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2010 Construction and Material Specifications - Ohio Department of ...

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725.21<br />

design with one pole for each line or phase conductor. Ensure that cord connector,<br />

plug <strong>and</strong> inlet on the ring for electrical power to the luminaires are NEMA L8-20<br />

devices for 480 volt systems or are NEMA L6-30 devices for 240 volt systems.<br />

devices<br />

7. Operating Manual. Furnish a complete manual including instructions on<br />

installation, operation <strong>and</strong> maintenance for each lowering device, winch assembly<br />

<strong>and</strong> portable power winch drive unit.<br />

8. Shaft. Ensure that shaft <strong>of</strong> the tower is <strong>of</strong> not more than four round or multisided<br />

tapered steel sections for towers up to <strong>and</strong> including 100 feet (30 m), five<br />

sections for towers over 100 feet (30 m) up to <strong>and</strong> including 120 feet (37 m), <strong>and</strong><br />

six sections for towers over 120 feet (37 m). Ensure that the shaft is <strong>of</strong> steel<br />

having a minimum yield strength <strong>of</strong> 55,000 psi (379 MPa). Ensure that the shaft<br />

sections are joined by telescoping the bottom <strong>of</strong> the upper section over the top <strong>of</strong><br />

the lower section for a minimum length <strong>of</strong> 1 1/2 times the external diameter <strong>of</strong> the<br />

bottom <strong>of</strong> the upper section or two feet (0.6 m) whichever is greater <strong>and</strong> driving<br />

the joint tight. Ensure that the sections have been pre-fitted <strong>and</strong> match-marked at<br />

the factory. Ensure that the inside surface <strong>of</strong> the shaft is relatively smooth <strong>and</strong> that<br />

there are no more than two longitudinal welds which shall be made by automatic<br />

electric arc welding. Ensure that the longitudinal seam welds have complete<br />

penetration, are <strong>of</strong> uniform density, are no thinner than the shaft material nor no<br />

more than 20 percent thicker than the shaft material. Ensure that the base plate is<br />

fabricated from steel which conforms to the requirements <strong>of</strong> ASTM A 36/A 36M<br />

<strong>and</strong> that the shaft is joined to the base plate using the American Welding Society<br />

prequalified joint TC-U4a-S or TC-U4c-GF. Ensure that the h<strong>and</strong> hole in the shaft<br />

is properly reinforced to avoid stress risers <strong>and</strong> that the reinforcements are welded<br />

to the shaft using a joint <strong>and</strong> techniques designed to insure total penetration plus an<br />

outside fillet equal to the thickness <strong>of</strong> the shaft material. Ensure that all welds in<br />

the shaft satisfy AWS D 1.1 Structural Welding Code Article 9.25.3 for tensile<br />

stress when tested either by the ultrasonic method or by an approved alternate<br />

method, <strong>and</strong> that certified results are furnished to the Laboratory. Ensure that the<br />

door is fabricated from the same type steel as the shaft, is attached with a<br />

continuous stainless steel hinge having non-removable stainless steel hinge pins,<br />

fits the opening closely, <strong>and</strong> is securely held shut. Ensure that there are provisions<br />

for padlocking the h<strong>and</strong>hole door closed <strong>and</strong> that each tower has been furnished<br />

with a v<strong>and</strong>al resistant padlock having a bronze or brass lock body <strong>and</strong> a<br />

corrosion-protected steel shackle keyed to the key number specified by the<br />

maintaining agency. Ensure that there are two holes, tapped 1/2-13, 180 degrees<br />

apart provided at the base <strong>of</strong> the tower for the grounding conductors. Ensure that<br />

the shaft shall be hot dipped galvanized after fabrication in accordance with the<br />

requirements <strong>of</strong> 711.02. Ensure that each shaft is identified by a raised or<br />

engraved marking applied to the edge <strong>of</strong> the base plate which identifies the<br />

manufacturer <strong>and</strong> the year that the shaft was manufactured <strong>and</strong> that such marking<br />

remains legible after the pole has been galvanized.<br />

9. Anchor Bolts <strong>and</strong> Nuts. Ensure that each anchor bolt is steel conforming to<br />

ASTM F1554, Grade 55, <strong>and</strong> galvanized in accordance with 711.02. at least 2<br />

inches (50 mm) beyond the threads. In lieu <strong>of</strong> a bent end, an anchor bolt with the<br />

lower end threaded <strong>and</strong> inserted into a steel plate <strong>of</strong> approved size <strong>and</strong> thickness<br />

790

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