PROD UCTIVITY - Leobersdorfer Maschinenfabrik GmbH & Co.KG
PROD UCTIVITY - Leobersdorfer Maschinenfabrik GmbH & Co.KG
PROD UCTIVITY - Leobersdorfer Maschinenfabrik GmbH & Co.KG
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YOUR HIGH PRESSURE SOLUTION<br />
www.LMF.at
CONTENT<br />
02.<br />
YOUR HIGH PR<br />
SOLUTION
ESSURE<br />
YOUR HIGH PRESSURE SOLUTION<br />
CONTENT <strong>Co</strong>mpany profile 04<br />
Project process 06<br />
Tailor-made 08<br />
Mobile systems 12<br />
Standard systems 18<br />
Engineering 26<br />
Manufacturing 28<br />
After sales services 30<br />
.03
COMPANY PROFILE<br />
04.<br />
BOARD OF MANAGEMENT<br />
LMF HEADQUARTER IN LEOBERSDORF,<br />
AUSTRIA<br />
LMF, the leading Austrian manufacturer with<br />
over 60 years experience in the compressor<br />
business, produces HP piston compressor<br />
systems for air, natural gas, technical and<br />
industrial gases (process gases) with power<br />
rates of up to 6,200 kW (8,300 hp) and pressure<br />
rates of up to 700 bar (10,150 psi).<br />
YOUR<br />
GEOGRAPHICAL POSITION<br />
Leobersdorf is located approx. 30 km south<br />
from the capital of Austria, Vienna and has direct<br />
access to the freeways, both to the city of<br />
Vienna and to the Vienna International Airport.<br />
MAIN <strong>PROD</strong>UCT LINES<br />
· Air- and water-cooled high pressure piston<br />
compressors, especially for PET, CNG<br />
· Water-cooled compressors according<br />
to API 618, with vertical and balancedopposed<br />
cylinder arrangements, lubricated<br />
or non-lubricated<br />
· High speed balanced-opposed compressors<br />
· High pressure compound units<br />
· <strong>Co</strong>mpound units with integrated nitrogen<br />
separation system<br />
· Special compressor units, produced according<br />
to customer specifications
LMF´s high pressure compressor systems are<br />
designed according to international standards,<br />
using standard design principles. As a single<br />
source LMF offers design, engineering,<br />
production, testing under full load, erection,<br />
start-up and related services.<br />
QUALIFIED PARTNER<br />
TAILOR–MADE<br />
API 11P<br />
API 618<br />
AUSTRIAN<br />
DURABILITY<br />
FIELD OF APPLICATIONS<br />
YOUR HIGH PRESSURE SOLUTION<br />
MOBILE SYSTEMS<br />
SEISMIC RESEARCH<br />
PIPELINE TESTING<br />
NITROGEN<br />
LMF´s special modular system makes it<br />
possible to find the optimum solution in each<br />
specific case - both from a technical and an<br />
economical point of view. The careful selection<br />
of materials and components ensures<br />
troublefree operation, even under the most<br />
arduous operating conditions.<br />
STANDARD SYSTEMS<br />
CNG/CBG<br />
ECOPET flex<br />
INDUSTRIAL APPLICATIONS<br />
.05
PROJECT PROCESS<br />
Step 1. Analysis<br />
LMF management - and its highly motivated<br />
team of qualified engineers, workers, sales,<br />
service and administration staff feels strongly<br />
committed to its clients and partners. LMF is<br />
constantly looking for ways and means to<br />
improve its customer oriented approach.<br />
Just as much attention is paid to individual<br />
customer wishes. <strong>Co</strong>mpressor concepts<br />
precisely tailored to the requirements of our<br />
customers are developed using the engineering<br />
and high quality know-how of LMF.<br />
06.<br />
Step 3. Manufacturing<br />
In order to meet our customers´ high quality<br />
requirements, LMF invests in modern,<br />
computer-controlled machinery. Also every<br />
compressor unit is tested in our own testing<br />
area, which guarantees fast and smooth startup<br />
at customer´s site.<br />
Step 2. Development Step 4. Delivery on time<br />
LMF works with a detailed time schedule for<br />
projects, in which all milestones are specified<br />
and followed up. This guarantees our<br />
customers that all deadlines are met.<br />
YOUR MOTIVATED TEAM
Step 5. Service<br />
Service is of paramount importance. That is<br />
why our service department, trained to the<br />
highest standard, pays utmost attention to<br />
all requests for service and spare parts.<br />
Step 6. Perfect solution<br />
A perfect cooperation on the partnership<br />
principle, targeted project management and<br />
customer-oriented service guarantee the<br />
optimum solution for any specific customer's<br />
requirement.<br />
YOUR HIGH PRESSURE SOLUTION<br />
CUSTOMER<br />
SATISFACTION<br />
.07
08.<br />
TAILOR–MADE
YOUR HIGH PRESSURE SOLUTION<br />
API 618 PROCESS GAS COMPRESSORS<br />
API 11P COMPRESSOR PACKAGES<br />
.09
TAILOR–MADE API 618 PROCESS GAS COMPRESSORS<br />
PROCESS GAS COMPRESSORS<br />
(according to API 618)<br />
This series is of modular design with six possible<br />
piston strokes of 90, 120, 150, 180, 250<br />
and 360 mm, respectively.<br />
One to six cylinders are arranged either<br />
vertically (in line), horizontally (balancedopposed<br />
design), or in "V" configuration.<br />
Final pressure rates of up to 250 bar (3,625 psi)<br />
in case of non-lubricated cylinders or 700 bar<br />
(10,150 psi) in case of lubricated cylinders<br />
are possible.<br />
Power ranges between 65 kW (85 hp) - model<br />
90 - and 1,035 kW (1,407 hp) - model 360 -<br />
per cylinder can be achieved up to a total of<br />
6,200 kW (6 x 1,035 kW or 8,300 hp).<br />
10.<br />
TWO-STAGE<br />
COMPRESSOR UNIT<br />
B154 - 255 S 2.1<br />
for compressing<br />
HC-gas mixture,<br />
balanced-opposed<br />
cylinder arrangement,<br />
min-lubricated<br />
YOUR
QUALITY <strong>PROD</strong>UCT<br />
ONE-STAGE<br />
COMPRESSOR UNIT<br />
B152 - 152 N 0.5<br />
for compressing<br />
HC offgas,<br />
balanced-opposed<br />
cylinder arrangement,<br />
non-lubricated,<br />
equipped with speed control<br />
YOUR HIGH PRESSURE SOLUTION<br />
THREE-STAGE COMPRESSOR UNIT<br />
B254 - 360 N 3.3<br />
for compressing HC-gas mixture,<br />
balanced-opposed cylinder arrangement,<br />
non-lubricated<br />
.11
12.<br />
MOBILE SYSTE
YOUR HIGH PRESSURE SOLUTION<br />
MS SEISMIC RESEARCH<br />
PIPELINE TESTING<br />
NITROGEN<br />
.13
MOBILE SYSTEMS SEISMIC RESEARCH. PIPELINE TESTING<br />
LMF 51s/138-207-E<br />
HP compound compressor unit for seismic research,<br />
compressor type BS604 - 317 S 21,<br />
equipped with sea-water heat exchanger<br />
14.<br />
YOUR<br />
HIGH PRESSURE COMPOUND UNITS<br />
consist of a screw compressor and a piston compressor which are directly coupled to a common<br />
prime mover (electric motor or diesel engine). This design is ideal wherever high outputs and pressures<br />
have to be combined with minimal weight and dimensions, e.g. on board ship or on road vehicles.<br />
The compressor types VC and BS 302 (2 cylinders) respectively VCS and BS 604 (4 cylinders) cover<br />
the power range up to 1,300 kW (1,745 hp). Under atmospheric inlet conditions and at a final pressure<br />
of up to 350 bar (5,075 psi) delivery rates of up to 78 m 3 /min (2,760 cfm) can be achieved. Higher<br />
pressure ratings up to 700 bar (10,150 psi) are available on request. The closed circuit cooling water<br />
system is recooled by air or sea water.
YOUR HIGH PRESSURE SOLUTION<br />
LMF 47/138-207-E<br />
HP compound compressor unit for seismic research,<br />
compressor type VC 3221 W 30,<br />
equipped with seawater heat exchanger<br />
FLEXIBLE APPLICATION<br />
LMF 67/150-D<br />
HP compound<br />
compressor unit for<br />
pipeline testing,<br />
compressor type<br />
VCS 3421 W 20,<br />
containerized for ambient<br />
temperatures +35/-50 °C,<br />
truck-mounted<br />
.15
MOBILE SYSTEMS NITROGEN<br />
ECOPACK 20 / LMF 47-20/350-D<br />
HP compound compressor unit for nitrogen generation,<br />
compressor type BS302 - 317 S 35,<br />
containerized version with sound-proofing,<br />
truck-mounted<br />
HP COMPRESSOR UNITS<br />
FOR NITROGEN GENERATION ON SITE<br />
LMF designs, manufactures and assembles<br />
compressor units according to customer<br />
requirements for special applications, e.g.:<br />
· Mobile compressor units for pipeline testing<br />
and drilling<br />
· Mobile compressor units for depressurizing<br />
of pipelines<br />
· High pressure nitrogen units in containerized<br />
portable version with pressures up to<br />
700 bar (10,150 psi) producing nitrogen to<br />
a purity of 98 percent.<br />
· Mobile well service/stimulation-units<br />
16.<br />
YOUR<br />
LMF 47-20/300-D<br />
HP compound compressor unit<br />
for nitrogen generation,<br />
compressor type VC 3221 W 30,<br />
containerized version with soundproofing,<br />
truck-mounted
YOUR HIGH PRESSURE SOLUTION<br />
OPTIMIZED UNIT<br />
ECOPACK 20 / LMF 47-20/250-D<br />
HP compound compressor unit<br />
for nitrogen generation, compressor<br />
type BS302 - 317 S 25, containerized version<br />
.17
SERIAL RANGE<br />
18.<br />
SSTANDARD<br />
ST<br />
SY
YOUR HIGH PRESSURE SOLUTION<br />
STEMS CNG/CBG<br />
ECOPET flex<br />
INDUSTRIAL APPLICATIONS<br />
.19
STANDARD SYSTEMS CNG/CBG<br />
LMF-CNG-COMPRESSOR<br />
BS302 - 313 S 25/30<br />
water-cooled, 3 stages, crosshead design,<br />
double-acting cylinders with balance-opposed<br />
cylinder arrangement, min-lubricated<br />
HIGH PRESSURE COMPRESSORS<br />
FOR CNG FILLING STATIONS<br />
Produced for CNG filling stations (also turnkey),<br />
especially in the range of high capacities<br />
as they are usually needed for the fleet<br />
refuelling at bus and truck stations.<br />
The product portfolio ranges from bare blocks<br />
only, complete compressor units on skid with<br />
drive and control system up to complete CNG<br />
refuelling stations.<br />
20.<br />
YOUR<br />
The CNG compressors are designed with a<br />
capacity range between 150 and 7,000 Nm 3 /h<br />
(88 to 4,355 scfm) usually at a final pressure<br />
rate of 250 bar (3,600 psi) - on request up to<br />
350 bar (5,075 psi).<br />
The rated powers of 35 to 600 kW (47 to<br />
820 hp) are made up of individual modules.
YOUR HIGH PRESSURE SOLUTION<br />
RELIABLE SOLUTION<br />
LMF-CNG-COMPRESSOR<br />
LBW6 - 311 L 25<br />
air-cooled, 3 stages, crosshead design,<br />
single-acting cylinders with W-type<br />
cylinder arrangement, min-lubricated<br />
CNG-STATION<br />
Site: Nizhni Tagil, Ekaterinburg, Russia<br />
LMF CNG compressor package BS302 - 319 S 25<br />
.21
STANDARD SYSTEMS<br />
VCL-B 400-40<br />
with EcoSpeed control<br />
OIL-FREE ECOPET COMPRESSORS<br />
<strong>Co</strong>mpressor units in "V" configuration with<br />
final pressure rates of up to 40 bar (580 psi)<br />
and power rates of up to 500 kW (670 hp) are<br />
available.<br />
These compressors are largely used in PET<br />
bottle production.<br />
22.<br />
ECOPET flex<br />
YOUR
YOUR HIGH PRESSURE SOLUTION<br />
DURABLE COMPRESSOR<br />
CONTAINERIZED VC-B 200-40<br />
equipped with C.A.R. system<br />
(<strong>Co</strong>mpressed Air Recovery)<br />
VC-B 250-40<br />
oil-free LMF ECOPET compressor package<br />
with a total capacity of 3,200 m 3 /h (1,885 cfm)<br />
.23
STANDARD SYSTEMS INDUSTRIAL APPLICATIONS<br />
V17/5518 L XX<br />
aircooled block, five stages,<br />
five cylinders<br />
THE HEAVY DUTY AIRCOOLED SERIES<br />
comprises single-acting types, with power rates<br />
ranging from 3 to 120 kW (4 to 160 hp), final<br />
pressure rates from 30 to 400 bar (435 to<br />
5,800 psi) and capacities from 7 m 3 /h up to<br />
340 m 3 /h (4 to 200 cfm) under atmospheric inlet<br />
conditions.<br />
24.<br />
YOUR
YOUR HIGH PRESSURE SOLUTION<br />
OPTIMAL COMPRESSOR<br />
BS102 - 311 S 20<br />
3-stage balancedopposed<br />
compressor<br />
package, watercooled,<br />
flat-belt driven by electric<br />
motor, min-lubricated<br />
V17/5518 L 35<br />
electric driven, direct coupled,<br />
150 m 3 /h (88 cfm) at 350 bar (5,076 psi)<br />
.25
ENGINEERING<br />
YOUR SOPHISTICATED EN<br />
26.
SOPHISTICATED ENGINEERING<br />
At LMF the most up-to-date engineering aids<br />
are used to ensure complete customer<br />
satisfaction with regard to optimized selection<br />
of materials, calculation, design, engineering<br />
and manufacturing.<br />
These aids comprise a modern databankbased<br />
CAE system as well as recognized<br />
quality assurance programs. Also special<br />
importance is put on the technical documentation<br />
for our products thus maintaining<br />
a high standard of quality from quotation to<br />
after sales and service.<br />
YOUR HIGH PRESSURE SOLUTION<br />
ENSURES<br />
CUSTOMER<br />
NEEDS<br />
QUALITY STANDARDS<br />
LMF compressors are designed and built in accordance with international standards,<br />
such as DIN/ ISO/ VDE, API, ANSI, ASME, BS, NACE, ISC, TEMA, standards for hazardous<br />
area applications where there is a potential risk of explosion, the relevant EMC/ EMI<br />
requirements, as well as all other applicable standards and requirements of various<br />
classification societies, such as GOST Standard, BV, DNV, GL, LRS, RINA, ABS etc.<br />
Rules for the classification of ships and for mobile offshore units as well as for process<br />
decks, especially NORSOK, are also part of LMF's quality standard principles.<br />
GINEERING<br />
SUPPORTED BY UP-TO-DATE<br />
COMPUTER PROGRAMS<br />
LMF engineering is supported by various<br />
computer programs based on proven and/or<br />
codified calculation methods.<br />
Proprietary programs for the selection and<br />
recalculation of reciprocating compressors are<br />
based on experience over decades and are<br />
continuously updated. Several programs for<br />
calculating non-ideal gas properties, among<br />
others ChemShare and GPA, are only examples<br />
of computer programs used by the Engineering<br />
Department.<br />
.27
MANUFACTURING.ASSEMBLY.TESTING<br />
MODERN CNC MACHINING CENTER<br />
with automatic tool selection<br />
QUALITY<br />
COMPETENCE<br />
28.<br />
X-RAY TEST OF HP-PIPING<br />
COMPUTER-CONTROLLED<br />
TEST FACILITY
HIGH STANDARDS IN MANUFACTURING &<br />
QUALITY ASSURANCE<br />
In order to meet our own and our customer<br />
high quality requirements, we invest in modern,<br />
computer-controlled machinery, in appliances<br />
and tools, in electric testing systems, in CAD<br />
equipment, etc. Just as much attention is paid<br />
to training, continous education and motivation<br />
of our employees, both blue and white collar<br />
workers. A high percentage of the latter have<br />
completed a college education or have graduated<br />
as engineers.<br />
COMPRESSOR ASSEMBLY<br />
The compressor itself, cabling, terminal boxes<br />
and operator panels are all mounted on a<br />
single skid. The control systems can either be<br />
mounted on the compressor frame or installed<br />
in separate, stand-alone cabinets, depending<br />
on the requirements of the customer.<br />
ASSEMBLY of oil-free EcoPET<br />
compressors for PET applications<br />
YOUR HIGH PRESSURE SOLUTION<br />
COMPRESSOR CONTROL SYSTEMS<br />
Our sophisticated electronic control systems<br />
are designed and maintained by a team of highly<br />
qualified electrical engineers using CAD systems<br />
and other computer-based programs. More than<br />
60% of all LMF compressors are equipped with<br />
such systems, which include programmable<br />
logic controls, display panels, annunciators and<br />
overall pressure control logic. Also telephone<br />
modems and IP interfaces are supplied on request<br />
in order to facilitate service activities all<br />
over the world.<br />
ASSEMBLY<br />
LMF assembles the compressor units in its wellequipped<br />
assembly-shop. The assembly follows<br />
the high level LMF quality assurance standards.<br />
TESTING<br />
Every compressor unit is tested in our own testing<br />
area during a four-hour mechanical test-run or under<br />
full load conditions according to contractual specifications<br />
and the relevant international standards,<br />
such as ISO, ASME, DNV, BV, LRS, GL, etc.<br />
INCLINED-BED MODELS OF CNC<br />
HIGH POWER LATHES<br />
YOUR BEST COMFORT<br />
ISO 9001:2000<br />
LMF is certified in accordance with ISO 9001:2000<br />
requirements by Det Norske Veritas.<br />
A management system for HSE is implemented<br />
according EN ISO 14001 and OHSAS 18001<br />
(within the production facility in Austria).<br />
.29
AFTER SALES SERVICES<br />
30.<br />
ASSURE <strong>PROD</strong><br />
AFTER SALES SERVICE<br />
After sales service is considered by LMF as a<br />
very important duty. Utmost attention is<br />
therefore paid to all requests for service and<br />
spares.<br />
Spare parts are delivered in the shortest<br />
possible time to any destination required, and<br />
service engineers are sent out on request to<br />
operating sites around the globe.<br />
MANUALS & TEST CERTIFICATES<br />
LMF machines are supplied with testcertificates<br />
and operating manuals containing<br />
comprehensive parts lists. These enable the<br />
user to identify and order any spares he<br />
may need with accuracy and speed.<br />
YOUR<br />
TRAINING<br />
LMF also conducts training courses for<br />
customers , operating and maintenance staff,<br />
either on site during start-up, or at the LMF<br />
factory.<br />
Training handbooks either in printed form or<br />
on CD-ROM as well as maintenance videos<br />
are also part of the strategy of keeping<br />
customer satisfaction high.
YOUR HIGH PRESSURE SOLUTION<br />
<strong>UCTIVITY</strong><br />
PERFECT PERFORMANCE<br />
.27
YOUR HIGH PRESSURE SOLUTION<br />
Austria<br />
Headquarter<br />
<strong>Leobersdorfer</strong> <strong>Maschinenfabrik</strong><br />
<strong>GmbH</strong> & <strong>Co</strong>.<strong>KG</strong><br />
Suedbahnstr. 28<br />
A-2544 Leobersdorf<br />
phone: +43-2256-9001<br />
fax: +43-2256-9002<br />
sales@LMF.at<br />
service@LMF.at<br />
France LMF Office France<br />
48 Rue des Glaises<br />
F-92160 Antony<br />
phone +fax: +33-1-55599689<br />
france@LMF.eu<br />
Germany LMF Office Germany South<br />
Beilinger Str. 39e<br />
D-86316 Friedberg-Stätzling<br />
phone: +49-821-153338<br />
fax: +49-821-153353<br />
germany-south@LMF.eu<br />
LMF Office Germany North<br />
Apfelgarten 2<br />
D-24235 Laboe<br />
phone: +49-4343-496483<br />
fax: +49-4343-496487<br />
germany-north@LMF.eu<br />
Russia LMF Office Russia<br />
1-st Golutvinsky Pereulok,<br />
bld. 6, floor 6<br />
119180 Moscow<br />
phone: +7-495-7370872<br />
fax: +7-495-7370874<br />
russia@LMF.eu<br />
Argentina<br />
Subsidiary<br />
China<br />
India<br />
Iran<br />
Mexico<br />
United Arab<br />
Emirates<br />
LMF Argentina<br />
SM-Gas<br />
Manuel Estevez 1325-B1871CXJ<br />
Dock Sud - Buenos Aires<br />
phone: +54-11-42224662<br />
fax: +54-11-42221985<br />
argentina@LMF.ar<br />
LMF Office China<br />
Room 2603, Building 13,<br />
Jianwai SOHO,<br />
39 East 3rd-Ring Road,<br />
Chao yang District,<br />
100022 Beijing<br />
phone: +86-10-58691635<br />
fax: +86-10-58691632<br />
china@LMF.cn<br />
LMF Office India<br />
84, M Block <strong>Co</strong>mercial <strong>Co</strong>mplex<br />
Greater Kailash II<br />
110048 New Delhi<br />
phone: +91-11-29214007<br />
fax: +91-11-29216856<br />
india@LMF.in<br />
LMF Office Iran<br />
Golshahr Bld. No 28, dpto. 3<br />
19156 Tehran<br />
phone: +98-21-2058670<br />
iran@LMF.ir<br />
LMF Office Mexico<br />
Bosques de Pome N 12 C-7 <strong>Co</strong>l.<br />
Paseos del Bosque<br />
Naucalpan Edo. de México<br />
CP 53297 México<br />
phone: +52-55-5364-6974<br />
mexico@LMF.mx<br />
LMF Office United Arab Emirates<br />
LMF Middle East<br />
PO Box 41758<br />
Hamriyah Free Zone<br />
Sharjah UAE<br />
phone: +971-6-526 3727<br />
fax: +971-6-526 3728<br />
uae@LMF.ae<br />
LMF-CP-0509-E