2010 Construction and Material Specifications - Ohio Department of ...
2010 Construction and Material Specifications - Ohio Department of ... 2010 Construction and Material Specifications - Ohio Department of ...
644.03 markings using that sample. All other untested batches will become not approved materials and will either require testing or re-application. Do not apply material that has exceeded the manufacturer’s shelf life. Do not use glass beads that are wet. 644.03 Equipment. Equip all thermoplastic pavement marking trucks for center line, lane line and edge line markings with a computerized Data Logging System (DLS), including a cab mounted display which shows the actual bead application rate. A DLS is not required for markings applied with hand carts. For center line, lane line and edge line markings applied with truck-mounted equipment, when the length of marking exceeds 0.5 miles (0.8 km) of continuous line equivalent, document the following with the DLS: 1. Measure and record application vehicle speed to the nearest 0.1 MPH (0.16 km/h). 2. Measure and record pavement surface temperature. 3. Measure and record air temperature. 4. Measure and record thermoplastic temperature in the kettle and at the point of application. Record as a separate DLS report line entry the above information for each route section painted, when the length of marking exceeds 0.5 miles (0.8 km) of continuous line equivalent. A route section is defined as one direction of a contiguous section of highway (without breaks) with the same route number designation. If the DLS equipment fails, finish that day’s work only and resume when the DLS equipment is working. The Department will provide a standard DLS spreadsheet, which prescribes the correct DLS report format and content prior to beginning of work. Each DLS shall have an annual calibration of all mechanical and electrical components and its software function and output confirmed by the DLS manufacturer or their designated representative. Evidence of the annual calibration shall be carried by a signed and dated stamp or seal affixed to the inside of the driver’s door of each striper. Use application equipment that includes a kettle for melting the thermoplastic and maintaining it at the proper temperature. Equip the kettle with a thermostat to control the temperature of the melted thermoplastic and to prevent overheating. Use equipment that continuously mixes and agitates the molten thermoplastic. Ensure that the parts of the equipment that convey the thermoplastic from the kettle to the application point maintains it at the required temperature. Attach an automatic bead dispenser to the equipment so that the beads are immediately and uniformly dispensed over the marking surface. Equip the bead dispenser with an automatic cut-off control synchronized with the cut-off of the thermoplastic material. 584
644.04 Ensure that the applicator portion of the equipment has a shoe that rides on the pavement and extrudes the thermoplastic. Ensure that the application equipment applies lines with a square end and can apply broken lines. Furnish application equipment for applying screed extruded markings (no ribbon application) that consists of dies of varying widths to produce different widths of lines. Do not use pans, aprons, or similar devices that the die overruns. Use equipment that ensures uniformity in the thickness and width of lines. Use equipment that forms lines 12 inches (300 mm) wide or less by one application pass, and lines wider than 12 inches (300 mm) by no more than two passes. Do not allow individual passes to overlap or to be separated by a gap greater than 1/4 inch (6 mm). 644.04 Application. If applying thermoplastic to pavements that are less than six months old, ensure that both the pavement surface and the ambient air temperature at the time of application are not less than 50 °F (10 °C) and rising. However, if applying thermoplastic to pavements that are older than a year, ensure that both the pavement surface and the ambient air temperature at the time of application are not less than 70 °F (21 °C) and rising. Ensure that the temperature of thermoplastic at the point of application is at least 400 °F (204 °C) and not more than 440 °F (227 °C). Apply thermoplastic at a thickness of 125 mils (3.2 mm). Thermoplastic for small quantities or auxiliary markings up to 100 feet (30 m) in length can be exchanged as equal in function and price with 125 mil (3.2 mm) thick heat-fused preformed thermoplastic (Item 647). Apply thermoplastic at the following rates: 125 Mil Thickness Line Width (inch) 4 8 12 24 Pounds per Mile of Line Solid Line 2340 4680 7020 14040 Broken Line 585 1170 1755 3510 Dotted Line 585 1170 1755 3510 Areas, Symbols, Words 133 pounds per 100 square feet 3.2 mm Thickness Line Width (mm) 100 200 300 600 Kilograms per Kilometer of Line Solid Line 650 1300 1950 3900 Broken Line 165 325 490 975 Dotted Line 165 325 490 975 Areas, Symbols, Words 6.5 kg/m² Mechanically apply glass beads to the wet thermoplastic surface so that the beads are embedded and retained and provide uniform retroreflectivity in the surface. Do not place beads by hand, except to symbols and words, and to complete the ends of lines. Apply beads at a minimum rate of 12 pounds per 100 square feet (6 kg per 10 m²) of thermoplastic surface area. The Contractor may leave small gaps unfilled in symbols and letters resulting from template use. 585
- Page 539 and 540: 631.08 Controls 631.09 Electrical S
- Page 541 and 542: 535 631.07 install the nipple. Ensu
- Page 543 and 544: Item Unit Description 631 Each Sign
- Page 545 and 546: 539 632.04 Ensure that major items
- Page 547 and 548: 541 632.06 Upon acceptance of the p
- Page 549 and 550: 543 632.15 against undisturbed soil
- Page 551 and 552: 545 632.23 Support cables installed
- Page 553 and 554: 547 632.28 complete test records, t
- Page 555 and 556: 549 632.30 include excavation, dewa
- Page 557 and 558: 632 Each Power Service 632 Each Cov
- Page 559 and 560: 553 633.07 1. Furnish a certified t
- Page 561 and 562: 555 633.15 and software, in one or
- Page 563 and 564: 557 633.17 5. A minimum of three ti
- Page 565 and 566: 559 633.18 potential modifications
- Page 567 and 568: 633 Each Controller, Master, Traffi
- Page 569 and 570: 563 638.03 The metric equivalent pi
- Page 571 and 572: 565 638.07 L. Thrust Blocking. Furn
- Page 573 and 574: 567 638.13 Install valve boxes on a
- Page 575 and 576: 569 638.16 it to the extended branc
- Page 577 and 578: 571 638.20 638 Foot (Meter) ___ inc
- Page 579 and 580: 573 641.03 641.03 General. Apply li
- Page 581 and 582: 575 641.05 At the end of the projec
- Page 583 and 584: 577 641.10 communication between th
- Page 585 and 586: Keep the paint thoroughly mixed dur
- Page 587 and 588: ITEM 643 POLYESTER PAVEMENT MARKING
- Page 589: 583 643.05 643.05 Basis of Payment.
- Page 593 and 594: 644 Foot or Square Foot Removal of
- Page 595 and 596: 646.07 Basis of Payment 589 646.01
- Page 597 and 598: 591 646.04 Perform operations in su
- Page 599 and 600: B. The marking has cyclical soft sp
- Page 601 and 602: 595 647.05 process of material appl
- Page 603 and 604: 597 652.04 652.04 Basis of Payment.
- Page 605 and 606: 599 656.02 prunings, rubbish, stump
- Page 607 and 608: 601 657.07 657.07 Pipe Drains. Drai
- Page 609 and 610: 659.18 Maintenance 659.19 Mowing 65
- Page 611 and 612: 605 659.04 with the Liquid Lime man
- Page 613 and 614: C. A statement of the purity and ge
- Page 615 and 616: Weight per Area Mix Type lb kg Clas
- Page 617 and 618: 611 659.11 659.11 Placing Topsoil.
- Page 619 and 620: 659.17 may also mix the grass seed
- Page 621 and 622: 615 660.01 The Department will pay
- Page 623 and 624: 617 664.05 Immediately before placi
- Page 625 and 626: 619 661.03 current edition of the A
- Page 627 and 628: Locate Seedlings, Groundcovers, Vin
- Page 629 and 630: 623 662.02 662.02 Watering. Furnish
- Page 631 and 632: 670.05 Method of Measurement 670.06
- Page 633 and 634: 627 671.04 4. Place upgrade slots a
- Page 635 and 636: 700 MATERIAL DETAILS 700 MINIMUM RE
- Page 637 and 638: 631 700.00 Spec No. Material Materi
- Page 639 and 640: 633 700.00 Spec No. Material Materi
644.04<br />
Ensure that the applicator portion <strong>of</strong> the equipment has a shoe that rides on the<br />
pavement <strong>and</strong> extrudes the thermoplastic. Ensure that the application equipment<br />
applies lines with a square end <strong>and</strong> can apply broken lines. Furnish application<br />
equipment for applying screed extruded markings (no ribbon application) that<br />
consists <strong>of</strong> dies <strong>of</strong> varying widths to produce different widths <strong>of</strong> lines. Do not use<br />
pans, aprons, or similar devices that the die overruns.<br />
Use equipment that ensures uniformity in the thickness <strong>and</strong> width <strong>of</strong> lines. Use<br />
equipment that forms lines 12 inches (300 mm) wide or less by one application<br />
pass, <strong>and</strong> lines wider than 12 inches (300 mm) by no more than two passes. Do<br />
not allow individual passes to overlap or to be separated by a gap greater than 1/4<br />
inch (6 mm).<br />
644.04 Application. If applying thermoplastic to pavements that are less than<br />
six months old, ensure that both the pavement surface <strong>and</strong> the ambient air<br />
temperature at the time <strong>of</strong> application are not less than 50 °F (10 °C) <strong>and</strong> rising.<br />
However, if applying thermoplastic to pavements that are older than a year, ensure<br />
that both the pavement surface <strong>and</strong> the ambient air temperature at the time <strong>of</strong><br />
application are not less than 70 °F (21 °C) <strong>and</strong> rising. Ensure that the temperature<br />
<strong>of</strong> thermoplastic at the point <strong>of</strong> application is at least 400 °F (204 °C) <strong>and</strong> not more<br />
than 440 °F (227 °C).<br />
Apply thermoplastic at a thickness <strong>of</strong> 125 mils (3.2 mm). Thermoplastic for<br />
small quantities or auxiliary markings up to 100 feet (30 m) in length can be<br />
exchanged as equal in function <strong>and</strong> price with 125 mil (3.2 mm) thick heat-fused<br />
preformed thermoplastic (Item 647).<br />
Apply thermoplastic at the following rates:<br />
125 Mil Thickness Line Width (inch)<br />
4 8 12 24<br />
Pounds per Mile <strong>of</strong> Line<br />
Solid Line 2340 4680 7020 14040<br />
Broken Line 585 1170 1755 3510<br />
Dotted Line 585 1170 1755 3510<br />
Areas, Symbols, Words 133 pounds per 100 square feet<br />
3.2 mm Thickness Line Width (mm)<br />
100 200 300 600<br />
Kilograms per Kilometer <strong>of</strong> Line<br />
Solid Line 650 1300 1950 3900<br />
Broken Line 165 325 490 975<br />
Dotted Line 165 325 490 975<br />
Areas, Symbols, Words 6.5 kg/m²<br />
Mechanically apply glass beads to the wet thermoplastic surface so that the<br />
beads are embedded <strong>and</strong> retained <strong>and</strong> provide uniform retroreflectivity in the<br />
surface. Do not place beads by h<strong>and</strong>, except to symbols <strong>and</strong> words, <strong>and</strong> to<br />
complete the ends <strong>of</strong> lines. Apply beads at a minimum rate <strong>of</strong> 12 pounds per 100<br />
square feet (6 kg per 10 m²) <strong>of</strong> thermoplastic surface area. The Contractor may<br />
leave small gaps unfilled in symbols <strong>and</strong> letters resulting from template use.<br />
585