Discover the all New - Swiss Instruments Ltd

2012
Advanced Metrology Products

2
ADVANCED METROLOGY PRODUCTS 2012
TESA MICRO-HITE
3D RECORDER
The Recorder CMM is the latest introduction to the
TESA MICRO-HITE 3D coordinate measuring machine
series. Newly developed TESA-REFLEX Recorder software
allows the operator to automatically record and reproduce
a program sequence of the machine displacements. Each
displacement can either be operated manually or using the
joystick and no preliminary programming is necessary.
Main Features
• Fast and easy workpiece alignment.
• Point-to-point part probing or manual scanning.
• ZMouse for significant time savings.
• Manual displacement in the 3 coordinate axes.
• Automatic reproduction of the manual machine displacement.
• Max. displacement (manual or automatic mode): 7.874 in/sec
(200 mm/sec).
• TESA-REFLEX recorder, simple and intuitive application software.
• TESASTAR-i indexable probe head.
19.685 in (500 mm)
TESA MICRO-HITE 3D MANUAL
Available in two sizes: 454 and 474
• Fast and easy workpiece alignment.
• Point-to-point part probing or manual scanning.
• ZMouse for significant time savings.
• Fine adjust device.
• TESA-REFLEX recorder, simple and intuitive
application software.
• Automatic feature recognition for quick programming.
Main Features
• Three probe heads are available:
– TESASTAR with adjustable trigger force .
– Indexable TESASTAR-i.
– Indexable TESASTAR-i M8 (with M8 mounting thread).
19.685 in (500 mm)
27.559 in (700 mm)
3

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ADVANCED METROLOGY PRODUCTS 2012
MICRO-HITE 3D
REMOTE CONTROL
27.559 in (700 mm)
Featuring three motors fully integrated and controlled with
a joystick, this remote version allows fine positioning to the
micron when checking small parts with complex geometry.
In manual mode, the machine permits high-speed displacement
in the three X, Y and Z coordinate directions. Equipped
with both TESASTAR-i and the REFLEX application software.
Main Features
• Motorized displacement in the three axes X/Y/Z at a
selectable speed of 1 µm/step, .39 in/sec. or .79 in/sec.
• Manual displacement in the three coordinate axes
at the max. speed of 30 in/sec.
• Fine adjust device.
• TESASTAR-i indexable probe head.
• TESA-REFLEX software learned in a few hours.
• Joystick with integrated ZMouse.
19.685 in (500 mm)
TESASTAR
Swivelling probe head
fitted with a touch
trigger probe.
Part No. 03939020
EDP No. 29736
TESASTAR-i
High-precision probe head
that can be tilted through
168 positions without the
need for recalibration.
A specially designed indexing
capability allows the probe
to be repositioned in 15°
increments in two coordinate
directions. Single-handed
release for easy operation.
Part No. 03939030
EDP No. 29738
TESASTAR-i M8
Can be fitted with any type of
accessories featuring a M8
coupling thread, especially:
– every TESASTAR-mp for quick
swapping of the probe modules;
– the TESASTAR-rp for measuring
applications requiring the use
of long styli up to 100 mm;
– the probe extension with
a length of 50 mm.
Part No. 03939031
EDP No. 30511
MH3D Recorder MH3D RC MH3D RC MH3D-F MH3D-F MH3D-Fi MH3D-Fi
Model 454 454 474 454 474 454 474
Order number 03939169 03939120 03939122 03939042 03939242 03939043 03939243
Fine adjustment X √ √ √ √ √ √
Machine
Manual Motorized
Manual
Manual
Manual Manual Manual Manual
Displacement
Automatic
Motorized Motorized
Stand √ X X X X X X
Qualification sphere √ √ √ √ √ √ √
Probe Type TESASTAR-i TESASTAR-i TESASTAR-i TESASTAR TESASTAR TESASTAR-i TESASTAR-i
Software TESA-REFLEX TESA-REFLEX TESA-REFLEX TESA-REFLEX TESA-REFLEX TESA-REFLEX TESA-REFLEX
Packing dimensions
Recorder
MH3D
MH3D
MH3D MH3D MH3D MH3D
Length (in/mm) 53.15/1350 53.15/1350 55.12/1400 45.28/1150 55.12/1400 45.28/1150 55.12/1400
Width (in/mm) 53.15/1350 53.15/1350 62.2/1580 43.31/1100 62.2/1580 43.31/1100 62.2/1580
Height (in/mm)
Weight
86.6/2200 86.6/2200 86.6/2200 86.6/2200 86.6/2200 86.6/2200 86.6/2200
Net weight* (lb/kg) 496/225 463/210 695/315 463/210 695/315 463/210 695/315
Gross weight (lb/kg)
End strokes
772/350 662/300 981/445 662/300 981/445 662/300 981/445
X (in/mm) 17.32/440 18.11/460 18.11/460 18.11/460 18.11/460 18.11/460 18.11/460
Y (in/mm) 19.29/490 20.08/510 27.95/710 20.08/510 27.95/710 20.08/510 27.95/710
Z (in/mm)
Part weight
15.35/390 16.54/420 16.54/420 16.54/420 16.54/420 16.54/420 16.54/420
Maximum (lb/kg)
Part dimensions
500/227 500/227 441/200 500/227 441/200 500/227 441/200
X (in/mm) 22/560 22/560 22/560 22/560 22/560 22/560 22/560
Y (in/mm) 29.5/750 29.5/750 39/990 29.5/750 39/990 29.5/750 39/990
Z (in/mm)
Overall dimensions
19/483 17/430 17/430 17/430 17/430 17/430 17/430
X (in/mm) 40.5/1030 38.3/973 38.3/973 38.3/973 38.3/973 38.3/973 38.3/973
Y (in/mm) 43.3/1100 36.4/925 44.5/1130 36.4/925 44.5/1130 36.4/925 44.5/1130
Z (in/mm) 90/2310 (with stand) 66.9/1700 68/1730 64/1626 65.3/1660 64/1626 65.3/1660
Accuracy Given With TESASTAR-i or TESASTAR (Stylus Length 21 mm, Diameter 4mm)
MPEE (old U3) [µm] **Manual: 3+4L/1000
Automatic: 2.5+3.9L/1000
3+4L/1000 3+4L/1000 3+4L/1000 3+4L/1000 3+4L/1000 3+4L/1000
MPEP [µm] 3 3 3 3 3 3 3
R0 [µm]
Velocity
2 - - - - - -
Manual: 760 Manual: 760
Max [mm/s] 200
Motorized: 1µ/step, Motorized: 1µ/step, 760 760 760 760
10 or 20
10 or 20
* Net weight describes the weight of the machine without the controller or stand.
** Manual specifications reached using the joystick.
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ADVANCED METROLOGY PRODUCTS 2012
TESA-VISIO
precise optical measuring
The TESA-VISIO GL family provides users with a full
range of vision machines designed to meet their needs,
from the simple inspection job to the sophisticated
metrology application.
TESA-REFLEX Vista or TESA-REFLEX Vision
will measure the highest number of geometrical
elements quickly and accurately.
Main Features
• Intuitive software tools.
• User-friendly, icon-based interface.
• Simple programming.
• Automatic measuring mode.
• True three-axis alignment.
• Visual comparison of the part against its CAO file
(Compar option available from TESA-REFLEX Vista).
With a 200 x 100 mm measuring table, the manual
TESA-VISIO 200 GL will fulfill the expectations of
modern workshops.
Solidly built with a granite structure, TESA-VISIO 300 GL
is worth investing in. This version has a 300 x 200 mm
measuring table, and can either be operated manually or
using the servomotors (DCC).
Main Features
• Machine base and column in granite – ensure superior stability.
• TESA’s patented system for optical reading.
• Intuitive, user-friendly software tools made easily accessible.
Available in two software configurations:
• TESA-REFLEX Vista for manual vision machines.
• TESA-REFLEX Vision for DCC vision machines.
TESA-REFLEX Vista TESA-REFLEX Vision
06830401 06830428 06830601 06830634
Machine version 200 GL 200 GL 300 GL 300 GL
Order number 06830401 06830428 06830601 06830634
Displacements manual manual manual motorised
Manual zoom, indexable 6.5 x – – –
Motorised zoom – 6.5 x
6.5 x
12 x (optional PN 06830602)
6.5 x
12 x (optional PN 06830635)
Software TESA-REFLEX Vista TESA-REFLEX Vista TESA-REFLEX Vista TESA-REFLEX Vision
Ringlight 4 x 90° 4 x 90° 4 x 90° + 8 x 45° 4 x 90° + 8 x 45°
Coaxial light • • • •
TESA-VISIO 200 GL • • – –
TESA-VISIO 300 GL – – • •
Displacements manual manual manual motorised
TESA-REFLEX Vista • • • –
TESA-REFLEX Vision – – – •
Measuring volume X/Y/Z (mm) 200 x 100 x 150 200 x 100 x 150 300 x 200 x 150 300 x 200 x 150
Encoder resolution X/Y/Z (µm) 0.05 0.05 0.05 0.05
Joystick controlled servomotors
in the 3 coordinate axes
– – – •
Machine base and column in granite • • • •
Fine adjustment in the Z-axis • • •
•
(through joystick)
X/Y measuring table in anodised aluminium (mm) 400 x 280 400 x 280 550 x 430 550 x 430
Thickness of the glass plate (mm) 10 10 10 10
Stage with possible resting attachment and
removable glass plate
• • • •
Max. load capacity (kg)
Precision
10 10 20 20
MPE (E , E ) (µm) (L in mm)** X, Y X Y 2 + 10 L/1000 2 + 10 L/1000 2 + 4 L/1000 1.6 + 4 L/1000
MPE (EX ) (µm) (L in mm)** XY Y 2.9 + 10 L/1000 2.9 + 10 L/1000 2.5 + 4 L/1000 2 + 4 L/1000
MPE (E ) (µm) (L in mm)*/** Z Z
** m ≤ 5 Kg
3.9 + 10 L/1000 3.9 + 10 L/1000 3.9 + 5 L/1000 3.9 + 5 L/1000
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ADVANCED METROLOGY PRODUCTS 2012
TESA-SCAN 52 REFLEX-Click
This model machines, offers high technological performances
combined with unmatched ease of use and exceptional
price/quality relationship.
Thanks to the added functionality for automatic recognition
of the parts to be measured, the REFLEX-Click mode
allows them to be quickly and reliably inspected with a
single click. The colour coded classification of the measured
TESA-REFLEX Scan Software
The TESA-REFLEX family has expanded through the addition of the
Scan version provided with intuitive graphical interface. The use of
the Composer mode allows complex measurements of geometrical
part features such as those listed below to be carried out in a simple way.
• Diameters • Angles
• Lengths • Chamfers
• Radii • Parallel Threads
Equipped with a rotation axis available as an option, this machine
will let you inspect additional features such as:
• Runout
• Coaxiality
• Across-flats
values enables the analysis of the measurement results at a
glance, rendering part inspection especially easy to execute.
Another unique function available in the REFLEX-Click mode
is the ability to measure lengths, diameters, angles and radii
speedily, making the machine ideally suited for use on the
shop floor without pre-programming.
Key Features
• Automatic measurement of lengths, diameters, angles and radii
using the REFLEX-Click function.
• Automatic recognition of the parts being measured or the programmes used.
• Intelligent detection of the relevant measurement zones.
• Management of the operator and programming modes.
• Value storage.
• Dynamic displaying of the measurement results.
• Flexible reporting.
Models TESA-SCAN 25 TESA-SCAN 50 TESA-Scan 50CE+ TESA-SCAN 50+
TESA-SCAN 52
TESA-SCAN 52
TESA-Scan 80+
(w/Rotary Headstock)
Part No. 02430000 02430010 02430030 02430040 02430090 02430091 02430060
EDP No. 29728 29730 42226 29732 47082 47050 28559
Measuring Capacity (D)
1 in/
25 mm
1.96 in/
50 mm
1.96 in/
50 mm
1.96 in/
50 mm
2.00 in/
52 mm
2.00 in/
52 mm
3.1 in/
80 mm
Measuring Capacity (L)
8 in/
200 mm
10.8 in/
275 mm
10.8 in/
275 mm
19.7 in/
500 mm
11.8 in/
300 mm
11.8 in/
300 mm
19.7 in/
500 mm
Component Capacity (D)
2.3 in/
59 mm
3.9 in/
100 mm
3.9 in/
100 mm
3.9 in/
100 mm
3.9 in/
100 mm
3.9 in/
100 mm
3.9 in/
100 mm
Component Capacity (L)
10.6 in/
270 mm
11.4 in/
290 mm
11.4 in/
290 mm
20.3 in/
515 mm
11.8 in/
300 mm
11.8 in/
300 mm
20.3 in/
515 mm
Resolution (D)
0.000004 in/
0.0001 mm
0.000004 in/
0.0001 mm
0.000004 in/
0.0001 mm
0.000004 in/
0.0001 mm
0.000004 in/
0.0001 mm
0.000004 in/
0.0001 mm
0.000004 in/
0.0001 mm
Resolution (L)
0.00004 in/
0.001 mm
0.00004 in/
0.001 mm
0.00004 in/
0.001 mm
0.00004 in/
0.001 mm
0.00002 in/
0.0005 mm
0.00002 in/
0.0005 mm
0.00004 in/
0.001mm
Accuracy (D)
.00006 in/
0.0015 mm
.00008 in/
0.002 mm
.00008 in/
0.002 mm
.00008 in/
0.002 mm
.00008 in/
0.002 mm
.00008 in/
0.002 mm
.00009 in/
0.002 mm
Accuracy (L)
0.0002 in/
0.005 mm
0.0002 in/
0.005 mm
0.0002 in/
0.005 mm
0.0002 in/
0.005 mm
0.0002 in/
0.005 mm
0.0002 in/
0.005 mm
0.0003 in/
0.008 mm
Repeatability ( D)
0.00004 in/ 0.00004 in/ 0.00004 in/ 0.00004 in/ 0.00004 in/ 0.00004 in/ 0.00004 in/
(±2s = 95%)
0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm
Repeatablity (L)
0.0001 in/ 0.0001 in/ 0.0001 in/ 0.0001 in/ 0.0001 in/ 0.0001 in/ 0.00012 in/
(±2s = 95%)
0.0025 mm 0.0025 mm 0.0025 mm 0.0025 mm 0.0025 mm 0.0025 mm 0.003 mm
9

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ADVANCED METROLOGY PRODUCTS 2012
TESASCOPE ® II
355H
TESA-Scope II 355H
Meas. Table
8 x 4 in
200 x 100 mm
For measurement of round and complex parts
These dedicated modular systems are made to measure
round and complex parts on the shop floor, as well as in the
metrology laboratory. They are provided with a TS-100,
TS-300 or TS-300E calculating and readout box.
Measured parts
Round and complex parts of all kinds that need to be
regularly inspected.
Features:
• 14” (355 mm) diameter rotary screen with chart clips,
cross line 30°, 60°, 90°.
• Solid steel construction.
• Profile illumination with green filter.
• Fiber-optic surface illumination.
• “Save Lamp” system (lamps switch off automatically if there is no stage
movement during several minutes, increasing the life of the bulb).
• Quick change bayonet lens mount (lenses not included).
• RS-232C output for data transfer.
• Drawings side mount.
• Hard anodized stabilized stage with clamping slot for tooling, equipped
with linear glass scales with 0.0001 in/0.001 mm resolution.
• Focus travel: 3.15” (80 mm).
• Maximum weight on stage: 20 lbs (10 kg).
• Built-in angular readout (degrees/minutes).
• TESA calibration certificate.
• Dimensions: 36” x 43” x 51” (L x H x D)/500 x 912 x 1093 mm.
• Weight: 240 lbs (110 kg).
• Power supply: 110 Vac – 50 Hz/230 Vac.
TS-100 TS-300 TS-300E
06830051 24792 TESA-Scope II 355H ✓ ✓
06830052 24793 TESA-Scope II 355H ✓ ✓
06830053 24794 TESA-Scope II 355H ✓ ✓
TESA-Scope II PLUS 355H
Meas. Table
12 x 4 in
300 x 100 mm
06830054 24795 TESA-Scope II PLUS 355H ✓ ✓
06830055 24796 TESA-Scope II PLUS 355H ✓ ✓
06830056 24797 TESA-Scope II PLUS 355H ✓ ✓
Telecentric Objectives 10x 20x 25x 31.25x 50x 100x
Catalog No. 06860001 06860002 06860003 06860004 06860005 06860006
Object-field 35 mm 17.5 mm 14 mm 11.2 mm 7 mm 3.5 mm
Working distance (W) 80 mm 82 mm 70 mm 56 mm 53 mm 43 mm
Maximum height (H) 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm
Maximum diameter (D) 200 mm 200 mm 200 mm 200 mm 200 mm 200 mm
Objective length (C) 37 mm 35 mm 47 mm 61 mm 64 mm 74 mm
Max. width of component
165 mm
X=Y-(W+C)
165 mm 165 mm 165 mm 165 mm 165 mm
*Lens sold separately
35.91”
H
X
10.32” 11.22”
19.66”
41.22”
M
D
Y = 11.10”
W C
11.10”
43.04”
TESASCOPE ® II 300V
TESA-Scope II 300V
Meas. Table
8 x 4 in
200 x 100 mm
Reliable and dependable
The high quality of the projected image provides the operator
with reliability and dependability for accurate measurements.
A wide choice of accessories adds to the remarkable
flexibility of these optical systems with modular design.
The multiple configurations allow any geometric part
feature to be easily measured.
Measured parts
These profile projectors are ideally suited for non-contact
measurement of components that require a magnification
up to 100x – whatever their material or their shape.
Features:
Telecentric Objectives 10x 20x 25x 31.25x 50x 100x
Catalog No. 06860001 06860002 06860003 06860004 06860005 06860006
Object-field 30 mm 15 mm 12 mm 9.6 mm 6 mm 3 mm
Working distance (W) 80 mm 82 mm 70 mm 56 mm 53 mm 43 mm
Maximum height (H) 83 mm 83 mm 83 mm 83 mm 83 mm 83 mm
Maximum Diameter (D) 166 mm 166 mm 166 mm 166 mm 166 mm 166 mm
Objective length (C) 37 mm 35 mm 47 mm 61 mm 64 mm 74 mm
• 12” (300 mm) diameter rotary screen with chart clips,
cross line 30°, 60°, 90°.
• Solid steel construction.
• Profile illumination with green filter.
• Fiber-optic surface illumination.
• “Save Lamp” system (lamps switch off automatically if there is no stage
movement during several minutes, increasing the life of the bulb).
• Quick change bayonet lens mount (lenses not included).
• RS232C output for data transfer.
• Drawings side mount.
• Hard anodized stabilized stage with clamping slot for tooling, equipped
with linear glass scales with 0.0001 in/0.001 mm resolution.
• Focus travel: 4” (100 mm).
• Maximum weight on stage: 20 lbs. (10 kg.).
• Built-in angular readout (degrees/minutes).
• TESA calibration certificate.
• Dimensions: 20” x 41” x 31” (L x H x D)/508 x 1042 x 788 mm.
• Weight: 240 lbs (110 kg).
• Power supply: 110 Vac – 50 Hz/230 Vac.
TS-100 TS-300 TS-300E
06830041 22832 TESA-Scope II 300V ✓ ✓
06830042 22826 TESA-Scope II 300V ✓ ✓
06830043 22827 TESA-Scope II 300V ✓ ✓
TESA-Scope II 300V PLUS
Meas. Table
12 x 6 in
300 x 150 mm
06830044 23116 TESA-Scope II 300V PLUS ✓ ✓
06830045 23170 TESA-Scope II 300V PLUS ✓ ✓
06830046 23171 TESA-Scope II 300V PLUS ✓ ✓
*Lens sold separately
D
41.06”
C
W
H
10.47”
29.02”
27.56” 19.69”
33.30”
11

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ADVANCED METROLOGY PRODUCTS 2012
TESA MICRO-HITE Motorized TESA MICRO-HITE
The speed of a manual height gage
combined with the precision of a
motorized height gage
Part No.
EDP
No.
00730063 29275
00730064 29276
00730065 29276
Consisting of:
• Micro-Hite main instrument.
• Standard insert holder.
• Standard insert with 5mm
carbide ball tip.
• Master for determining probe constant.
• Built-in air cushion.
• 1 battery pack.
• 1 power supply.
• Dust cover.
• Instruction manual.
(control panel sold separately)
MICRO-HITE
Plus M Model
M-H Plus
M 350
M-H Plus
M 600
M-H Plus
M 900
Measuring
Span in/mm
New design
and motor
provides improved
reliability and
greater
accuracy!
Application
range with
standard
accessory
(in/mm)
Application
range with
S07001622
probe insert
holder (in/mm)
14 in/365 mm 20 in/520 mm 29 in/745 mm
24 in/615 mm 30 in/770 mm 39 in/995 mm
36 in/920 mm 42 in/1075 mm 51 in/1300 mm
Power Panel Plus M
(00760220 and 00760221)
• Single Axis and 2D Measurement.
• Single Contact and 2 Probe Contact Measurement.
• Polar and Rectangular Coordinates Measurement.
• Chain Dimensioning with Single Probe or 2 Probes.
• Angle Measurements in Two Points.
• Bolt Hole Pattern Analysis.
• Point Translation, Point Creation
Capability.
• Perpendicularity (using optional
IG-13 Probe).
• 999 Feature Memory Capability.
• Flexible Reporting of Measured
Values and Adjustable Header Information.
• SPC Capabilities.
• Rotation of Alignment in X Axis.
• Automatically Runs Parts Programs.
• Adjustable Probe Retraction.
• Plug in Calipers, Micrometers and Transfer Data.
• Temperature Compensation Capability.
• Greater External Printer Selection.
• Greater Accuracy.
Accuracy
(L in in/m)
(2 + 1.5 • L) µm (L in m)
(0.0001 + 0.0000015• L) in
(L in in)
(2 + 1.5 • L) µm (L in m)
(0.0001 + 0.0000015 • L) in
(L in in)
(2 + 1.5 • L) µm (L in m)
(0.0001 + 0.0000015 • L) in
(L in in)
00760221 29283 Power Panel Plus M
00760220 29282 Power Panel Plus M with Built-in Printer
Repeatability
on Flat
Surface
(2s in/µm)
0.000025
in/0.5µm
0.000025
in/0.5µm
0.000025
in/0.5µm
Repeatability
Within Bore
(2s in/µm)
0.00005 in/1 µm
0.00005 in/1 µm
0.00005 in/1 µm
Perpendicularity error
- mechanical, frontal
(in/µm)
(1,9+1,5•L) µm (L in m)
(0.0001 +
0.0000015•L) in
(L in in)
(1,9+1,5•L) µm (L in m)
(0.0001 +
0.0000015•L) in
(L in in)
(1,9+1,5•L) µm (L in m)
(0.0001 +
0.0000015•L) in
(L in in)
The metrological standard for electronic
height gages in the workshop
Part No. EDP No.
Consisting of:
• Micro-Hite main instrument.
• Standard insert holder.
• Standard insert with 5mm carbide ball tip.
• Master for determining probe constant.
• Electric air pump for air cushion
(installed in main instrument).
• 1 battery pack.
• 1 main adaptor.
• Dust cover.
• Instruction manual.
(control panel sold separately)
Models
Manual
version
Measuring
span in/mm
Application
range with
standard
accessory
(in/mm)
Application range
with S07001622
probe insert holder
(in/mm)
00790033 29272 M-H 350 14 in/365 mm 20 in/520 mm 29 in/745 mm
00790034 29273 M-H 600 24 in/615 mm 30 in/770 mm 39 in/995 mm
00790035 29274 M-H 900 36 in/920 mm 42 in/1075 mm 51 in/1300 mm
00760163 29280 Power Panel
MICRO-HITE (Manual)
Control Panels-
Power Panel (00760163)
• Single Axis and 2D Measurement.
• Single Contact and 2 Probe Contact Measurement.
• Polar and Rectangular Coordinates Measurement.
• Chain Dimensioning with Single Probe or 2 Probes.
• Angle Measurements in Two Points.
• Bolt Hole Pattern Analysis.
• Point Translation, Point Creation Capability.
• Perpendicularity (using optional IG-13 Probe).
• Go, No-Go Lights.
• PCMCIA Memory Card Technology.
• Programmable.
Accuracy
(in/mm)
(2 + 3 • L) µm (L in m)
(0.0001 + 0.000003 • L) in
(L in in)
(2 + 3 • L) µm (L in m)
(0.0001 + 0.000003 • L) in
(L in in)
(2 + 3 • L) µm (L in m)
(0.0001 + 0.000003 • L) in
(L in in)
Repeatability
(in/µm)
2δ = ≤1 µm /
≤0.00005 in
2δ = ≤1 µm /
≤0.00005 in
2δ = ≤1 µm /
≤0.00005 in
Perpendicularity error -
mechanical, frontal (in/
µm)
(2 + 1,5 • L) µm
(L in m)
(0.0001 + 0.0000015• L)
in (L in in)
(2 + 1,5 • L) µm
(L in m)
(0.0001 + 0.0000015• L)
in (L in in)
(2 + 1,5 • L) µm
(L in m)
(0.0001 + 0.0000015• L)
in (L in in)
13

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ADVANCED METROLOGY PRODUCTS 2012
TESA-HITE
Electronic Height Gages
Over 25 years of technology and innovation have produced
the TESA-HITE family of height gages, offering exceptional features
at an affordable price. The newest addition to the TESA-HITE family,
the TESA-HITE Plus m, offers increased accuracy, a built in air cushion,
and a new ergonomically designed control panel providing geometric
functions for 1D and 2D measurement.
All TESA-HITE height gages offer a generous 400mm and 700mm measuring span
and their electronics are completely protected against liquid and dust penetration.
Automatic diameter measurements can be taken using TESA’s patented system for
determining the culmination point and TESA-HITE height gages make it easy
to capture parallelism errors.
Featuring:
• 16” (400 mm) and 28” (700 mm) measuring range.
• Electronics completely protected against liquids or
dust penetration.
• Automatic diameter measurement using TESA’s
patented system which determines the culmination point.
• Parallelism and perpendicularity measurements.
• TESA opto-electronic measuring system (patented).
• Compatible with TESA MICRO-HITE accessories, including
measuring inserts and holder.
• SCS calibration certificate delivered with each instrument.
TESA-HITE plus m
400 and 700:
• Built-in air bearing.
• New ergonomically designed control panel, available
with built-in printer.
• Easy-to-use, intuitive power control.
• Geometric functions for 1D or 2D measurements.
• Automatic programming and generation of the measurement cycles.
• Statistical data processing.
• Opto-electronic TESA measuring system, patented.
• A variety of accessories compatible with all other height gages
made by TESA.
• SCS calibration certificate provided free of charge.
• Plus, of course, the guarantee to get a truly SWISS MADE product!
The NEW
Generation
TESA-HITE Magna 400/700
IP65 Compliant.
Made to withstand
severe workshop
conditions.
• Shop proof technology.
• Long measuring span
and rugged design.
Fully protected
against:
• Water.
• Oils.
• Dust.
TESA-HITE 400/700
• Completely new design
featuring built-in air
cushion and fixed panel.
• Parallelism and
perpendicularity
measurements.
Technical Data TESA-HITE MAGNA TESA-HITE TESA-HITE Plus m
400 700 400 700 400 700
With Without With Without
Part No. 00730047 00730059 00730043 00730044 printer printer printer printer
00730057 00730045 00730058 00730046
EDP No. 28260 28261 24675 24676 35362 35359 35363 35360
Measuring span
Application range with
16 in/415 mm 28 in/715 mm 16 in/415 mm 28 in/715 mm 15.95 in/405 mm 27.75 in/715 mm
standard insert holder
00760143
22 in/570 mm 34 in/870 mm 22 in/570 mm 34 in/870 mm 22 in/560 mm 33 in/860 mm
Application range with 0 - 24 in /0 - 0 - 36 in/0 - 0 - 24 in /0 - 0 - 36 in/0 - 0 - 24 in /0 -
0 - 35 in/0 -
insert holder 00760057 625 mm 925 mm 625 mm
925 mm
615 mm
915 mm
Application range with 0-31 in/ 0-43 in/ 0-31 in/
0-43 in/
0 - 24 in /0 -
0-42 in/
insert holder S07001622 0-795 mm 0-1095 mm 0-795 mm 0-1095 mm
615 mm
0-1085 mm
Max. perm. error < 8 µm / < 0.0003 in
(2.5+4 L) µm (L in m)/
(0.0001+0.000004L) in ( L in in)
(2.5+3 L) µm (L in m)/
(0.0001+0.000003L) in ( L in in)
2s=

16
ADVANCED METROLOGY PRODUCTS 2012
TESA RUGOSURF 20
Portable Surface Finish Instrument
Easy-to-Use surface roughness gage with a wide
choice of accessories for measuring workpieces of
many shapes and forms.
Rugosoft, release 3.0
No. 06960034
Software for storing and
printing out the measurement
results, but also for saving any
graphical representations.
Can also be run for the control
of all setting and measurement
operations.
Optional Probes
SB20 No. 06960037
Probe for deep grooves
up to 5 mm.
SB30 No. 06960038
Probe for bores with diameters
from 4 mm.
USB/Mini USB Cable
No. 04760099
Portable Printer
No. 06960033
Battery-powered matrix printer
directly connected to used
gauge from the Rugosurf
family.
Capable of outputting all
measurement results
according to the selected
print format, with or without
Technical Data
Measured
parameters:
Part No. EDP No. Description
06930013 NA Rugosurf 20
06960034 23126 Rugosurf 10 Software
• Compact • Robust • Easy-to-use
• X-axis : 16 mm – Z-axis : 400 μm
• 15 roughness parameters with tolerances
• portable printer or USB connection to PC
• Wide range of standard accessories
• Built-in memory
• 4 protected operating keys
• Measurement with skids
• Integrated battery
• Precision to ISO 3274
Exceptionally robust Dependable, powerful drive unit
located in a light alloy basis. The interchangeable probe is
inductive, therefore not subject to wear. Also fitted with a
dedicated diamond stylus tip that can withstand any test.
Designed for various applications using the accessories
included in the delivery scope for use with any universal
support having a 8 mm diameter. Adjustable measuring
height up to 35 mm, without the need for an additional
support.
Ra - Rq (RMS) - Rt - Rz - Rc - Rsm - Rmr - Rmax
- RPc - PPc
Calculated as per ISO 4287-1 Pt - R - Rx - AR. Calculated as per ISO 12085 (CNOMO)
Measuring spans: 0-0.015in/0-400µm
Resolution: 0.01µin/0.001µm
Cut-offs:
c = 0.25 - 0.8 - 2.5 mm. Choice between
1 to 5 cut-offs for the relevant measurement
Filter: GAUSSAN according to ISO 11562
Cut-off length lc: Number of cut-offs x c (0.5 to 12.5 mm)
Total length lt: Number of cut-offs + 1 x c (0.75 to 15.0 mm)
Inductive probe: 5 µm, 90°
Measuring force: 0.75 mN (ISO 3274)
Calibration function: Using reference specimen Ra = 2.97 µm
RS 232 data output: For data transmission to Rugosoft 10 software
TESA RUGOSURF 10G
Surface Roughness Gage
RUGOSURF 10G is a portable and versatile
roughness gage that can be used in the
workshop for incoming inspection or in
the laboratory. This heavy-duty hand-held
tool offers a wide range of accessories and can be used
in a number of applications.
Complete with:
• Roughness Specimen, Ra = 117 µin/2.97 µm.
• Rechargeable battery 7.2 V, 300mAh, NiMh PP3 format.
• SB10 standard probe type.
• Battery charger.
• Adapter for standard stand with 8mm diameter.
• Positioning support.
• Instructions for use with a declaration of conformity.
TESA Technology-
Genuine Swiss Made Quality
Product Part No. EDP No.
TESA RUGOSOFT 10G
TESA RUGOSOFT Software
Complete with:
06930011 24720
- CD ROM for installation in 5 languages
- USB Connection Cable for RUGOSURF 10G
- On-line instruction Manual (included on installation CD)
06960034 23126
Optional Probes
SB10
For regular surface finish and bores.
External diameters > .4”/10mm and internal diameters from 25”/6mm.
SB20
For slots with depths up to .2”/5mm max.
SB30
For small bores with a 15”/4mm minimum diameter, .8”/20mm in depth.
SB40
With a prismatic contact skid for measuring cables. External diameters > .04”/1mm.
SB50
With front mounted contact skid for inspecting concave surfaces.
Ideal for measuring through to 90°
Standard Accessories
Technical Data
Table of measured roughness parameters
International Standards
ISO 4287 Ra Rq Rt Rz Rp Rv Rc RSm Rðc Rpc
1997 Rk Rpk Rvk Mr1 Mr2
Pa Pq Pt Pp Pv Pc Psm Pðc Ppc
Din Rmax R3z R3zm
ISO 12085 R AR Rx Rke Rpke Ryke
Measuring range 0-0.015in/0-400µm
Resolution 0.01µin/0.001µm
Cut-offs (Ic in in) 0.01 in 0.03 in 0.1 in
Total length (Im in in) 0.05 in 0.15 in 0.5 in
Traversing length (Ic in in) 0.06 in 0.18 in 0.6 in
Possible selection of 1 to 10 cut-offs for the measurement
(length from 0.75 to 16 mm)
06960036 23128
06960037 23129
06960038 23130
06960039 23131
06960040 23132
Support with Granite Base, 15.75” x 9.85” (400mm x 200mm) 06960035 23127
Roughness Specimen, Ra = 117 µin/2.97 µm 06960041 23133
External Control Switch 06960042 23134
Additional accessories available upon request.
17

18
ADVANCED METROLOGY PRODUCTS 2012
TESA RUGOSURF 90G Roughness Gage
Small-size, versatile roughness test, providing maximum ease of
use. Ideally suited for high-precision measurements on the shop
floor or in the measurement laboratory.
• Measure roughness parameters according to ISO
4287, 12085 (CNOMO), 13565, DIN 4776 and JIS
B060: 2001.
• TFT tactile color display, 3.5”.
• Three straight function keys.
• Graphical interface.
• Direct displaying of the measured
values and computed profiles.
• Measuring range 50 mm / 2 in.
• Measuring span 1000 µm.
Technical Data
Table of measured roughness parameters
International Standards
ISO 4287 Ra Rq Rt Rz Rp Rv Rc RSm Rðc Rpc
1997 Pa Pa Pt Pp Pv Pc PSm Põc Ppc
Wa Wq Wt Wz Wp Wv Wc WSm Wõc Wõc
Rk Rpk Rvk Mr1 Mr2
Din Rmax R3z R3zm
ISO 12085 Pt R AR Rx Wte AW Wx Rke Rpke Rvke
Part No. EDP No. Description
06930012 29441 Rugosurf 90G
06960048 29445 TESA Measurement Studio
• Interchangeable probe stylus, with
or without contact skid.
• Possible tolerancing of parameters.
• USB digital output for data transmission to a PC.
TESA USB Probes
Probes for use with a USB interface.
• Easy and quick connection to the USB port.
Data transmission uses a virtual port along with any RS 232 protocol.
Measuring Bolt
Sealing
range (mm) retraction bellow
03230200 GTL 21USB +/- 2 mechanical Viton
03230201 GTL 22 USB +/- 2 mechanical Viton
03230202 GTL 222 USB +/- 1,5 air pressure Viton
03230203 GTL 222-A USB +/- 1,5 – air pressure -
03230204 GT 61 USB +/- 5 mechanical Viton
03230205 GT 62 USB +/- 5 air pressure Viton
03230206 GT 622 USB +/- 5 vacuum Viton
03230207 GT 622-A USB +/- 5 – air pressure -
03230208 FMS 100 USB +/- 2 – air pressure -
03230209 FMS 102 USB +/- 2 – air pressure -
µm
GTL 21 USB 4,3 1,2 < 0,1 O-17 03200587
GTL 22 USB 4,3 1,2 < 0,1 O-18 03200588
GTL 222 USB 3,1 1,2 < 0,1 O-21 03200589
GTL 222-A USB 3,1 1,2 < 0,1 O-21 03200590
GT 61 USB 10,3 3 < 0,24 O-20 03200591
GT 62 USB 10,3 3 < 0,24 O-20 03200592
GT 622 USB 10,3 3 < 0,24 O-23 03200593
GT 622-A USB 10,3 3

ADVANCED METROLOGY PRODUCTS 2012
As Hexagon Metrology, Inc., is constantly improving the design of its
products, the appearance, specifications, dimensions and
weights are subject to change without notice.
©2012 Hexagon Metrology, Inc., All Rights Reserved.
Discover the all New
TESA-REFLEX Concept
The TESA-REFLEX
concept is the solution to a
problem faced by nearly
every industrial manufacturer: How
to make increasingly complex applications simple, without
losing the performance acquired by years of research
and development?
TESA REFLEX software comes in 5 distinct modules, each dedicated
to a specific type of machine and metrology application and each
sharing a number of similarities, such as the automatic part
or feature recognition.
These common elements make learning
and using TESA REFLEX software
fast and easy. The result is
increased measuring
reliability and
improved production
throughput.
As Brown & Sharpe is constantly improving the design of its products, the appearance,
specifications, dimensions and weights are subject to change without notice.
©2012 Hexagon Metrology, Inc., All Rights Reserved.
250 Circuit Dr., North Kingstown, RI 02852-1700
Tel: (800) 283-3600, select option 1
Fax: (401) 886-2553
www.brownandsharpe.com
PMI-928 03/2012