2010 Construction and Material Specifications - Ohio Department of ...

2010 Construction and Material Specifications - Ohio Department of ... 2010 Construction and Material Specifications - Ohio Department of ...

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403.08 C. Report each day’s testing on a Quality Control Report, according to 446.04. Report all testing performed by the Contractor’s technician on the Quality Control Report. After startup adjustments, report any plant operation changes on the Quality Control Report. Ensure that each Quality Control Report contains technician comments as to production quality, input materials received, and condition and includes any other quality control activities required in the QCP. The Contractor’s technician must sign each Quality Control Report. Attach each day’s computerized plant printouts to that day’s report. The technician must note on the accompanying printout in which tonnage the quality control sample was taken with accompanying test results for asphalt binder content and percent passing the No. 4 (4.75 mm) sieve. Keep a copy of all Quality Control Reports for a project in the Contractor’s plant laboratory. The District will monitor according to 441.06, except notification for ceasing production does not have to be in writing. Additional samples may be obtained for Department test at any time. For Basic mixes, if the mean of the Lot or partial Lot acceptance tests for any sieve other than the No. 4 (4.75 mm) sieve exceeds the specification limits, the pay factor is determined as follows: TABLE 403.07-1 BASIC MIX PAY FACTORS Number of Tests 1 2 3 4 Pay Factor 0.98 0.97 0.96 0.95 For Item 448 mixes, the Department will perform acceptance sampling and testing according to 403.06 and 403.08, except the Lot size will be 5000 tons (5000 metric tons) with 1250 ton (1250 metric tons). Sublots and acceptance samples may be taken from the roadway or plant at the Districts discretion. Department testing under Unconditional Acceptance will receive a lower testing priority than other VA projects. 403.08 Acceptance Tables for 448 Mixes. A Lot is considered acceptable for gradation and asphalt binder content if the deviation of the mean from the JMF and the Range is no more than the tolerances shown in Table 403.08-1. TABLE 403.08-1 DEVIATION FROM THE JMF AND RANGE TOLERANCES[1] Mix Property Deviation from JMF (Percent) Asphalt Binder Content 0.3 1.0 1/2 inch (12.5 mm) sieve 6 15 No. 4 (4.75 mm) sieve 5 15 No. 8 (2.36 mm) sieve 4 15 [1] Based on mean of four Lot Acceptance tests. 196 Range (Percent) If the mean of the Lot acceptance tests for a particular sieve or sieves, or for asphalt binder content deviates from the JMF by more than the tolerances shown in

197 403.08 Table 403.08-1, but falls within the tolerances shown in Table 403.08-2, then the Lot is considered reasonably acceptable and may remain in place with payment at a reduced pay factor as show in Table 403.08-2. If the Range of the Lot acceptance tests for asphalt binder content or for any particular sieve, or sieves, exceeds the tolerance shown in Table 403.08-1, the Department will apply a pay factor of 0.95. TABLE 403.08-2 448 ACCEPTANCE SCHEDULE [1] Mix Property Asphalt Binder Content 1/2 inch (12.5 mm) sieve No. 4 (4.75 mm) sieve No. 8 (2.36 mm) sieve Pay 2 3 4 Factor Tests Tests Tests 1.00 0 to 0.47 0 to 0.36 0 to 0.30 0.98 0.48 to 0.54 0.37 to 0.42 0.31 to 0.35 0.90 0.55 to 0.61 0.43 to 0.48 0.36 to 0.40 0.80 0.62 to 0.68 0.49 to 0.54 0.41 to 0.45 0.60 0.69 to 0.75 0.55 to 0.59 0.46 to 0.50 [2] > 0.75 > 0.59 > 0.50 1.00 0 to 8.5 0 to 6.9 0 to 6.0 0.99 8.6 to 9.9 7.0 to 8.1 6.1 to 7.0 0.97 10.0 to 11.3 8.2 to 9.2 7.1 to 8.0 0.94 11.4 to 12.7 9.3 to 10.4 8.1 to 9.0 0.90 12.8 to 14.1 10.5 to 11.5 9.1 to 10.0 [3] > 14.1 > 11.5 > 10.0 1.00 0 to 7.1 0 to 5.8 0 to 5.0 0.99 7.2 to 8.5 5.9 to 6.9 5.1 to 6.0 0.97 8.6 to 9.9 7.0 to 8.1 6.1 to 7.0 0.94 10.0 to 11.3 8.2 to 9.2 7.1 to 8.0 0.90 11.4 to 12.7 9.3 to 10.4 8.1 to 9.0 [3] > 12.7 > 10.4 > 9.0 1.00 0 to 5.7 0 to 4.6 0 to 4.0 0.99 5.8 to 7.1 4.7 to 5.8 4.1 to 5.0 0.97 7.2 to 8.5 5.9 to 6.9 5.1 to 6.0 0.94 8.6 to 9.9 7.0 to 8.1 6.1 to 7.0 0.90 10.0 to 11.3 8.2 to 9.2 7.1 to 8.0 [3] > 11.3 > 9.2 > 8.0 [1] Based on mean of Lot Acceptance tests from the JMF. [2] Remove and replace material [3] Engineer will determine if the material may remain in place. Pay factor for material allowed to remain in place is 0.70.

403.08<br />

C. Report each day’s testing on a Quality Control Report, according to 446.04.<br />

Report all testing performed by the Contractor’s technician on the Quality Control<br />

Report. After startup adjustments, report any plant operation changes on the<br />

Quality Control Report. Ensure that each Quality Control Report contains<br />

technician comments as to production quality, input materials received, <strong>and</strong><br />

condition <strong>and</strong> includes any other quality control activities required in the QCP.<br />

The Contractor’s technician must sign each Quality Control Report. Attach each<br />

day’s computerized plant printouts to that day’s report. The technician must note<br />

on the accompanying printout in which tonnage the quality control sample was<br />

taken with accompanying test results for asphalt binder content <strong>and</strong> percent<br />

passing the No. 4 (4.75 mm) sieve. Keep a copy <strong>of</strong> all Quality Control Reports for<br />

a project in the Contractor’s plant laboratory.<br />

The District will monitor according to 441.06, except notification for ceasing<br />

production does not have to be in writing. Additional samples may be obtained for<br />

<strong>Department</strong> test at any time.<br />

For Basic mixes, if the mean <strong>of</strong> the Lot or partial Lot acceptance tests for any<br />

sieve other than the No. 4 (4.75 mm) sieve exceeds the specification limits, the pay<br />

factor is determined as follows:<br />

TABLE 403.07-1 BASIC MIX PAY FACTORS<br />

Number <strong>of</strong> Tests 1 2 3 4<br />

Pay Factor 0.98 0.97 0.96 0.95<br />

For Item 448 mixes, the <strong>Department</strong> will perform acceptance sampling <strong>and</strong><br />

testing according to 403.06 <strong>and</strong> 403.08, except the Lot size will be 5000 tons<br />

(5000 metric tons) with 1250 ton (1250 metric tons). Sublots <strong>and</strong> acceptance<br />

samples may be taken from the roadway or plant at the Districts discretion.<br />

<strong>Department</strong> testing under Unconditional Acceptance will receive a lower testing<br />

priority than other VA projects.<br />

403.08 Acceptance Tables for 448 Mixes. A Lot is considered acceptable for<br />

gradation <strong>and</strong> asphalt binder content if the deviation <strong>of</strong> the mean from the JMF <strong>and</strong><br />

the Range is no more than the tolerances shown in Table 403.08-1.<br />

TABLE 403.08-1 DEVIATION FROM THE JMF AND RANGE<br />

TOLERANCES[1]<br />

Mix Property<br />

Deviation<br />

from JMF<br />

(Percent)<br />

Asphalt Binder Content 0.3 1.0<br />

1/2 inch (12.5 mm) sieve 6 15<br />

No. 4 (4.75 mm) sieve 5 15<br />

No. 8 (2.36 mm) sieve 4 15<br />

[1] Based on mean <strong>of</strong> four Lot Acceptance tests.<br />

196<br />

Range<br />

(Percent)<br />

If the mean <strong>of</strong> the Lot acceptance tests for a particular sieve or sieves, or for<br />

asphalt binder content deviates from the JMF by more than the tolerances shown in

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