nixtamal was ground into a “masa” using a commercial stone grinder. Masa was mixtured with<br />
commercial hydrocolloids TC-20, TC-1 (Gum Technology Corporation, Tucson, AZ) and WHIP<br />
(Colloides Naturels International, Rouen, France) mold by pressure and extruded into thin circles to<br />
obtain “tortillas” of 1 mm of thickness. Tortillas were baked in a home gas fired oven for 1 min per side,<br />
at an approximate temperature of 250 °C. After cooling, tortillas were packed into poly-ethylene bags<br />
(20 X 30 cm) and stored for 2, 4, 7 and 14 days at 4 °C, a sample inmediately baked and cooled was<br />
analyzed (0 storage time). After each time the samples were frozen in liquid nitrogen and freeze dried.<br />
In the case of stored tortillas, the samples were reheated in a home gas fired oven during 30 s each<br />
side, at an approximate temperature of 250 °C, cooled down to 30 °C, frozen in liquid nitrogen and<br />
freeze dried; such a variation was introduced in order to replicate the same conditions used when this<br />
product is eaten. All samples were stored at room temperature in sealed plastic containers.<br />
In vitro digestibility tests: Potentially available starch content was assessed following the<br />
multienzymatic protocol of Holm et al. 6 , using Termamyl® and amyloglucosidase. Resistant starch<br />
was measured by two different protocols: 1) Retrograded resistant starch (RRS or RS3) content was<br />
measured as starch remnants in dietary fiber residues, according to the so called "Lund method" as<br />
modified by Saura-Calixto et al. 7 , 2) The method proposed by Goñi et al. 8 was employed to estimate<br />
the total amount of indigestible starch (comprising RS2, RS3 and part of RS1 fractions). The in vitro<br />
rate of hydrolysis was measured using hog pancreatic amylase, according to Holm et al. 9 ; each assay<br />
was run with 500 mg available starch.<br />
Statistical analysis: A randomized complete design with three replications was used to analyze<br />
changes during tortilla storage. Data were analyzed using one-way Analysis of Variance (ANOVA)<br />
procedures. Where analysis showed significant differences (p
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Food Science and Biotechnology in Developing Countries<br />
The values for available starch (AS) are presented in Table 1. For all analyzed samples, AS<br />
decreased when storage time increased, this pattern is due to the retrogradation phenomenon as was<br />
reported in tortillas elaborated with masa prepared in the laboratory 3 . When AD of tortillas without<br />
storage (0 h) and stored for 14 days were compared, tortillas control, tortillas with WHIP and TC-1<br />
presented the same difference, indicating that these gums did not affect the AS content in tortillas.<br />
However, the lowest difference between these two values of AS was shown in tortillas with TC-20,<br />
demonstrating that this gum decrease in higher proportion starch re<strong>org</strong>anization and AS is not altered<br />
significantly. This pattern can be related with the gum formulation, because TC-20 is a mixture of<br />
modified food starch, guar, xanthan and monodiglycerides, that the last components can be<br />
responsible of decrease starch retrogradation, as it was reported in bread 10,11 . AS values of 72.92 %<br />
and 70.97 % were reported in tortillas without storage and with 72 h of storage, respectively 3 , values<br />
that were higher to those found in this study. Similar values (between 64.52 and 76.04 %) were<br />
determined in tortillas stored until 72 h 12 .<br />
Table 1. Available starch (AS), resistant starch (RS) and retrograded resistant starch (RRS) in corn<br />
tortillas with hydrocolloids.<br />
Sample/Storage<br />
(days)<br />
AS (%)<br />
TC<br />
0<br />
70.03 ± 1.24 a<br />
7 68.38 ± 0.56 a,b<br />
14<br />
66.91 ± 0.72 b<br />
T_WG<br />
0<br />
7<br />
14<br />
T_TC-1<br />
0<br />
7<br />
14<br />
T_TC-20<br />
0<br />
7<br />
14<br />
67.42 ± 0.81 a,b<br />
64.17 ± 0.93 c<br />
62.55 ± 0.60 c<br />
68.00 ± 0.67 a,b<br />
66.44 ± 0.70 b,c<br />
64.77 ± 0.89 c<br />
65. 69 ± 0.57 c<br />
64.22 ± 0.61 c<br />
63.20 ± 067 c<br />
RS (%) 1<br />
RRS (%) 2<br />
2.74 ± 0.07 a<br />
1.66 ± 0.08 a<br />
5.04 ± 0.11 b 2.83 ± 0.05 b<br />
5.23 ± 0.06 b<br />
3.05 ± 0.11 b<br />
2.49 ± 0.05 a<br />
3.55 ± 0.63 a,c<br />
3.08 ± 0.11 a,c<br />
3.01 ± 0.05 a<br />
3.18 ± 0.07 c<br />
3.38 ± 0.06 c<br />
3.01 ± 0.11 a,c<br />
3.33 ± 0.05 c<br />
3.27 ± 0.07 c<br />
1.71 ± 0.08 a<br />
1.23 ± 0.13 c<br />
1.54 ± 0.15 a,c<br />
1.69 ± 0.09 a<br />
1.71 ± 0.16 a<br />
1.76 ± 0.13 a<br />
1.46 ± 0.09 a,c<br />
1.37 ± 0.18 a,c<br />
1.48 ± 0.11 a,c<br />
TC = control corn tortilla; T_WG = corn tortilla with hydrocolloid WHIP gum; T_TC1 = corn tortilla with hydrocolloid TC-1;<br />
T_TC20 = corn tortilla with hydrocolloid TC-20.<br />
1 8<br />
Using method of Goñi et al .<br />
2 7<br />
Using method of Saura-Calixto et al .<br />
Mean values of eighteen replicates ± standar error, dry matter basis. Values followed by the same letter in the same column are<br />
not significantly different (p > 0.05).<br />
Resistant starch<br />
Total resistant starch (RS) values in control tortillas increased approximately 50 % after 7 storage<br />
days (Table 1). However, tortillas added with gums did not shown appreciable differences with storage<br />
time, only tortillas with TC-1 gum had RS values that changed after 7 storage days. In all cases<br />
tortillas added with hydrocolloids presented low retrogradation tendency, because these gums impede<br />
3
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
interactions between starch chains solubilized during gelatinization. In laboratory-made tortillas without<br />
storage was determined a RS content of 3.12 %, and when this sample was stored for 3 days, RS<br />
value increased at 3.87 % 3 , this last RS content is comparable with that obtained in tortillas added with<br />
gums and stored for 7 days. These results indicate that hydrocolloids can retard retrogradation<br />
phenomenon in tortillas until 100 %. Other studies reported in tortillas prepared with nixtamalized<br />
maize flour, showed RS values for samples stored for 72 h between 2.52 and 3.29 % 12 , and for<br />
tortillas prepared with masa obtained using the traditional nixtamalization process stored for 72 h, RS<br />
values ranged 2.70 and 4.18 % 12 .<br />
Retrograded resistant starch in tortillas studied was lower than total RS, this indicate that there are<br />
others resistant fractions (principally RS1 or RS4) that contribute to total RS. Perhaps some portions<br />
of the hydrocolloids at high temperatures interact with starch diminished starch susceptibility, because<br />
in other studies of tortillas without hydrocolloids, the difference between RS and RRS is lower than<br />
that showed in this study 3,12 . More studies are necessary in this sense. Wet thermal treatment followed<br />
by cooling and storage produces retrograded resistant starch (RRS), as reported for corn flour 13 and in<br />
various starch gels 14,15 . The formation of retrograded starch requires dehydration of the gelatinized<br />
sample 14,16 , a phenomenon that is likely to take place when tortillas are baked, at approximately 250<br />
ºC, and cooled. However, as hydrocolloids interaction with water molecules, impede water elimination<br />
during the baking and storage steps of tortillas.<br />
Rate of enzymatic starch hydrolysis<br />
When the behavior of tortillas were compared at the different storage times, control (Figure 1a) and<br />
tortillas with TC-20 hydrocolloid (Figure 1b) did not show statistical differences (p
a)<br />
c)<br />
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Hydrolysis(%)<br />
Hydrolysis(%)<br />
80<br />
60<br />
40<br />
20<br />
TC_0<br />
TC_7<br />
TC_14<br />
0<br />
0 20 40 60 80 100<br />
Time (min)<br />
80<br />
60<br />
40<br />
20<br />
0<br />
TC1_0<br />
TC1_7<br />
TC1_1<br />
4<br />
0 20 40 60 80 100<br />
Time (min)<br />
b)<br />
d)<br />
Hydrolysis(%)<br />
Hydrolysis(%)<br />
80<br />
60<br />
40<br />
20<br />
0<br />
90<br />
60<br />
30<br />
TC20_0<br />
TC20_7<br />
TC20_14<br />
0 20 40 60 80 100<br />
Time (min)<br />
WG_0<br />
WG_7<br />
WG_14<br />
0<br />
0 20 40 60 80 100<br />
Time (min)<br />
Figure 1. In vitro starch hydrolysis of corn tortilla without hydrocolloids = TC (a); corn tortilla with<br />
hydrocolloids TC-20 = T_TC20 (b); corn tortilla with hydrocolloids TC-1= T_TC1 (c); corn<br />
tortilla with hydrocolloids WG = WG (d).<br />
5
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
References<br />
[1] Gomez, M.H., Rooney, L.W., and Waniska, R.D. Cereal Foods World 1987, 32, 372-377.<br />
[2] Campus-Baypoli, O.N., Rosas-Burgos, E.C., Torres-Chávez, P.I., Ramírez-Wong, B., Serna-<br />
Saldívar. S.O. Starch/Stärke 1999, 51, 173-177.<br />
[3] Rendón-Villalobos, J. R., Bello-Pérez. L. A., Osorio-Díaz. P., Tovar J,. Parédez-López, O. Cereal<br />
Chem. 2002, 79, 340-344.<br />
[4] Biliaderis, C.G. Can. J. Physiol. Pharmacol. 1991, 69, 60-78.<br />
[5] Arámbula, V. G., Mauricio, S. R. A., Figueroa, C. J. D., González-Hernández, J., and Ondorica, F.<br />
C. A. Journal of Food Science 1999, 64, 120-124.<br />
[6] Holm, J., Björck, I., Drews, A., Asp, N.G. Starch/Stärke 1986, 38, 224-229.<br />
[7] Saura-Calixto, F., Goñi, I., Bravo, L., Mañas, E. J. Food Sci. 1993, 58, 642-645.<br />
[8] Goñi, I., Garcia-Diaz, L., Mañas, E., Saura-Calixto, F. Food Chem. 1996, 56, 445-449.<br />
[9] Holm, J., Björck, I., Asp, N.G., Sjoberg, L.B., Lundquist, I. J. Cereal Sci. 1985, 3, 193-200.<br />
[10] Russell,P.L. J. Cereal Science 1983, 1, 297-303.<br />
[11] Krog, N., Olesen, S. K., Toernaes, H., and Joensson, T. Cereal Foods World 1989, 34, 281-285.<br />
[12] Agama-Acevedo, E., Rendón-Villalobos, R.,Tovar, J., Paredes-López, O., Islas-Hernández, J. J.,<br />
and Bello-Pérez, L. A. Nahrung/Food 2004, 48, 31-40.<br />
[13] García-Alonso, A., Goñi, I., Jiménez-Escrig, A., Martín-Carrón, N., Bravo, L., Saura-Calixto, F.<br />
Food Chem. 1999, 66, 181-187.<br />
[14] Fredriksson, H., Björck, I., Andersson, R., Liljeberg, H., Silverio, J., Eliasson, A.-C., Aman, P.<br />
Carbohydr. Polym. 2000, 43, 81-87.<br />
[15] Tovar, J., Melito, C., Herrera, E., Rascón, A. and Pérez, E. Food Chemistry 2002, 76, 455-459.<br />
[16] Björck, I.M., Granfeldt, Y., Liljerberg, H., Tovar, J., Asp, N.G. Am. J. Clin. Nutr. 1994, 59, 699S-<br />
705S.<br />
6
FP16-2004 Food Science and Biotechnology in Developing Countries.<br />
DOUGH RHEOLOGY FOR ADDING ASCORBIC ACID AND α-AMYLASE.<br />
Gómez-Ortiz Salomón 1 *, Cifuentes-Díaz de León Armando 1 *, Esquivel-Pensabén J. Manuel 2 .<br />
CIIDIR-IPN, Unidad Dgo. 1 , ITD 2 . Becario de COFAA*. Sigma S/N 20 de Noviembre II Durango<br />
Dgo. C.P.34220 Méx. Salgo5@hotmail.com, armando552@hotmail.com,<br />
mpensaben@yahoo.com.<br />
Index words: alveograms, additives, flour wheat.<br />
SUMMARY<br />
It was analyzed the effect that had the adding of ascorbic acid, the α-amylase<br />
and the time in the dough rheology coming from a half strong wheat flour.<br />
Four concentrations of ascorbic acid were used (0, 25, 50 and 75 mg/kg flour),<br />
four of α-amylase (0, 160, 320 and 480 mg/kg flour) and four resting times (0,<br />
10, 20 and 30 days).<br />
Latin square was selected like experimental design. With base in the results of<br />
the tests and with p≤0.05; it found that the ascorbic acid presented significant<br />
effect in the value of the force (W) and tenacity (P) increasing these and<br />
diminishing the extensibility (L). The best answer for baking biscuit was ascorbic<br />
acid concentration 0 mg for kg flour and 480 mg of α-amylase for kg flour. It is<br />
not recommended to use ascorbic acid in flours with W>250 x 10 -4 Julies, and<br />
L
The Latin Square was selected like experimental design. It was developed in<br />
one stage; in there, were controlled: moisture of the flour, temperature of room,<br />
relative humidity, kneading temperature, time of having kneaded, fermented and<br />
alveograms.<br />
FP16-2004 Food Science and Biotechnology in Developing Countries.<br />
Variables like force, tenacity, extensibility and the relationship P/L were<br />
evaluated. The total of treatments was 16 with 3 repetitions and a total of 48<br />
samples. The results were analyzed by ANOVA and Test of Tukey.<br />
RESULTS<br />
Square 1. Physical chemical analysis of the flour.<br />
Determination (%) H1<br />
Moisture 11.50 ± 0.01<br />
Ash* 0.60 ± 0.01<br />
Ethereal extract* 1.60 ± 0.02<br />
Protein (F=5.7)* 14.59 ± 0.02<br />
Raw fiber* 0.03 ± 0.01<br />
Gluten* 13.5 ± 0.02<br />
*D.b.<br />
With base in the data of ash (Square 1), it can say that it is a flour of high<br />
extraction, 75%, that influences in the quality of the same one. Considering the<br />
quantity of protein can be inferred that it is good to elaborate bread, however, it<br />
should considered other factors. To the flour used in this work it was added a<br />
mixture of ascorbic acid and α-amylase in different concentrations, with the<br />
purpose to evaluate the effect in the dough rheology Fig. 1 – 9.<br />
Force (W x 10 -4 Joule)<br />
300<br />
290<br />
280<br />
270<br />
260<br />
250<br />
0 20 40 60 80<br />
Ascorbic Ac.(mg kg -1 flour)<br />
Fig. 1. Effect of the Ascorbic Ac.in<br />
the force of dough.<br />
Tenacity P (mm)<br />
138<br />
136<br />
134<br />
132<br />
130<br />
128<br />
126<br />
124<br />
122<br />
120<br />
118<br />
0 20 40 60 80<br />
Ascorbic Ac. (mg kg -1 flour)<br />
Fig. 2. Effect of the Ascorbic Ac in<br />
the tenacity of the dough.<br />
Extensibility L (mm)<br />
66<br />
64<br />
62<br />
60<br />
58<br />
56<br />
54<br />
0 20 40 60 80<br />
Ascorbic Ac.(mg kg -1 flour)<br />
Fig. 3. Effect of the Ascorbic Ac in<br />
the
FP16-2004 Food Science and Biotechnology in Developing Countries.<br />
Force (W x 10 -4 Julies)<br />
Force (W x 10 -4 Joule)<br />
290<br />
285<br />
280<br />
275<br />
270<br />
265<br />
0 100 200 300 400 500 600<br />
α amylase (mg kg -1 flour)<br />
Fig. 4. Effect of the α-amylase in the<br />
force<br />
of dough.<br />
290<br />
285<br />
280<br />
275<br />
270<br />
265<br />
260<br />
0 5 10 15 20 25 30 35<br />
Time (day)<br />
Fig. 7. Effect of the time in the force of<br />
dough.<br />
Tenacity P(mm)<br />
Tenacity P (mm)<br />
150<br />
145<br />
140<br />
135<br />
130<br />
125<br />
120<br />
115<br />
0 100 200 300 400 500 600<br />
α amylase (mg kg -1 flour)<br />
Fig. 5. Effect of the α-amylase in the<br />
tenacity of the dough<br />
140<br />
135<br />
130<br />
125<br />
120<br />
115<br />
0 5 10 15 20 25 30 35<br />
Time (day)<br />
Fig. 8. Effect of the time in the tenacity<br />
of<br />
the dough.<br />
Extensibility L (mm)<br />
Extensibility L (mm)<br />
64<br />
62<br />
60<br />
58<br />
56<br />
extensibility of the dough.<br />
54<br />
0 100 200 300 400 500 600<br />
α amylase ( mg kg -1 flour)<br />
Fig. 6. Effect of the α-amylase in the<br />
extensibility of the dough<br />
62<br />
60<br />
58<br />
56<br />
54<br />
52<br />
0 5 10 15 20 25 30 35<br />
Time (day)<br />
Fig. 9. Effect of the time in the<br />
extensibility of the dough.<br />
CONCLUSIONS<br />
1. From statistical analysis of the data and with p≤0.05 it can conclude that<br />
the ascorbic acid, the α-amylase and the time influence significantly in<br />
the rheological properties of dough.<br />
2. The increment of the force and tenacity are due to that the ascorbic acid<br />
when reacting with the catalysts presents in flour, becomes in<br />
dehidroascorbic acid, acting this as oxidizer, allowing the formation of<br />
disulphuro connections, which reinforce the gluten.<br />
3. The addition of ascorbic acid to dough with W>250 and of low<br />
extensibility, became it more tenacious.
4. The α-amylase has effects contrary to those of the ascorbic acid, they<br />
diminish the values of W, P and extensibility is increased. It contributes<br />
to improve the quality of dough.<br />
5. When flour has P/L>1.5, it is not necessary to add reducers agents,<br />
since it would became them more tenacious.<br />
6. With base in the rheological characteristics of this flour, the best answer<br />
was obtained to concentrations of 0 mg ascorbic acid /kg of flour and 480<br />
mg of α-amylase/kg of flour, for that is recommended not to use ascorbic<br />
acid in flours<br />
FP16-2004 Food Science and Biotechnology in Developing Countries.<br />
7. With W>250 x 10 -4 Julies and L
Food Science and Biotechnology in Developing Countries<br />
Process viscosity study on heterogeneous foods<br />
L. Medina Torres 1 *, E. Brito de la Fuente 2 , J.A. Gallegos Infante 3<br />
1,2 Departamento de Alimentos y Biotecnología, Facultad de Química<br />
Universidad Nacional Autónoma de México., 04510 México, D.F.<br />
3 Instituo Tecnológico de Durango<br />
Departamento de Ingenieria Química y Bioquímica<br />
Felipe Pescador 1930 Ote., Durango, Dgo. 34080., México<br />
Tel./Fax (5)56-22-53-08. email: luismt@servidor.unam.<strong>mx</strong><br />
ABSTRACT<br />
The rheological properties are of great importance in food fluids as<br />
mermelades, salad dressing, soups, sauces and creams [Baudi, 1996]. The<br />
knowledge of rheological properties are very important in the industrial<br />
optimization as pumping, mixing, cooling, drying and others. The usual<br />
viscometers are not good for this systems cause the heterogeneous nature of the<br />
dispersion. With the objective of a best determination of the fluid properties it has<br />
been used the rheometry with mixing principles for heterogeneous systems.<br />
Key words: Non-Newtonian, process viscosity, heterogeneous foods, mixing<br />
principles.
Food Science and Biotechnology in Developing Countries<br />
Process viscosity study on heterogeneous foods<br />
L. Medina Torres 1 *, E. Brito de la Fuente 2 , J.A. Gallegos Infante 3<br />
1,2 Departamento de Alimentos y Biotecnología, Facultad de Química<br />
Universidad Nacional Autónoma de México., 04510 México, D.F.<br />
3 Instituo Tecnológico de Durango<br />
Departamento de Ingenieria Química y Bioquímica<br />
Felipe Pescador 1930 Ote., Durango, Dgo. 34080., México<br />
Tel./Fax (5)56-22-53-08. email: luismt@servidor.unam.<strong>mx</strong><br />
INTRODUCTION<br />
On the food industry there are an important group of food systems that it are<br />
constituid by a dispersant phase, in this phase there are a lot of relative soluble<br />
components and a disperse phase with particles with distinct physics properties.<br />
The rheological properties are of great importance in food fluids as mermelades,<br />
salad dressing, soups, sauces and creams [Baudi, 1996]. The knowledge of<br />
rheological properties are very important in the industrial optimization as<br />
pumping, mixing, cooling, drying and others. The usual viscometers are not good<br />
for this systems cause the heterogeneous nature of the dispersion. With the<br />
objective of a best determination of the fluid properties it has been used the<br />
rheometry with mixing principles for heterogeneous systems. [Brito et al., 1998].<br />
Rheological measurements.<br />
EXPERIMENTAL METHODOLOGY<br />
It were working three different simples of heterogeneous foods: Salad<br />
dressing, orange mermelada and peach yogurt, at 25°C. The rheological<br />
measurements were making in a rotational rheometer (Haake, CV20N, RV20)<br />
with temperature control. It was used a system with helicoidal geometry adapted<br />
to rheometer.<br />
On the Figure 1 is shown the system used. The Viscosity data were obtained<br />
following the method. [Brito et al., 1998].<br />
The process viscosity was determinated with the next algoritm:<br />
η<br />
e<br />
=<br />
<strong>mK</strong><br />
p<br />
( n)<br />
K<br />
p<br />
N<br />
n −1<br />
RESULTS AND DISCUSSION<br />
(1)
Food Science and Biotechnology in Developing Countries<br />
The process viscosity data are presented on the Table 1. Its observed that the<br />
presence of particles not interfere with the torque signal.<br />
On the Figure 2 its observed that in the food systems measured with the<br />
hellicoidal system shown a best approximated functional response in comparison<br />
to the usual geometries as plate and cone, couette, parallel plates, data difficult to<br />
obtain in these systems. Each one of systems used in this work show a Non-<br />
Newtonian behavior type pseudoplastic, with (n) determination in the experimental<br />
window of the fluids.<br />
The particulate presence not limited the measurement of viscosities. It can be<br />
to any that for this system its possible characterizing the material function respect<br />
the viscous component (i.e. process viscosity) using the mixing principles with best<br />
result in comparison to traditional measurement systems.<br />
H= 0.04m<br />
w= 0.004m<br />
D= 0.029m<br />
d= 0.0248m<br />
Figure 1. System of mixing rheometry<br />
h= 0.0315m<br />
b= 0.004m
Viscosity [Pa.s]<br />
10<br />
Yoghurt<br />
η e = 2.113N -0.854<br />
Food Science and Biotechnology in Developing Countries<br />
1<br />
0.1 1.0 10.0<br />
N, [r.p.s]<br />
Mermelada<br />
η e = 5.397N -0.552<br />
Aderezo<br />
η e = 2.417N -0.59<br />
Figura 2. Curves of process viscosity in heterogeneous<br />
foods<br />
REFERENCES<br />
Fluid Rheological parameters<br />
Salada<br />
dressing<br />
n<br />
Fluid<br />
Index<br />
Kp(n)<br />
Consistency<br />
index<br />
m (Pa s n )<br />
0.410 29.71 13.22<br />
Orange<br />
marmalade 0.448 32.79 26.75<br />
peach<br />
yogurth<br />
0.146 18.03 17.37<br />
Table 1. Values of fluid index (n) and consistency index (k)<br />
of the heterogeneous fluids used in this work.
Food Science and Biotechnology in Developing Countries<br />
1. Baudi, D. S. (1996). Química de los Alimentos. Universidad. México, D.F.<br />
2. Brito- De La Fuente, E.; Nava, A., López, L. M.; Medina, L.; Ascanio, G. and<br />
Tanguy, P. A.,1998. Process Viscometry of Complex Fluids and Suspensions<br />
with Helical Ribbon Agitators. The Canadian Journal of Chemical Engineering;<br />
76: 689.
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Bleaching of Amaranth Oil (A. hypochondriacus)<br />
Ariza-Ortega J.A. (1) , López-Valdez F. (2) , Montalvo-Paquini C. (3) , Arellano-Huacuja A. (4) , and Luna-<br />
Suárez S. (5) .<br />
(1) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: ariza_ortega@yahoo.com.<strong>mx</strong><br />
(2) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: flopez2072@yahoo.com<br />
(3) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: cpaquini@yahoo.com<br />
(4) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: amy@puebla.megared.net.<strong>mx</strong><br />
(5) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: silvials2004@yahoo.com.<strong>mx</strong><br />
Tel.: 52 (222) 230 - 4459. Tel/Fax: 249 - 8540.<br />
Abstract<br />
The bleaching was made by two methods, using 2 clays: actisil (A), optimum (O) and activated<br />
charcoal (AC). Method 1: The oil was mixed with 10 % A + O and 0.5 % (w/v) AC at 20º increasing<br />
each 10º up to 120° C. Method 2: The oil was mixed with 2 % A + O and 0.2 % (w/v) AC at 20°, 70º,<br />
100º, 110º and 120º C. The best result in the method 1 was 1.01 units of photometric color (PC) at<br />
120º C. The best result in the method 2 was 3.25 units PC at 70º C and 3.1 units PC at 20º C.<br />
Key words: Oil, bleaching, clays and photometric color.<br />
Introduction<br />
The obtained oils from different sources (mainly seeds) are called crude oils (1). The oil has undesired<br />
compounds that make it undesired to use. To resolve this problem, the oil is refined (2 y 3). Andersen<br />
(1965) proposed the following methods: sedimentation, centrifugation, filtration, degumming,<br />
neutralization, bleaching and deodorization. The bleaching is a method used to diminish pigments<br />
(carotenoid, flavonoides and others) that provide a colour nonwished in crudes oils. The most common<br />
methods for bleaching are; chemical action, hidrogenation, neutralization, heat and adsorption. The<br />
purpose of this work was bleaching the neutralized oil from amaranth seed of A. hypochondriacus with<br />
the adsorption method.<br />
Materials and Methods<br />
Amaranth oil<br />
Neutralized amaranth oil from Hidalgo (Mexico) was used.<br />
Bleaching<br />
Two methods were used: 1) the oil was mixed with clays: 10 % (w/v) each one of actisil (A) + optimum<br />
(O) and 0.5 % (w/v) activated charcoal (AC). Both treatments were working at 20º C increasing 10º up<br />
to 120° C and were stirred for 10, 20 and 30 minutes, each one. Then, were filtered. 2) The oil was<br />
mixed with clays: 2 % (w/v) (each one) of A + O and 0.2 % (w/v) AC. Both treatments were working at<br />
20º, 70º, 100º, 110º and 120° C each one. Then, were stirred for 10, 20 and 30 minutes and filtered.<br />
To diminish the photometric color (PC) in oil, were carry out three steps mixing clays and activated<br />
charcoal each one of anterior treatments. The PC was measured in a Spectronic Genesis 2<br />
spectrophotometer, using the method proposed by Allen (1982).
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Characteristics of the clays and the activated charcoal<br />
Clays: actisil 220 FF (pH: 2.5, retained in 230 mesh, particle size: 23) and optimum 320 FF (pH: 2.5,<br />
retained in 230 mesh, particle size: 25, obtained from Sûd Chemie). Activated charcoal (pH: 6.0 - 8.5,<br />
90 % size particle, minimum passes 200 mesh, obtained from Polifos).<br />
Statistical analysis<br />
The experimental data were analyzed statistically by analysis of variance, for statistical significance<br />
(α= 0.05) using LSD test. (Statistical Analysis System, SAS).<br />
Results and Discussion<br />
Bleaching<br />
The results for bleaching with method 1 are shown in figure 1.<br />
PHOTOMETRIC COLOR<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
Control 20º C 30º C 40º C<br />
50º C 60º C 70º C 80º C<br />
90º C 100º C 110º C 120º C<br />
TREATMENTS<br />
Figure 1.Treatments at different temperatures with mixtures of clays and AC at 20 minutes.<br />
The treatments at different temperatures (20º to 70º C) did not have significant effect (α=0.05). In<br />
comparison, the treatments at 100º to 120º C decreased the PC. In other hand, the agitation time (10<br />
and 20 minutes) had significant effect (α=0.05) on PC, meanwhile 20 and 30 minutes did not had<br />
(results not presented). The temperature and acidity of clays are factors that help to the adsorption of<br />
the complexes of proteins, lipids and carotenoids, because there are high concentration of ions<br />
aluminum in the clays, and the activated charcoal adsorbs also odor and flavor from oil (1 y 4). The<br />
best treatment was at 120º C resulting 1.01 units PC (figure 1). Badui (1998) reported 2.86 PC units to<br />
corn oil. We obtained 1.01 PC units to amaranth oil, but the yield obtained for us was less than 50 %,<br />
because the three steps to bleach with the clays diminished it for adsorption of the amaranth oil.<br />
The results of the oil yields obtained are shown in the figure 2.
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
YIELD<br />
60%<br />
50%<br />
40%<br />
30%<br />
20%<br />
10%<br />
0%<br />
TREATMENTS<br />
Figure 2. Yields of the method 1<br />
20º C<br />
30º C<br />
40º C<br />
50º C<br />
60º C<br />
70º C<br />
80º C<br />
90º C<br />
100º C<br />
110º C<br />
120º C<br />
In the treatments at 20º to 90º C the percentage of oil was less than 50 % and in the 100º to 120º C<br />
treatments were less than 40 %. In figure 3 is shown the color obtained from treatment one.<br />
(a) (b) (c) (d)<br />
Figure 4. Bleaching the amaranth oil a) Control, (b) First step, c) Second step,<br />
and d) Third step.<br />
The results of the method 2 are shown in the figure 4.<br />
PHOTOMETRIC COLOR<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
TREATMENTS<br />
Control<br />
20º C<br />
70º C<br />
100º C<br />
110º C<br />
120º C<br />
Figure 4.Treatments with 2 % clays and 0.2 % AC, at 20 minutes
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
The treatments at 100º and 120º C did not have significant effect (α=0.05), they did not had good<br />
results on PC. In comparison, the treatments at 20º, 70º and 110º C were good. In other hand, the<br />
agitation time (10 and 20 minutes) had significant effect (α=0.05) on PC, meanwhile 20 and 30<br />
minutes did not had (results not presented).The best results were 3.25 units PC at 70º and 3.1 units<br />
PC at 20º C. Both presented an acceptable PC and the yield was 80 %.<br />
Lyon and Becker (1987) bleached neutralized oil from amaranth seed (A. cruentus) using adsorption<br />
method. They found that the best method for bleaching was the mixture of clays 2 % (Filtrol–105 FAC)<br />
and activited charcoal 0.2 % (Norit–A) at 110° C, and recovered 94.3 % of bleached oil (7). We<br />
obtained 80 % oil bleached (A. hypochondriacus) smaller than recovered by Lyon and Becker.<br />
The advantage for bleaching as this work, is that it can do it using 20º C with the mixed clay and<br />
activated charcoal, since it would diminish the cost of bleaching method, it does not require energy to<br />
heat the mixture, and an acceptable PC is obtained in the amaranth oil (figure 3).<br />
Conclusions<br />
The best result of the method 1 was 1.01 units PC at 120º C obtaining 50 % yield. The best results of<br />
method 2 were 3.25 units PC at 70º C and 3.1 units PC at 20º C obtaining 80 %yield. We recommend<br />
to employ the method 2 at 20º C because it would diminish the cost of treatment, and the oil obtained<br />
presented characteristic edible oil color.<br />
Acknowledgments<br />
We thank the programs PIFI, PIBP and COFAA for financial support for the realization of this work.<br />
References<br />
1. Cabrera A.A. Melchón G.A. Sosa J.A. 1991. Preparación de material didáctico como apoyo en la<br />
enseñanza superior en la materia de Química de Alimentos. Vol. II. Tesis de licenciatura. Depto.<br />
Ciencias Químicas, Universidad Autónoma de Puebla. pp: 200-276.<br />
2. Cheftel J.C. 1986. Introducción de la Bioquímica y tecnología de los Alimentos. C.E.C.S.A. pp: 7-9,<br />
16-24.<br />
3. Ho C.C. Chow C.M. 2000.The effect of the refining process on the interfacial properties of palm oil.<br />
JAOCS. 77(2): 191-199.<br />
4. Andersen A.J. 1965. Refinación de Aceites y Grasas Comestibles. 2ª ed. C.E.C.S.A. pp: 17-95,<br />
130-197, 216-241, 284-301.<br />
5. Allen R.R. Formo M.W. Krishnamurthy R.G. Mcdermott G.N. Norris A.F. Sonntag O.V. 1982.<br />
Bailley´s Industrial oil and fat products. Vol. 2. 4ª ed. Reverté. pp: 269-313.<br />
6. Badui J.S. 1998. Química de los Alimentos. Alambra. pp: 185-202.<br />
7. Lyon C.K.. Becker R. 1987. Extraction and Refining of oil from Amaranth Seed. JAOCS. 64(2): 233-<br />
236.
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Degumming and Neutralization of the Amaranth Oil (A. hypochondriacus).<br />
Ariza-Ortega J.A. (1) , López-Valdez F. (2) , Montalvo-Paquini C. (3) , Arellano-Huacuja A. (4) , and Luna-<br />
Suárez S. (5) .<br />
(1) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: ariza_ortega@yahoo.com.<strong>mx</strong><br />
(2) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: flopez2072@yahoo.com<br />
(3) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: cpaquini@yahoo.com<br />
(4) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: amy@puebla.megared.net.<strong>mx</strong><br />
(5) CICATA-IPN Puebla. Acatlán 63, La Paz. Puebla, Pue. México 72160.<br />
E-mail: silvials2004@yahoo.com.<strong>mx</strong><br />
Tel.: 52 (222) 230 - 4459. Tel/Fax: 249 - 8540.<br />
Abstract<br />
Two methods were made to degumming: the (A) H2SO4 (0.5 %) and (B) method by hydration. Oil<br />
degummed was neutralized by three methods: (C) 4 eq L -1 NaOH, (D) 10 eq L -1 NaOH and (E) 7 eq L -1<br />
Na2CO3 + 10 eq L -1 NaOH. The initial acid value (AV) of the crude oil was 35.02 % of oleic acid. The<br />
best method to degumming was the (B) with 24.17 % AV and 3.82 % of remainders, the yield was 97<br />
% of oil and the best method to neutralization was (E), the AV decreased to 0.43 %.<br />
Key words: Oil, degumming, neutralization and acid value.<br />
Introduction<br />
The amaranth belongs to the family Amaranthaceae of the genus Amaranthus, there are sixty genus<br />
and around eight hundred species (1). The amaranth contains nutritious of good quality that benefits<br />
the health for its protein, fiber, tocopherols, oil and squalene (2 y 3). The consumers in general ignore<br />
these functional and therapeutic properties. The annual production of amaranth in Mexico is very<br />
important, about 4 227 tons per year (4).<br />
The amaranth oil is an unused by-product. The oil is discharged to the environment because<br />
contained undesired compounds. To obtain ideal characteristics it must be treated by refining methods<br />
(5 y 6). Andersen (1965) proposed the follow methods for refining: sedimentation, centrifugation,<br />
filtration, degumming, neutralization, bleaching and deodorization. The degumming is used to<br />
eliminate proteins and gums; they are nutrients for the micro<strong>org</strong>anism growth that degraded the oil.<br />
This method uses the follow treatments: acid, heat, hydration and others (6, 7 y 8).<br />
The neutralization diminishes free fatty acids in oil, since these indicate deterioration in fatty acids.<br />
The common treatment is employing NaOH. But, there are many others such as: Na2CO3, lime,<br />
destilation, and others (7 y 8).<br />
Lyon and Becker (1987) refined oil from amaranth seed (A. cruentus). Crude oil amaranth was<br />
degummed for the hydration method at 50º C with 1 % (v/v) water, and yield was 96 %. The initial AV<br />
of the crude oil was 2.37 % of oleic acid, and was neutralized employing 16º Bé NaOH at 14.4 % (v/v),<br />
the AV decreased to 0.03 % obtaining 89.4 % of neutralized oil. The purpose of this work was<br />
degumming and neutralizing the oil from amaranth seed (A. hypochondriacus) with 35.02 % AV as<br />
oleic acid.<br />
Materials and Methods<br />
The materials used were reagent degree.<br />
Amaranth oil<br />
The oil used was crude oil amaranth, from Hidalgo (Mexico).
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Determination of Acid Value (AV)<br />
The acid value was made as Lees´s method (9).<br />
Pretreatment<br />
The amaranth oil was centrifuged at 1500 rpm for 15 minutes at 20º C, was filtered using whatman<br />
paper (number 1). All the filtrations were carried out at reduced pressure.<br />
Degumming<br />
Was carried out by two methods: A) Using H2SO4 at 60º Bé (7) at 0.5 % (w/v), at 20º and 30º C, was<br />
stirred for 10 and 20 minutes, water was added at 97º C and 2 % (v/v), was filtered. B) Using the<br />
hydration method (2): 2 % (v/v) water was added to the oil at 50º C. Stirred for 20 minutes and filtered.<br />
In each treatment the AV was measured and precipitation residues were quantified.<br />
Neutralization<br />
Three methods were applied: C) the degummed oil at 60º C was mixed with 4 eq L -1 NaOH at 10 %<br />
(v/v). 10 % (v/v) water was added at 20º and 30º C. Was stirred for 10 and 20 minutes. Was then<br />
centrifuged at 1500 rpm (centrifugal Hermle Z 323 K) for 15 minutes at 20º C. D) Using 40 % (v/v) of<br />
10 eq L -1 NaOH at 60º C. Was added 10 % (v/v) water at 20º and 30º C. Was stirred for 10 and 20<br />
minutes and centrifuged at 1500 rpm (15 minutes, 20º C). E) Using 35 % (v/v) of 7 eq L -1 Na2CO3. The<br />
solution was heated at 45º C and it was added to the degummed oil. The temperature was increased<br />
up to 75º C, was added 50 % (v/v) hot water and was drained. After that, was added 10 % (v/v) of<br />
solution 10 eq L -1 NaOH plus 10 % NaCl (w/v). Then, was added 50 % (v/v) hot water, it was<br />
centrifuged at 1500 rpm for 2 minutes at 20º C and was drained. In each treatment the volume of<br />
neutralized oil was measured and was determined the AV.<br />
Statistical analysis<br />
The experimental data were analyzed statistically by analysis of variance, for statistical significance<br />
(α= 0.05) using LSD test. (Statistical Analysis System, SAS)<br />
Results and Discussion<br />
Degumming<br />
The results for degumming method of the amaranth oil are shown in table 1.<br />
Table 1. Results from degumming amaranth oil<br />
Treatment AV (% oleic acid) Residues (g)<br />
A 46 ± 0.636 1.70 ± 0.007<br />
B 30.94 ± 0.028 3.42 ± 0.042<br />
Control 35.02 -<br />
The method A resulted in AV 46 % (initial 35.02) and residuals was 1.70 % (Table 1).This method<br />
originated alterations, it gave a strong brown color, due to the presence of proteins and pigments that<br />
were carbonized by the acid.<br />
Method B had a significant effect at α=0.05 on AV, it was 30.94% and 3.42 % of residues at 10<br />
minutes of stirring. The yield was 97 % of degummed oil. The residues can be separated easily. Lyon<br />
and Becker (1987) used the hydration method obtaining 96 % of degummed oil (A. cruentus). The<br />
yield is similar to the obtained by us.<br />
Neutralization<br />
The results for neutralization method of amaranth oil are shown in table 2.
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Table 2. Results neutralization the amaranth oil<br />
Treatment AV (% oleic acid) Yield (%)<br />
C 24.11 ± 0.007 90<br />
D 12.03 ± 0.034 30<br />
E 0.43 ± 0.021 87<br />
Control 30.94 -<br />
With C treatment, the obtained AV was 24.11% and yield 90 %. Matissek et al. (1992) reported that<br />
an AV for refined oils should be less than one, expressed as % oleic acid. Not obtained with this<br />
method (Table 2).<br />
With D treatment was obtained an AV of 12.03 % and 30 % yield, with this method the AV not was<br />
less than one, was affected the yield and was formed a soap excess. The temperature, the time of<br />
stirring and the concentration of NaOH (4 eq L -1 and 10 eq L -1 ) did not have a significant effect<br />
(α=0.05) on reduction of free fatty acids.<br />
The degummed amaranth oil presented 30.94 % initial AV and the method E diminished it to 0.43 %<br />
(81 times), and we obtained 87% of neutralized oil (Table 2). Lyon and Becker (1987) neutralized the<br />
amaranth oil with 16º Be NaOH at 14.4 % (v/v) with an initial AV 2.37 % and diminished to 0.03 % (79<br />
times), and their yield was 89.4 % of oil. If is compared the initial and final AV obtained by method E<br />
versus Lyon and Becker’s results then, we find that AV decrease 81 times (by method E) and 79 times<br />
(by Lyon and Becker). In addition, the yields were similar: 87 % and 89.4 %. Both oils, classified as<br />
refined oils because the values are below than one (10). It is noticeable that, the species of amaranth<br />
employed were different: A. cruentus by Lyon and Becker, and A. hypochondriacus in this work.<br />
Conclusions<br />
The crude oil amaranth presented a high AV (35.02 %), indicative of fatty acids alteration and<br />
consequently it is necessary to refine.<br />
The best method to degumming was the hydration, because it improved the quality of the oil<br />
decreasing the AV and the content of residuals. The method not requires a special equipment to carry<br />
out the treatment than required by acid treatment. The yields are considerable (97 %). In other part,<br />
the residuals obtained can be separated easily from oil.<br />
The best result to neutralization was Na2CO3+NaOH because it diminished the free fatty acids, and<br />
yield was 87 %.<br />
4 eq L -1 and 10 eq L -1 NaOH solutions were not appropriate for amaranth oil because they did not<br />
neutralize all free fatty acids. In other hand, the yield was affected by 10 eq L -1 NaOH solution.<br />
Acknowledgments<br />
We thank the programs PIFI, PIBP and COFAA for financial support for the realization of this work.<br />
References<br />
1. Romero G.F.M. Sánchez. T.J.S. Velásquez G.O. 1986. Proyecto para la aplicación de harina de<br />
amaranto con harina de trigo en la industria de la Panificación. Tesis de licenciatura. Depto. Ciencias<br />
Químicas, Universidad Autónoma de Puebla. pp: 110-114.<br />
2. Lyon C.K. Becker R. 1987. Extraction and Refining of oil from Amaranth Seed. JAOCS. 64(2): 233-<br />
236.<br />
3. Marcone F.M. 2000. First report of the characterization of the threatened plant species Amaranthus<br />
pumilus (Seabeach Amaranth). J. Agric. Food Chem. 48(2): 378–382.
FSBI – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
4. SAGARPA 2000. Anuario Estadístico de Producción Agrícola de los Estados Unidos Mexicanos.<br />
Por Cultivo. pp: 94-95.<br />
5. Cheftel J.C. 1986. Introducción de la Bioquímica y tecnología de los Alimentos, C.E.C.S.A., pp: 7-9,<br />
16-24.<br />
6. Ho C.C. Chow C.M. 2000.The effect of the refining process on the interfacial properties of palm oil.<br />
JAOCS. 77(2): 191-199.<br />
7. Andersen A.J. 1965. Refinación de Aceites y Grasas Comestibles. 2ª ed. C.E.C.S.A. pp: 17-95,<br />
130-197, 216-241, 284-301.<br />
8. Cabrera A.A. Melchón G.A. Sosa J.A. 1991. Preparación de material didáctico como apoyo en la<br />
enseñanza superior en la materia de Química de Alimentos. Vol. II. Tesis de licenciatura. Depto.<br />
Ciencias Químicas, Universidad Autónoma de Puebla. pp: 200-276.<br />
9. Lees R. 2000. Análisis de los Alimentos (Métodos Analíticos y de Control de Calidad), 2ª ed.<br />
Acribia. pp: 69-70.<br />
10. Matissek R. Schnepel M.F. Sterner G. 1992. Análisis de los Alimentos, Fundamentos, Métodos y<br />
Técnicas. 2ª ed. Acribia. pp: 297-302.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
EVALUATION OF SOME CHEMICAL AGENTS TO INHIBIT THE ENZYMATIC BROWNING IN<br />
HAWTHORN (Crataegus mexicana)<br />
Abstract.<br />
Pluma-Alvarado V. (1) , López-Valdez F. (2) and Luna-Suárez S. (3)<br />
(1) CICATA-IPN PUEBLA, Acatlán 63 La Paz, Puebla, Pue. México 72160.<br />
vianp_a@yahoo.com.<strong>mx</strong><br />
(2) CICATA-IPN PUEBLA, Acatlán 63 La Paz, Puebla, Pue. México 72160.<br />
flopezva@ipn.<strong>mx</strong>, flopez2072@yahoo.com<br />
(3) CICATA-IPN PUEBLA, Acatlán 63 La Paz, Puebla, Pue. México 72160.<br />
sluna@ipn.<strong>mx</strong>, silvials2004@yahoo.com.<strong>mx</strong><br />
Tel.: 52 (222) 230 - 4459, Tel/Fax: 249 - 8540.<br />
We evaluated the effect of some chemical agents to inhibit the enzymatic browning in hawthorn, as<br />
inhibitors were used solutions: salt, sugar, citric acid, ascorbic acid and its combinations. The<br />
peroxidase and catalase activities were evaluated, in addition to color change in the exposition to air<br />
for 24h. The peroxidase´s best treatments were salt-sugar-citric and salt-sugar-ascorbic-citric; to<br />
inhibit catalase, salt-sugar-ascorbic acid. The worst treatment for enzymes was salt but not for<br />
exposition to air.<br />
Key words: Enzymatic browning, hawthorn, peroxidase and catalase.<br />
Introducción.<br />
Appearance, flavor, texture and nutritional value are attributes considered by consumers when making<br />
food choices. Appearance which is significantly impacted by color is one of the first attributes used by<br />
consumers in evaluating food quality. Color may be influenced by naturally occurring pigments such<br />
as chlorophylls, carotenoids and anthocyanins in food, or by pigments resulting from both enzymatic<br />
and non-enzymatic reactions. Enzymatic browning is one of the most important color reactions that<br />
affect fruits and vegetables. It is catalysed by enzymes like polyphenol oxidase (1,2 benzenediol;<br />
oxygen oxidoreductase, EC1.10.3.1) catalase and peroxidase.<br />
Enzymatic browning does not occur in intact plant cells since phenolic compounds in cell vacuoles are<br />
separated from the enzymes which are present in the cytoplasm. Once tissue is damaged by slicing,<br />
cutting or pulping, the formation of brown pigments occurs. Both the <strong>org</strong>anoleptic and biochemical<br />
characteristics of fruits and vegetables are altered by pigment formation. The rate of enzymatic<br />
browning in fruit and vegetables is governed by the active enzymes content of the tissues, the<br />
phenolic content of the tissue, pH, temperature and oxygen availability within the tissue (1).<br />
Enzymatic browning is one of the most studied reactions in fruits and vegetables. Many researches<br />
have been done this field, and many agents have been tested to prevent this reaction. The more used<br />
are the antioxidants. Although, in hawthorn (Crataegus mexicana) there are low studies. Hawthorn is<br />
an autochthon fruit from Mexico, this fruit is susceptible to enzymatic browning in oxygen contact or<br />
mechanical damage as many fruits.<br />
The objective of this work was to evaluate some chemical agents to inhibit the enzymatic browning in<br />
hawthorn (Crataegus mexicana).<br />
Material and methods<br />
Fresh hawthorn was supplied by a Puebla producer. The fruit was cleaned by water and submerged in<br />
0.02% sodium hypochlorite solution to disinfection.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
We used two varieties of fresh sliced fruit: grafted and creole.<br />
As inhibitors were used solutions: salt (9%), sugar (14%), citric acid (0.5% and 1%), ascorbic acid<br />
(0.5% and 1%) and its combinations. The fruit was submerged in the solutions by 50 min. The<br />
peroxidase and catalase activities were evaluated by the method proposed in (2 and 3), in addition to<br />
color change in the exposition to air for 24 and 48 h.<br />
The positive control was fruit submerged in distilled water.<br />
The negative control was sterilized fruit.<br />
Statistical analysis<br />
The experimental data were analyzed statistically by analysis of variance, for statistical significance<br />
(α= 0.050) using LSD test (Statistical Analysis System, SAS).<br />
Results and discussion<br />
Table 1 shows the results from color change at 24 hours in exposition to air, peroxidase and catalase<br />
tests.<br />
Table 1. Color change, peroxidase and catalase probe.<br />
PEROXIDASE CATALASE<br />
Color change at 24 hr in<br />
exposition to air<br />
AGENT CREOLE GRAFTED CREOLE GRAFTED CREOLE GRAFTED<br />
Salt 9% + + + + - -<br />
Sugar 14% + + + + + +<br />
Salt-sugar - + + + - -<br />
Salt-sugar- ascorbic - - + - - -<br />
Salt-sugar- citric - - + + - -<br />
Sugar - citric + + + + + +<br />
Sugar - ascorbic + - - + + +<br />
Salt- ascorbic + + + + - -<br />
Salt - cítric - - + + - -<br />
Salt-sugar-citric 0.5%-ascorbic<br />
0.5%<br />
- - + + - -<br />
Salt/sugar-citric 1%-ascorbic acid<br />
1%<br />
- + + + - -<br />
Ascorbic acid 1% + - - + + +<br />
Citric acid + + + + + +<br />
Positive control + + + + + +<br />
Negative control - - - - - -<br />
There was significant difference between the 2 fruit types. The creole´s enzymes were more resistant.<br />
To inhibit the peroxidase, the best treatments were salt-sugar-citric acid and salt-sugar-ascorbic-citric<br />
acid; to inhibit catalase was salt-sugar-ascorbic acid.<br />
The worst treatment to inhibit these enzymes was salt, although in color change in exposition to air, it<br />
was the best one. In the figure 1, it is shown some of the treatments applied.<br />
The peroxidase is more sensitive to these chemical agents, and the catalase may be not so involve in<br />
the enzymatic reaction, because of the results presented in the table.<br />
The peroxidase and catalase are not the only enzymes that are involved in this reaction, because in<br />
some treatments, the exposition to air did not change the color of the hawthorn and the tests of these<br />
enzymes were negative.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Conclusions<br />
Figure 1. Some treatments applied to hawthorn, at 24 h to air exposition.<br />
Salt, Salt-sugar-ascorbic, Salt-sugar-citric, Salt-ascorbic, Salt-citric, Salt-sugar-citric 0.5%-ascorbic<br />
0.5% and Salt-sugar-citric 1%-ascorbic 1% treatments presented good results to avoid the color<br />
change ought to the exposition to oxygen and mechanical damage, enzymatic browning.<br />
The combination of these antioxidants with salt had good effect in the inhibition of the enzymatic<br />
browning; combination of sugar with ascorbic and citric acids dif not inhibited the reaction. The acids<br />
alone did not inhibit this reaction.<br />
The enzymes tested are not the only involved in the enzymatic browning of hawthorn. It is necessary<br />
to test the polyphenol oxidase too.<br />
The variety of hawthorn have effect, is more inhibited the creole than the grafted, may be ought to the<br />
porosity and the chemical composition.<br />
References<br />
1. Anese M. Nicoli M.C. Dall’aglio G. Lerici C. 1995. Effect of high pressure treatments on peroxidase<br />
and polyphenoloxidase activities. J. Food Biochem. 18: 285-293.<br />
2. Braverman J.B.S. 1976. Introducción a la Bioquímica de Alimentos. Ed. Manual Moderno pp. 283-<br />
291.<br />
3. Estudio de la actividad de la peroxidasa, pectinesterasa y polifenoloxidasa en extracto enzimático<br />
de sandía (Citrullus vulgaris Schard). Comunicaciones Científicas y Tecnológicas. Laboratorio de<br />
Tecnología Industrial III - Laboratorio de Química Analítica Instrumental. Facultad de Agroindustrias<br />
- UNNE. Argentina.<br />
4. Avallone C.M. Cravzov A.L. Montenegro S.B. Pellizzari, E.E. 2000. Estudio de la actividad de<br />
polifenoloxidasa y peroxidasas en Carica papaya L. mínimamente procesada. Comunicaciones<br />
Científicas y Tecnológicas. Lab. de Tecnología Industrial III y Lab. de química Analítica<br />
Instrumental - Facultad de Agroindustrias - UNNE. Argentina.<br />
5. Desrosier N.W. 1963. Conservación de Alimentos. Segunda edición. CECSA. pp. 361.
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
6. Pérez L. González-Martínez C. Chafer M. Chiralt A. Cambios de color en Pera (var. Blanquilla)<br />
mínimamente procesada. Departamento de Tecnología de Alimentos, Universidad Politécnica de<br />
Valencia. Camino de Vera s/n, 46022 Valencia, España<br />
7. Ponting J.D. Joslyn. M.A. 1948. Ascorbic acid oxidation and browning in apple tissue extracts. Arch.<br />
Biochem. Biophys. 19: 49.
Water and calcium absorption during corn nixtamalization<br />
Herrera-Rivera, R.H., Alvarado-Garcia, M..A., Monroy-Rivera J.A.<br />
(jamonroy@itver.edu.<strong>mx</strong>)UNIDA-Instituto Tecnologico de Veracruz, Mexico.<br />
Corn is the base staple food of Mexican diet. Nixtamalization is a limetemperature<br />
process used in corn transformation to rend it into a functional<br />
product. In this work, the water and calcium absorption by the grain were<br />
studied. Six nixtamalization temperatures (25, 35, 45, 70, 80 and 90°C)<br />
and three lime concentration (1, 2 and 3%) were evaluated using a<br />
complete factorial statistical design. The results showed that water<br />
absorption was produced during the first 10 hours of soaking which was<br />
mainly influenced by temperature but not by the lime concentration as<br />
well as the calcium absorption into the corn. Nevertheless, the diffusion<br />
coefficient calculated through the Fick mass transfer equation was<br />
independent of lime concentration and temperature.<br />
KEY WORDS: Corn nixtamalization, water absorption, calcium absorption, Fick,<br />
diffusivity.<br />
INTRODUCTION<br />
Corn nixtamalization is a process used to produce tortillas, toasted ships and nixtamalized<br />
corn flour. These products are the base of a variety of Mexican food products. The<br />
nixtamalization process is an alkaline cooking process followed by soaking. During this<br />
process, many physical-chemical, rheological and structural changes take place, which are<br />
very important in the final texture characteristics of the tortilla. Mexican culinary culture<br />
has been progressively increased in the last years. Nowdays, the industrial production of<br />
corn dough (masa) and tortilla does not use the traditional conditions of nixtamalization,<br />
reducing texture and stability characteristics of tortilla (2). During Nixtamalization, corn<br />
starch is gelatinized and then just after the end of thermal treatment effect, starts the<br />
retrogradation (3). These phenomena have a great influence on the mechanical properties<br />
of the tortilla. The final calcium content of the tortilla changes the textural smoothness<br />
during storage (4). The cross linkage between starch and calcium is controlled by the lime<br />
concentration and cooking and stepping times. For consumers, the tortilla is a very<br />
important calcium source. Biological studies have shown that practically all this calcium is<br />
available (1).<br />
Calcium ion absorption during nixtamalization is developed in a progressive way from the<br />
outer surface towards inside layers. In non damaged grains, this diffusion takes several<br />
hours (5). Studies on thermal diffusivity of tortilla have shown that there is a maximal<br />
value of this property in a short range of the tortilla calcium content (6). The calcium<br />
absorption is then an important variable to control during nixtamalization process. In this<br />
work, the water and calcium absorption by the corn grain was determined and the Fick<br />
mass transfer equation was used to estimate the mass diffusion coefficients.
MATERIALS AND METHODS.<br />
A complete factorial design 6X3 (6 temperatures and 3 lime concentrations) with one<br />
replication and three analyses per sample were performed to obtain the experimental data.<br />
Sample preparation. 3 L of water, 500 g of corn and the lime were put in a temperature<br />
controlled cylindrical container. The water and lime experimental concentrations were set<br />
to be in excess such that regardless of calcium absorbed by the grain, the calcium<br />
concentration in solution was the same. Samples were taken until the equilibrium<br />
concentration was reached. The sample was rinsed with unionized distilled water and the<br />
water excess was eliminated.<br />
Water content. The gravimetric method was used to determine water content. Samples<br />
were dried in a vacuum oven at 70 mm Hg and 60°C for 24 h.<br />
Calcium content. This analysis was performed by Atomic Absorption Spectroscopy of<br />
Flame Ionization at 422.7 nm with a 10 mA calcium lamp and a slit of 0.7 nm in dried<br />
samples.<br />
RESULTS AND DISCUSSION.<br />
Water and calcium absorption kinetics. Water absorption at the three lime<br />
concentrations was not significantly different. The 1% lime concentration results are<br />
showed in figure 1 at the studied temperatures. This behavior was expected and confirms<br />
the fact that water and calcium absorption was not limited by lime concentration. The lime<br />
solubility in water is 1.25 mg/L, and then all the concentrations used in this experiment<br />
were oversaturated. This figure shows that at 25, 35, 45 and 70°C, the equilibrium was<br />
reached in 10 h of processing, higher temperatures favored water absorption and the<br />
equilibrium was reached sooner (6-8 h). At these temperatures figure 1 shows an increase<br />
in the final water content of the samples. The equilibrium wasn’t really obtained at these<br />
temperatures because the samples presented gelatinization and the starch was able to<br />
absorb more water in its structure.<br />
HBS (g water/g d.s.)<br />
1.6<br />
1.2<br />
0.8<br />
0.4<br />
0<br />
%H 25°C<br />
%H 35°C<br />
%H 45°C<br />
%H 70°C<br />
%H 80°C<br />
%H 90°C<br />
0 2 4 6 8 10 12 14<br />
Time (h)<br />
Figure 1. Water kinetic absorption during<br />
nixtamalization at several temperatures. 1% of<br />
Ca(OH)2
Calcium absorption is shown in figure 2. At low temperatures, there is a well defined<br />
tendency to increase as a function of temperature. However, this pattern is lost at 70, 80<br />
and 90°C. At these temperatures the equilibrium was reached up to 0.3% of calcium<br />
content after 6-8 h of nixtamalization. After this concentration, the starch was gelatinized<br />
and the grain structure was collapsed (fig. 1). The calcium is deposited within the external<br />
structure (pericarp).<br />
% Ca (g Ca/100 d.s.)<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
0<br />
25°C I<br />
35°C I<br />
45°C I<br />
70°C<br />
80°C I<br />
90°C I<br />
0 2 4 6 8 10 12<br />
Time (h)<br />
Figure 2. Calcium kinetic absorption during<br />
nixtamalization at several temperatures. 1% of<br />
Ca(OH)2<br />
Water and calcium diffusivity.<br />
These parameters were estimated by the Fick law:<br />
dC 2<br />
dt<br />
= D ⋅∇<br />
The following assumptions were considered:<br />
a) The grain is an infinite slab, then the diffusivity is unidirectional,<br />
b) The diffusivity is not a constant.<br />
By using the next boundary conditions,<br />
t=0 C=Co x=L<br />
t>0 C=C 0< x< L<br />
The analytical solution is expressed as a Fourier series<br />
∑ ∞<br />
2<br />
C − Ce<br />
8 1 ⎡ π ( 2n<br />
−1)<br />
=<br />
exp⎢−<br />
2<br />
2<br />
2<br />
C0<br />
− Ce<br />
π n=<br />
1 ( 2n<br />
−1)<br />
⎣ 4L<br />
Where Ce is the equilibrium concentration, Co is the initial concentration, C is the<br />
concentration at t>0, D is the diffusivity and L is the middle grain thickness.<br />
C<br />
2<br />
Dt ⎤<br />
⎥<br />
⎦
The equilibrium water and calcium concentrations obtained in this study permitted to<br />
C − Ce<br />
allowed the equation (3) because if p 0.<br />
7 the solution of the Fick equation is<br />
C0<br />
− Ce<br />
reduced to<br />
C − C<br />
C<br />
0<br />
e<br />
− C<br />
e<br />
2<br />
8 ⎡ π Dt ⎤<br />
= exp⎢−<br />
2<br />
2 ⎥<br />
π ⎣ 4L<br />
⎦<br />
This equation was linearized and the diffusivity was calculated as the slope obtained by<br />
linear regression.<br />
The D values are shown in Figure 3. The order of magnitude of values is that reported for<br />
food diffusion coefficients. Both D values, for water and calcium, follow the same pattern.<br />
It seems that the diffusivity increases as a function of temperature. Calcium is minimally<br />
soluble in water but results suggest that water and calcium diffuse together into the corn<br />
grain. However, if the diffusivity values are compared against water or calcium content,<br />
(Figure 4), no temperature effect is observed. At low temperatures (25, 35 and 45°C), the<br />
diffusion is independent of temperature, but at 70, 80 and 90°C this is not valid for water<br />
content lower than 0.5 g of water/g dried solid (Figure 5).<br />
D (m2/s)<br />
2.5E-10<br />
2E-10<br />
1.5E-10<br />
1E-10<br />
5E-11<br />
0<br />
Dwa (m/s)<br />
Dca (m/s)<br />
0 20 40 60 80 100<br />
Temperature (ºC)<br />
Figure 3. Water and calcium diffusivities in corn<br />
nixtamalization at 1%. Of lime content
D (m2/s)<br />
1.00E-09<br />
9.00E-10<br />
8.00E-10<br />
7.00E-10<br />
6.00E-10<br />
5.00E-10<br />
4.00E-10<br />
3.00E-10<br />
2.00E-10<br />
1.00E-10<br />
D 25ºC<br />
D 35ºC<br />
D 45ºC<br />
0.00E+00<br />
0 0.1 0.2 0.3 0.4<br />
HBS (g water/g d. s.)<br />
0.5 0.6<br />
Figure 4. Water diffusivities into corn grain<br />
in alkaline solutions at 1% Ca(OH)2 and<br />
25,35 and 45C<br />
D (m2/s)<br />
1.20E-09<br />
1.00E-09<br />
8.00E-10<br />
6.00E-10<br />
4.00E-10<br />
2.00E-10<br />
D 70ºC<br />
D 80ºC<br />
D 90ºC<br />
0.00E+00<br />
0 0.5 1 1.5 2<br />
HBS (g water/g d. s.)<br />
Figure 5 . Water diffusivities into corn grain<br />
in alkaline solutions at 1 % Ca(OH) 2 and<br />
25,35 and 45C
CONCLUSIONS<br />
The water and calcium kinetics can be described by the second Fick law and the applied<br />
considerations are corrects in this case. The water and the calcium diffuse together into the<br />
grain and the diffusion coefficient is not strictly temperature dependent. At low<br />
temperatures, the diffusion is temperature independent. It seems necessary to complement<br />
this study with s study of the degree of gelatinization during nixtatinization.<br />
BIBLIOGRAFÍA<br />
1. Urizar H. A. and Bressani R., 1997, Efecto de la nixtamalización del maíz sobre el<br />
contenido de ácido fítico, calcio y Hierro. Archivos Latinoamericanos de Nutrición,<br />
Vol. 47, No.3.<br />
2. Bello P., L. A., Osorio D., P., Agama A., E., Núñez S., C., and Paredes L., O., 2002.<br />
Propiedades químicas, fisicoquímicas y reológicas de masas y harinas de maíz<br />
nixtamalizado. Agrociencia. Vol. 36: 319-328.<br />
3. Goméz, M. H., Waniska, R. D., and Rooney, L. W. 1991. Starch characterization of<br />
nixtamalizad corn flour. Cereal chem. 68: 578-582.<br />
4. Del Valle, F. R., Santana, and V, Clason, D.,1999. Study of the posible formation of<br />
calcium cross-links in lime treated (nixtamalizad) corn. Journal of food procesing<br />
presevation. 23:307-315.<br />
5. Zazueta, C., Ramos, G., Fernández M., J. L., Rodríguez, M. E., Acevedo H., G., and<br />
Pless, R., 2002. A radioisotopic study of theentry of calcium ion into the maiz kernel<br />
during nixtamalization. Cereal chemestry. 79(4): 500-503.<br />
6. Alvarado G., J.J., Zelaya, A. O., Sánchez Sinencio, M., Yánez Limón, M., Vargas, H.,<br />
Figueroa, J.D.C., Martínez B., f., Martínez, J.L., and González H., J., 1995,<br />
Photoacustic monitoring of processing conditions in coged tortillas: measurement of<br />
thermal diffusivity. Journal of food science, 60,3: 438-444
Tejate Drying Study<br />
Mendoza-Santiago H. 1 , Cortés-Noh M. M. 1 , Monroy-Rivera J. A. 2 *<br />
1 Instituto Tecnológico de Oaxaca (amos_31@itoaxaca.edu.<strong>mx</strong>), 2 UNIDA, Instituto Tecnológico de<br />
Veracruz (jamonroy@itver.edu.<strong>mx</strong>)<br />
The Tejate is a prehispanic beverage made from corn (Zea mays),<br />
cocoa (Theobroma cocoa), mamee sapote seeds (Calocarpum<br />
mammosum), Rosita de Cacao (Quararibea funebris), corozo,<br />
water and lime. This beverage is consumed mainly in the Central<br />
Valley of Oaxaca, Mexico. The purpose of this study was to dry the<br />
tejate, so as to make it more stable by reducing its water activity<br />
(Aw). Consumer testing was used to find out the most liked<br />
formulation for the tejate. Drying was done in a hot air dryer at 60,<br />
70 and 80°C with different layer thicknesses (0.25, 0.5 and 0.75<br />
cm). Isotherms were performed at 15, 25 and 35°C. Results<br />
showed that the best tejate formulation was obtained when corozo<br />
was not used. The best drying conditions were set at 70°C and 0.5<br />
cm layer thickness. Moisture and Aw were correlated by both the<br />
Henderson expression (r 2 =0.94-0.98) and Chung-Pfost expression<br />
(r 2 =0.93-0.98).<br />
KEY WORDS: Tejate, drying, sorption isotherms.<br />
INTRODUCTION.<br />
Tejate is a traditional beverage of the<br />
central valley of Oaxaca, in Mexico. It<br />
is prepared from corn (Zea mays),<br />
cocoa (Theobroma cocoa), mamee<br />
sapote seeds (Calocarpum<br />
mammosum), Rosita de Cacao<br />
(Quararibea funebris), corozo, water<br />
and lime. People like this brew,<br />
because it has a very special taste<br />
and it is also a highly energetic<br />
beverage. People drink it during hard<br />
farming activities when they spend<br />
most of the time outside, being<br />
exposed directly to the sun. The<br />
ingredients are mixed and grounded<br />
in a stone mill. The product obtained<br />
is a paste. This paste is dissolved in<br />
water during the beverage<br />
preparation. The water is slowly<br />
added with hand agitation until the<br />
desired consistency is achieved. A<br />
foam layer must be formed on the<br />
surface of the liquid (Cortes, 1999).<br />
This way of Tejate preparation is not<br />
very hygienic. Fecal contamination<br />
has been found in samples of tejate<br />
beverage (Jimenez Santiago et al.,<br />
2004). The dough and the drink are<br />
unstable, they have a high Aw value<br />
and micro<strong>org</strong>anisms and enzymatic<br />
and physical-chemical deteriorative<br />
reactions take place. The purpose of<br />
this study was to dry the tejate so as
to make it more stable through<br />
reducing its water activity (Aw).<br />
Materials and Methods<br />
Raw materials. Corn (Zea mays),<br />
cocoa (Theobroma cocoa), mamee<br />
sapote seeds (Calocarpum<br />
mammosum), Rosita de Cacao<br />
(Quararibea funebris), corozo, and<br />
lime were bought in the local market<br />
of Oaxaca. These products were well<br />
inspected to avoid insects and<br />
microbial damage.<br />
Tejate preparation. 1kg of white<br />
corn, 100g of cocoa, 20g of Rosita de<br />
cacao, 20g of mamme sapote seeds,<br />
3L of water and 250g of lime were<br />
used for tejate preparation (Cortes,<br />
1999). The corn was cooked with lime<br />
for 2h. Then, it was washed and<br />
mixed with the other ingredients<br />
previously roasted. The mixture was<br />
grounded until an homogeneous<br />
dough was obtained.<br />
Tejate drying. The tejate was dried<br />
in a cabinet drier at 60, 70 and 80 °C<br />
in different layer thicknesses (0.25,<br />
0.5 and 0.75 cm) and 1-1.5 m/s of air<br />
velocity. During drying, samples were<br />
taken to obtain the drying kinetics.<br />
The dried product was grounded and<br />
sieved to obtain particle sizes smaller<br />
than 500 mm (Mendoza, 2004).<br />
Sorption Isotherms. The gravimetric<br />
method, with sulfuric acid solutions,<br />
was used to obtain the sorption<br />
isotherm at 15, 25 and 35°C. The<br />
samples were put in glass containers<br />
with the solutions of known Aw. The<br />
containers were closed and vacuum<br />
was made into the containers to avoid<br />
variations in the inside relative<br />
humidity. The samples remained in<br />
the glasses until equilibrium was<br />
reached. Equations of Chung-Pfost<br />
⎡ C<br />
⎤<br />
(1967): Aw = exp ⎢−<br />
1 exp(<br />
− C2H<br />
) ⎥⎦<br />
⎣ RT<br />
and Henderson (1952):.<br />
C<br />
ln(<br />
1−<br />
Aw ) = −C<br />
TH 2<br />
1<br />
Were used, where Aw is water<br />
activity, T is temperature (K), M is<br />
water content (g H2O/g dm), R is<br />
constant of gases and C1, C2 are<br />
constants.<br />
Water Content. Water content of<br />
samples taken during drying and<br />
sorption isotherms were determined<br />
by the AOAC recommended method<br />
(1991).<br />
Results and Discussion<br />
Preliminary drying experiments<br />
showed that dried tejate was very<br />
unstable. Besides, it developed a<br />
rancid flavor attributed to corozo,<br />
which is rich in polyunsaturated fatty<br />
acids. Drying temperatures catalyzed<br />
oxidation reactions provoking the off<br />
flavors. Instead of using antioxidants<br />
to avoid this problem, corozo was<br />
eliminated from the original<br />
formulation. The new formulation was<br />
tasted by 100 tejate producers and<br />
consumers. No difference was found<br />
between the original and new<br />
formulations.<br />
Drying Kinetics. Kinetics of tejate<br />
drying are shown in Figure 1 at the<br />
three tested temperatures. The effect<br />
of layer thickness is clearly notorious<br />
and it was increased with<br />
temperature. At 60 C, this effect is<br />
more important between 0.25 and<br />
0.50 cm than 0.50 and 0.75 cm<br />
thickness. Nevertheless, when the<br />
temperature increases the<br />
thicknesses effect is less important.
The tejate dough is mainly constituted<br />
by starch. During processing, this<br />
starch is partially gelatinized and<br />
water is caught into its structure. This<br />
effect is seen at 0.75 cm thickness<br />
(Figure 1C).<br />
Water content (X/Xo)<br />
Water content (X/Xo)<br />
Water content (X/Xo)<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
60 C 0.25 cm<br />
60 C 0.50 cm<br />
60 C 0.75 cm<br />
0<br />
0 50 100 150 200 250 300 350<br />
Time (min)<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
a<br />
70 C 0.25 cm<br />
70 C 0.50 cm<br />
70 C 0.75 cm<br />
0<br />
0 50 100 150 200<br />
Time (min)<br />
250 300 350 400<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
b<br />
80 C 0.25 cm<br />
80 C 0.50 cm<br />
80 C 0.75 cm<br />
0<br />
0 50 100 150 200<br />
Time (min)<br />
250 300 350 400<br />
c<br />
Figure 1 Thickness effect in Tejate drying<br />
kinetics at 60, 70 and 80 C<br />
Water content (X/Xo)<br />
Water content (X/Xo)<br />
Water content (X/Xo)<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
60 C 0.25 cm<br />
70 C 0.25 cm<br />
80 C 0.25 cm<br />
0<br />
0 20 40 60 80 100<br />
Time (min)<br />
120 140 160 180 200<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
a<br />
0<br />
0 50 100 150 200 250 300 350<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Time (min)<br />
b<br />
60 C 0.50 cm<br />
70 C 0.50 cm<br />
80 C 0.50 cm<br />
60 C 0.75 cm<br />
70 C 0.75 cm<br />
80 C 0.75 cm<br />
0<br />
0 50 100 150 200<br />
Time (min)<br />
250 300 350 400<br />
c<br />
Figure 1 Temperature effect in Tejate drying<br />
kinetics at 60, 70 and 80 C<br />
When drying rate is high, the water<br />
transports solids to the surface and a<br />
barrier is formed due to water<br />
evaporation (Figure 2C). This<br />
phenomenon diminishes the<br />
temperature effect in drying. A<br />
compromise between drying time and
product quality needs to be taken into<br />
account during food processing.<br />
Sorption isotherms. Figure 3 shows<br />
the sorption isotherms at 15, 25 and<br />
35C. The figure indicates that there is<br />
a great influence of temperature on<br />
the isotherm sorption. Data are<br />
exponentially distributed as shown in<br />
other high starch products (Chen,<br />
2002).<br />
Water content (g H2O/g d.m)<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
15°C<br />
25°C<br />
35°C<br />
0<br />
0.2 0.4 0.6<br />
Aw<br />
0.8 1<br />
Figure 3 Sorption isotherm of Tejate at 15,<br />
25 and 35 C<br />
The Chung-Pfost equation was<br />
linerized to calculate the constant<br />
values<br />
ln<br />
⎛<br />
( − ln Aw ) = ⎜ln<br />
+ ( − b)<br />
M ⎟<br />
⎝ T ⎠<br />
a<br />
where: a=C1/R and b=C2<br />
and also Henderson equation<br />
[ − ln(<br />
1−<br />
A ) ] = ln aT b ln M<br />
ln w +<br />
a=C1 and b=C2.<br />
Table 1 shows the constant values<br />
and the correlation coefficient (r 2 ) for<br />
Chung-Pfost and Henderson models.<br />
The accuracy of models at the<br />
studied temperatures is the same for<br />
both equations. They represent<br />
⎞<br />
isotherm behavior but they were more<br />
accurate at low temperatures than at<br />
high temperatures. Chung-Pfost and<br />
Henderson models have been used<br />
to predict sorption isotherms for<br />
cereals or starchy products (Sun<br />
D.W., 1998, Silakul and Jindal, 2002,<br />
Chen, 2002). Both equations have<br />
been modified to increase their<br />
accuracy. Chung-Pfost equation has<br />
been recommended to use in rice<br />
products and mushroom (Durakova<br />
and Mendkov, 2004, Shivhare et al.,<br />
2004). Figure 4 fits both equations<br />
and experimental results at 15 C.<br />
There is a region between 0.7 and<br />
0.95 of Aw where the isotherm was<br />
not well described by the models.<br />
Table 1. Values of constants and r 2 of<br />
Chung-Pfost and Henderson equations for<br />
Tejate.<br />
Chung-Pfost<br />
a= 668.84<br />
b= 8.5224<br />
Henderson<br />
a= 0.0243<br />
b= 1.1473<br />
r 2<br />
15C 25C 35C<br />
0.9841<br />
0.9851<br />
Water content (g water/g d.m.)<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
Experimental<br />
Chung-Pfost<br />
Henderson<br />
0.9650<br />
0.9718<br />
0<br />
0 0.2 0.4 0.6 0.8 1<br />
0.9343<br />
0.9469<br />
Aw<br />
Figure 4. Experimental and predicted<br />
absorption isotherms by Chung-Pfost and<br />
Henderson models at 15C
CONCLUSION<br />
A tejate formulation was developed.<br />
The best operational and sensory<br />
drying conditions were 70C and 0.05<br />
cm thickness under the conditions<br />
used in this study. Adsortion<br />
isotherms showed an important<br />
temperature effect to take in account<br />
during storage of dried tejate. The<br />
models evaluated described the<br />
sorption isotherm behavior of tejate<br />
powder.<br />
REFERENCES<br />
Chen C.(2002). Sorption isotherms of<br />
sweet potato slices. Biosystems<br />
Engineering. 83(1), 85-95.<br />
Cheng D.S., Pfost H.B. 1967.<br />
Adsortion and desorption of water<br />
vapor by Cereal grains and their<br />
products. Transactions of ASAE,<br />
10(4), 552-555.<br />
Cortez-Noh , M. M; 1999. Estudio<br />
Nutricional y Bebidas a base de<br />
Vegetales en la Alimentación, Tesis<br />
Inst. Tec. Veracruz. México.<br />
Durakova A.G., Menkov, N.D, 2004.<br />
Moisture sorption characteristics.<br />
Nahrung/Food, 48(2), 137-140.<br />
Henderson S.M. 1952. A basic<br />
concept of equilibrium moisture.<br />
Agricultural Engineering, 33(1), 29-<br />
32.<br />
Silakul T.,and Jindal V.K. 2002.<br />
Equilibrium moisture content<br />
isotherms of mungbean. International<br />
Journal of food properties, 5(1), 25-<br />
35.<br />
Shuvhare U.S., Arora S., Ahamed J.,<br />
Raghavan G.S.V. 2004. Moisture<br />
adsorption isotherms for mushroom.<br />
Lebensmittel-Wissenschsft und<br />
Technologie. 37(1), 133-137.<br />
Sun D-W. 1999. Comparison and<br />
selection of EMC/ERH isotherm<br />
equations for rice. Journal of Stored<br />
Products Research, 35, 249-264.
Studies on double emulsion (W/O/W) of iron aminoacid chelate.<br />
Rubén Jiménez Alvarado, Gerardo Valerio Alfaro, José Alberto Monroy Rivera*<br />
jamonroy@itver.edu.<strong>mx</strong>. UNIDA, Instituto Tecnológico de Veracruz<br />
Double emulsions are meta-stable dispersions of water/oil/water type (W/O/W) or<br />
oil/water/oil type (O/W/O). They are widely used in pharmaceutical applications. In<br />
this work, the preparation conditions of a double emulsion W/O/W-type containing<br />
water soluble iron aminoacid chelate were studied. The primary emulsion was<br />
obtained at 25 000 rpm after 30 min of agitation. Three span 80 concentrations<br />
were tested as W/O emulsifying agent (2, 17 and 32%). The secondary emulsion<br />
was prepared at 600 rpm during 15 min. The hydroxipropilcellulose (5%) and<br />
Sodium Lauryl Sulfate –SLS- (0.1, 1 and 10 the Critical Micelle Concentration,<br />
CMC) were the emulsifiers for the secondary emulsion O/W. The double emulsion<br />
was steady when span 80 concentration in the primary emulsion was 17% and the<br />
SLS concentration in secondary emulsion was 10 CMC. The inner droplets mean<br />
diameter was in the 0.25-0.47 µm range and the diameter of the external droplet<br />
were between 15 and 30 µm. The water concentration was 90% in the W/O<br />
primary emulsion and 10% in the secondary emulsion.<br />
KEY WORDS. Double emulsion, iron aminoacid chelate, span 80, Sodium Lauryl<br />
Sulfate<br />
INTRODUCTION<br />
Emulsions contain two immiscible<br />
fluids like water and oil. The oil in<br />
water dispersions are called direct<br />
emulsions. The double emulsions can<br />
be of type W/O/W or O/W/O 3,5,6,7 .<br />
This structure of double compartment<br />
has created great interest toward<br />
multiple systems since his first<br />
description in 1925 12 . At this time,<br />
they were considered as a depot of<br />
encapsulated substances that could<br />
be released under different<br />
conditions 8 . A more important number<br />
of applications is encountered in<br />
human pharmaceutics 2,11,12 . The<br />
W/O/W emulsions have been tested<br />
as a potential carrier of several<br />
hydrophilic drugs (vaccines, vitamins,<br />
enzymes, hormones) progressively<br />
released 1 . Considering the<br />
importance of iron in the biosynthesis<br />
of vital molecules (hemoglobin,<br />
miohemoglobin, metabolic enzymes,<br />
etc.), there is a tendency to fortify<br />
foods with iron, in some cases in<br />
mixture with microelements and<br />
vitamins. Iron is better absorbed as<br />
chelate iron than the sulfate form 9 .<br />
Besides, the biglicined iron has a high<br />
potential as a food fortifier because<br />
its absorption isn’t diminished by<br />
precipitation, or by its linkage with<br />
other molecules, like phytates.<br />
However, biglicined iron increases<br />
the oxidation of unsaturated fatty<br />
acids more strongly than other<br />
fortifiers and it has an unpleasant<br />
flavour. The stability of the biglicined<br />
iron is other disadvantage; it is easily<br />
oxidized to its ferric form. These
problems can be controlled by double<br />
emulsion encapsulation 4,10,13 . The<br />
aim of this work was to prepare a<br />
W/O/W double emulsion containing<br />
biglicined iron in its internal acuose<br />
phase.<br />
MATERIALS AND METHODS<br />
The double emulsion was prepared at<br />
20°C in two steps 11,14 .<br />
Primary emulsion: 9 ml of biglicined<br />
iron solution were slowly added to a<br />
mixture of 1 ml of mineral oil and<br />
sorbitan monooleate (SPAN 80 at 2,<br />
17 and 32%) in a Polyscience<br />
homogenizer at 25000 rpm during 30<br />
min.<br />
Secondary emulsion: The primary<br />
emulsion was dispersed in deionized<br />
water using a magnetic stirrer at 600<br />
rpm. Hydroxipropil cellulose was<br />
added as thickener. Sodium Lauril<br />
Sulfate (SLS) was evaluated as<br />
emulsifying agent at 0.1, 1 and 10 of<br />
the Critic Micelle Concentration<br />
(CMC=8 E-03 Mol/l).<br />
The primary and secondary<br />
emulsions were analyzed using 100X<br />
immersion lens in an optical<br />
microscopic (National) equipped with<br />
digital camera and software for data<br />
analysis.<br />
RESULTS AND DISCUSSION<br />
The inverse emulsion (W/O) obtained<br />
(fig. 1) was a cuasimonodisperse<br />
emulsion of biglicined iron with<br />
diameter drops of 0.25-0.47 mm.<br />
Figure 2 shows the double emulsion<br />
structure obtained with 2% of SPAN<br />
80 in the primary emulsion. The<br />
emulsion W/O was highly<br />
a)<br />
b)<br />
c)<br />
Fig. 1. Primary W/O Emulsion obtained with:<br />
a) 2%; b) 17%; c) 32% Span80<br />
viscous and it was very difficult to<br />
disperse. A cluster of the primary<br />
emulsion surrounded by water is<br />
appreciated in this figure. The<br />
aggregate was bigger at lower
concentrations of SLS. When the SLS<br />
concentration increases the<br />
hydrophilic emulsifying compete<br />
against the lypofilic emulsifying agent<br />
breaking the viscous structure of the<br />
primary emulsion.<br />
a)<br />
b)<br />
c)<br />
Fig. 2. Doubles Emulsions obtained with 2%<br />
Span80 and: a) 0.1CMC de SLS; b) CMC de<br />
SLS; c) 10CMC de SLS as emulsifying<br />
agents<br />
The double emulsion prepared at<br />
17% of SPAN 80 in oleic phase is<br />
shown in figure 3 at the three SLS<br />
concentrations<br />
a)<br />
a)<br />
b)<br />
c)<br />
Fig. 3. Doubles Emulsions obtained with 17%<br />
Span80 and: a) 0.1CMC de SLS; b) CMC de<br />
SLS; c) 10CMC de SLS as emulsifying<br />
agents
The primary emulsion was still<br />
viscous. However when the SLS<br />
concentration increases (10 CMC), it<br />
was possible to obtain a double<br />
emulsion structure with biglicined iron<br />
in the acuose internal phase. The<br />
inner drop diameter was 0.25-0.47<br />
mm and the outer drop diameter was<br />
15-30 mm.<br />
Figure 4 presents the double<br />
emulsions prepared with 32% of<br />
SPAN 80. The dispersion of the<br />
primary emulsion is better, but there<br />
were some clusters. The high<br />
concentration of emulsifying agent<br />
span 80, was too much and increases<br />
the viscosity, stopping the<br />
desegregation of the primary<br />
emulsion.<br />
CONCLUSSION<br />
According to this study, it is possible<br />
to prepare double emulsions W/O/W<br />
containing 90% of biglicined iron<br />
solution in the primary emulsion by<br />
using a span 80 concentration of 17%<br />
as oleic emulsifying agent, SLS at 10<br />
CMC (8E-2M) and 5% of hydropropil<br />
cellulose.<br />
BIBLIOGRAPHY<br />
1. Alexey Kabalnov (1996)<br />
Macroemulsion Stability: The Oriented<br />
Wedge Theory Revisited. Langmuir<br />
1996, 12, 276-292.<br />
2. Dhanorkar et al., (2001) Formation<br />
and Stability Studies of multiple (w/o/w)<br />
Emulsions Prepared with Newly<br />
Synthesized Rosin-Based Polymeric<br />
Surfactants. Drug Development and<br />
Industrial Pharmacy, 27(6), 591–598.<br />
a)<br />
b)<br />
c)<br />
Fig. 4. Doubles Emulsions obtained with 32%<br />
Span80 and: a) 0.1CMC de SLS; b) CMC de<br />
SLS; c) 10CMC de SLS as emulsifying<br />
agents
3. Ficheux M. F. Et al. (1998). Some<br />
Stability Criteria for Double Emulsions.<br />
Langmuir 14, pages 2702-2706.<br />
4. Fukuzawa, K.; Fujii, T. (1992)<br />
Peroxide dependent and independent<br />
lipid peroxidation: site-specific<br />
mechanisms of initiation by chelated iron<br />
and inhibition by R-tocopherol. Lipids<br />
1992, 27, pages 227-233.<br />
5. Goubault C. Et al. (2002) Shear<br />
Rupturing of Complex Fluids: Application<br />
to the Preparation of Quasi-<br />
Monodisperse Water-in oil-in-Water<br />
Double Emulsions. Langmuir 17, pages<br />
5184-5188.<br />
6. J. Giermanska-Kahn et al., (2002) A<br />
New Method To Prepare Monodisperse<br />
Pickering Emulsions, Langmuir 2002, 18,<br />
2515-2518.<br />
7. Jim Jiao, David G. Rhodes, and Diane<br />
J. Burgess (2002) Multiple Emulsion<br />
Stability: Pressure Balance and<br />
Interfacial Film Strength. Journal of<br />
Colloid and Interface Science 250, 444–<br />
450.<br />
8. K. Pays, J. et al, (2001) Coalescence<br />
in Surfactant-Stabilized Double<br />
Emulsions. Langmuir 2001, 17, 7758-<br />
7769.<br />
9. Lindsay H Allen. Properties of Iron<br />
Aminoacid Chelates as Iron Fortificants<br />
for Maize. Department of Nutrition,<br />
University of California Davis, California.<br />
10. Lixiong Wen and Kyriakos D.<br />
Papadopoulos, (2000) Effects of<br />
Surfactants on Water Transport in<br />
W1/O/W2 Emulsions. Langmuir 2000,<br />
16, 7612-7617.<br />
11. Matsumoto S., Kita Y., Yonezawa D.,<br />
(1976) An Attempt at preparing Water-in-<br />
Oil-in-Water Multiple-Phase Emulsions.<br />
Journal of colloid and interface science<br />
1976, 52 (2), 353-359.<br />
12. Mc Clements D. J. 2000. Food<br />
Emulsions, Principles, Practice, and<br />
Techniques. CRC Press.<br />
13. S. P. Uchil et al., (2002) Texture and<br />
Stability of Emulsions: Role of Oscillatory<br />
Structural Forces. J. Dispersion Science<br />
and Technology, 23(1–3), 187–198.<br />
14. Zhao and J. L. Goveas, (2001) Size<br />
Selection in Viscoelastic Emulsions<br />
under Shear. Langmuir 2001, 17, 3788-<br />
3791.
Evaluation of microbial, physicochemical and sensorial characteristics of fresh<br />
and dried tejate<br />
Jiménez Santiago Mayra 1 , Cortés Noh María M 1 , Brena Robles Edith 1 , Monroy Rivera José A. 2 *<br />
1 Instituto Tecnológico de Oaxaca (amos_31@itoaxaca.edu.<strong>mx</strong>), 2 UNIDA, Instituto Tecnológico de<br />
Veracruz (jamonroy@itver.edu.<strong>mx</strong>)<br />
The Tejate is a traditional beverage from Oaxaca, Mexico. It is prepared from corn<br />
(Zea mays), cocoa (Theobroma cocoa), mamee sapote seeds (Calocarpum<br />
mammosum), Rosita de Cacao (Quararibea funebris), water and lime. This study<br />
was performed in two steps; in the first one, samples of fresh tejate were collected<br />
in local markets of Oaxaca Central Valley in order to measure water content and<br />
microbial flora. In the second part, tejate was prepared in laboratory and dried in a<br />
hot air dryer at 70C for 4 hours. The air velocity and the product thickness were<br />
1.25 m/s and 0.5 cm respectively. The water content of fresh and dried products<br />
were 1.6 and 0.6 g of H2O/g of dry mater respectively. The water activity of dry<br />
tejate was 0.45. Microbial counts were higher in the fresh tejate than in the dried<br />
(a=0.5). Protein, fat, non digestible fiber, pH as well as the sensory attributes<br />
were not different between fresh and dried tejate.<br />
Key words. Tejate, sensory evaluation, drying, microbial counts, sorption<br />
isotherm.<br />
INTRODUCTION<br />
The Tejate is a traditional beverage from Oaxaca, Mexico. It is drunk as an energetic<br />
and refreshing brew. Tejate is prepared from corn (Zea mays), cocoa (theobroma<br />
cocoa), mamee sapote seeds (calocarpum mammosum), Rosita de Cacao<br />
(Quararibea funebris), water and lime. The ingredients are mixed and grounded in a<br />
stone mill. The product obtained is like a paste. This paste is solved in water during<br />
the beverage preparation. The water is slowly added with hand agitation until the<br />
desired consistency. A foam layer must be formed on the surface of the liquid<br />
(Cortes, 1999). This way of Tejate preparation is not very hygienic since the brew is<br />
microbiologically unstable. In this work a new way of tejate production was evaluated<br />
in order to obtain a healthy and stable product, easy to prepare and with identical<br />
sensory characteristics to the original.<br />
MATERIALS AND METHODS<br />
15 samples of fresh tejate were obtained in the markets of Oaxaca city, Etla,<br />
Tacolula, Ocotlan, Santa Maria “El tule”, and San Andres Huayapan in the Oaxaca<br />
state, Mexico. The samples were put in sterilized bags, and transported to the<br />
laboratory for their analysis.<br />
Microbial analysis. The methods approved the Mexican Standars were used:<br />
Coliforms (NOM-112-SSA1-1994), Aerobic mesophyles (NOM-092-SSA1-1994),<br />
yeast and fungi (NOM-114-SSA1-1994) and salmonella (NOM-112-SSA1-1994).
Physical-chemical analysis: Moisture content, ash, fat, non digestible fibre and pH<br />
were determined by AOAC methods (1991). Brut Protein by MicroKjieldal method,<br />
and True protein by Bradford method, minerals by Plasma emission spectrometry<br />
(Thermo Jarrel Ash) and density by picnometry. Water activity and sorption isotherm<br />
were performed using Aqualab serie 3,<br />
Tejate drying. The tejate was dried in a cabinet drier at 70C and 1-1.5 m/s of air<br />
velocity for 4 h. The thickness of the tejate layer was 0.5 cm. The dried product was<br />
grounded and sieved to obtain particle size smaller than 500 mm (Mendoza, 2004).<br />
Tejate preparation. 1 kg of white corn, 100 g of cocoa, 20 g of Rosita de cacao, 20 g<br />
of mamme sapote seeds, 3 L of water and 250 g of lime were used for tejate<br />
preparation (Cortes, 1999). The corn was cooked with lime during 2 h, then it was<br />
washed and mixed with the other ingredients previously roasted. The mixture was<br />
grounded until an homogeneous dough was obtained.<br />
Sensory test. Optimal concentration of dried tejate, sucrose and water were<br />
determined and a consumer preference test was performed to compare fresh and<br />
dried tejate.<br />
RESULTS AND DISCUSION<br />
1.- Microbiologic analysis. Results of the sampling in the Oaxaca Central Valleys<br />
markets show that 9 samples had for E. coli (table 1). The E. coli presence is mainly<br />
due to fecal contamination and it is a risk indicator of the presence of other<br />
pathogens. In some cases, the water used for the preparation of tejate drink was<br />
contaminated; salmonella was present in 4 samples. There is a lack of sanitary<br />
control in the markets of Oaxaca City, 8 of the 9 samples were contaminated with E.<br />
coli. The dried tejate samples were negative for the entire microbiological tests<br />
performed (table 2).<br />
2.- Chemical composition. As shown in table 3, the tejate is a drink basically<br />
energetic, with few quantities of protein and fat. It contains 10 minerals (table 4). A<br />
serving of tejate contributes, 60% phosphorous, 75% magnesium and, 16% zinc of<br />
children RDA.<br />
3.- Physical characteristics. Results on the physical characteristics are the same<br />
for both, fresh and dried tejate. Density was 1.046 g/cm 3 and 1.057 g/cm 3 , pH 7.43<br />
and 7.47, for fresh and dried drink tejate respectively. It is slightly alkaline due to the<br />
lime added for corn cooking. The solubility of tejate powder was 14 g/100 ml.<br />
4.- Drying and sorption behavior. Figure 1 shows the drying kinetics of tejate paste<br />
at 70C. Its high starch content partially gelatinized, had extended the time of tejate<br />
drying; 2 h after drying started, only 50% of water had been eliminated. The<br />
composition presented the same effect in the desorption isotherm (fig. 2).
Table 1. Microbiological results of tejate samples of the Oaxaca Central Valley markets<br />
Sample Coliforms<br />
NMP / g<br />
aerobic<br />
Mesofiles<br />
UFC/g<br />
Yeast and<br />
fungi<br />
UFC/g<br />
E. coli<br />
Salmonella<br />
En 25 g<br />
1 > 11 000 70 x 10 4 75 x 10 5 + +<br />
2 > 11 000 160 x 10 3 45 x 10 4 + -<br />
3 11 000 110 x 10 3 140 x 10 3 + -<br />
4 > 11 000 140 x 10 5 120 x 10 5 + -<br />
5 2900 100 x 10 4 70 x 10 4 + +<br />
6 530 240 x 10 4 180 x 10 4 + -<br />
7 280 110 x 10 5 90 x 10 5 + +<br />
8 > 11 000 90 x 10 5 40 x 10 5 + +<br />
9 > 11 000 50 x 10 4 45 x 10 3 - -<br />
10 750 70 x 10 3 60 x 10 3 - -<br />
11 440 78 x 10 5 30 x 10 5 - -<br />
12 11 000 90 x 10 5 100 x 10 5 - -<br />
13 >11 000 50 x 10 5 40 x 10 5 - -<br />
14 930 45 x 10 3 30 x 10 3 - -<br />
15 > 11 000 90 x 10 3 50 x 10 3 + -<br />
1.Etla; 2. Benito Juárez market, Oaxaca ; 3. Benito Juárez market, Oaxaca; 4. Central de abastos market,<br />
Oaxaca; 5.Central de abastos market, Oaxaca; 6. Paz Migueles market, Oaxaca; 7. 20 de Noviembre market,<br />
Oaxaca; 8. Reforma, Oaxaca; 9. Tlacolula; 10. Ocotlán; 11. Sta. María “El tule”; 12. Merced market, Oaxaca; 13.<br />
San Andrés Huayapam; 14. San Andrés Huayapam; 15. Regional market Las Flores, Oaxaca.<br />
Table 2. Chemical composition of fresh and dried tejate (% dry mater)<br />
COMPOUND FRESH TEJATE DRIED TEJATE<br />
Water Content 57.0 5.0<br />
Fat 1.075 2.37<br />
Ash 0.70 1.56<br />
Protein 3.34 7.39<br />
Non digestible Fiber 0.34 0.75<br />
Carbohydrates 37.52 82.90
Table 3. Mineral content of tejate (ppm)<br />
MINERAL FRESH TEJATE DRIED TEJATE<br />
g of H 2O/g of dry mater<br />
Ca 248 573<br />
Cu 1 3<br />
Fe 13 23<br />
P 1086 2848<br />
Mg 450 1176<br />
Mn 3 7<br />
K 2113 5012<br />
Na 78 95<br />
Zn 11 24<br />
V 0.9 2.2<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
0 30 60 90 120 150 180 210 240 270 300<br />
Time (min)<br />
Figure 1. Tejate drying kinetic at 70 °C
BIBLIOGRAPHY<br />
g of H 2O/g of dry mater<br />
1.2<br />
1.1<br />
1<br />
0.9<br />
0.8<br />
0.7<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
0<br />
0 0.1 0.2 0.3 0.4 0.5<br />
Aw<br />
0.6 0.7 0.8 0.9 1<br />
Figure 2. Sorption Isotherm of tejate at 24 °C<br />
Bradford, M.M. 1976. A Rapid and Sensitive Method for the Quantitation of<br />
Microgram Qualities of Protein Utilizing the Principle of Protein Dye Binding.<br />
Analytical Biochem ,72, 248-254.<br />
Bussey, D. M. 2000. Basic Food Microbiology. CRS, Press, New York.<br />
Copeland, R.A. 1994. Methods for protein analysis. Ed Chapman and Hall, New<br />
York.<br />
Cortés, N.M.1999. Composición química de alimentos y bebidas preparados a base<br />
de vegetales del Valle de Tlacolula, Oaxaca. Tesis. Instituto Tecnológico de<br />
Veracruz, Ver, México.<br />
Mahan K, Escott-Stomp S. 1996. Nutrición y Dietoterapia de Krauze. Mc Graw-Hill<br />
Interamericana, México, D.F.<br />
Mendoza, S.I. 2004. Estudio de secado del tejate. Tesis. Instituto Tecnológico de<br />
Oaxaca, Oaxaca, Mex.<br />
Official Methods of Analysis (AOAC). 1990. Fifteenth edition, Arlington, Virginia.<br />
Stone, H., Sidel, J.L. 1985. Sensory Evaluation Practices. Ed. Academic Press INC,<br />
Orlando Florida.<br />
http://www.salud.gob.<strong>mx</strong>/nom147ssa16.html<br />
http://www.salud.gob.<strong>mx</strong>/unidades/cdi/nom/186ssa12.html
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
“DEVELOPMENT AND FORMULATION OF AN EGG-MILK BASED POWDER BEVERAGE FOR<br />
CHILDREN”<br />
Bailón Soto Claudia Edith, 1 ; Herrera González, Silvia Marina, 2 ; Ibarra Alvarado Marcela, 3 .<br />
(1) doribay hotmail.com.<strong>mx</strong><br />
I.- ABSTRACT<br />
We used an experimental design to examine ingredient interactions in a beverage made of<br />
albumen, egg yolk and milk and their effects on functional properties and nutritional requirements.<br />
Sensory Evaluation Type I with a Hedonic Scale of 9 points combined with intensity was made.<br />
Composition and microbiological assays were necessary. For statistical analysis, a Variance<br />
Analysis as well as Response Surface Analysis were used. The approval of finished dried product<br />
with level 1 of stabilizers, 0.6g albumen/ml of milk and 0.4g yolk/ml of milk was good.<br />
Key words: egg, milk, beverage, protein, microencapsulation.<br />
II.- INTRODUCTION<br />
Infant malnutrition is a public health problem that includes social and economic phenomena and is<br />
now becoming one of the main causes of morbidity and mortality of children through out the world<br />
(2).<br />
The need for easy to prepare nutritive food suplements, has made manufacturing food products<br />
with milk and soy proteins possible, obtaining good results (3).<br />
Nonetheless, nowadays in Mexico, there are no available products that combine milk and eggs as<br />
a dried powder beverage in order to enhance a better development in children from one year old<br />
and up.<br />
In this part of the country it is a very common practice to give a preschool child a chocolate milk<br />
shake with raw eggs, or instead of milk, an orange juice with eggs. As far as public health is<br />
concerned, this manner of preparing shakes is inadequate because of the high prevalence of<br />
alergenic agents besides antiphysiological and antinutritional elements in raw eggs (4).<br />
Children malnutrition can arise when an improper and inadequate diet is given for a long period of<br />
time. One of the aims of this new beverage is to take advantage of the high protein values of egg.<br />
Besides, alergenic elements decrease tremendously in processed eggs (5) and it becomes safer for<br />
human consumption, more attractive for children and easier to prepare. Moreover, an egg´s added<br />
value can be reached and a waste of products avoided, specially in the hottest season of the year<br />
when egg´s shelf life is enormously reduced.<br />
For all these reasons, the main aim of this work was to prepare a protein beverage made of<br />
albumen, egg yolk and milk for children as a food complement . We intended to create a nutritive,<br />
safe and atractive alternative for the consumer.<br />
1
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
III.-MATERIALS AND METHODS<br />
Materials<br />
Eggs were selected according to their freshness; skim milk, vanilla extract, cocoa and purified water<br />
were obtained in the local market; corn starch, maltodextrine, carboximetilcelulose, soy lecithin,<br />
kappa carragenine and guar gum were used.<br />
Equipment employed consisted in a spray drier of tubular type, Apex, capacity 10 L, and<br />
peristaltic bomb for feeding.<br />
Analytical methods<br />
Three experimental designs for the formulation of the beverage were used. First, for defining the<br />
appropiate relation between albumen and yolk in the first design. Corn starch and maltodextrine<br />
were used as stabilizers and the dehydratation conditions as well as the volumetric flux of<br />
entrance were fixed. In the second design the relation albumen-egg yolk was redefined, kappa<br />
carragenine and adex (maltodextrine with 30 DE) were used as a stabilizers. Finally, the third<br />
experimental design aim was to improve the formulation. For this purpose, different blends of<br />
maltodextrine, carboximetilcelulose, kappa carragenine, soy lecithin and guar gum were employed.<br />
With each experimental design, a Sensory evaluation was carried out. This consisted in a Sensory<br />
Evaluation Type I with a Hedonic Scale of 9 points combined with intensity in which the degree of<br />
acceptance of finished product was tested (1).<br />
The evaluated atributes were chosen according to the formulation of the egg-milk based powder<br />
beverage. The main qualities observed, as a reference, were taken from the NOM (Norma Oficial<br />
Mexicana) for lactant products and children powder products.<br />
The sensory panel was integrated for 8 family mothers with ages ranging of 24 to 42 years old.<br />
STATISTICAL ANALYSIS<br />
It consisted in a Multivariate Analysis of Variance (Manova) with p
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
IV.- RESULTS AND DISCUSSION<br />
In the first experimental design a temperature of 130°C was fixed; however, after a three month<br />
storage most samples developed bad odors and rancidity when the seal was broken. Due to this<br />
problem, process temperature conditions considered optimum were then fixed at 140°C with a<br />
feeding speed of 14ml/min.<br />
Results from the first experimental design showed that the best product acceptance was reached<br />
with the blend of 0.8g of egg albumen and 0.2g of egg yolk per ml of milk. In adition to the use of<br />
food hidrocolloids, the selection of a blend made of kappa carragenine and adex had a good result<br />
because it was possible to obtain a stable emulsion (14).<br />
Acording to the bibliography, combinations of food hidrocolloids have a limit of 0.03% in foods (14),<br />
so that, in the beverage, the adex proportion must be higher than carragenine´s or very similar.<br />
As it can be observed, the following graphic shows that the highest degree of acceptance is<br />
reached with a blend containing the highest levels of carragenine and adex. According to the code<br />
employed, the relationship between food hidrocolloids must be equivalent in quantities using<br />
superior limits.<br />
Also, the graphic shows that it is necessary to use as much albumen as yolk in order to obtain<br />
better results.<br />
z = 4.143+7.361*x-3.377*y-3.78*x*x+3.604*x*y-0.326*y*y<br />
Fig. 4.1. 3D Response Surface of the degree of acceptance for the flavor of the egg-milk<br />
5.217<br />
5.485<br />
5.753<br />
6.020<br />
6.288<br />
6.556<br />
6.823<br />
7.091<br />
7.359<br />
7.626<br />
7.894<br />
8.162<br />
8.429<br />
8.697<br />
8.965<br />
9.232<br />
based powder beverage according to the interaction albumen-egg yolk.<br />
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FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
In the third experimental design the formulation was improved and a new hidrocolloid selection was<br />
made.<br />
The solubility, odor and flavor of this new beverage was improved. Figure 6.5 of solubility shows<br />
that the use of stabilizers 1 and 2 is more factible when using middle levels of albumen, egg yolk<br />
and stabilizer 1. Consequently, in order to obtain a good solubility is necessary to employ albumen,<br />
0.6g/ml of milk; egg yolk, 0.4g/ml of milk. The best stabilizer complex is integrated for<br />
maltodextrine, soy lecithine and kappa carragenine. The degree of acceptance with a value of<br />
6.775 taken as good was reached with this blend.<br />
v=-10.994*x-4.327*y-2.536*z+50.42*x*y+41.253*x*z+24.586*y*z<br />
2<br />
2<br />
ESTABILZ<br />
1<br />
1 21 2<br />
2<br />
CLARA YEMA<br />
1<br />
1<br />
5.178<br />
5.355<br />
5.533<br />
5.71<br />
5.888<br />
6.065<br />
6.243<br />
6.42<br />
6.598<br />
6.775<br />
Fig.4.2. Ternary Graphic of interaction among egg and stabilizers 1 and 2 for the solubility of<br />
ANALYSIS OF COMPONENTS<br />
the egg-milk based powder beverage.<br />
The following table shows the results obtained from the analysis of components of the egg-milk<br />
based powder beverage:<br />
Table 1. Results of the analysis of the beverage components<br />
Protein content 34.04%<br />
Lipid content 27.4%<br />
Ash content 3.36%<br />
Moisture content 3.83%<br />
4
Such results satisfactory covered the requirements stablished by the NOM for spray dried products<br />
for children from 1 year old and up.<br />
FSB1 – 2004<br />
Food Science and Biotechnology in Developing Countries<br />
Microbiological assays.<br />
The results obtained from the different microbiological assays may be seen in the next table:<br />
Table 2. Beverage Microbiological Assay Results<br />
ACCOUNT OF: RESULTS<br />
Aerobic Mesophilic Plate UFC/g Negative<br />
Total Coliforms (NMP/g) Negative<br />
Staphylococcus aureus Negative<br />
Salmonella spp in 25 g Absence<br />
Mold and yeasts 50 UFC/g<br />
Microbiological assays were necessary to evaluate the product safety, specially when it is done<br />
for covering essential requirements for children development (NOM-131-SSA1 1995). Aerobic<br />
Mesophilic Plate count was negative, the stablished limits by the NOM –159-SSA1-1996<br />
estipulates that the maximum permited number is 2500 UFC/g of aerobic mesophilics.<br />
Coliforms count for the NMP Method also resulted negative indicating that contamination post-<br />
thermal treatment was absence. It was good because the NOM –131 –SSA1-1995 marks that the<br />
maximum number accepted for Coliforms is 20NMP/g for dehydrated foods.<br />
The count of Staphylococcus aureus alsoresulted negative. In this case may be observed that the<br />
management of the beverage was adequate.<br />
The NOM –131-SSA1-1995 stablishes that Salmonella count most be reported as absence in 25 g<br />
of the examinated food. Consequently, the egg-milk based powder beverage was inside the<br />
specifications of the regulation because Salmonella count resulted negative.<br />
V.- CONCLUSIONS<br />
About process conditions for drying, the safest and most adequate temperature at 140°C<br />
was fixed.<br />
Presence of kappa carragenine in the formulation permited to obtain a pleasant texture as well<br />
as a good general acceptance.<br />
The blends among food hidrocolloids resulted apropiated for the beverage purpose. Solubility<br />
was the first characteristic improved. Using maltodextrine, soy lecthin and kappa carragenine the<br />
flavor had a better acceptance.<br />
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Food Science and Biotechnology in Developing Countries<br />
Statistically, the best blend with a good general acceptance was: Level 1 of stabilizer, 0.6 g of<br />
albumen/ml of milk and 0.4 g of egg yolk/ml of milk.<br />
VI.- REFERENCES<br />
(1) O´Mahony Michael. 2000. Food Sensory Science. University of California. L.A. USA.<br />
Stadelman, W.J. 1977. Egg Science and Technology. 2 nd ed. The AVI Publishing Co. Inc.<br />
Westport Connecticut.<br />
(2) Behrman, R.B., Vaughan, V.C. 1989. Nelson. Tratado de Pediatría. 13ª ed. Tomo I.<br />
Interamericana-MC Graw Hill. Pp. 118-161.<br />
(3) PLM, Diccionario de Especialidades Farmacéuticas, 2000, México.<br />
(4) Zubirán, Salvador; Arroyo, Pedro; Ávila, Héctor. 1990. La Nutrición y la Salud de las Madres y<br />
los Niños Mexicanos. Tomo II. Secretaría de Salud. Fondo de Cultura Económica. México. Pp<br />
251-272.<br />
(5) Martin, M., Pascual, C. Dir. Huesped Sierra Monroe, J. L. 1997. Temas de Pediatría.<br />
Asociación Mexicana de Pediatría A.C. Alergia e Inmunología. 1era ed. español. MC Graw Hill<br />
Interamericana. México. Pp. 93-118.<br />
(6) NOM- 159-SSA1-1996. Bienes y servicios. Huevo, sus productos y derivados.<br />
(7) NOM- 131-SSA1-1995. Bienes y servicios. Alimentos para lactantes y niños de corta edad.<br />
(8) NOM- 086-SSA1-1994. Bienes y servicios. Alimentos y bebidas no alcohólicas con<br />
modificaciones en su composición. Especificaciones nutrimentales.<br />
(9) Kirk, R.S., Sawyer, R., Egan, H. 1999. Composición y Análisis de Alimentos de Pearson. 2ª ed<br />
español. Compañía Editorial Continental.<br />
(10) Frazier, W.C., Westhoff, D.C. 1993. Microbiología de los Alimentos. 4ª ed. español. Acribia.<br />
Zaragoza, España. Pp. 341-357 y 547-564.<br />
(11) Banwart, G.J. 1989. Basic Food Microbiology. 2 nd ed. Avi Book. Van Nostrand Reynold USA.<br />
Pp. 198-320 and 506-540.<br />
(12) Manual of BBL Products and Laboratory Procedures. 1988. Cat. No. 52000. 6 th ed. Pp.177.<br />
(13) American Public Health Association. 1976. Compendium of Methods for the Microbiological<br />
Examination of Foods. ED. Marvin L. Speck. USA.<br />
(14) Glicksman, Martin. 1983. Food Hidrocolloids. Vol II. CRC. Press Inc. Boca Ratón Florida USA.<br />
pp. 63-115.<br />
6
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Food Science and Biotechnology in Developing Countries<br />
PECTIN EXTRACTION FROM Passiflora edulis (MARACUYA): PREPARATION<br />
METHODS AND PARTIAL CHARACTERIZATION<br />
E.P. Segura Ceniceros, J. I. Montalvo Arredondo, J.C. Contreras Esquivel, C.I Vargas Domínguez, J.L.<br />
Angulo Sánchez*, A. Ilyina<br />
Universidad Autonoma de Coahuila, Facultad de Ciencias Químicas, Blvd. V. Carranza e Ing.J. Cardenas<br />
V., C.P. 25280, Saltillo, Coahuila, Mexico, Fax: 844-415-95-34,<br />
E-mail: pathysegura@yahoo.com ; anna_ilina@hotmail.com<br />
* Centro de Investigación en Química Aplicada<br />
Key words: Pectin, polysaccharide, maracuya<br />
Abstract: The optimum conditions for extraction of soluble pectin from the flavedo,<br />
albedo and the complete rind of maracuya were studied. The time of steam treatment<br />
and the citric acid concentration were the variable factors in pectin extraction from<br />
residual fiber. The optimization of conditions helped to increase the quantity of extracted<br />
pectin to 23%. The Molecular weights of the biopolymer and etherification grade (51%,<br />
HM) were determined.<br />
Introduction: The rind of maracuya (Passiflora edulis) represents an important<br />
byproduct of maracuya juice industry. The fact that 65-70 % of the total weight of the<br />
fruit turns out as waste creates ecological problems 1 . The rind is used in Brazil as an<br />
additive to cattle feedstock, since it is rich in amino acids, proteins and carbohydrates.<br />
Pectin is cell wall polysaccharides which have a structural role in plants. They are<br />
predominantly linear polymers based on a 1, 4-linked alpha-D-galacturonic backbone,<br />
interrupted randomly by 1, 2-linked L-rhamnose. Accurate determination of molecular<br />
weights is difficult, partly because of the extreme heterogeneity of commercial pectin<br />
samples, and partly because of the tendency of pectin molecules in solution to<br />
aggregate. The pectin molecular weights can be expressed either as a weight average<br />
or a number average value. Owens et al. using viscometer and osmometry, carefully<br />
and systematically studied molecular weights and molecular weight distribution of pectin.<br />
They reported molecular weights varying from 20,000 to 300,000, depending on the<br />
preparation procedure 2 . There exist two major sources for pectin: citrus peel (mostly,<br />
lemon and lime) and apple peels. Apple pectin has a slightly darker brown color<br />
compared to citrus pectin which is light in color, almost white; the two pectin types do<br />
not show major differences in their properties 3, 4 .<br />
The chemical structure of the pectin is very complex and depends on the source,<br />
location and method of extraction. The pectin is widely used in the food industry,<br />
pharmaceuticals and cosmetics for production of compounds like viscosity stabilizers,<br />
jellifying and emulsifying agents 4 .<br />
The process of extraction of the pectin consists of thermal and acidic treatment solid<br />
byproducts generated by the principal juice industries of citric fruits (rinds) and apple<br />
(bagasse). This physicochemical process is economically acceptable; nevertheless, it<br />
possesses some disadvantages since the soluble pectin is depolymerized significantly<br />
during this process. Also, the vegetable material softens during the extraction and<br />
impedes the post-filtration processes, resulting in corrosion of the equipment by the<br />
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FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
acids used and high levels of contamination 5<br />
The present work focuses on the extraction and characterization of pectin of maracuya<br />
(Passiflora edulis) fruits, under different conditions of extraction with citric acid and<br />
comparing the characteristics of the pectin of maracuya with that of citrus fruits reported<br />
in the literature.<br />
Methodology: A total of 12 kg of maracuya fruits was divided into 6 lots of 2 kg. Each<br />
lot was weighed and decorticated manually first flavedo and then albedo, separating the<br />
juice and the seeds of albedo carefully 5 . The albedo (white and spongy part) and the<br />
flavedo were weighed carefully avoiding any loss of material; the juice was separated<br />
from the seeds and later weighed separately. The mean, standard deviation and<br />
corresponding per cent were calculated taking two kilos of fruit as 100 %.<br />
The extraction of pectin was performed using the different fractions of the fruit in a 100 g<br />
sample of albedo, flavedo and rind of raw maracuya. The sample was cooked under<br />
steam for 15 minutes under different ratios of water (w/v) (1:1, 1:2, 1:3 and 1:4) and the<br />
number of washes (1 and 2). This was followed by the precipitation of pectin with<br />
ethanol at 1:2 ratios. Once precipitation was completed, filtration and drying was done<br />
with solvent exchange (ethanol / acetone). The obtained fiber was dried in an oven<br />
saving the sample for other treatments. After the selection of the best conditions of<br />
extraction based on the yield of pectin, the effect of variations in the time of heating 10,<br />
15, 20 and 25 minutes was studies with 1:3 water to sample ratio and with two washes.<br />
The extraction of insoluble pectin was performed with 20 mg of albedo fiber, using citric<br />
acid at 0, 0.5 and 1 % concentration under different period of heating 5, 10, 20, 40 and<br />
60 minutes, with a wash ratio of 1:2 and two washes. pectin was precipitated with<br />
ethanol as described earlier. The weight of the extracted pectin was measured to obtain<br />
the yield as per cent.<br />
The characterization of the pectin obtained of the different treatments was performed<br />
depending on the content of galacturonic acid by colorimetric analysis with mhdf 4 as a<br />
parameter of purity of the pectin. Molecular weight was determined by viscometer using<br />
Oswald's Viscometer at 30 o C 6,<br />
Results: From the quantity of residues generated during the extraction of juice from<br />
Maracuya is presented in Table 1. It can be seen that out of the total mass, 79.2 per<br />
cent was constituted by flavedo, seed and albedo for 20.8% juice extraction. This large<br />
amount of waste from the food industry can be used (albedo and flavedo) as a source of<br />
pectin and environmental problems due to the accumulation of these wastes can be<br />
eliminated.<br />
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FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
Table 1 Analysis of the different fractions from the fruit maracuya.<br />
Sample Average of weight<br />
(g) in 2 kg of fruit<br />
% of Yield<br />
Flavedo 273.5 13.5 ± 1.15<br />
Albedo 839.3 41.5 ± 1.42<br />
Seed 489.7 24.2 ± 0.25<br />
Juice 421.9 20.8 ± 1.16<br />
Total 2024.4 g 100 %<br />
It was observed that the amount of pectin extracted in different fractions of the fruit<br />
increased treated by steam during 15 minutes increased as the ratio of water increased,<br />
the best being 1:3 in which the best pectin yield was obtained.<br />
mg pectin/g fruit<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
01:01 01:02 01:03 01:04<br />
Relations from washing<br />
mg pectin/g albedo<br />
mg pectin/g flabedo<br />
mg pectin/g rind<br />
Fig 1. Extraction of pectin with different relations from washing in water<br />
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FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
The results of the study on varying the cooking time is presented in Fig 2. A cooking<br />
time of 20 min was found to be the best with pectin yields of 475.5, 87, 174 mg/g from<br />
albedo, flavedo and complete rind respectively.<br />
mg pectin / g fruit<br />
500<br />
450<br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
10 15 20 25<br />
Times of cooking<br />
mg pectin/galbedo<br />
mg pectin/g flabedo<br />
mg pectin/g rind<br />
Fig. 2 Extraction of pectin proving different times from cooking<br />
4
mg pectin/g fruit<br />
500<br />
450<br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
0 10 20 30 40 50 60 70<br />
Time of cooking<br />
Fig. 3 Yield of pectin in mg extracted with citric acid.<br />
0% citric aid<br />
0.5 % citric acid<br />
1 % citric acid<br />
The fiber obtained after extracting the soluble pectin, was also rich in pectin which could<br />
be extracted by treatment with citric acid. The results of the study on the optimization of<br />
citric acid concentrations and the treatment times are presented in figure 3; the best<br />
yield of 441 mg pectin was obtained at 0.5% citric acid with a cooking time of 60 min.<br />
Table 2 depicts the characterization of different pectin obtained in this study. Similar<br />
amounts of pectin were obtained after aqueous extraction in flabedo, albedo and<br />
rind completes while the best solubilization of 23 % was achieved with citric acid<br />
extraction in albedo. This different pectin had more than 50% galacturonic acid<br />
indicating their purity and high molecular weights. The highest degree of methylation<br />
was determinate for the pectin obtained with citric acid extraction. Acid-soluble pectin<br />
with a high DM has been reported from citrus 6 .<br />
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Food Science and Biotechnology in Developing Countries<br />
Table 2. Molecular weight of the different pectin<br />
Sample Molecular weight Yield of pectin (%) % Moisture<br />
Pectin of albedo 89 000 D 0.28 87.5 ± 1<br />
Pectin of flavedo<br />
Pectin of rind<br />
completes<br />
Pectin of albedo<br />
(extraction in citric<br />
acid)<br />
Conclusion:<br />
52 000 D 0.14 72.8 ± 3.5<br />
110 000 D 0.29 85.4 ± 0.32<br />
107 000 D 23 86.5 ± 0.52<br />
1. The best conditions of extraction of the soluble pectin in the fruit of maracuya<br />
were 20 minutes of cooking time with a washing ratio (w/v) 1:3; highest yields<br />
were obtained with rind.<br />
2. The insoluble pectin yield from fibers could be increased by using citric acid at 0,5<br />
% concentration with 40 minutes cooking time.<br />
3. The pectin obtained with the different treatments displayed characteristics similar<br />
to those of citric pectin, were of high molecular weight and high methoxyl pectin.<br />
References:<br />
1. Ruggiero, C. Colheita. In: RUGGIERO, C. 1987. Maracujá. Ribeirão Preto: Legis<br />
Summa, p.167-72.<br />
2. Segura Ceniceros E.P., Ilyina A., Contreras Esquivel J.C., 2003. Entrapment Of<br />
Enzymes In Natural Polymer Extracted From Residue Of Food Industry:<br />
Preparation Methods, Partial Characterization And Possible Application. Moscow<br />
University Chemistry Bulletin, Vol.44 (1) p. 84.<br />
3. Betty Matsuhiro, Maria Jose Rubio. 2001. Chemical Modification of lemon pectin.<br />
Boletin de la Sociedad Chilena de Química. V 46 (4) p. 1-9<br />
4. Thakur, BR, Singh, RK, Handa, AK. 1997. Chemistry and uses of pectin. A<br />
review. Crit. Rev. Food Sci. Nutr.· 37(1), 47-73.<br />
5. J.C Contreras-Esquivel. 1997 Revisión: Extracción microbiológica y enzimática<br />
de pectina. 47(3) 208-216.<br />
6. M.A. Ceniceros-Reyes, E. Zúñiga-Violante. 2001 Preparación de fibra de pectina<br />
a partir de residuos de jícama y maracuyá. Memorias del XIII Encuentro Nacional<br />
de la AMIDIQ: 21-23.<br />
6
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Food Science and Biotechnology in Developing Countries<br />
MICROENCAPSULATION OF BARLEY GREEN JUICE BY SPRAY DRYING<br />
González-Maldonado, M. B. 1 ; García-Gutiérrez, C. 1* ; Ochoa-Martínez, L.A. 2 y Medrano-Roldán, H. 2<br />
1 CIIDIR-COFAA-IPN Unidad Durango. Sigma s/n Fracc. 20 de Nov. II. C.P. 34220. Durango, Dgo.<br />
México. E-mail: garciacipriano@hotmail.com<br />
2 INSTITUTO TECNOLÓGICO DE DURANGO. Av. Felipe Pescador No. 1830 Ote. C.P. 34080. Durango,<br />
Dgo. México.<br />
ABSTRACT<br />
The barley green (BG) Hordeum vulgare L. is a plant with a high nutritive value. Spray drying (SD) has<br />
been used as a technique to encapsulate food materials, keeping its nutritional properties. The objective<br />
of this work was to evaluate the SD operation conditions to obtain microencapsulate BG powder.<br />
Parameters such as moisture content, color, proteins, sugars, minerals and, rehydration properties were<br />
determined. Juice from BG was obtained and maltodextrin was added as microencapsulating agent. The<br />
SD operation conditions were: inlet air temperature: 120,140, and 160 0 C; maltodextrin concentration: 1, 3<br />
and 5%, feed rate: 9, 11, and 13 ml/min; outlet air temperature ranged from 70 to 80 0 C. L*, a* and b*<br />
parameters in BG powder had significant differences with respect to juice. Due to inlet air temperatures<br />
statistical differences (p≤0.5, F=395.98), while the maltodextrin concentration and feed rate did not have<br />
statistical differences with respect to microencapsulate nutritive properties (p≥0.05). Statistical differences<br />
were found between treatments with respect to rehydratation properties, moisture content and<br />
temperature, so these were the most influencing parameters.<br />
KEY WORDS: Microencapsulation, Spray drying and Barley green.<br />
INTRODUCTION<br />
The green barley Hordeum vulgare L. as a plant has a high nutritive value, it contains essential amino<br />
acids, proteins, fat acids, vitamins and minerals, are a very important chlorophyll source, contain<br />
approximately 20 enzymes, in addition it has a high alcaline power (Hagiwara, 1985). A way to conserve<br />
these nutrients is by means of the microencapsulation by spray drying (SD), which is a technique that has<br />
been applied to preserve numerous foods (Dziezak, 1988). Within the parameters most important to<br />
control during the SD are: The inlet and outlet drying air temperature, the feeding flow and the time of<br />
residence and the preparation of the raw material (Ramirez, et al. 2003). In the nutritional industry<br />
different encapsulating agents are used, such as: in<strong>org</strong>anic carbohydrates, esters, rubbers, lipids, proteins<br />
and materials within carbohydrates and maltodextrins are important for the preparation of juice that has<br />
been dried by SD, since they are colourless, odourless and of the low viscosity to high concentrations, in<br />
addition allow the dust formation of free flow without masking the original flavor (Ré, 1998).<br />
Microencapsulations from a great number of fruits and vegetables have been elaborated. A product dried<br />
by aspersion is the juice of maracuyá which was obtained to a inlet air temperature of 155 0 C, 350ml/h and<br />
12% w/v of maltodextrin, the dust presented/displayed good solubility and low content of humidity<br />
(Ramirez et al. 2003). McNamee et al. 2001, used the of maltodextrin/starch mixture (DE 5,5-38)<br />
obtaining an efficient microencapsulation in flavor terms (swetnees) and solubility. Another commercial<br />
dust product is the juice of the leaves of barley green (Barleygreen ® ), cultivated <strong>org</strong>anically and mixed with<br />
small amounts of brown rice and pulverized marine seaweed, that containaining macro-nutrients, proteins<br />
(12.7%), carbohydrates (71.0%) and fat (3.0%) (Hagiwara, 1985). On the other hand, Valenzuela, et al.<br />
(1995) elaborated a dust from the vegetable juice (tomato, cucumber, carriot, lettuce, beet, spinach, celery<br />
and parsley) using SD which presented a humidity of 1,4%, to a inlet temperature of 145 0 C and outlet<br />
temperature of 108 0 C, the juice feeding was of 16,7 ml/min, with these conditions the dust easily was<br />
reconstituted, obtaining a juice with similar characteristics to the original juice.<br />
Candelas and Alanís (2003) evaluated the effects of SD operation condictions from the tomato juice as far<br />
as the humidity, the changes in licopeno concentration in dust and measured the color parameters of the<br />
rehidratated juice, finding an average of 3,172% of humidity and a value of a * (redder) of 8,737 to a
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
temperature of air inlet of 180 0 C and 100% of maltodextrin DE 110. In dust products the humidity content<br />
is important since to smaller humidity the time of shelf life is greater, which reduces costs and facilitates<br />
the transportation. IAbout this, is desirable that a dust food has a smaller humidity content of 10%.<br />
Hogan, et al. (2001) obtained an microencapsulation from oil of soy protecting it with sodium caseinate as<br />
encapsulating agent, presenting a humidity rank of the 1,5-4%, these same authors found a humidity of 1-<br />
3% in emulsions that contained soy oil emulsiona and flour proteins concentrated as encapsulating agent.<br />
It has been observed that in dusts with high content in fats and oils the time of the re-dispersion of<br />
emulsions with oil of soy using gum arabic as encapsulating agent the time was of 0,5 to 24h. The<br />
particles must have a size between 1-2 µm so that they are quickly rehidratated in water (McNamee et al.<br />
1998). The nutritional dust products elaborated from fruits and vegetables with good nutritious properties<br />
and of rehidratation are of interest in the nutritional industry, reason why the objective of the present work<br />
was to establish the effect of SD conditions from the juice of barley for the obtaining of a<br />
microencapsulation dust and for determining its nutritional and of rehidratation properties.<br />
MATERIALS AND METHODS<br />
The barley juice was obtaining from an <strong>org</strong>anic culture, in Durango, Mexico, the plant was harvested a<br />
height of 40cm (SEP, 1984).<br />
The juice of barley was caracterizate for the proximal chemical composition following the next techniques:<br />
Humidity: It was determined using Ohaus balance a humidity, model MB200.·<br />
Measures of color L *, a * and b *: they were determined by means of a colorimeter Hunter Lab<br />
MiniScan, model Ms-4,500 L. 2, Formato ¼ P65/100.·<br />
Soluble solids: They were determined using of a refractometer Bausch & Lomb, A60 model.·<br />
Ashes: It was carried out by method 938,08 (AOAC, 1990).·<br />
Proteins: The Microkjdahl technique was used, using factor 5,83 for barley grains, oats and rye, for the<br />
protein nitrogen conversion.·<br />
Total sugars: The Fenol Sulfuric method was used, Dubois modified by Vicencio, (1984). The curved<br />
type was prepared with saccharose (0-100µg/ml).·<br />
Minerals (Na, K, Mg, Ca and Fe): The technique indicated in the NMX-AA-51-1981 Norm the<br />
espectrofotometric Method of Atomic Absorption (Perkin Elmer, 1984) and Methods Standard, (1995) was<br />
used.·<br />
pH: 520A was moderate with a potentiometer ORION model.<br />
Drying by Aspersion<br />
The necessary juice for the drying process was obtained from the expression of barley leaves which the<br />
root was eliminated to them, later were washed with a chlorine solution of 1% and water. An extractor<br />
was used semi-industrialist Supermatic with capacity for 7kg. The juice obtained was add with<br />
maltodextrin DE 10 as encapsulating agent to concentrations of 1, 3 and 5% b.h. The dehydration of the<br />
juice was carried out in a dryer by aspersion Apex Mark, of scale plants pilot with rotatory spray (Apex<br />
Construction, LTD). An experimental design of blocks at random with factorial adjustment (3) 3 with three<br />
replications was used. The independent treatments and variables were: inlet temperature (120, 140 and<br />
160 0 C), flow of feeding (9, 11 and 13ml/min) and maltodextrin concentration (1, 3 and 5% b.h). The outlet<br />
temperature were 70-80 0 C and the air pressure was of 4 Kps/cm 2 . The dependent variables evaluated<br />
were: humidity, insolubility and dispersability index and time of humidification. The data were analyzed in<br />
program STATISTICA (1991), by means of an analysis MANOVA and a test of Tukey.<br />
Barley powder characterization<br />
The microencapsulate powder was characterized following the next determinations: humidity content,<br />
color, proteins, sugars, minerals (Ca, Mg, Na, K, Fe), according to the described techniques previously. In<br />
addition the powder rehydratation properties were determined, as they are: humidification time, insolubility<br />
and dispersability index. These determinations were made according to the indicated techniques in the<br />
manual of the British Standar Methods (1988).<br />
RESULTS AND DISCUSSIONS<br />
Characterization of the juice of barley
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Food Science and Biotechnology in Developing Countries<br />
In Table 1, show fisico-chemstry the obtained of the characterization results of the fresh juice of barley.<br />
*Means three replicates.<br />
Tabla 1. Fisico-chemestry composition and parameters of color of barley juice.<br />
FISICOCHEMESTRY VALUE *<br />
ANALYSIS<br />
Humidity 80.22 %<br />
Color L* 33.54<br />
a* - 3.00<br />
b* 32.33<br />
Soluble solids 8.3 0 Brix<br />
Ashes 0.83%<br />
Proteins 13.04 %<br />
Total sugars 4.91 %<br />
Minerals Ca 0.0088%<br />
Mg 0.0018%<br />
Na 0.0315%<br />
K 0.045%<br />
Fe No representative<br />
pH 6.1<br />
Characterization of the barley powder<br />
The conditions of drying and their relation with the humidity parameters, color, proteins, sugars, minerals<br />
(Ca, Mg, Na, K and Fe), as well as with the rehidratation properties (time of humidification, insolubility and<br />
dispersability index) are indicated next:<br />
Humidity<br />
The Figure 1, show the relation that exists between the humidity of powder products and the conditions of<br />
drying (% of maltodextrin and inlet temperature to the dryer). To a temperature of drying of 160 0 C the<br />
powders presented a greater humidity content (8,4 to 9,69%), to a temperature of drying of 140 0 C the<br />
humidity was smaller (3,68 to 5,46%) and to 120 0 C the humidity was in a rank from 5,53 to 7,68%, these<br />
variations were was due to the different conditions of operation in the SD (temperature, flow of feeding<br />
and maltodextrin content). The smaller humidity was 3,68%, to the following conditions of drying: inlet<br />
temperature of 140 0 C, flow of feeding of 11 ml/min and a maltodextrin content of 1% and the greater<br />
humidity was 9,69% to a inlet air temperature of 160 0 C, 13 ml/min of flow of feeding and 5% of<br />
maltodextrin. The inlet air temperature to obtain powder products from juice of barley with low humidity<br />
contents (average 4,43%) was to 140 0 C, which demonstrated that the temperature of inlet air went<br />
influence considerably in the obtained humidity results, this value is similar to the values of humidity found<br />
by Ramirez et al. (2002) (3,2 %); Valenzuela, et al. (1995) (1.4%) and Candelas and Alanís (2003)<br />
(3.172%), for the microencapsulations powder elaboration from juice of maracuyá, different vegetables<br />
and tomato, respectively. The results previous indicates that our powder had a smaller humidity to 10%,<br />
which is desirable in industrialized powders.<br />
Color<br />
The highest value of the chromatic component a* was 7.05, which corresponds to a powder with a<br />
compared dark green color with the fresh juice of barley, to a inlet air temperature of 160 0 C, flow of<br />
feeding of 13 ml/min and 3% of maltodextrin, as well with a greater humidity content (9.61%), reason why<br />
us observed that to a greater humidity content the powders presented a darker green color (average a* = -<br />
5,21), in comparison with the samples with smaller humidity content (average a* = -2,52), to 140 0 C, where
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
they obtained dusts with a green color similar to the one of the fresh juice of barley (a* = -3,00). For this<br />
reason to a inlet air temperature of 140 0 C to the dryer powder with parameters of color were obtained<br />
similar to the fresh juice, due to their chlorophyll content.<br />
Whistler and Daniel (1985) consider that these changes had to non-enzymatic reactions of darkening, the<br />
factors that take part in the speed of darkening were the content of humidity, temperature, pH and barley<br />
composition.<br />
Proteins<br />
The barley juice presented a protein content of the 13,04%, value similar to the found by Hagiwara (1985)<br />
in the commercial product Barleygreen ® , which contains 12,7% of proteins, whereas the powder barley<br />
had a maximum value of 19,72% proteins, is amount was better than the protein content of the juice and<br />
of Barleygreen ® , this possibly must to that the dehydrated barley is concentrated more in nutrients than<br />
when it is juice.<br />
Sugars<br />
The sugar microencapsulation content was of 10,28% and in the juice was of 4,91%, which indicates that<br />
this one nutrient is concentrated more in the microencapsulation due to the water liberation in the drying<br />
process.<br />
Minerals (K, Ca, Mg, Na and Fe)<br />
The mineral that appeared in greater proportion was the potassium (3.53%-6.28%) with an average of<br />
4,62% with respect to the average of other minerals (Ca 0,46%, Mg 0,71%, Na 0,76% and Fe 45,74 mg/l).<br />
In the fresh juice the amount of this mineral was of 0,045%, smaller value to the reported for powders.<br />
The iron was the element that was in smaller amount (Table 2). The previous amounts of minerals were<br />
smaller to the found by Alais and Linden (1990) that reported a value of potassium of 100-500 mg/100g in<br />
diverse vegetables, on the other hand Martinez (1999) found a value in inferior sodium to 30mg/100g. By<br />
the previous thing, we can say that the microencapsulation powder of barley presented important amounts<br />
of minerals, which turns out satisfactory to use it possible power drink.<br />
g p y<br />
Figure 1. Effect of inlet temperature and maltodextrin concentration with respect to the humidity.<br />
0.794<br />
1.088<br />
1.382<br />
1.676<br />
1.971<br />
2.265<br />
2.559<br />
2.853<br />
3.147<br />
3.441<br />
3.735<br />
4.029<br />
4.324<br />
4.618<br />
4.912<br />
5.206
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Food Science and Biotechnology in Developing Countries<br />
Tabla 2. Means value of powders minerals in the microencapsulate powder in comparation with the fresh<br />
barley juice.<br />
SPRAY<br />
CONDITIONS T,<br />
A y M*<br />
K (%) Ca (%) Mg (%) Na (%) Fe (mg/l)<br />
120, 9, 5 3.88 0.38 0.73 0.69 36.55<br />
120, 13, 3 4.10 0.48 0.69 1.05 29.65<br />
120, 13, 5 3.53 0.36 0.68 0.45 40.00<br />
140, 11, 1 6.00 0.52 0.78 0.74 57.24<br />
140, 11, 5 3.84 0.40 0.70 0.99 15.86<br />
140, 13, 1 5.17 0.65 0.72 1.19 67.59<br />
160, 11, 1 4.75 0.53 0.72 0.32 50.34<br />
160, 13, 1 6.28 0.43 0.74 0.98 77.93<br />
160, 13, 5 4.10 0.45 0.70 0.38 36.55<br />
FRESH JUICE 0.045 0.0088 0.0018 0.0315 **<br />
T = Temperature ( 0 C), A = Feed of flow (ml/min), M = maltodextrin (%).<br />
*Drying conditions of random samples.<br />
Properties of rehidratación of the powders<br />
Time of humidification<br />
The necessary time for that the powders dispersed in water after the drying was 0,21 to 2.15h; this<br />
variations had to the properties of the dispersion mainly, the powders with a high humidity content (8.4-<br />
9.69%), took more time in rehidratation itself completely, also the powders with greater content of<br />
maltodextrin (5%), presented greater undissolved powder particles (10-15 µm) and they became damp<br />
more slowly. These results were good if we compared them with those of Mc Nemme et al. (1998) where<br />
the time of dispersion was greater, in emulsions using gum arabic as encapsulating agent, with 0,5 to 24h<br />
so large a particle minor and variation of humidification (1-2 µm).<br />
Insolubility index<br />
Insolubility index indicates the volume in mililiters of sediment (insoluble remainder) that is obtained when<br />
a solid product is reconstituted with water, the barley powders were reconstituted according to its original<br />
water content on the basis of contained total solids in the juice. The powders with a content of greater<br />
humidity (8.4-9.69%) found to a temperature of drying of 160 0 C, presented greater water insoluble particle<br />
index at the time of the rehidratation (7,49-7,8 ml/l), also these treatments took greater time in becoming<br />
damp (1.63-2.15h), since the particles agglutinated with greater facility avoiding their fast rehidratation in<br />
water. The powders with low humidity contents (3.68-5.46%) presented/displayed minors insoluble particle<br />
indices (5.04-6.14ml/l), also the samples with higher concentrations of maltodextrin (5%) presented<br />
greater insolubility index. Nevertheless, the speed of the feeding (ml/min) did not present significant<br />
influence in this parameter.<br />
Dispersability<br />
The samples with greater humidity content (8.4-9.69%) processed with the greater inlet air temperature to<br />
the dryer (160 0 C) presented minor percentage of dispersion and their insoluble particle index were greater<br />
(7.49-7.8ml/l), thus the particles agglutinated with greater facility and was more difficult the rehidratation of<br />
powders with these characteristics. To smaller temperature (140 0 C) and minor humidity (4.43%) the<br />
powders had percentage of greater dispersability (68.29%), which is good at the time of reconstituting a<br />
powder and obtaining a juice with characteristics similar to the fresh juice of barley. The humidity<br />
presented significant differences, with respect to the variables of operation of the SD (F = 395,98, p <<br />
0,05); to greater humidity content, existed greater time of humidification of powders when were<br />
rehidratation them (F= 209,71, p
FSB1-2004<br />
Food Science and Biotechnology in Developing Countries<br />
CONCLUSIONS<br />
To a inlet air temperature of 140 0 C and an average of humidity of 4,43% the powders particles had<br />
percentage of dispersability of 68,29%, which was goodat the time of reconstituting a powder and<br />
obtaining a juice with characteristics similar to the fresh juice of barley. Also, to these conditions the<br />
insoluble particle index were smaller (5,21 ml/l) and also the time of humidification (0,36 h), which<br />
provides properties of acceptable reconstruction for the powder. There are statistical differences between<br />
humidification time, dispersability and insolubility index, where the humidity of powders and the<br />
temperature were the variables that influenced in the powders obtaining with good nutritious values of<br />
content of proteins, sugars and minerals.<br />
LITERATURE CITED<br />
Alais, C. y Linden G. 1990. Bioquímica de los Alimentos. Ed. Masson. París. 342 pp.<br />
AOAC. 1990. Official Methods of Analysis. 15 th edition. Association of Official Analytical Chemists,<br />
Washington, D.C.<br />
British Standard Methods. 1988. Analysis of Dried Milk and Dried Milk Products. Part. 4. Determination of<br />
the dispersability and the wetting time of instant dried milk., and Part 3. Determination of<br />
insolubility index. British Standard Institution. London.<br />
Candelas, C.G., Alanís G.G. 2003. Estabilidad del licopeno bajo diferentes condiciones de operación del<br />
secado por aspersión del jugo de tomate. Revista Salud Pública y Nutrición. IV Congreso<br />
Regional en Ciencias de los Alimentos. Ed. Especial No. 3-2003.<br />
Dziezak, J.D. 1988. Microencapsulation and Encapsulated Ingredients. Food Technology. 42(4): 136-148<br />
pp.<br />
Hagiwara, Yoshihide.1985. Barley green®, el Alimento Perfecto de la Naturaleza. Disponible en<br />
, página web con acceso el 17 de<br />
diciembre del 2002.<br />
Hogan A. S., McNamee. F. B., O’Riordan E.D. and O’Sullivan M. 2001. Microencapsulating properties of<br />
Sodium Caseinate. Journal of Agriculture of Food Chemestry. 49, 1934-1938.<br />
Martínez T. M. J. 2002. Estudio del valor nutritivo de hortalizas de cultivo ecológico. Tesis Doctoral.<br />
Universidad Complutense de Madrid. Madrid, España.<br />
McNamee, F. B., O’Riordan E. D., and O’Sullivan M. 1998. Emulsification and microencapsulation<br />
properties of gum arabic. Journal of Agriculture of Food Chemestry. 46, 4551-4555 pp.<br />
McNamee, F. B., O’Riordan E. D., and O’Sullivan M. 2001. Effect of parcial replacement of gum arabic<br />
with carbohydrates on its microencapsulation properties. Journal of Agriculture of Food<br />
Chemestry. 49, 3385-3388.<br />
Métodos Estándar para el Análisis de Agua y Aguas Residuales. 1995. Edited by Andrew D. Eaton,<br />
Leonore S. Clescer and Arnol E Greenberg. 19 th Ed., Editorial Board. 345-362.<br />
Perkin Elmer. 1984. Analytical techniques for graphite atomic absorption spectrometry Ed. Bodenseewerk<br />
Perkin-Elmer GmgH. Publication B332. Num. BO10-0180. Federal Republic of Germany.<br />
Ramírez V. F., Rivera M. G., Rivas R. I., Abud A. M., Grajales L. A. y Ruíz Cabrera M.A. 2003. Secado<br />
por aspersión del jugo de maracuyá (Pasiflora edulis variedad flavicarpa). División de estudios de<br />
Posgrado e Investigación. Instituto Tecnológico de Mérida. 4 p.<br />
Ré. M. I. 1998. Microencapsulation by Spray Drying. Drying Technology. 16(6):1195-1236.<br />
Secretaría de Educación Pública. Manuales para la Educación Agropecuaria. 1984. Trigo, Cebada,<br />
Avena. Área producción vegetal 9. Trillas. 14-21.<br />
STATISTICA. 1991. StatSoft, Inc. User´s Guide. Tulsa, OK. USA.<br />
Valenzuela, G. M., Ruelas Q. G., Gómez C. G., Antúnez M. R., y Ramírez F. V. 1995. Jugo de Vegetales<br />
Deshidratado por Aspersión. Tecnología de Alimentos. México. 30(6): 34-40.<br />
Vicencio de la R. M. G. 1984. Estudio del comportamiento del cultivo de tejidos de Solanum eleagnifolium<br />
y de la producción de una proteasa, saponinas y sapogeninas a partir del cultivo. Tesis de<br />
licenciatura. Instituto Politécnico Nacional. 31 p.<br />
Whistler, R. L. and Daniel, J. L. 1988. Carbohydrates. In Food Chemistry. Second Ed., Fennema, O. W.<br />
(Ed). Marcel Dekker, Inc., New York. 96-105.
FSB1-2004<br />
Food Sience and Food Biotechnology in Developing Countries<br />
RHEOLOGY OF MODIFIED STARCHES FOR ESTABLISHING CONTROL<br />
PARAMETERS IN THE FOOD INDUSTRY.<br />
Luis E. Chacón-Garza and Arturo Rodríguez-Vidal<br />
Universidad Autónoma de Coahuila, School of Chemistry V. Carranza and J. Cardenas-<br />
Valdez Phone: +52 844 4 16 92 13 Fax: + 52 844 4 39 05 11, POBox: 935 Zip: 25 000,<br />
Saltillo, Coahuila, México E-mail: ervey_2680811@hotmail.com<br />
ABSTRACT<br />
______________________________________________________________________<br />
At the present time the use of preservatives to improve the physical, chemical,<br />
nutrition and sensorial properties is very disseminated in the foods. One of the most<br />
used preservatives is the starch which helps to improve the food texture. Starch is used<br />
especially for their properties of moisture managment and especially for its water<br />
retention capacity. Chemical properties of comercial corn modified starches and<br />
starches of corn, wheat and potato obtained in this study were evaluated. The corn<br />
starch in natural state and commercial corn modified starch B990 presented the highest<br />
water retention capacity (129.60 % and 143.73 % respectively).<br />
______________________________________________________________________<br />
Keywords: Modified starch, corn, wheat, potato, water retention capacity.<br />
INTRODUCTION:<br />
Actually the use of food additives to improve physical, chemical, sensorial and nutrition<br />
properties of foods is more and more disseminated in the world (Badui, 1999;<br />
Bioaplicaciones, 2003). One of the most used additives is the starch, which helps to<br />
improve the food texture ; starch is utilized in the manufacture of ice cream, yogurt,<br />
preserved foods, sauces, processed meat food (ham, sausages, salami) and others<br />
(Bioaplicaciones, 2003). Its use is based on starch properties of moisture magnament,<br />
especially in its water retention capacity (WRC) (Shoemaker, 1987).Starch is found in<br />
cereals and potatoes and is easily extracted and very inexpensive; the starch most<br />
commonly used is from corn. However the starch in it´s natural state present problems<br />
in products of acid type and where high or low temperature are used, these<br />
inconvenients can be avoided modifying chemical and physical starch properties using<br />
simple treatments (Bioaplicaciones, 2003; Muller, 1973; Shoemaker, 1987). To know<br />
how these modifications can improve food processing it´s important to perform<br />
rheological studies. This kind of studies helps in the raw material and final product<br />
evaluation. In addition, it may help in food processing, machine design and in the<br />
aceptation of the products by consumers (Bioaplicaciones, 2003; Shoemaker, 1987).<br />
The objetive of the present study was to evaluate three commercial corn modified<br />
starches and compare them with corn, wheat and potato starch obtained in this study.
FSB1-2004<br />
Food Sience and Food Biotechnology in Developing Countries<br />
MATERIALS AND METHODS<br />
Starch was extracted from three natural sources (corn, wheat and potato) and it´s<br />
physico-chemical properties were determinated and compared with three commercial<br />
samples of corn modified starch. The variables evaluated were moisture content, ash,<br />
and acid content using the AOAC methods (1994), damaged starch determination using<br />
the colorimetric method of equivalents units of Farrand (Williams, 1969) and starch<br />
water retention capacity (Yamazaki, 1953).<br />
RESULTS AND DISCUSSION<br />
Starch from three differents natural sources: corn, wheat and potato was obtained. After<br />
that it´s physical and chemical properties were evaluated. The moisture content was<br />
very low in the corn and wheat starches (1.78 and 3.69 % respectively) while in the<br />
potato starch was high (15.34 %), this was due mainly to extraction method because the<br />
potato starch sample was dried in a oven for 3 days while corn and wheat starch were<br />
dried for 4 days. The table 1 shows the Water Retention Capacity of the starch samples.<br />
Corn starch had a big WRC (129.60 percent) of it dry weigth this may probabily for a<br />
less moisture content and damage starch in comparision to other starch samples. Potato<br />
starch had the highest amount of damaged starch with 28.8 %. All corn, wheat and<br />
potato starches had a big amount of ash (0.3, 0.15 and 0.27 % respectively).<br />
Table 1. Chemical composition of starches in 3 diferents natural sources.<br />
Starch % Moisture % Solids % Ash % WRC Acid (g % FEU<br />
sample<br />
ac.lactic)<br />
Corn 1.78 98.21 0.30 129.60 2.21 5.19<br />
Potato 15.34 84.66 0.27 79.12 0.07 28.80<br />
Wheat 3.64 96.36 0.15 76.51 0.95 29.46<br />
The table 2 shown the chemical composition of three commercial corn modified starches<br />
which are used for meat processing. It was observed that these commercial starches<br />
had higher moisture than the starches obtaind in our lab. The acid and other content<br />
were lower in the comercial starches than the starches obtained in our lab. WRC<br />
increased in the order 97.22 in the B900, 120.76 in the B950 and 143.73 in the B990. In<br />
comercial starches WRC was different among samples; this may be due to the grade of<br />
structure modification. In conclusion, it was observed that corn starches with and<br />
without modifications were better than potato and wheat starches.<br />
Table 2. Chemical composition in corn modified starch presents in the market<br />
Starch % Moisture % Solids % Ash % WRC Acid (g FEU<br />
sample<br />
ac.lactic)<br />
B900 10.24 89.76 0.170 97.22 4.2 x10 -4<br />
23.77<br />
B950 11.06 88.94 0.055 120.76 3.3 x10 -4 B990 11.17 88.83 0.122 143.73 3.0 x10<br />
29.67<br />
-4 27.58
FSB1-2004<br />
Food Sience and Food Biotechnology in Developing Countries<br />
REFERENCES.<br />
1. Almidones Modificados (Online) Find in<br />
http://www.bioaplicaciones.galeon.com.Der.html (Verify 8 abr 2003)<br />
2. Almidones Modificados PURE-GEL B900 y PURE-SET B950 (Online) Find in<br />
http://www.<strong>org</strong>peisa.com.<strong>mx</strong>/prod/index.html (Verify 10 sep 2003)<br />
3. AOAC 1994. Official Methods of Analysis. 14 th ed. Association of Official<br />
Analytical Chemists Washington<br />
4. Badui, D.S. 1999. Química de los Alimentos. Alambra Universidad México D.F.<br />
pag. 89-98<br />
5. Kirk, R.S., R. Sawyer y A. Egan. 1999. Composición y Análisis de los Alimentos<br />
de Pearson. 2ª ed. CECSA México D.F. 777 pag.<br />
6. Muller, H. G. 1973. Introducción a la Reología de los Alimentos 1ª ed en<br />
español. Acribia Zaragoza España 174 pag.<br />
7. Pomeranz, Y. and C.G. Melona. 1987. Food Analysis Theory and Practice 2 nd ed.<br />
AVI New York USA pag. 483-485<br />
8. Shoemaker, C.F., J.I. Lewis and M.S. Tamura. 1987. Instrumental far Rheological<br />
Measurements of Food. Food Technology. march: 80-84<br />
9. Williams, P.C. and K.S. Fenol. 1969. Calorimetric determination of damaged<br />
starch in flour. Cereal Chem. 46:56<br />
10. Yamazaki, W.T. 1953. An Alkaline water retention capacity test for the evaluation<br />
of cookie baking potentialities of soft winter wheat flours. Cereal Chem. 30:242
Food Science and Biotechnology in Developing Countries<br />
Process viscosity study on heterogeneous foods<br />
L. Medina Torres 1 *, E. Brito de la Fuente 2 , J.A. Gallegos Infante 3<br />
1,2 Departamento de Alimentos y Biotecnología, Facultad de Química<br />
Universidad Nacional Autónoma de México., 04510 México, D.F.<br />
3 Instituo Tecnológico de Durango<br />
Departamento de Ingenieria Química y Bioquímica<br />
Felipe Pescador 1930 Ote., Durango, Dgo. 34080., México<br />
Tel./Fax (5)56-22-53-08. email: luismt@servidor.unam.<strong>mx</strong><br />
ABSTRACT<br />
The rheological properties are of great importance in food fluids as<br />
mermelades, salad dressing, soups, sauces and creams [Baudi, 1996]. The<br />
knowledge of rheological properties are very important in the industrial<br />
optimization as pumping, mixing, cooling, drying and others. The usual<br />
viscometers are not good for this systems cause the heterogeneous nature of the<br />
dispersion. With the objective of a best determination of the fluid properties it has<br />
been used the rheometry with mixing principles for heterogeneous systems.<br />
Key words: Non-Newtonian, process viscosity, heterogeneous foods, mixing<br />
principles.
Food Science and Biotechnology in Developing Countries<br />
Process viscosity study on heterogeneous foods<br />
L. Medina Torres 1 *, E. Brito de la Fuente 2 , J.A. Gallegos Infante 3<br />
1,2 Departamento de Alimentos y Biotecnología, Facultad de Química<br />
Universidad Nacional Autónoma de México., 04510 México, D.F.<br />
3 Instituo Tecnológico de Durango<br />
Departamento de Ingenieria Química y Bioquímica<br />
Felipe Pescador 1930 Ote., Durango, Dgo. 34080., México<br />
Tel./Fax (5)56-22-53-08. email: luismt@servidor.unam.<strong>mx</strong><br />
INTRODUCTION<br />
On the food industry there are an important group of food systems that it are<br />
constituid by a dispersant phase, in this phase there are a lot of relative soluble<br />
components and a disperse phase with particles with distinct physics properties.<br />
The rheological properties are of great importance in food fluids as mermelades,<br />
salad dressing, soups, sauces and creams [Baudi, 1996]. The knowledge of<br />
rheological properties are very important in the industrial optimization as<br />
pumping, mixing, cooling, drying and others. The usual viscometers are not good<br />
for this systems cause the heterogeneous nature of the dispersion. With the<br />
objective of a best determination of the fluid properties it has been used the<br />
rheometry with mixing principles for heterogeneous systems. [Brito et al., 1998].<br />
Rheological measurements.<br />
EXPERIMENTAL METHODOLOGY<br />
It were working three different simples of heterogeneous foods: Salad<br />
dressing, orange mermelada and peach yogurt, at 25°C. The rheological<br />
measurements were making in a rotational rheometer (Haake, CV20N, RV20)<br />
with temperature control. It was used a system with helicoidal geometry adapted<br />
to rheometer.<br />
On the Figure 1 is shown the system used. The Viscosity data were obtained<br />
following the method. [Brito et al., 1998].<br />
The process viscosity was determinated with the next algoritm:<br />
η<br />
e<br />
=<br />
<strong>mK</strong><br />
p<br />
( n)<br />
K<br />
p<br />
N<br />
n −1<br />
RESULTS AND DISCUSSION<br />
(1)
Food Science and Biotechnology in Developing Countries<br />
The process viscosity data are presented on the Table 1. Its observed that the<br />
presence of particles not interfere with the torque signal.<br />
On the Figure 2 its observed that in the food systems measured with the<br />
hellicoidal system shown a best approximated functional response in comparison<br />
to the usual geometries as plate and cone, couette, parallel plates, data difficult to<br />
obtain in these systems. Each one of systems used in this work show a Non-<br />
Newtonian behavior type pseudoplastic, with (n) determination in the experimental<br />
window of the fluids.<br />
The particulate presence not limited the measurement of viscosities. It can be<br />
to any that for this system its possible characterizing the material function respect<br />
the viscous component (i.e. process viscosity) using the mixing principles with best<br />
result in comparison to traditional measurement systems.<br />
H= 0.04m<br />
w= 0.004m<br />
D= 0.029m<br />
d= 0.0248m<br />
Figure 1. System of mixing rheometry<br />
h= 0.0315m<br />
b= 0.004m
Viscosity [Pa.s]<br />
10<br />
Yoghurt<br />
η e = 2.113N -0.854<br />
Food Science and Biotechnology in Developing Countries<br />
1<br />
0.1 1.0 10.0<br />
N, [r.p.s]<br />
Mermelada<br />
η e = 5.397N -0.552<br />
Aderezo<br />
η e = 2.417N -0.59<br />
Figura 2. Curves of process viscosity in heterogeneous<br />
foods<br />
REFERENCES<br />
Fluid Rheological parameters<br />
Salada<br />
dressing<br />
n<br />
Fluid<br />
Index<br />
Kp(n)<br />
Consistency<br />
index<br />
m (Pa s n )<br />
0.410 29.71 13.22<br />
Orange<br />
marmalade 0.448 32.79 26.75<br />
peach<br />
yogurth<br />
0.146 18.03 17.37<br />
Table 1. Values of fluid index (n) and consistency index (k)<br />
of the heterogeneous fluids used in this work.
Food Science and Biotechnology in Developing Countries<br />
1. Baudi, D. S. (1996). Química de los Alimentos. Universidad. México, D.F.<br />
2. Brito- De La Fuente, E.; Nava, A., López, L. M.; Medina, L.; Ascanio, G. and<br />
Tanguy, P. A.,1998. Process Viscometry of Complex Fluids and Suspensions<br />
with Helical Ribbon Agitators. The Canadian Journal of Chemical Engineering;<br />
76: 689.
FRUIT JUICES WITH SABILA (Aloe Vera L)<br />
N.J. MARTÍNEZ-RAMÓN, M.L. REYES -VEGA, J.C. Contreras -Esquivel<br />
Food Research Department, Faculty of Chemical Sciences, Universidad Autonoma de<br />
Coahuila. 25080 Saltillo, Coahuila, México<br />
INTRODUCCTION<br />
Sabila (Aloe vera L) has been used as emmenagogue, febrifuge in pleurisy and phthisis and<br />
a remedy for gastrointestinal disorders, constipation, burns and against insect bites, amog<br />
other uses. Its leaves contain a number of anthracene and chromone derivatives, sucha as<br />
aloeemodin, aloesin, barbaloin, and other active principles. Actually, the tendency to use<br />
vegetables with such active principles, as additives in foods is increasing. The addition of<br />
sabila to fruit juices is an alternative to improve the nutraceutical value of these beverages.<br />
This work comprehended the study of the variables that affect the process to prepare fruit<br />
juices with sabila.<br />
Fruit juices (orange, lemon, pinapple, tamarind and jamaica) were prepared from fresh<br />
fruits. Sabila was added as a juice extract and as small cubes. Product development<br />
included studies related with the concentration of sabila, the addition of sabila juice or<br />
cubes, pretreatment of the cubes with calcium chloride, stability of the pulp and cubes in<br />
the juice, addition of CMC and evaluation by HACCP.<br />
METODOLOGY<br />
Flow Diagram<br />
1. Sabila was washed and cut in cubes, 1 cm.<br />
2. Sabila cubes were pretreated with calcium chloride before their incorporation to the<br />
juices.<br />
3. Fruit juices with CMC (Carboxymethyl cellulose) were stirred during 90 minutes.<br />
4. Potassium sorbate and sodium benzoate was added to the fruit juices to preserve<br />
their microbiology quality.<br />
5. Sabila cubes were added to the fruit juices and mixed to homogenize.<br />
6. Pasteurization was carried out.<br />
Analysis<br />
a. Integrity of sabila cubes.<br />
It was performed by means of a visual analysis.
. Texture attributes of sabila cubes before and after their incorporation to fruit<br />
juice.<br />
The texture attributes were determined using a Texture Analizer TA.TX2? (Texture<br />
Technologies Corp., Scarsdale). Sabila cubes placed into a cylinder, before and after<br />
their incorporation to the fruit juices, were compressed with a probe, 1cm dia., 50%<br />
and the crosshead speed was 2 mm.s -1 . There were used twenty-five samples.<br />
c. Sensory analysis.<br />
The sensory quality of sabila cubes was evaluated by visual examination and finger<br />
touching using an intensity scale method. Samples for sensory evaluation were<br />
obtained from fruit juices previously prepared. A panel of twenty people was trained.<br />
The sabila was cut into cubic samples (? 1 cm 3 ) and placed on a plastic glass with a<br />
random number.<br />
d. Suspension stability of sabila cubes incorporated to fruit juices (with and<br />
without CMC).<br />
It was evaluated with fruit juices with and without CMC. The samples were stored in<br />
graduated cylinders at room temperature by 24 hours. It was expressed as percentage<br />
of sediment material.<br />
RESULTS AND DISCUSION<br />
a. Integrity of sabila cubes.<br />
A pretreatment of the cubes with calcium chloride provided major fimness.<br />
b. Texture attributes of sabila cubes before and after their incorporation to fruit<br />
juice.<br />
The correlation between the addition of sabila cubes before and after the addition of<br />
CMC to the fruit juices didn´t show a significant difference (p? 0.05) between<br />
treatments. But it was observed that the sabila cubes added before the CMC to the fruit<br />
juices produced a viscous mixture.<br />
c. Sensory analysis.<br />
Our results showed that the sabila cubes with pretreatment were prefer by consumers.
d. Suspension stability of sabila cubes incorporated to fruit juices (with and<br />
without CMC).<br />
Our results showed that the addition of CMC improved the suspension stability of<br />
sabila cubes and interacted with the pulp and water of the fruit juices. This is showed in<br />
figure.<br />
ml<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
CONCLUSION<br />
Stability of the pulp and cubes in the juice<br />
1 2<br />
Samples<br />
water<br />
cubes<br />
Data showed that the best conditions for this process were the addition of sabila cubes<br />
previously treated with calcium chloride solution, CMC as stabilizer of the multiphase<br />
system and a moderately heat treatment. The self life of the product, at room<br />
temperature, was larger than three months. Consumers liked most the juices with<br />
sabila cubes.<br />
pulp