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TURKISH STATE METEOROLOGY SERVICE<br />

<strong>CALIBRATION</strong> CENTER<br />

<strong>TEMPERATURE</strong> <strong>CALIBRATION</strong><br />

<strong>TRAINING</strong><br />

Hamza A. CESSUR<br />

Temperature&Humidity Calibration Laboratory<br />

Calibration Center – TSMS – 2011<br />

1


CONTENT OF PRESENTATION<br />

1. Temperature Concept & Hystory of Thermometry<br />

2. Thermometer Types<br />

3. Definitions for Calibration Terms<br />

1. Metrology, Calibration, Adjustment, Reference<br />

Standard, Working Standard, Traceability,<br />

Uncertainty, Accuracy, Stability, Repeatability,<br />

Measurement error, Drift<br />

4. Calibration Equipments and Setup<br />

1. Reference standards<br />

2. Calibration mediums<br />

3. Data acquisition units<br />

5. Temperature Calibration Methods<br />

1. Fixed point<br />

2. Comparison<br />

Calibration Center – TSMS – 2011


<strong>TEMPERATURE</strong> CONCEPT<br />

� Temeperature is a measure of<br />

average kinetic energy<br />

� State parameter<br />

� Not directly measurable<br />

t1<br />

Calibration Center – TSMS – 2011 3<br />

t2<br />

t3 t4<br />

t # t1+t2+t3+t4 !<br />

� To be able to measure the temperature, we have to use a<br />

thermometer which has some physical features changing<br />

with temperature in a reliable way and the changes<br />

should be reproducable.<br />

� Everyone have a different understanding on what is cold or<br />

hot.


IMPORTANCE OF<br />

<strong>TEMPERATURE</strong> MEASUREMENT<br />

Correct measurement of temperature has a vital importance<br />

for daily activities:<br />

�Medical activities,<br />

�Industrial processes,<br />

�Manufacturing,<br />

�Weather forecasting, etc.<br />

� Input to NWP<br />

Calibration Center – TSMS – 2011<br />

4


HYSTORY OF THERMOMETRY<br />

� First modern thermometer ever known was made by<br />

Galilei and Santorio in the 16th century and it is called<br />

as thermoscope.<br />

Calibration Center – TSMS – 2011<br />

5


FIRST LIQUID IN GLASS THERMOMETERS<br />

� After that, two scientists Celsius ve Fahrenheit, produced<br />

liquid in glass thermometers using melting point of pure<br />

ice and boiling point of water as reference points to make<br />

the accuracy better.<br />

Anders CELSIUS<br />

(1701-1744) (Swedish)<br />

Calibration Center – TSMS – 2011<br />

Daniel Gabriel FAHRENHEIT<br />

(1686-1736) (German)<br />

6


THE KELVIN UNIT<br />

� The basis for temperature scale was introduced by the<br />

Physicist, Lord Kelvin (Scottish) in 1854.<br />

� This scale is based on the “absolute zero” point at<br />

which there is no any visible energy. And it is used by<br />

physicists for determination and implementation of<br />

fundamental rules of thermodynamics.<br />

� By international agreement, absolute zero is defined<br />

as 0 K on the Kelvin scale and as −273.15°C on the<br />

Celsius scale.<br />

Calibration Center – TSMS – 2011<br />

7


<strong>TEMPERATURE</strong> UNITS<br />

� Any temperature is the difference from the<br />

temperature of freezing point of water (273.15<br />

Kelvin(K) ). T is thermodynamic temperature and t is<br />

temperature in degrees of Celsius.<br />

� t / °C = T / K - 273.15<br />

� Symbol of Celsius unit is °C, and is equal to Kelvin as<br />

difference temperature.<br />

Calibration Center – TSMS – 2011<br />

8


<strong>TEMPERATURE</strong> UNITS<br />

� Another temperature unit commonly used by<br />

England and USA is Fahrenheit (°F).<br />

� °F = (1.8 x °C) + 32<br />

� NOTICE! ° (degree) symbol is used for Celsius and<br />

Fahrenheit temperatures (°C, °F). Not used for<br />

Kelvin.<br />

°K – wrong …… K – correct<br />

Calibration Center – TSMS – 2011<br />

9


TRIPLE POINT OF WATER<br />

� The unit of thermodynamics was<br />

accepted as Kelvin in 1954, and is<br />

defined as 1/273,16 of<br />

thermodynamic temperature of<br />

triple point of water.<br />

� Triple point of water is the<br />

balanced 3 states of water (solid,<br />

liquid and gas) being together at<br />

the same time and medium. He<br />

temperature of at this point is a<br />

little above of the melting point<br />

of pure water (0,01°C / 273,16<br />

K).<br />

Calibration Center – TSMS – 2011<br />

10


<strong>TEMPERATURE</strong> SCALE<br />

Calibration Center – TSMS – 2011<br />

� Starting from TPW, it is<br />

possible to build a<br />

temperature scale by<br />

using gas and radiation<br />

thermometers suitable to<br />

well-kown physical rules.<br />

11


<strong>TEMPERATURE</strong> SCALE<br />

� Although realizing the fixed<br />

points is not simple and not<br />

possible at any time, very<br />

accurate results was obtained<br />

for several fixed points like very<br />

high temperatures for freezing<br />

point of metals and very low<br />

temperatures for triple point of<br />

gasses.<br />

Calibration Center – TSMS – 2011<br />

Setting up a fixed-point cell<br />

Setting up the gold freezing point at<br />

NPL<br />

12


<strong>CALIBRATION</strong> IN FIXED POINTS<br />

� By inserting these fixed points to<br />

international temperature scale, it<br />

has been possible to calibrate<br />

Standard Platinum Resistance<br />

Thermometers (SPRT) and Radiation<br />

Thermometers with a high<br />

reproducibility.<br />

Calibration Center – TSMS – 2011<br />

13


FIXED POINTS AS NATIONAL STANDARDS<br />

� Fixed points cells existing in the national<br />

metrology labs are regularly compared to<br />

other national fixed point standards.<br />

� In this way, temperature standards all<br />

over the world are up-to-date and<br />

permanent.<br />

Calibration Center – TSMS – 2011<br />

14


ITS-90<br />

(INTERNATIONAL <strong>TEMPERATURE</strong> SCLAE-1990)<br />

Calibration Center – TSMS – 2011<br />

� ITS-90 (International<br />

Temperature Scale-<br />

1990), has been adopted<br />

at the BIPM<br />

(International Bureau of<br />

Weights and Measures)<br />

in 1987.<br />

15


ITS-90<br />

(INTERNATIONAL <strong>TEMPERATURE</strong> SCLAE-1990)<br />

Calibration Center – TSMS – 2011<br />

16


THERMOMETER TYPES<br />

� Resistance thermometers<br />

� Thermocouple thermometers<br />

� Liquid in glass thermometers<br />

� Radiation thermometers<br />

Calibration Center – TSMS – 2011<br />

17


RESISTANCE THERMOMETERS<br />

Calibration Center – TSMS – 2011<br />

� An electrical<br />

thermometer produced<br />

according to the<br />

variability of resistance of<br />

a metal wire with<br />

temperature.<br />

18


RESISTANCE THERMOMETERS<br />

� Metal wires may be platinum(Pt), nickel(Ni)<br />

or copper(Cu).<br />

� May have an accuracy of 0,001°C in case of<br />

using them with high quality measurement<br />

units.<br />

� Measurement range: -270°C to 962°C<br />

Calibration Center – TSMS – 2011<br />

19


Temperature-measuring instrument consisting of<br />

two wires of different metals joined at each end.<br />

One junction is placed where the temperature is to<br />

be measured, and the other is kept at a constant<br />

lower (reference) temperature. A measuring<br />

instrument is connected in the electrical circuit.<br />

The temperature difference causes the<br />

development of an electromotive force that is<br />

approximately proportional to the difference<br />

between the temperatures of the two junctions.<br />

Temperature can be read from standard tables, or<br />

the instrument can be calibrated to display<br />

temperature directly.<br />

�Measurement range:<br />

THERMOCOUPLE THERMOMETERS<br />

-270 to 2,320 °C 20<br />

Calibration Center – TSMS – 2011


LIQUID IN GLASS THERMOMETERS<br />

Working according to principle of expansion of a liquid with rising of<br />

temperature.<br />

The height of a liquid in a closed glass tube changes with the change<br />

in the temperature applied to it. A scale is marked onto it according<br />

to result of the calibration of thermometer.<br />

Most common used liquid is mercury. Alcohol is also commonly used.<br />

Has being used in science, medicine, metrology and industry<br />

applications for 300 years.<br />

Calibration Center – TSMS – 2011<br />

21


RADIATION THERMOMETERS<br />

Measures temperature using blackbody radiation (generally infrared)<br />

emitted from objects.<br />

They are sometimes called laser thermometers if a laser is used to help<br />

aim the thermometer, or non-contact thermometers to describe the<br />

device’s ability to measure temperature from a distance.<br />

By knowing the amount of infrared energy emitted by the object and its<br />

emissivity, the object's temperature can be determined by using Planck’s<br />

Law.<br />

Calibration Center – TSMS – 2011<br />

22


METROLOGY<br />

- Field of knowledge concerned with measurement<br />

- Metrology includes all theoretical and practical aspects of measurement,<br />

whichever the measurement uncertainty and field of application.<br />

<strong>CALIBRATION</strong><br />

a.operation establishing the relation between quantity values provided by<br />

measurement standards and the corresponding indications of a<br />

measuring system, carried out under specified conditions and including<br />

evaluation of measurement uncertainty<br />

b.operation that establishes the relation, obtained by reference to one or more<br />

measurement standards, that exists under specified conditions, between<br />

the indication of a measuring system and the measurement result that<br />

would be obtained using the measuring system<br />

Calibration Center – TSMS – 2011


ADJUSTMENT<br />

set of operations carried out on a measuring system in order that it provide<br />

prescribed indications corresponding to given values of the quantity to be<br />

measured<br />

NOTE<br />

Adjustment of a measuring system should not be confused with calibration of a<br />

measuring system.<br />

MEASUREMENT UNCERTAINTY<br />

parameter that characterizes the dispersion of the quantity values that are<br />

being attributed to a measurand, based on the information used.<br />

NOTE<br />

Every measurement has an uncertainty value contributed to the result.<br />

EXAMPLE<br />

Calibration result: Test device indicates 21.0 0 C ± 0.1 0 C at 20.0 0 C<br />

Calibration Center – TSMS – 2011


ACCURACY<br />

closeness of agreement between a quantity value obtained by measurement<br />

and the true value of the measurand<br />

NOTES<br />

1 Accuracy cannot be expressed as a numerical value.<br />

2 Accuracy is inversely related to both systematic error and random error.<br />

3 The term ‘accuracy of measurement’ should not be used for trueness of<br />

measurement and the term ‘measurement precision’ should not be used for<br />

“accuracy of measurement”.<br />

STABILITY<br />

ability of a measuring system to maintain its metrological characteristics<br />

constant with time<br />

DRIFT<br />

change in the indication of a measuring system, generally slow and<br />

continuous, related neither to a change in the quantity being measured nor<br />

to a change of an influence quantity<br />

Calibration Center – TSMS – 2011


REPEATABILITY<br />

property of a measuring system to provide closely similar indications for<br />

replicated measurements of the same quantity under repeatability<br />

conditions<br />

NOTE<br />

Repeatability can be expressed quantitatively in terms of the dispersion<br />

parameters of the indications of the measuring system.<br />

ERROR OF MEASUREMENT<br />

difference of quantity value obtained by measurement and true value of the<br />

measurand<br />

Calibration Center – TSMS – 2011


PRIMARY STANDARD<br />

measurement standard whose quantity value and measurement<br />

uncertainty are established without relation to another measurement<br />

standard for a quantity of the same kind<br />

-TPW (any standard highest in the calibration hierarchy)<br />

SECONDARY STANDARD<br />

measurement standard whose quantity value and measurement<br />

uncertainty are assigned through calibration against, or comparison<br />

with, a primary standard for a quantity of the same kind<br />

- SPRT (calibrated in TPW)<br />

Calibration Center – TSMS – 2011


REFERENCE STANDARD<br />

measurement standard used for the calibration of working standards in a<br />

given organization or at a given location<br />

- Highest level standard for any specific laboratory. (SPRT for us)<br />

WORKING STANDARD<br />

measurement standard that is used routinely to calibrate, verify, or check<br />

measuring systems, material measures, or reference materials<br />

- Usually calibrated with a reference measurement standard.<br />

TRAVELLING STANDARD<br />

measurement standard, sometimes of special construction, intended for<br />

transport between different locations<br />

- Standards used for ILCs.<br />

Calibration Center – TSMS – 2011


Calibration Center – TSMS – 2011


Calibration Center – TSMS – 2011


Calibration Center – TSMS – 2011


Calibration Center – TSMS – 2011<br />

Alcohol -110 to 100°C<br />

Mercury -38 to 650 °C<br />

Mercury-thalium -56 to 650 °C


Calibration Center – TSMS – 2011


Calibration Center – TSMS – 2011


Time stability: following an acquisition during a long time<br />

temperature (°C)<br />

16:33:36<br />

0<br />

-0.01<br />

-0.02<br />

-0.03<br />

-0.04<br />

-0.05<br />

-0.06<br />

-0.07<br />

-0.08<br />

-0.09<br />

-0.1<br />

16:40:48<br />

16:48:00<br />

16:55:12<br />

17:02:24<br />

17:09:36<br />

hour<br />

17:16:48<br />

TLH 600 3439<br />

Calibration Center – TSMS – 2011<br />

17:24:00<br />

Stability at 0°C of a bath<br />

17:31:12<br />

17:38:24


SPRT<br />

� Spatial homogeneity; with two instruments of the same type (calibrated)<br />

45 cm<br />

30 cm<br />

21 cm<br />

BATH<br />

PT100<br />

7 cm<br />

14 cm<br />

Calibration Center – TSMS – 2011


<strong>CALIBRATION</strong> METHODS<br />

LEVEL INSTRUMENT METHOD<br />

Calibration Center – TSMS – 2011


<strong>CALIBRATION</strong> METHODS<br />

A. <strong>CALIBRATION</strong> AT FIXED POINTS<br />

Resistance<br />

thermometer<br />

DATA<br />

ACQUISITION<br />

UNIT<br />

� Resistance values of the thermometer are measured<br />

� Resistance ratios (W(T)) with respect to resistance value at TPW are calculated<br />

� Reduced resistances (W R (T)) are calculated according to ITS-90 reference functions<br />

� Calibrations coefficient to transform resistance into temperature are calculated<br />

Calibration Center – TSMS – 2011


Interpolating function<br />

� Temperatures are determined in terms of the ratio of resistance R(T90 ) at<br />

temperature T90 and the resistance R(273.16K) at the triple point of water:<br />

R(<br />

T90)<br />

W ( T90)<br />

�<br />

R(<br />

273.<br />

16K<br />

)<br />

� Reference function W r (T 90 ) is defined:<br />

Range from 13.8033 K to 273.16 K Range from 273.16 K to 1234.94K<br />

ln<br />

<strong>CALIBRATION</strong> METHODS<br />

12<br />

�W r ( T90)<br />

� � A0<br />

� �<br />

i�1<br />

: � � T90<br />

� �<br />

�ln�<br />

� �1.<br />

5�<br />

�<br />

� 273.<br />

16<br />

A �<br />

�<br />

i<br />

�<br />

� 1.<br />

5 �<br />

�<br />

�<br />

�<br />

�<br />

Numeric values of reference function coefficients (Ai, Ci) and inverse reference function (Bi,<br />

Di) are available in literature.<br />

� Deviation function is a deviation of reference function Wr (T90 ) and ratio<br />

W(T90 ) is defined:<br />

�<br />

i<br />

W<br />

( T<br />

W r<br />

( T90)<br />

� W ( T90)<br />

�W<br />

( T90)<br />

90<br />

) � C<br />

Calibration Center – TSMS – 2011<br />

r<br />

0<br />

�<br />

9<br />

�<br />

i�1<br />

C<br />

i<br />

T<br />

�<br />

�<br />

� 90 �<br />

�<br />

754.<br />

15�<br />

481<br />

�<br />

�<br />

i<br />

39


<strong>CALIBRATION</strong> METHODS<br />

Interpolating function<br />

The forms of deviation function differ according to different temperature<br />

range and used fixed points. In the temperature range from 13.8033 K<br />

to 1234.94 K three forms of deviation function are defined:<br />

• from 83.8058 K to 273.16 K:<br />

�W ( T ) �1�<br />

� b ��W<br />

( T ) �1�<br />

ln�W<br />

( T ) �<br />

�W<br />

( T90<br />

) � a � 90<br />

90 �<br />

90<br />

• from 273.15 K to 1234.94 K:<br />

90<br />

� � � � � � � �2 2<br />

3<br />

W ( T ) �1<br />

� b � W ( T ) �1<br />

� c � W ( T ) �1<br />

� d � W ( T ) �W<br />

( 660.<br />

323 )<br />

�W<br />

( T ) � a �<br />

�C<br />

90<br />

90<br />

Values of coefficients a, b, c, c i , d depends on temperature range and<br />

fixed point used in calibration.<br />

Calibration Center – TSMS – 2011<br />

90<br />

90


<strong>CALIBRATION</strong> METHODS<br />

B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD<br />

(working standard calibration)<br />

• Check the instrument to decide if it is suitable for calibration<br />

• Label the instrument to make a difference mark from any other device<br />

• Instrument should rest in the laboratory conditions for to adopt<br />

• All instrument and calibration certificates sould be ready for use<br />

• Make the necessary arrangements setting up the calibration<br />

Calibration Center – TSMS – 2011


DATA<br />

ACQUISITION<br />

UNIT<br />

(MULTIMETER)<br />

<strong>CALIBRATION</strong> METHODS<br />

B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD<br />

(working standard calibration)<br />

Resistance<br />

thermometer<br />

SPRT<br />

� At least 5 calibration points (-40, -20, 0, 25, 50 °C).<br />

� Liquid calibration bath or climatic chamber as calibration medium.<br />

� Using multimeter or resistance thermometer readout unit for data acquisition.<br />

� Measurements start with with zero point (ice-point bath) and finishes the same.<br />

� Other calibration points should be decided accordind to usage range.<br />

� Measure the resistances against reference temperatures.<br />

� Stable values are needed for an appropriate calibration.<br />

Calibration Center – TSMS – 2011<br />

� Connection type of RT should be considered<br />

� 2, 3, or 4 wires


� Resistance values of the thermometer are measured against ref. temp.<br />

� The Callendar–Van Dusen equation is an equation that describes the relationship<br />

between resistance (R) and temperature (t) of platinum resistance thermometers.<br />

� Calculate A,B , C coefficients using Callendar-Van Dusen Equations.<br />

� For the range between -200 °C to 0 °C the equation is;<br />

R(t) = R(0)[1 + A * t + B * t 2 + (t − 100)C * t 3 ].<br />

�For the range between 0 °C to 661 °C the equation is;<br />

R(t) = R(0)(1 + A * t + B * t 2 ).<br />

� Calibrations coefficient (A,B,C) to transform resistance into temperature are<br />

calculated.<br />

<strong>CALIBRATION</strong> METHODS<br />

B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD<br />

(working standard calibration)<br />

Calibration Center – TSMS – 2011


B. <strong>CALIBRATION</strong> WITH COMPARISON METHOD (thermometer with display)<br />

DISPLAY<br />

<strong>CALIBRATION</strong> METHODS<br />

BATH<br />

READ<br />

OUT<br />

� Calibration points should be decided accordind to usage range.<br />

� Measurements start with zero point and finishes the same.<br />

� Liquid calibration bath or climatic chamber as calibration medium.<br />

Calibration Center – TSMS – 2011<br />

Test thermometer<br />

Reference thermometer<br />

� Comparison of reference temperature against temperature of calibrated device.<br />

� Stabilization of temoeratures (medium, reference standard and calibrated thermometer)<br />

� Take the measurements and record them.


MEASUREMENT UNCERTAINTY<br />

� Parameter that characterizes the dispersion of the quantity values that are<br />

being attributed to a measurand, based on the information used.<br />

NOTE: Every measurement has an uncertainty value contributed to the result.<br />

EXAMPLE: Calibration result: Test device indicates 21.0 0 C ± 0.1 0 C at 20.0 0 C<br />

� A measure of the possible error in the estimated value of the measurand as<br />

provided by the result of a measurement<br />

� An estimate characterizing the range of values within which the true value<br />

of a measurand lies<br />

� The uncertainty of the result of a measurement reflects the lack of exact<br />

knowledge of the value of the measurand<br />

� The result of a measurement after correction for recognized systematic effects is<br />

still only an estimate of the value of the measurand because of the uncertainty<br />

arising from random effects and from imperfect correction of the result for<br />

systematic effects.<br />

Calibration Center – TSMS – 2011


MEASUREMENT UNCERTAINTY<br />

Calibration Center – TSMS – 2011


MEASUREMENT UNCERTAINTY<br />

In practice, there are many possible sources of uncertainty in a measurement,<br />

a) incomplete definition of the measurand;<br />

b) imperfect realization of the definition of the measurand;<br />

c) nonrepresentative sampling – the sample measured may not represent the<br />

defined measurand;<br />

d) inadequate knowledge of the effects of environmental conditions on the<br />

measurement or imperfect measurement of environmental conditions;<br />

e) personal bias in reading analogue instruments;<br />

f) finite instrument resolution or discrimination threshold;<br />

g) inexact values of measurement standards and reference materials;<br />

h) inexact values of constants and other parameters obtained from external<br />

sources and used in the data-reduction algorithm;<br />

i) approximations and assumptions incorporated in the measurement method<br />

and procedure;<br />

j) variations in repeated observations of the measurand under apparently<br />

identical conditions.<br />

Calibration Center – TSMS – 2011


MEASUREMENT UNCERTAINTY<br />

SOURCE OF UNCERTAINTY<br />

ESTIMATE<br />

D VALUE DISTRIBUTION DENOMINATOR<br />

Calibration Center – TSMS – 2011<br />

STANDARD<br />

UNCERTAINTY COEFFICIENT<br />

PARTIAL<br />

VARIANCE<br />

( 0 C^2)<br />

Uncertainty of reference (°C) 0,0030 normal 2 0,0015 1 0,00000225<br />

Resolution of reference(Ω) 0,00005 Rectangular 1,73 0,00003 9,804 0,00000009<br />

Drift of reference (Ω) 0,0019 Rectangular 1,73 0,0011 9,804 0,00011566<br />

Repeatability of reference(Ω) 0,00011 normal 1 0,00011 9,804 0,00000116<br />

Uncertainty of multimeter(Ω) 0,0011 normal 2 0,0006 9,804 0,00002908<br />

Homgeniety of calibration bath(°C) 0,0150 Rectangular 1,73 0,0087 1 0,00007500<br />

Uncertainty of ice-bath(°C) 0,0200 normal 2 0,0100 1 0,00010000<br />

Other parameters (pers., etc.)(°C) 0,0018 Rectangular 1,73 0,0011 1 0,00000121<br />

Resolution of test thermometer (°C) 0,0050 Rectangular 1,73 0,0029 1 0,00000833<br />

Repeatability of test thermometer (°C) 0,0050 normal 1 0,0050 1 0,00002500<br />

Hysteresis of test thermometer (°C) 0,0100 Rectangular 1,73 0,0058 1 0,00003333<br />

Uncertainty of interpolating function(°C) 0,0100 normal 1 0,0058 1 0,00003333<br />

Combined<br />

Uncertainty 0,021<br />

Expanded<br />

Uncertainty 0,042 °C

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