TEMPERATURE CALIBRATION TRAINING
TEMPERATURE CALIBRATION TRAINING
TEMPERATURE CALIBRATION TRAINING
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TURKISH STATE METEOROLOGY SERVICE<br />
<strong>CALIBRATION</strong> CENTER<br />
<strong>TEMPERATURE</strong> <strong>CALIBRATION</strong><br />
<strong>TRAINING</strong><br />
Hamza A. CESSUR<br />
Temperature&Humidity Calibration Laboratory<br />
Calibration Center – TSMS – 2011<br />
1
CONTENT OF PRESENTATION<br />
1. Temperature Concept & Hystory of Thermometry<br />
2. Thermometer Types<br />
3. Definitions for Calibration Terms<br />
1. Metrology, Calibration, Adjustment, Reference<br />
Standard, Working Standard, Traceability,<br />
Uncertainty, Accuracy, Stability, Repeatability,<br />
Measurement error, Drift<br />
4. Calibration Equipments and Setup<br />
1. Reference standards<br />
2. Calibration mediums<br />
3. Data acquisition units<br />
5. Temperature Calibration Methods<br />
1. Fixed point<br />
2. Comparison<br />
Calibration Center – TSMS – 2011
<strong>TEMPERATURE</strong> CONCEPT<br />
� Temeperature is a measure of<br />
average kinetic energy<br />
� State parameter<br />
� Not directly measurable<br />
t1<br />
Calibration Center – TSMS – 2011 3<br />
t2<br />
t3 t4<br />
t # t1+t2+t3+t4 !<br />
� To be able to measure the temperature, we have to use a<br />
thermometer which has some physical features changing<br />
with temperature in a reliable way and the changes<br />
should be reproducable.<br />
� Everyone have a different understanding on what is cold or<br />
hot.
IMPORTANCE OF<br />
<strong>TEMPERATURE</strong> MEASUREMENT<br />
Correct measurement of temperature has a vital importance<br />
for daily activities:<br />
�Medical activities,<br />
�Industrial processes,<br />
�Manufacturing,<br />
�Weather forecasting, etc.<br />
� Input to NWP<br />
Calibration Center – TSMS – 2011<br />
4
HYSTORY OF THERMOMETRY<br />
� First modern thermometer ever known was made by<br />
Galilei and Santorio in the 16th century and it is called<br />
as thermoscope.<br />
Calibration Center – TSMS – 2011<br />
5
FIRST LIQUID IN GLASS THERMOMETERS<br />
� After that, two scientists Celsius ve Fahrenheit, produced<br />
liquid in glass thermometers using melting point of pure<br />
ice and boiling point of water as reference points to make<br />
the accuracy better.<br />
Anders CELSIUS<br />
(1701-1744) (Swedish)<br />
Calibration Center – TSMS – 2011<br />
Daniel Gabriel FAHRENHEIT<br />
(1686-1736) (German)<br />
6
THE KELVIN UNIT<br />
� The basis for temperature scale was introduced by the<br />
Physicist, Lord Kelvin (Scottish) in 1854.<br />
� This scale is based on the “absolute zero” point at<br />
which there is no any visible energy. And it is used by<br />
physicists for determination and implementation of<br />
fundamental rules of thermodynamics.<br />
� By international agreement, absolute zero is defined<br />
as 0 K on the Kelvin scale and as −273.15°C on the<br />
Celsius scale.<br />
Calibration Center – TSMS – 2011<br />
7
<strong>TEMPERATURE</strong> UNITS<br />
� Any temperature is the difference from the<br />
temperature of freezing point of water (273.15<br />
Kelvin(K) ). T is thermodynamic temperature and t is<br />
temperature in degrees of Celsius.<br />
� t / °C = T / K - 273.15<br />
� Symbol of Celsius unit is °C, and is equal to Kelvin as<br />
difference temperature.<br />
Calibration Center – TSMS – 2011<br />
8
<strong>TEMPERATURE</strong> UNITS<br />
� Another temperature unit commonly used by<br />
England and USA is Fahrenheit (°F).<br />
� °F = (1.8 x °C) + 32<br />
� NOTICE! ° (degree) symbol is used for Celsius and<br />
Fahrenheit temperatures (°C, °F). Not used for<br />
Kelvin.<br />
°K – wrong …… K – correct<br />
Calibration Center – TSMS – 2011<br />
9
TRIPLE POINT OF WATER<br />
� The unit of thermodynamics was<br />
accepted as Kelvin in 1954, and is<br />
defined as 1/273,16 of<br />
thermodynamic temperature of<br />
triple point of water.<br />
� Triple point of water is the<br />
balanced 3 states of water (solid,<br />
liquid and gas) being together at<br />
the same time and medium. He<br />
temperature of at this point is a<br />
little above of the melting point<br />
of pure water (0,01°C / 273,16<br />
K).<br />
Calibration Center – TSMS – 2011<br />
10
<strong>TEMPERATURE</strong> SCALE<br />
Calibration Center – TSMS – 2011<br />
� Starting from TPW, it is<br />
possible to build a<br />
temperature scale by<br />
using gas and radiation<br />
thermometers suitable to<br />
well-kown physical rules.<br />
11
<strong>TEMPERATURE</strong> SCALE<br />
� Although realizing the fixed<br />
points is not simple and not<br />
possible at any time, very<br />
accurate results was obtained<br />
for several fixed points like very<br />
high temperatures for freezing<br />
point of metals and very low<br />
temperatures for triple point of<br />
gasses.<br />
Calibration Center – TSMS – 2011<br />
Setting up a fixed-point cell<br />
Setting up the gold freezing point at<br />
NPL<br />
12
<strong>CALIBRATION</strong> IN FIXED POINTS<br />
� By inserting these fixed points to<br />
international temperature scale, it<br />
has been possible to calibrate<br />
Standard Platinum Resistance<br />
Thermometers (SPRT) and Radiation<br />
Thermometers with a high<br />
reproducibility.<br />
Calibration Center – TSMS – 2011<br />
13
FIXED POINTS AS NATIONAL STANDARDS<br />
� Fixed points cells existing in the national<br />
metrology labs are regularly compared to<br />
other national fixed point standards.<br />
� In this way, temperature standards all<br />
over the world are up-to-date and<br />
permanent.<br />
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14
ITS-90<br />
(INTERNATIONAL <strong>TEMPERATURE</strong> SCLAE-1990)<br />
Calibration Center – TSMS – 2011<br />
� ITS-90 (International<br />
Temperature Scale-<br />
1990), has been adopted<br />
at the BIPM<br />
(International Bureau of<br />
Weights and Measures)<br />
in 1987.<br />
15
ITS-90<br />
(INTERNATIONAL <strong>TEMPERATURE</strong> SCLAE-1990)<br />
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16
THERMOMETER TYPES<br />
� Resistance thermometers<br />
� Thermocouple thermometers<br />
� Liquid in glass thermometers<br />
� Radiation thermometers<br />
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17
RESISTANCE THERMOMETERS<br />
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� An electrical<br />
thermometer produced<br />
according to the<br />
variability of resistance of<br />
a metal wire with<br />
temperature.<br />
18
RESISTANCE THERMOMETERS<br />
� Metal wires may be platinum(Pt), nickel(Ni)<br />
or copper(Cu).<br />
� May have an accuracy of 0,001°C in case of<br />
using them with high quality measurement<br />
units.<br />
� Measurement range: -270°C to 962°C<br />
Calibration Center – TSMS – 2011<br />
19
Temperature-measuring instrument consisting of<br />
two wires of different metals joined at each end.<br />
One junction is placed where the temperature is to<br />
be measured, and the other is kept at a constant<br />
lower (reference) temperature. A measuring<br />
instrument is connected in the electrical circuit.<br />
The temperature difference causes the<br />
development of an electromotive force that is<br />
approximately proportional to the difference<br />
between the temperatures of the two junctions.<br />
Temperature can be read from standard tables, or<br />
the instrument can be calibrated to display<br />
temperature directly.<br />
�Measurement range:<br />
THERMOCOUPLE THERMOMETERS<br />
-270 to 2,320 °C 20<br />
Calibration Center – TSMS – 2011
LIQUID IN GLASS THERMOMETERS<br />
Working according to principle of expansion of a liquid with rising of<br />
temperature.<br />
The height of a liquid in a closed glass tube changes with the change<br />
in the temperature applied to it. A scale is marked onto it according<br />
to result of the calibration of thermometer.<br />
Most common used liquid is mercury. Alcohol is also commonly used.<br />
Has being used in science, medicine, metrology and industry<br />
applications for 300 years.<br />
Calibration Center – TSMS – 2011<br />
21
RADIATION THERMOMETERS<br />
Measures temperature using blackbody radiation (generally infrared)<br />
emitted from objects.<br />
They are sometimes called laser thermometers if a laser is used to help<br />
aim the thermometer, or non-contact thermometers to describe the<br />
device’s ability to measure temperature from a distance.<br />
By knowing the amount of infrared energy emitted by the object and its<br />
emissivity, the object's temperature can be determined by using Planck’s<br />
Law.<br />
Calibration Center – TSMS – 2011<br />
22
METROLOGY<br />
- Field of knowledge concerned with measurement<br />
- Metrology includes all theoretical and practical aspects of measurement,<br />
whichever the measurement uncertainty and field of application.<br />
<strong>CALIBRATION</strong><br />
a.operation establishing the relation between quantity values provided by<br />
measurement standards and the corresponding indications of a<br />
measuring system, carried out under specified conditions and including<br />
evaluation of measurement uncertainty<br />
b.operation that establishes the relation, obtained by reference to one or more<br />
measurement standards, that exists under specified conditions, between<br />
the indication of a measuring system and the measurement result that<br />
would be obtained using the measuring system<br />
Calibration Center – TSMS – 2011
ADJUSTMENT<br />
set of operations carried out on a measuring system in order that it provide<br />
prescribed indications corresponding to given values of the quantity to be<br />
measured<br />
NOTE<br />
Adjustment of a measuring system should not be confused with calibration of a<br />
measuring system.<br />
MEASUREMENT UNCERTAINTY<br />
parameter that characterizes the dispersion of the quantity values that are<br />
being attributed to a measurand, based on the information used.<br />
NOTE<br />
Every measurement has an uncertainty value contributed to the result.<br />
EXAMPLE<br />
Calibration result: Test device indicates 21.0 0 C ± 0.1 0 C at 20.0 0 C<br />
Calibration Center – TSMS – 2011
ACCURACY<br />
closeness of agreement between a quantity value obtained by measurement<br />
and the true value of the measurand<br />
NOTES<br />
1 Accuracy cannot be expressed as a numerical value.<br />
2 Accuracy is inversely related to both systematic error and random error.<br />
3 The term ‘accuracy of measurement’ should not be used for trueness of<br />
measurement and the term ‘measurement precision’ should not be used for<br />
“accuracy of measurement”.<br />
STABILITY<br />
ability of a measuring system to maintain its metrological characteristics<br />
constant with time<br />
DRIFT<br />
change in the indication of a measuring system, generally slow and<br />
continuous, related neither to a change in the quantity being measured nor<br />
to a change of an influence quantity<br />
Calibration Center – TSMS – 2011
REPEATABILITY<br />
property of a measuring system to provide closely similar indications for<br />
replicated measurements of the same quantity under repeatability<br />
conditions<br />
NOTE<br />
Repeatability can be expressed quantitatively in terms of the dispersion<br />
parameters of the indications of the measuring system.<br />
ERROR OF MEASUREMENT<br />
difference of quantity value obtained by measurement and true value of the<br />
measurand<br />
Calibration Center – TSMS – 2011
PRIMARY STANDARD<br />
measurement standard whose quantity value and measurement<br />
uncertainty are established without relation to another measurement<br />
standard for a quantity of the same kind<br />
-TPW (any standard highest in the calibration hierarchy)<br />
SECONDARY STANDARD<br />
measurement standard whose quantity value and measurement<br />
uncertainty are assigned through calibration against, or comparison<br />
with, a primary standard for a quantity of the same kind<br />
- SPRT (calibrated in TPW)<br />
Calibration Center – TSMS – 2011
REFERENCE STANDARD<br />
measurement standard used for the calibration of working standards in a<br />
given organization or at a given location<br />
- Highest level standard for any specific laboratory. (SPRT for us)<br />
WORKING STANDARD<br />
measurement standard that is used routinely to calibrate, verify, or check<br />
measuring systems, material measures, or reference materials<br />
- Usually calibrated with a reference measurement standard.<br />
TRAVELLING STANDARD<br />
measurement standard, sometimes of special construction, intended for<br />
transport between different locations<br />
- Standards used for ILCs.<br />
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Alcohol -110 to 100°C<br />
Mercury -38 to 650 °C<br />
Mercury-thalium -56 to 650 °C
Calibration Center – TSMS – 2011
Calibration Center – TSMS – 2011
Time stability: following an acquisition during a long time<br />
temperature (°C)<br />
16:33:36<br />
0<br />
-0.01<br />
-0.02<br />
-0.03<br />
-0.04<br />
-0.05<br />
-0.06<br />
-0.07<br />
-0.08<br />
-0.09<br />
-0.1<br />
16:40:48<br />
16:48:00<br />
16:55:12<br />
17:02:24<br />
17:09:36<br />
hour<br />
17:16:48<br />
TLH 600 3439<br />
Calibration Center – TSMS – 2011<br />
17:24:00<br />
Stability at 0°C of a bath<br />
17:31:12<br />
17:38:24
SPRT<br />
� Spatial homogeneity; with two instruments of the same type (calibrated)<br />
45 cm<br />
30 cm<br />
21 cm<br />
BATH<br />
PT100<br />
7 cm<br />
14 cm<br />
Calibration Center – TSMS – 2011
<strong>CALIBRATION</strong> METHODS<br />
LEVEL INSTRUMENT METHOD<br />
Calibration Center – TSMS – 2011
<strong>CALIBRATION</strong> METHODS<br />
A. <strong>CALIBRATION</strong> AT FIXED POINTS<br />
Resistance<br />
thermometer<br />
DATA<br />
ACQUISITION<br />
UNIT<br />
� Resistance values of the thermometer are measured<br />
� Resistance ratios (W(T)) with respect to resistance value at TPW are calculated<br />
� Reduced resistances (W R (T)) are calculated according to ITS-90 reference functions<br />
� Calibrations coefficient to transform resistance into temperature are calculated<br />
Calibration Center – TSMS – 2011
Interpolating function<br />
� Temperatures are determined in terms of the ratio of resistance R(T90 ) at<br />
temperature T90 and the resistance R(273.16K) at the triple point of water:<br />
R(<br />
T90)<br />
W ( T90)<br />
�<br />
R(<br />
273.<br />
16K<br />
)<br />
� Reference function W r (T 90 ) is defined:<br />
Range from 13.8033 K to 273.16 K Range from 273.16 K to 1234.94K<br />
ln<br />
<strong>CALIBRATION</strong> METHODS<br />
12<br />
�W r ( T90)<br />
� � A0<br />
� �<br />
i�1<br />
: � � T90<br />
� �<br />
�ln�<br />
� �1.<br />
5�<br />
�<br />
� 273.<br />
16<br />
A �<br />
�<br />
i<br />
�<br />
� 1.<br />
5 �<br />
�<br />
�<br />
�<br />
�<br />
Numeric values of reference function coefficients (Ai, Ci) and inverse reference function (Bi,<br />
Di) are available in literature.<br />
� Deviation function is a deviation of reference function Wr (T90 ) and ratio<br />
W(T90 ) is defined:<br />
�<br />
i<br />
W<br />
( T<br />
W r<br />
( T90)<br />
� W ( T90)<br />
�W<br />
( T90)<br />
90<br />
) � C<br />
Calibration Center – TSMS – 2011<br />
r<br />
0<br />
�<br />
9<br />
�<br />
i�1<br />
C<br />
i<br />
T<br />
�<br />
�<br />
� 90 �<br />
�<br />
754.<br />
15�<br />
481<br />
�<br />
�<br />
i<br />
39
<strong>CALIBRATION</strong> METHODS<br />
Interpolating function<br />
The forms of deviation function differ according to different temperature<br />
range and used fixed points. In the temperature range from 13.8033 K<br />
to 1234.94 K three forms of deviation function are defined:<br />
• from 83.8058 K to 273.16 K:<br />
�W ( T ) �1�<br />
� b ��W<br />
( T ) �1�<br />
ln�W<br />
( T ) �<br />
�W<br />
( T90<br />
) � a � 90<br />
90 �<br />
90<br />
• from 273.15 K to 1234.94 K:<br />
90<br />
� � � � � � � �2 2<br />
3<br />
W ( T ) �1<br />
� b � W ( T ) �1<br />
� c � W ( T ) �1<br />
� d � W ( T ) �W<br />
( 660.<br />
323 )<br />
�W<br />
( T ) � a �<br />
�C<br />
90<br />
90<br />
Values of coefficients a, b, c, c i , d depends on temperature range and<br />
fixed point used in calibration.<br />
Calibration Center – TSMS – 2011<br />
90<br />
90
<strong>CALIBRATION</strong> METHODS<br />
B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD<br />
(working standard calibration)<br />
• Check the instrument to decide if it is suitable for calibration<br />
• Label the instrument to make a difference mark from any other device<br />
• Instrument should rest in the laboratory conditions for to adopt<br />
• All instrument and calibration certificates sould be ready for use<br />
• Make the necessary arrangements setting up the calibration<br />
Calibration Center – TSMS – 2011
DATA<br />
ACQUISITION<br />
UNIT<br />
(MULTIMETER)<br />
<strong>CALIBRATION</strong> METHODS<br />
B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD<br />
(working standard calibration)<br />
Resistance<br />
thermometer<br />
SPRT<br />
� At least 5 calibration points (-40, -20, 0, 25, 50 °C).<br />
� Liquid calibration bath or climatic chamber as calibration medium.<br />
� Using multimeter or resistance thermometer readout unit for data acquisition.<br />
� Measurements start with with zero point (ice-point bath) and finishes the same.<br />
� Other calibration points should be decided accordind to usage range.<br />
� Measure the resistances against reference temperatures.<br />
� Stable values are needed for an appropriate calibration.<br />
Calibration Center – TSMS – 2011<br />
� Connection type of RT should be considered<br />
� 2, 3, or 4 wires
� Resistance values of the thermometer are measured against ref. temp.<br />
� The Callendar–Van Dusen equation is an equation that describes the relationship<br />
between resistance (R) and temperature (t) of platinum resistance thermometers.<br />
� Calculate A,B , C coefficients using Callendar-Van Dusen Equations.<br />
� For the range between -200 °C to 0 °C the equation is;<br />
R(t) = R(0)[1 + A * t + B * t 2 + (t − 100)C * t 3 ].<br />
�For the range between 0 °C to 661 °C the equation is;<br />
R(t) = R(0)(1 + A * t + B * t 2 ).<br />
� Calibrations coefficient (A,B,C) to transform resistance into temperature are<br />
calculated.<br />
<strong>CALIBRATION</strong> METHODS<br />
B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD<br />
(working standard calibration)<br />
Calibration Center – TSMS – 2011
B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD (thermometer with display)<br />
DISPLAY<br />
<strong>CALIBRATION</strong> METHODS<br />
BATH<br />
READ<br />
OUT<br />
� Calibration points should be decided accordind to usage range.<br />
� Measurements start with zero point and finishes the same.<br />
� Liquid calibration bath or climatic chamber as calibration medium.<br />
Calibration Center – TSMS – 2011<br />
Test thermometer<br />
Reference thermometer<br />
� Comparison of reference temperature against temperature of calibrated device.<br />
� Stabilization of temoeratures (medium, reference standard and calibrated thermometer)<br />
� Take the measurements and record them.
MEASUREMENT UNCERTAINTY<br />
� Parameter that characterizes the dispersion of the quantity values that are<br />
being attributed to a measurand, based on the information used.<br />
NOTE: Every measurement has an uncertainty value contributed to the result.<br />
EXAMPLE: Calibration result: Test device indicates 21.0 0 C ± 0.1 0 C at 20.0 0 C<br />
� A measure of the possible error in the estimated value of the measurand as<br />
provided by the result of a measurement<br />
� An estimate characterizing the range of values within which the true value<br />
of a measurand lies<br />
� The uncertainty of the result of a measurement reflects the lack of exact<br />
knowledge of the value of the measurand<br />
� The result of a measurement after correction for recognized systematic effects is<br />
still only an estimate of the value of the measurand because of the uncertainty<br />
arising from random effects and from imperfect correction of the result for<br />
systematic effects.<br />
Calibration Center – TSMS – 2011
MEASUREMENT UNCERTAINTY<br />
Calibration Center – TSMS – 2011
MEASUREMENT UNCERTAINTY<br />
In practice, there are many possible sources of uncertainty in a measurement,<br />
a) incomplete definition of the measurand;<br />
b) imperfect realization of the definition of the measurand;<br />
c) nonrepresentative sampling – the sample measured may not represent the<br />
defined measurand;<br />
d) inadequate knowledge of the effects of environmental conditions on the<br />
measurement or imperfect measurement of environmental conditions;<br />
e) personal bias in reading analogue instruments;<br />
f) finite instrument resolution or discrimination threshold;<br />
g) inexact values of measurement standards and reference materials;<br />
h) inexact values of constants and other parameters obtained from external<br />
sources and used in the data-reduction algorithm;<br />
i) approximations and assumptions incorporated in the measurement method<br />
and procedure;<br />
j) variations in repeated observations of the measurand under apparently<br />
identical conditions.<br />
Calibration Center – TSMS – 2011
MEASUREMENT UNCERTAINTY<br />
SOURCE OF UNCERTAINTY<br />
ESTIMATE<br />
D VALUE DISTRIBUTION DENOMINATOR<br />
Calibration Center – TSMS – 2011<br />
STANDARD<br />
UNCERTAINTY COEFFICIENT<br />
PARTIAL<br />
VARIANCE<br />
( 0 C^2)<br />
Uncertainty of reference (°C) 0,0030 normal 2 0,0015 1 0,00000225<br />
Resolution of reference(Ω) 0,00005 Rectangular 1,73 0,00003 9,804 0,00000009<br />
Drift of reference (Ω) 0,0019 Rectangular 1,73 0,0011 9,804 0,00011566<br />
Repeatability of reference(Ω) 0,00011 normal 1 0,00011 9,804 0,00000116<br />
Uncertainty of multimeter(Ω) 0,0011 normal 2 0,0006 9,804 0,00002908<br />
Homgeniety of calibration bath(°C) 0,0150 Rectangular 1,73 0,0087 1 0,00007500<br />
Uncertainty of ice-bath(°C) 0,0200 normal 2 0,0100 1 0,00010000<br />
Other parameters (pers., etc.)(°C) 0,0018 Rectangular 1,73 0,0011 1 0,00000121<br />
Resolution of test thermometer (°C) 0,0050 Rectangular 1,73 0,0029 1 0,00000833<br />
Repeatability of test thermometer (°C) 0,0050 normal 1 0,0050 1 0,00002500<br />
Hysteresis of test thermometer (°C) 0,0100 Rectangular 1,73 0,0058 1 0,00003333<br />
Uncertainty of interpolating function(°C) 0,0100 normal 1 0,0058 1 0,00003333<br />
Combined<br />
Uncertainty 0,021<br />
Expanded<br />
Uncertainty 0,042 °C