Project Report Stabilisation of a Steep Slope - Krismer
Project Report Stabilisation of a Steep Slope - Krismer
Project Report Stabilisation of a Steep Slope - Krismer
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J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
<strong>Project</strong> <strong>Report</strong><br />
<strong>Stabilisation</strong> <strong>of</strong> a <strong>Steep</strong> <strong>Slope</strong><br />
in the course <strong>of</strong> the<br />
New Construction <strong>of</strong> the County Road K 1897<br />
between Backnang and Erbstetten<br />
Baden-Württemberg, Germany<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 1 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
<strong>Project</strong> Data <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Contracting authority Road Construction Office Schorndorf<br />
Schloss<br />
D - 73614 Schorndorf<br />
Site Management Waiblingen<br />
Beinsteiner Straße 163<br />
D - 71334 Waiblingen<br />
Main contractor Lukas Gläser GmbH & CoKG<br />
Backnanger Straße 66<br />
D - 71546 Aspach<br />
Examination Construction Material and Soil Testing Centre<br />
<strong>of</strong> the Government Presidium <strong>of</strong> Stuttgart<br />
Ludwigsburg<br />
Execution <strong>of</strong> construction (<strong>Slope</strong> stabilisation)<br />
Injekta Spezialtiefbau GmbH<br />
Oberschlesienstraße 21<br />
D - 83024 Rosenheim<br />
Task Permanent stabilisation <strong>of</strong> the slope in<br />
platy limestone with mighty covering <strong>of</strong><br />
slope rubble<br />
Construction method <strong>Krismer</strong> System®<br />
Execution time Autumn 2000<br />
<strong>Stabilisation</strong> <strong>of</strong> the excavation pit during<br />
digging <strong>of</strong>f the slope<br />
<strong>Project</strong> volume Total slope surface (incl. system integration<br />
into border zones): ~ 1.700 m²<br />
Inclination <strong>of</strong> the slope: ~ 60° - 65°<br />
Height <strong>of</strong> the slope: 5 - 7 m<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 2 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
Initial Situation <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
The particular risk <strong>of</strong> the road-user at the county road K 1897 in the area <strong>of</strong> a blind railway<br />
crossing induced the authorities in the concerning section <strong>of</strong> the road to the new<br />
construction <strong>of</strong> the street with an railway underpass.<br />
The original planning <strong>of</strong> the responsible road construction <strong>of</strong>fice intended a gabion retaining<br />
wall with backfill material for the stabilisation <strong>of</strong> the partially very steep slope. This method<br />
could be described for this project as very labour-extensive and costly.<br />
Hence, within the scope <strong>of</strong> the tendering procedure an alternative proposal was made by<br />
the later main contractor.<br />
Therefore, the permanent stabilisation <strong>of</strong> the slope should take place by use <strong>of</strong> the <strong>Krismer</strong><br />
System® which is anchored by means <strong>of</strong> rock- and earth nails with the subjacent subsoil.<br />
Besides, the necessary stabilisation <strong>of</strong> the excavation pit can be carried out by installation <strong>of</strong><br />
the system after digging <strong>of</strong>f the slope in the respective construction stage. <strong>Slope</strong> rubble areas<br />
should be stabilised with shotcrete.<br />
This alternative proposal reached, in the end, from technical as well as economic points <strong>of</strong><br />
view for the execution.<br />
Fig. 1: Earthworks for the new construction <strong>of</strong> the county road K 1897<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 3 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
<strong>Slope</strong> <strong>Stabilisation</strong> with the <strong>Krismer</strong> System® - System Structure <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Starting from top down the following system structure was chosen:<br />
- 3-5 cm layer <strong>of</strong> top soil (there<strong>of</strong> ~1-2 cm about the upper edge <strong>of</strong> the J.K.S. panels)<br />
- <strong>Krismer</strong> System®: three-dimensional steel grid panel (J.K.S. panel), type J.K.S. A02-80|1,5-FEZ,<br />
height = 8 cm, fixed with special T-steel nails (with welded-on hook and point) and<br />
strengthened with hot-dip galvanised distribution rods Ø 10 mm and Ø 12 mm, type<br />
R10/2500 or R12/2500<br />
- gravel filling (into the J.K.S. panels): grain size 32/60 mm, cubature 6 m³/100 m²<br />
Anchorage <strong>of</strong> the shotcrete layer (in slope rubble areas):<br />
- rock nails, type GEWI 25, length = 3-5 m<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 4 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
<strong>Project</strong> Realisation <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
After finishing the first construction stage, concerning the earthworks, the slope surface had to<br />
be prepared for the installation <strong>of</strong> the <strong>Krismer</strong> System®.<br />
First <strong>of</strong> all, slope rubble areas were stabilised with shotcrete combined with GEWI anchors<br />
(length = 5 m). Afterwards the whole slope surface became cleaned and uneven terrains<br />
were filled-up.<br />
Then it was begun with the step-by-step installation <strong>of</strong> the <strong>Krismer</strong> System®.<br />
For this the three-dimensional J.K.S. panels were laid on the slope surface at an angle<br />
crosswise to the fall line. The panels are joined both longitudinally and laterally, by<br />
overlapping them. These joints are secured with rust-free wire binding loops.<br />
The installation took place from above in three height steps (vertical height in each case<br />
approx. 2-3 m).<br />
Fig. 2: Installation <strong>of</strong> the <strong>Krismer</strong> System® in several steps<br />
For the rise <strong>of</strong> the compound effect <strong>of</strong> the <strong>Krismer</strong> System®, distribution rods were horizontally<br />
inserted consecutively in the J.K.S. panels.<br />
Furthermore, the complete system structure had to be integrated sufficient into the border<br />
zones.<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 5 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
The steady anchorage <strong>of</strong> the system with the subsoil took place by means <strong>of</strong> special T-steel<br />
nails.<br />
For the installation <strong>of</strong> the T-Steel nails, holes had to be pre-drilled on account <strong>of</strong> the given<br />
underground conditions (rock). For this a hand-operated drill was used. Then the nails were<br />
rammed by use <strong>of</strong> a pneumatic hammer into the borehole filled with cement mortar.<br />
There, where the slope was stabilised with shotcrete combined with GEWI anchors (fig. 3) the<br />
anchor heads were connected with the J.K.S. panels by means <strong>of</strong> special connectingelements.<br />
Fig. 3: Areas which were partly stabilised with shotcrete<br />
After installation <strong>of</strong> the J.K.S. panels they were filled with gravel (grain size 32/60 mm). These<br />
works were carried out with an excavator, beginning from the top <strong>of</strong> slope (fig. 4).<br />
A surface drainage was formed thereby which enables to lead away the joint water.<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 6 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
Fig. 4: Gravel filling (grain size: 32/60 mm)<br />
The gravel which was filled up to about half a height <strong>of</strong> the three dimensional J.K.S. panels<br />
allows an optimum interconnection with the later inserted top soil and the steel structure.<br />
Fig. 5: J.K.S. panel filled with gravel<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 7 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
Afterwards the top soil was filled into the J.K.S. panels using the dry spraying method.<br />
Fig. 6: Filling the top soil by means <strong>of</strong> the spraying machine<br />
The spraying machine was filled with dry, prepared top soil which is carried with compressed<br />
air through the conveyor tubes and is mixed at the nozzle with the necessary amount <strong>of</strong><br />
water.<br />
The resultant soil-water mixture is blown by means <strong>of</strong> compressed air into the J.K.S. panels, is<br />
compressed thereby and remains adhere in this manner on a continuing basis.<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 8 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
<strong>Stabilisation</strong><br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
Embankment<br />
Results <strong>Slope</strong>/<br />
The following effects could be achieved as a verifiable result <strong>of</strong> this construction measure::<br />
• the slope was stabilised very well<br />
• Protection <strong>of</strong> the jointed rock from damages by effects <strong>of</strong> the weather (e.g., frost)<br />
• the gravel-filling forms a suitable surface drainage to lead away the joint water<br />
• the stabilised layer <strong>of</strong> top soil forms the base for a lasting growth<br />
• an optically perfect slope surface was constructed in the required inclination<br />
• compared to, e.g., retaining structures, huge cost savings could be achieved by the<br />
application <strong>of</strong> the <strong>Krismer</strong> System®<br />
Fig. 7-8: Stabilised slope (with <strong>Krismer</strong> System®): 1 year (fig. on the left) as well as 6 years (fig.<br />
on the right) after completion <strong>of</strong> the construction measure<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 9 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
Services Special Constructions Rockfall/ Avalanche Protection<br />
Retaining Structures Hydraulic Engineering/ Drainage
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
Appendix I: Impressions <strong>of</strong> the Construction Works <strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
SLOPE STABILISATION - COUNTY ROAD K 1897 10 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
Special Constructions Hydraulic Engineering/ Drainage<br />
Retaining Structures<br />
Services Rockfall/ Avalanche Protection
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 11 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Special Constructions Hydraulic Engineering/ Drainage<br />
Retaining Structures<br />
Services Rockfall/ Avalanche Protection
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 12 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Special Constructions Hydraulic Engineering/ Drainage<br />
Retaining Structures<br />
Services Rockfall/ Avalanche Protection
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 13 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Special Constructions Hydraulic Engineering/ Drainage<br />
Retaining Structures<br />
Services Rockfall/ Avalanche Protection
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 14 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Special Constructions Hydraulic Engineering/ Drainage<br />
Retaining Structures<br />
Services Rockfall/ Avalanche Protection
J. KRISMER Handelsgesellschaft m.b.H<br />
A - 6020 Innsbruck - Rum | Bundesstrasse 23 | Tel. (0043) 512/ 263800 | Fax. 263819<br />
E-mail: <strong>of</strong>fice@krismer.at | http://www.krismer.com<br />
SLOPE STABILISATION - COUNTY ROAD K 1897 15 / 15<br />
© 2007 J. KRISMER Handelsgesellschaft m.b.H. • This document is protected by copyright law. All rights reserved.<br />
<strong>Slope</strong>/ Embankment <strong>Stabilisation</strong><br />
Special Constructions Hydraulic Engineering/ Drainage<br />
Retaining Structures<br />
Services Rockfall/ Avalanche Protection