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2010 Construction and Material Specifications - Ohio Department of ...

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451.03<br />

Provide machines capable <strong>of</strong> operating on two side forms, on adjacent lanes<br />

<strong>of</strong> pavement <strong>and</strong> one side form or on two adjacent lanes as necessary. When<br />

placing concrete adjacent to an existing pavement lane, take measures to protect<br />

the adjacent pavement from damage. Remove from the work any machine that<br />

causes displacement <strong>of</strong> the side forms from the line or grade or causes undue<br />

delay, as determined by the Engineer, due to mechanical difficulties.<br />

Finish small or irregular areas that are inaccessible to finishing equipment<br />

using other methods as approved by the Engineer. Accomplish vibration <strong>of</strong> these<br />

areas using h<strong>and</strong> held or machine mounted internal vibrators. Continue vibration<br />

to achieve adequate consolidation, without segregation, for the full depth <strong>and</strong><br />

width <strong>of</strong> the area placed.<br />

Use straight edge side forms made <strong>of</strong> steel <strong>and</strong> <strong>of</strong> a depth equal to the<br />

specified pavement thickness. Do not use bent or damaged side forms or forms<br />

with damaged joint locks or pin pockets. Clean <strong>and</strong> oil all forms each time they<br />

are used. Provide forms in sections not less than 10 feet (3 m) in length, with<br />

horizontal joint <strong>and</strong> base width equal to the depth <strong>of</strong> the forms. If the radius <strong>of</strong> the<br />

circular pavement edge is 100 feet (30 m) or less, use flexible or curved forms <strong>of</strong> a<br />

design acceptable to the Engineer. Provide adequate devices to securely set forms<br />

<strong>and</strong> withst<strong>and</strong> operation <strong>of</strong> the paving equipment. Do not use built-up forms<br />

except to construct pavement <strong>of</strong> a specified thickness whose total area for the<br />

project is less than 2000 square yards (1650 m 2 ). Provide forms with adequate<br />

joint locks to tightly join ends <strong>of</strong> abutting form sections together.<br />

B. Slip Form <strong>Construction</strong>. Place concrete using a slip form paver or<br />

combination <strong>of</strong> pavers designed to spread, consolidate, screed, <strong>and</strong> float-finish the<br />

freshly placed concrete in one complete pass <strong>of</strong> the machine <strong>and</strong> with a minimum<br />

<strong>of</strong> h<strong>and</strong> finishing to provide a dense <strong>and</strong> homogeneous pavement.<br />

Consolidate the full width <strong>and</strong> depth <strong>of</strong> concrete pavement placed by a single<br />

pass <strong>of</strong> a series <strong>of</strong> approved internal vibrators operating at a frequency range <strong>of</strong><br />

7000 to 11,000 impulses per minute. Attach vibrators to either the spreading or<br />

finishing equipment in such a manner that they do not come in contact with preset<br />

dowel basket assemblies, the subgrade, reinforcing mesh or side forms. Do not<br />

operate vibrators in a manner to cause a separation <strong>of</strong> the mix ingredients<br />

(segregation); i.e., either a downward displacement <strong>of</strong> large aggregate particles or<br />

an accumulation <strong>of</strong> laitance on the surface <strong>of</strong> the concrete. Avoidance <strong>of</strong><br />

segregation <strong>of</strong> the concrete mix may require reduction in the vibration frequency<br />

within the range specified when forward motion <strong>of</strong> the paver is reduced. Connect<br />

the power to all vibrators so that they cease when the machine motion is stopped.<br />

Stop paving operations if any vibrator fails to operate within the above specified<br />

range.<br />

Provide an electronic monitoring device that displays the operating frequency <strong>of</strong><br />

each internal vibrator on all paving machines used on mainline <strong>and</strong> ramp paving.<br />

The monitoring device shall have a readout display near the paver operator’s<br />

controls that is visible to the operator <strong>and</strong> the Engineer. Operate the monitoring<br />

device continuously while paving <strong>and</strong> display all vibrator frequencies with manual<br />

or automatic sequencing among individual vibrators. Using the monitoring system<br />

record the following minimum information: time <strong>of</strong> day, station location, paver<br />

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