2010 Construction and Material Specifications - Ohio Department of ...
2010 Construction and Material Specifications - Ohio Department of ... 2010 Construction and Material Specifications - Ohio Department of ...
421.03 Total Percent Passing Sieve Size A B 3/8 inch (9.50 mm) 100 100 No. 4 (4.75 mm) 85 to 100 70 to 90 No. 8 (2.36 mm) 50 to 80 45 to 70 No. 16 (1.18 mm) 40 to 65 28 to 50 No. 30 (600 µm) 25 to 45 19 to 34 No. 50 (300 µm) 13 to 25 12 to 25 No. 100 (150 µm) -- 7 to 18 No. 200 (75 µm) 5 to 15 5 to 18 Screen the aggregate for oversize material prior to use. For mineral filler, use portland cement conforming to ASTM C 150, Type I. Use water conforming to 499.02. Use mix set additives as required. 421.03 Proportioning. Submit to the Laboratory a sample of the Binder to be used and a complete mix design prepared by an approved laboratory. Verify the compatibility of the aggregate, Binder, mineral filler, and other additives. Make the mix design with the same materials that will be used on the project. Ensure that the mix design: A. Has aggregate meeting the gradation specified. B. Has a residual asphalt by dry weight of aggregate of 7.0 to 8.5 percent for leveling and surface courses or 6.5 to 8.0 percent for rut fill courses. C. Has a mineral filler content of 0.25 to 3.5 percent by dry weight of aggregate. D. Meets the specified properties of the following International Slurry Seal Association (ISSA) tests: ISSA Test No. Description Specification TB-139 (1-90) Wet Cohesion 30 minutes min. (set time) 12 kg-cm min. 60 minutes min. (traffic) 20 kg-cm min or near spin TB-114 (1-90) Wet Stripping 90 percent min. TB-100 (90) Wet Track Abrasion Loss 1-hour soak 6 day soak TB-144 (2-89) Saturated Abrasion Compatibility 208 450 g/m 2 max. 650 g/m 2 max. 3 g loss max. TB-113 (1-90) Mix Time @ 25 °C Controllable to 120 seconds Mix Time @ 40 °C Controllable to 35 seconds Check the ISSA TB-139 (set time) and ISSA TB-113 (mix time) tests at the highest temperature expected during construction. For the ISSA TB-113 test at 104 °F (40 °C), preheat all ingredients and containers. Ensure that the final mix design states the following (all percentages are based on the dry weight of the aggregate):
A. Source of each individual material. B. Aggregate gradation. C. Percentage of aggregate. D. Sand equivalence of the aggregate. E. Percentage of mineral filler (minimum and maximum). F. Percentage of water (minimum and maximum). G. Percentage of mix set additives (if required). H. Percentage of Binder and type. 209 421.04 I. Quantitative effects of moisture content on the unit weight of the aggregate. 421.04 Weather Limitations. Apply the mixture only when it is not raining and the existing pavement surface temperature is a minimum of 40 °F (5 °C) and there is no forecast of an atmospheric temperature below 32 °F (0 °C) within 24 hours from the time the mixture is applied. Between September 30 and May 1, do not apply the mixture if the existing pavement surface temperature is less than 50 °F (10 °C). 421.05 Mixing Equipment. Produce the mixture in a self-propelled, front feed, continuous loading mixing machine equipped with a conveyer belt aggregate delivery system and an interconnected positive displacement, water jacketed gear pump to accurately proportion aggregate and asphalt emulsion. Locate the mineral filler feed so the proper amount of mineral filler is dropped on the aggregate before discharge into the pugmill. Provide a spray bar to completely prewet the aggregate dropping down to the pugmill with additive and water before introduction of asphalt emulsion. The twin-shaft, multi-blade pugmill will be a continuous flow type and minimum of 49 inches (1.25 m) long. Ensure that the blade size and side clearances meet the equipment manufacturer’s recommendations. Introduce the emulsion within the first one-third of the mixer length to ensure proper mixing of all materials before exit from the pugmill. Equip the machine with opposite side driving stations to allow full control of the machine from either side. Equip the mixer with a remote forward speed control at the back mixing platform so the back operator can control forward speed and level of mixture in the paving or rut box. Provide material control devices that are readily accessible and positioned so the amount of each material used can be determined at any time. Equip the mixing machine with a water pressure system and nozzle type spray bar to provide a water spray ahead of and outside the spreader box when required. Apply water at a rate that will dampen the surface, but will not create free flowing water ahead of the spreader box. The Contractor may use truck-mounted machines with a conveyer belt aggregate delivery system and without the front feed, continuous loading feature on project segments of less than 15,500 square yards (13,000 m 2 ) or on spot repairs.
- Page 163 and 164: 300 BASES ITEM 301 ASPHALT CONCRETE
- Page 165 and 166: 159 302.02 The Contractor may use r
- Page 167 and 168: 161 304.03 304.03 Before Spreading.
- Page 169 and 170: 163 304.08 Where variable depth is
- Page 171 and 172: 165 320.04 If using a resonant freq
- Page 173 and 174: 167 321.04 quality by cracking at l
- Page 175 and 176: 169 401.02 401.02 Mix Design and Qu
- Page 177 and 178: Asphalt Mix Application Heavy Traff
- Page 179 and 180: 173 401.05 Test blended RAP stockpi
- Page 181 and 182: 175 401.11 401.11 Hauling. Use truc
- Page 183 and 184: TABLE 401.13-3 PNEUMATIC TIRE ROLLE
- Page 185 and 186: 179 401.16 lighting at the beginnin
- Page 187 and 188: 401.18 Form hot longitudinal joints
- Page 189 and 190: TABLE 401.21 Aggregate lb/yd 3 (kg/
- Page 191 and 192: 185 402.06 402.06 Calibration. Cali
- Page 193 and 194: 187 403.01 project use on non-ODOT
- Page 195 and 196: 189 403.03 D. Copies of worksheets,
- Page 197 and 198: 191 403.06 A. Sampling. The Departm
- Page 199 and 200: 193 403.06 District lab on its own
- Page 201 and 202: 195 403.07 the acceptance. While wo
- Page 203 and 204: 197 403.08 Table 403.08-1, but fall
- Page 205 and 206: 199 407.06 407.06 Application of As
- Page 207 and 208: 201 408.08 rate of application, tem
- Page 209 and 210: 203 409.05 409.05 Basis of Payment.
- Page 211 and 212: ITEM 411 STABILIZED CRUSHED AGGREGA
- Page 213: 207 421.02 Ensure that the Binder h
- Page 217 and 218: 211 421.10 If the microsurfacing is
- Page 219 and 220: Item Unit Description 421 Square Ya
- Page 221 and 222: 215 422.04 oversized material, revo
- Page 223 and 224: 422.09 Before rolling, correct defi
- Page 225 and 226: Reject aggregate that does not meet
- Page 227 and 228: 422 Square Yard Double Chip Seal (S
- Page 229 and 230: 223 423.08 or spalling. Do not seal
- Page 231 and 232: 225 424.04 submittal. For medium mi
- Page 233 and 234: 227 441.02 If the F/A ratio using t
- Page 235 and 236: TABLE 441.02-1 (CONTINUED) Course T
- Page 237 and 238: TABLE 441.02-1 (CONTINUED) Course T
- Page 239 and 240: 233 441.06 Limit adjustments of the
- Page 241 and 242: 235 441.09 When the F-T value is sp
- Page 243 and 244: 237 441.11 holding a Level 3 Asphal
- Page 245 and 246: TABLE 442.02-1 GYRATION LEVEL AND M
- Page 247 and 248: 241 442.06 442.06 Compaction. Cease
- Page 249 and 250: TABLE 443.03-2 MIX PROPERTIES 243 4
- Page 251 and 252: 2. Shot content (ASTM C612) Passing
- Page 253 and 254: 446.01 Description 446.02 JMF Field
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- Page 257 and 258: 448.01 Description 448.02 JMF Field
- Page 259 and 260: 450 RIGID PAVEMENT ITEM 451 REINFOR
- Page 261 and 262: 255 451.04 track speed, and the fre
- Page 263 and 264: 257 451.07 finishing the freshly pl
A. Source <strong>of</strong> each individual material.<br />
B. Aggregate gradation.<br />
C. Percentage <strong>of</strong> aggregate.<br />
D. S<strong>and</strong> equivalence <strong>of</strong> the aggregate.<br />
E. Percentage <strong>of</strong> mineral filler (minimum <strong>and</strong> maximum).<br />
F. Percentage <strong>of</strong> water (minimum <strong>and</strong> maximum).<br />
G. Percentage <strong>of</strong> mix set additives (if required).<br />
H. Percentage <strong>of</strong> Binder <strong>and</strong> type.<br />
209<br />
421.04<br />
I. Quantitative effects <strong>of</strong> moisture content on the unit weight <strong>of</strong> the aggregate.<br />
421.04 Weather Limitations. Apply the mixture only when it is not raining<br />
<strong>and</strong> the existing pavement surface temperature is a minimum <strong>of</strong> 40 °F (5 °C) <strong>and</strong><br />
there is no forecast <strong>of</strong> an atmospheric temperature below 32 °F (0 °C) within 24<br />
hours from the time the mixture is applied. Between September 30 <strong>and</strong> May 1, do<br />
not apply the mixture if the existing pavement surface temperature is less than 50<br />
°F (10 °C).<br />
421.05 Mixing Equipment. Produce the mixture in a self-propelled, front<br />
feed, continuous loading mixing machine equipped with a conveyer belt aggregate<br />
delivery system <strong>and</strong> an interconnected positive displacement, water jacketed gear<br />
pump to accurately proportion aggregate <strong>and</strong> asphalt emulsion. Locate the mineral<br />
filler feed so the proper amount <strong>of</strong> mineral filler is dropped on the aggregate before<br />
discharge into the pugmill. Provide a spray bar to completely prewet the aggregate<br />
dropping down to the pugmill with additive <strong>and</strong> water before introduction <strong>of</strong><br />
asphalt emulsion. The twin-shaft, multi-blade pugmill will be a continuous flow<br />
type <strong>and</strong> minimum <strong>of</strong> 49 inches (1.25 m) long. Ensure that the blade size <strong>and</strong> side<br />
clearances meet the equipment manufacturer’s recommendations. Introduce the<br />
emulsion within the first one-third <strong>of</strong> the mixer length to ensure proper mixing <strong>of</strong><br />
all materials before exit from the pugmill.<br />
Equip the machine with opposite side driving stations to allow full control <strong>of</strong><br />
the machine from either side. Equip the mixer with a remote forward speed<br />
control at the back mixing platform so the back operator can control forward speed<br />
<strong>and</strong> level <strong>of</strong> mixture in the paving or rut box. Provide material control devices that<br />
are readily accessible <strong>and</strong> positioned so the amount <strong>of</strong> each material used can be<br />
determined at any time.<br />
Equip the mixing machine with a water pressure system <strong>and</strong> nozzle type spray<br />
bar to provide a water spray ahead <strong>of</strong> <strong>and</strong> outside the spreader box when required.<br />
Apply water at a rate that will dampen the surface, but will not create free flowing<br />
water ahead <strong>of</strong> the spreader box.<br />
The Contractor may use truck-mounted machines with a conveyer belt<br />
aggregate delivery system <strong>and</strong> without the front feed, continuous loading feature<br />
on project segments <strong>of</strong> less than 15,500 square yards (13,000 m 2 ) or on spot<br />
repairs.