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Project Report Stabilisation of a Steep Slope - Krismer

Project Report Stabilisation of a Steep Slope - Krismer

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J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

<strong>Project</strong> <strong>Report</strong><br />

<strong>Stabilisation</strong> <strong>of</strong> a <strong>Steep</strong> <strong>Slope</strong><br />

in the course <strong>of</strong> the<br />

New Construction <strong>of</strong> the County Road K 1897<br />

between Backnang and Erbstetten<br />

Baden-Württemberg, Germany<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 1 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

<strong>Project</strong> Data <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Contracting authority Road Construction Office Schorndorf<br />

Schloss<br />

D - 73614 Schorndorf<br />

Site Management Waiblingen<br />

Beinsteiner Straße 163<br />

D - 71334 Waiblingen<br />

Main contractor Lukas Gläser GmbH & CoKG<br />

Backnanger Straße 66<br />

D - 71546 Aspach<br />

Examination Construction Material and Soil Testing Centre<br />

<strong>of</strong> the Government Presidium <strong>of</strong> Stuttgart<br />

Ludwigsburg<br />

Execution <strong>of</strong> construction (<strong>Slope</strong> stabilisation)<br />

Injekta Spezialtiefbau GmbH<br />

Oberschlesienstraße 21<br />

D - 83024 Rosenheim<br />

Task Permanent stabilisation <strong>of</strong> the slope in<br />

platy limestone with mighty covering <strong>of</strong><br />

slope rubble<br />

Construction method <strong>Krismer</strong> System®<br />

Execution time Autumn 2000<br />

<strong>Stabilisation</strong> <strong>of</strong> the excavation pit during<br />

digging <strong>of</strong>f the slope<br />

<strong>Project</strong> volume Total slope surface (incl. system integration<br />

into border zones): ~ 1.700 m²<br />

Inclination <strong>of</strong> the slope: ~ 60° - 65°<br />

Height <strong>of</strong> the slope: 5 - 7 m<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 2 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

Initial Situation <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

The particular risk <strong>of</strong> the road-user at the county road K 1897 in the area <strong>of</strong> a blind railway<br />

crossing induced the authorities in the concerning section <strong>of</strong> the road to the new<br />

construction <strong>of</strong> the street with an railway underpass.<br />

The original planning <strong>of</strong> the responsible road construction <strong>of</strong>fice intended a gabion retaining<br />

wall with backfill material for the stabilisation <strong>of</strong> the partially very steep slope. This method<br />

could be described for this project as very labour-extensive and costly.<br />

Hence, within the scope <strong>of</strong> the tendering procedure an alternative proposal was made by<br />

the later main contractor.<br />

Therefore, the permanent stabilisation <strong>of</strong> the slope should take place by use <strong>of</strong> the <strong>Krismer</strong><br />

System® which is anchored by means <strong>of</strong> rock- and earth nails with the subjacent subsoil.<br />

Besides, the necessary stabilisation <strong>of</strong> the excavation pit can be carried out by installation <strong>of</strong><br />

the system after digging <strong>of</strong>f the slope in the respective construction stage. <strong>Slope</strong> rubble areas<br />

should be stabilised with shotcrete.<br />

This alternative proposal reached, in the end, from technical as well as economic points <strong>of</strong><br />

view for the execution.<br />

Fig. 1: Earthworks for the new construction <strong>of</strong> the county road K 1897<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 3 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

<strong>Slope</strong> <strong>Stabilisation</strong> with the <strong>Krismer</strong> System® - System Structure <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Starting from top down the following system structure was chosen:<br />

- 3-5 cm layer <strong>of</strong> top soil (there<strong>of</strong> ~1-2 cm about the upper edge <strong>of</strong> the J.K.S. panels)<br />

- <strong>Krismer</strong> System®: three-dimensional steel grid panel (J.K.S. panel), type J.K.S. A02-80|1,5-FEZ,<br />

height = 8 cm, fixed with special T-steel nails (with welded-on hook and point) and<br />

strengthened with hot-dip galvanised distribution rods Ø 10 mm and Ø 12 mm, type<br />

R10/2500 or R12/2500<br />

- gravel filling (into the J.K.S. panels): grain size 32/60 mm, cubature 6 m³/100 m²<br />

Anchorage <strong>of</strong> the shotcrete layer (in slope rubble areas):<br />

- rock nails, type GEWI 25, length = 3-5 m<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 4 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

<strong>Project</strong> Realisation <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

After finishing the first construction stage, concerning the earthworks, the slope surface had to<br />

be prepared for the installation <strong>of</strong> the <strong>Krismer</strong> System®.<br />

First <strong>of</strong> all, slope rubble areas were stabilised with shotcrete combined with GEWI anchors<br />

(length = 5 m). Afterwards the whole slope surface became cleaned and uneven terrains<br />

were filled-up.<br />

Then it was begun with the step-by-step installation <strong>of</strong> the <strong>Krismer</strong> System®.<br />

For this the three-dimensional J.K.S. panels were laid on the slope surface at an angle<br />

crosswise to the fall line. The panels are joined both longitudinally and laterally, by<br />

overlapping them. These joints are secured with rust-free wire binding loops.<br />

The installation took place from above in three height steps (vertical height in each case<br />

approx. 2-3 m).<br />

Fig. 2: Installation <strong>of</strong> the <strong>Krismer</strong> System® in several steps<br />

For the rise <strong>of</strong> the compound effect <strong>of</strong> the <strong>Krismer</strong> System®, distribution rods were horizontally<br />

inserted consecutively in the J.K.S. panels.<br />

Furthermore, the complete system structure had to be integrated sufficient into the border<br />

zones.<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 5 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

The steady anchorage <strong>of</strong> the system with the subsoil took place by means <strong>of</strong> special T-steel<br />

nails.<br />

For the installation <strong>of</strong> the T-Steel nails, holes had to be pre-drilled on account <strong>of</strong> the given<br />

underground conditions (rock). For this a hand-operated drill was used. Then the nails were<br />

rammed by use <strong>of</strong> a pneumatic hammer into the borehole filled with cement mortar.<br />

There, where the slope was stabilised with shotcrete combined with GEWI anchors (fig. 3) the<br />

anchor heads were connected with the J.K.S. panels by means <strong>of</strong> special connectingelements.<br />

Fig. 3: Areas which were partly stabilised with shotcrete<br />

After installation <strong>of</strong> the J.K.S. panels they were filled with gravel (grain size 32/60 mm). These<br />

works were carried out with an excavator, beginning from the top <strong>of</strong> slope (fig. 4).<br />

A surface drainage was formed thereby which enables to lead away the joint water.<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 6 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

Fig. 4: Gravel filling (grain size: 32/60 mm)<br />

The gravel which was filled up to about half a height <strong>of</strong> the three dimensional J.K.S. panels<br />

allows an optimum interconnection with the later inserted top soil and the steel structure.<br />

Fig. 5: J.K.S. panel filled with gravel<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 7 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

Afterwards the top soil was filled into the J.K.S. panels using the dry spraying method.<br />

Fig. 6: Filling the top soil by means <strong>of</strong> the spraying machine<br />

The spraying machine was filled with dry, prepared top soil which is carried with compressed<br />

air through the conveyor tubes and is mixed at the nozzle with the necessary amount <strong>of</strong><br />

water.<br />

The resultant soil-water mixture is blown by means <strong>of</strong> compressed air into the J.K.S. panels, is<br />

compressed thereby and remains adhere in this manner on a continuing basis.<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 8 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

<strong>Stabilisation</strong><br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

Embankment<br />

Results <strong>Slope</strong>/<br />

The following effects could be achieved as a verifiable result <strong>of</strong> this construction measure::<br />

• the slope was stabilised very well<br />

• Protection <strong>of</strong> the jointed rock from damages by effects <strong>of</strong> the weather (e.g., frost)<br />

• the gravel-filling forms a suitable surface drainage to lead away the joint water<br />

• the stabilised layer <strong>of</strong> top soil forms the base for a lasting growth<br />

• an optically perfect slope surface was constructed in the required inclination<br />

• compared to, e.g., retaining structures, huge cost savings could be achieved by the<br />

application <strong>of</strong> the <strong>Krismer</strong> System®<br />

Fig. 7-8: Stabilised slope (with <strong>Krismer</strong> System®): 1 year (fig. on the left) as well as 6 years (fig.<br />

on the right) after completion <strong>of</strong> the construction measure<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 9 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

Services Special Constructions Rockfall/ Avalanche Protection<br />

Retaining Structures Hydraulic Engineering/ Drainage


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

Appendix I: Impressions <strong>of</strong> the Construction Works <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

SLOPE STABILISATION - COUNTY ROAD K 1897 10 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

Special Constructions Hydraulic Engineering/ Drainage<br />

Retaining Structures<br />

Services Rockfall/ Avalanche Protection


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 11 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Special Constructions Hydraulic Engineering/ Drainage<br />

Retaining Structures<br />

Services Rockfall/ Avalanche Protection


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 12 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Special Constructions Hydraulic Engineering/ Drainage<br />

Retaining Structures<br />

Services Rockfall/ Avalanche Protection


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 13 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Special Constructions Hydraulic Engineering/ Drainage<br />

Retaining Structures<br />

Services Rockfall/ Avalanche Protection


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 14 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Special Constructions Hydraulic Engineering/ Drainage<br />

Retaining Structures<br />

Services Rockfall/ Avalanche Protection


J. KRISMER Handelsgesellschaft m.b.H<br />

A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />

E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />

SLOPE STABILISATION - COUNTY ROAD K 1897 15 / 15<br />

© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />

<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />

Special Constructions Hydraulic Engineering/ Drainage<br />

Retaining Structures<br />

Services Rockfall/ Avalanche Protection

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