SMog-hog® - UAS - United Air Specialists Inc.
SMog-hog® - UAS - United Air Specialists Inc.
SMog-hog® - UAS - United Air Specialists Inc.
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System solutions and services for environmental protection<br />
A worldwide increasing industrialisation leads to increasing<br />
ecological requirements. Contamination of air, water, and<br />
ground as well as a continuous consumption of resources<br />
and energy call for optimized processes regarding<br />
technology and economy.<br />
<strong>UAS</strong> is your competent partner – all over the world.<br />
Everything from a single source.<br />
Make use of our consulting service: We will analyse your requirements<br />
in detail and then offer you a filter system especially customised to your<br />
needs, which also may include - where required - our product series of<br />
cartridge filters (SFC series) and mechanical emulsion mist eliminators<br />
(MENA).<br />
The accredited sophisticated service quality as well as a<br />
customer-oriented worldwide network of subsidiaries and<br />
agencies compose another important element of the <strong>UAS</strong><br />
corporate philosophy.<br />
The <strong>UAS</strong> <strong>Inc</strong>. subsidiary in Germany, for instance, attends<br />
to the customers in Germany, Switzerland, Austria, and<br />
Eastern Europe via local agencies.<br />
Our skilled service team is available for assembly, commissioning, training,<br />
and maintenance of the line.*<br />
Cleaning of your filter inserts takes place in our ultrasonic bathes and<br />
industrial washing plants - professionally and according to state-of-the-<br />
art. <strong>UAS</strong> <strong>Inc</strong>. will dispose of the resulting harmful substances.<br />
* Do not hesitate to ask for documentation concerning the <strong>UAS</strong> service concept!<br />
Zweigniederlassung Deutschland: Otto-Hahn-Str. 6 • D-65520 Bad Camberg • Tel. +49 (0) 64 34 / 94 22-0 • Telefax -99 • E-mail info@uas-inc.de<br />
Büro Nord: Neuenlander Straße 5 • D-27299 Langwedel • Telefon +49 (0) 42 35 / 9 29 94 • Telefax +49 (0) 42 35 / 9 29 96<br />
Büro Nordrhein-Westfalen: Auf dem Eigen 2 • D-42349 Wuppertal • Telefon +49 (0) 2 02 / 2 47 81 40 • Telefax +49 (0) 2 02 / 2 47 81 66<br />
Büro Mitte: Hinterstraße 9 • D-65554 Limburg • Telefon +49 (0) 64 33 / 70 06 36 • Telefax +49 (0) 64 33 / 81 33 3<br />
Büro Sachsen: Daubaer Straße 20 • D-01847 Lohmen • Telefon +49 (0) 35 01 / 58 83 44 • Telefax +49 (0) 35 01 / 58 81 97<br />
Büro Baden-Württemb. / Bayern: Büchel GmbH • Breite Str. 27 • D-89168 Niederstotzingen • Tel. +49 (0) 73 25 / 96 05 0 • Telefax +49 (0) 73 25 / 96 05 80<br />
Büro Österreich: Hallestraße 29 • A-4030 Linz • Telefon +43 (0)7 32 / 31 38 13 • Telefax +43 (0)7 32 / 30 44 89<br />
<strong>UAS</strong> reserves the right to change design or specification without notice.<br />
visit our website: www.uas-inc.de<br />
Sophisticated Industrial <strong>Air</strong> Monitoring!<br />
<strong>SMog</strong>-hog ®<br />
E l E c t r o s t a t i c a i r F i l t E r
Smog-Hog ®<br />
an efficienT soluTion in<br />
filTer Technology<br />
guaranTees clean air in all<br />
production areas<br />
Gas<br />
Industrial production processes often lead to pollution, e.g.<br />
coolants, plasticisers, welding smoke, oil mist, or tars which pollute<br />
ambient air and easily disperse all over the entire production<br />
facility. In this connection, the electrostatic separater SMOG-HOG ®<br />
is a perfect solution - no matter whether as stand-alone solution,<br />
central exhaustion, or installed in the duct of a ventilation system.<br />
Those deposits strain both, the health of your personnel as well as<br />
the machines used and the quality of your products. Particularly<br />
below a diameter of 2.5 µm, the protective mechanisms of human<br />
respiratory tracts are not able to separate those particles which in<br />
case of toxic substances may rapidly cause chronic diseases of the<br />
respiratory path or cardiovascular system of your personnel. Notes<br />
of illness and temporary production downtimes or even a lasting<br />
loss of know-how may be the consequences.<br />
funcTionaliTy of smog-hog ®<br />
Prefilter<br />
clean air is an imporTanT<br />
producTion facTor.<br />
Over 30 years of continuous further development<br />
have been the basis for a sophisticated system<br />
that guarantees clean air as important production<br />
factor.<br />
The electrostatic separater SMOG-HOG ® is<br />
advantageous over mechanical oil mist separaters<br />
since lifetime maintenance and energy costs are<br />
considerably lower.<br />
The collector plates where impurities deposit can be<br />
cleaned and used again. We would be glad to take<br />
over this service in our modern ultrasonic facility.<br />
It goes without saying that we will dispose of the<br />
harmful substances in an ecology-minded way.<br />
Ioniser<br />
Collector<br />
Filtered air<br />
The high separating performance of 96 - 99% is realized<br />
through a simple, however, far more efficient layout. A<br />
ventilating fan, that is cushioned against vibration, sucks<br />
in the polluted air which then is guided through a prefilter<br />
(5) providing for separation of larger pollutant particles<br />
and for even distribution of the air flow.<br />
Downstream of this, the so-called ioniser (6) is located<br />
designed for continuous positive charging of the remaining<br />
fine particles in fractions of a second by means of ionised<br />
air molecules.<br />
Actual purification of air is carried out by the collector<br />
(7). It is composed of several upright plates - one next to<br />
another - parallel with the flow of pollutants.<br />
T h e f i g u r e s h o w s a s i n g l e - s Ta g e e l e c T r o s TaT i c s e pa r aT e r w i T h a n a i r f l o w o f 2 . 0 0 0 m ³ / h .<br />
Mounting rails 4<br />
3 Control box<br />
9 Inspection door<br />
Introduction Technology<br />
an ouTsTanding separaTing performance<br />
requires superior Technology.<br />
2 Fan, filtered air outlet<br />
8 After-filter<br />
7 Collector<br />
Inside of the collector, the positively charged pollutant<br />
particles are deflected in an induced electric field toward<br />
the grounded plate. The upright installation of the plates<br />
ensures excellent discharge behaviour for the separated<br />
harmful substances can easily run off through a syphon.<br />
SMOG-HOG ® can also be designed as multi-stage system<br />
(double-stage or three-stage) to handle highly-loaded<br />
exhaust airflows. This guarantees clean results even for<br />
very high pollutant loads.<br />
The design of the steel housing is flexible and easy to<br />
maintain. SMOG-HOG ® electrostatic air filters are available<br />
for volume flows of up to 56,000 m³/h.<br />
6 Ioniser<br />
5 Prefilter<br />
1 Inlet collector, crude gas inlet (direction of air Å)<br />
4 Mounting rails<br />
Control box Collector Ioniser Fan with motor Pre- and after-filter<br />
SMOG-HOG ® is registered trademark of <strong>UAS</strong> <strong>Inc</strong>., Cincinnati, Ohio.
The modular design allows simple and uncomplicated configuration of filter, fan, and system<br />
components. The filter configuration depends on your individual requirements such as airflow,<br />
pollutant load, direction of air, and the fan pressure resulting there from.<br />
If the production process is changed, the simplicity in retrofitting or conversion of individual<br />
Modular series<br />
The modular filTer series<br />
as variable sysTem soluTion<br />
components is another great advantage of this modular design.<br />
ouTline of sTandard uniTs<br />
TechnIcAl dATA:<br />
SMOG-hOG ® STAndArd deSIGn<br />
Basic type<br />
Rated airflow<br />
m³/h<br />
Filter surface per<br />
stage m 2<br />
Supply voltage<br />
v<br />
Power consumption<br />
kW<br />
SH-05 500 6 400 0,16<br />
SH MV 10 600 - 2.000 13 230 0,85<br />
SH M 10 2.000 13 400 0,75<br />
SH 20 4.000 26 400 1,5<br />
SH 40 8.000 52 400 3<br />
SH 60 12.000 78 400 5,5<br />
SH 80 16.000 104 400 7,5<br />
The data specified comply with the standard design.<br />
Double- or multi-stage systems are available for special separating conditions.<br />
For an installation in ventilating systems, filters without fans (XB units) are also available.<br />
Our customers in conjunction with our sales engineers specify the design variants.<br />
We would be glad to advise you on this question.<br />
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One-piece control box, detached<br />
Special voltages on request<br />
supplemenTary equipmenT and opTions<br />
(available for all filTers)<br />
Special high-voltage components and special insulators<br />
for difficult separating applications<br />
Electronic display for degree of soiling<br />
Potential-free contacts for an integration into the<br />
production‘s process control system<br />
Inlet collector for a connection to pipework and<br />
ducting - on both, the suction and exhaust side<br />
Pressure-loss optimized mist eliminator<br />
Cooler and heat recovery system<br />
Pre- and after-filter systems, e.g. HEPA suspended<br />
Filter series<br />
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Legend<br />
SH SmogHog<br />
M Modular<br />
MV Modular design<br />
and speed control<br />
substance filter or activated carbon cartridges for<br />
odour neutralisation<br />
Additional sound absorbing lining in fan<br />
compartment*<br />
Fan exhaust direction on top*<br />
Standard colors RAL 6011, 7032, 7035, 5015, or 1002 -<br />
special colours on request<br />
Summer/winter operation (air recirculation): For cost-<br />
saving reasons, the filtered exhaust air is fed back into<br />
the workshop during the heating period.<br />
<strong>Air</strong>flows of up to 56,000 m³/h are possible on request<br />
* not for (XB) units
Advantages<br />
1. Guaranteed high separating performance (96 - 99%) even for particles in the nanorange<br />
2. 2 years of warranty and large range of services<br />
3. SMOG-HOG ® is suitable for many fields of application:<br />
0,01 µm 0,1 1 10 100<br />
Teer-, Tar, Rauch- smoke, und and Asphalt-Dämpfe<br />
asphalt fumes<br />
Smoke Rauch from von cold Kaltschlag heading<br />
Weichmacherdämpfe<br />
Plasticiser fumes<br />
Texturieremissionen<br />
Texturing emissions<br />
Lötmitteldämpfe, Solder fumes, collophonium<br />
Kollophonium<br />
Druckerschwärze<br />
Printer's ink<br />
Kühlschmierstoffe<br />
Coolants<br />
Schmiede-Rauch Forging smoke and und fumes -Dunst<br />
Ölrauch Oil und smoke Öldämpfe, and fumes, Emulsionsnebel<br />
oxides<br />
Schweiß-Rauch Welding smoke und and -Dämpfe, fumes, oxides Oxide<br />
Cooking Kochdünste vapors<br />
Rubber Gummirauch smoke<br />
Grinding Schleifstaub dust<br />
4. SMOG-HOG ® combines cost saving and environmental friendliness:<br />
– Collector plates can be cleaned and used again (waste avoidance)<br />
(Partikelgröße (Particle size in µm)<br />
smog-hog ® smog-hog -schadsToff- und abscheidebereich<br />
® -domain of polluTanTs and separaTion<br />
– Low energy consumption due to considerably lower pressure losses compared to<br />
mechanical oil mist separaters (saving of energy costs)<br />
– Filtered air can be recirculated (heating cost savings)<br />
5. Minor noise emissions (additional noise insulation not required)<br />
6. Easy to maintain thanks to inspection door and mounting rails<br />
for easy exchange of components<br />
7. Modular and flexible design ensure simplicity in retrofitting or conversion<br />
8. Multi-stage concepts (double-stage or three-stage)<br />
are available for highly-loaded exhaust airflows<br />
9. Suitable for continuous operation<br />
ouTline of benefiTs<br />
reference faciliTies<br />
SMOG-HOG ® with mist separater and variable<br />
rating of 800 - 2,000 m³/h for exhaustion of<br />
emulsion mist.<br />
SMOG-HOG ® SH-20/Tridem (three-stage) for<br />
separation of oil mist and smoke at a CNC unit.<br />
Filter facility with SMOG-HOG ® SH-60/2/Tandem<br />
(double-stage), integrated mist separater for<br />
separation of cooling lubricant mist - exhaustion<br />
at 32 machine tools.<br />
Applications<br />
SMOG-HOG ® SH-40/Tandem (double-stage) with<br />
height-adjustable telescopic hoods - exhaustion of<br />
plasticiser aerosols at three cable extruders.<br />
SMOG-HOG ® SH-100/TR with integrated mist<br />
preseparater for an airflow of 20,000 m³/h<br />
designed to suck the emulsion mist of 6 machine<br />
tool centers and to recirculate the air.