Multi spindle machining - CHIRON Werke GmbH & Co. KG
Multi spindle machining - CHIRON Werke GmbH & Co. KG
Multi spindle machining - CHIRON Werke GmbH & Co. KG
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Analysing<br />
CONCEPT COMPARISON<br />
<strong>Co</strong>nceptual<br />
designing<br />
Project: manufacturing of pump housings<br />
Parts required: 500.000 ppy<br />
100%<br />
50%<br />
Specifying Implementing Profi ting<br />
0%<br />
Ahead through <strong>CHIRON</strong>-TURNKEY<br />
From planning to serial production – the<br />
entire range of expertise from one source.<br />
base parameters: chip to chip time <strong>spindle</strong> rpm acceleration rapid traverse<br />
competition: 3,5 s 12.000 min-1 5 m / s² 40 m / min<br />
<strong>CHIRON</strong>: FZ-1,9 s / DZ-2,1 s 12.000 min-1 10 m / s² 60 m / min<br />
TZ-2,4 s 18.000 min-1 15 m / s² 75 m / min<br />
Production possibilities <strong>machining</strong> time* cost per part energy consumption* fl oor space req.* investment **<br />
1 competition: 1 <strong>spindle</strong> / 1 clamping nest 350 s 6,97 EUR 1,90 kWh 100 % 11 MC<br />
2 <strong>CHIRON</strong>-FZ: 1 <strong>spindle</strong> / 1 clamping nest 284 s 6,55 EUR 1,51 kWh 74 % 9 MC<br />
3 <strong>CHIRON</strong>-FZ: 1 <strong>spindle</strong> / 2 clamping nests 216 s 5,09 EUR 1,15 kWh 53 % 7 MC<br />
4 <strong>CHIRON</strong>-FZ: 1 <strong>spindle</strong> / 4 clamping nests 183 s 4,99 EUR 0,97 kWh 44 % 6 MC<br />
5 <strong>CHIRON</strong>-DZ: 2 <strong>spindle</strong>s / 2 clamping nests 143 s 4,30 EUR 0,86 kWh 36 % 5 MC<br />
6 <strong>CHIRON</strong>-DZ: 2 <strong>spindle</strong>s / 4 clamping nests 110 s 3,36 EUR 0,66 kWh 26 % 4 MC<br />
7 <strong>CHIRON</strong>-TZ: 4 <strong>spindle</strong>s / 4 clamping nests 69 s 2,22 EUR 0,74 kWh 13 % 2 MC<br />
8 <strong>CHIRON</strong>-TZ: 4 <strong>spindle</strong>s / 8 clamping nests 60 s 1,93 EUR 0,60 kWh 13 % 2 MC<br />
* per part ** machines required for 500.000 ppy.<br />
Strong arguments for multi-<strong>spindle</strong><strong>machining</strong>:<br />
I Reduction of energy consumption<br />
I Reduction of production time<br />
I <strong>Co</strong>nvenient material fl ow<br />
I Minimization of fl oor space<br />
requirements<br />
I Lower investment costs<br />
I Labour saving<br />
Seconds ahead<br />
I Germany<br />
<strong>CHIRON</strong>-WERKE <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />
Kreuzstraße 75<br />
78532 Tuttlingen, Germany<br />
Tel. +49 7461 940-0<br />
Fax +49 7461 940-8000<br />
info@chiron.de<br />
www.chiron.de<br />
CMS-<strong>GmbH</strong><br />
Gewerbepark „take-off“ 125<br />
78579 Neuhausen ob Eck, Germany<br />
Tel. +49 7461 940-3700<br />
Fax +49 7461 940-3701<br />
cms@chiron.de<br />
www.pre-owned-machines.com<br />
I France<br />
<strong>CHIRON</strong> Technologies<br />
de Production SAS<br />
14 Chemin de la Litte<br />
92390 Villeneuve-la-Garenne, France<br />
Tel. +33 1479 859 50<br />
Fax +33 1479 854 31<br />
info@chiron-technologies.fr<br />
www.chiron-technologies.fr<br />
I Italy<br />
<strong>CHIRON</strong> Italia S.p.A.<br />
Via Ambrosoli 4/C<br />
20090 Rodano Millepini - MI, Italy<br />
Tel. + 39 0 2-953 211 02<br />
Fax + 39 0 2-953 286 20<br />
info@chironitalia.it<br />
www.chironitalia.it<br />
I Turkey<br />
<strong>CHIRON</strong> ISTANBUL<br />
Makine Ticaret ve Servis Ltd. Sti.<br />
Topçular Mah. Kýþla Cad. Cicoz Yolu No: 1<br />
Kuþça Plaza D: 11 34055<br />
Eyüp / Ýstanbul-Turkey<br />
Tel. +90 212 612 12 11<br />
Fax +90 212 612 48 28<br />
info@chiron-turkey.com<br />
I Australia<br />
<strong>CHIRON</strong>-WERKE<br />
Asia Pacifi c Pty. Ltd.<br />
18 North Drive, Virginia Park<br />
236-262 East Boundary Road<br />
East Bentleigh, Vic 3165, Australia<br />
Tel. +61 395 750 000<br />
Fax +61 395 637 944<br />
info@chiron.com.au<br />
www.chiron.com.au<br />
<strong>CHIRON</strong> worldwide<br />
I United States of America<br />
<strong>CHIRON</strong> America INC.<br />
10950 Withers <strong>Co</strong>ve Park Drive<br />
Charlotte, NC 28278, USA<br />
Tel. +01 704 587 95 26<br />
Fax +01 704 587 04 85<br />
info@chironamerica.com<br />
www.chironamerica.com<br />
I China<br />
<strong>CHIRON</strong> Machine Tool<br />
(Beijing) Ltd. China<br />
Room 1203, Tower 1<br />
China Central Plaza Offi ce Building<br />
No. 81, Jianguo Road, Chaoyang District,<br />
Beijing 100025, P.R. China<br />
Tel. +86 10 6598 9811<br />
Fax +86 10 6598 9812<br />
info@chiron-china.com<br />
www.chiron-china.com<br />
I India<br />
<strong>CHIRON</strong> India Machine Tools<br />
Private Limited<br />
#33, Naseer Affi nity, 1st Floor<br />
Miller Tank Bunk Road, Kaveriappa Layout,<br />
Vasanth Nagar, Bangalore - 560 052 India<br />
Tel. +91 80 4905 6490<br />
Fax +91 80 4905 6450<br />
info@chiron-india.com<br />
www.chiron-india.com<br />
I <strong>CHIRON</strong>-<strong>Werke</strong> and subsidiaries<br />
I <strong>CHIRON</strong> partners (for more details<br />
see our homepage www.chiron.de)<br />
<strong>CHIRON</strong>-WERKE, Tuttlingen, Germany<br />
<strong>CHIRON</strong>-WERKE <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />
Kreuzstraße 75<br />
78532 Tuttlingen, Germany<br />
Tel. +49 7461 940-0<br />
Fax +49 7461 940-8000<br />
1986 / E1.0 / 08.11 / BIM / TD I Printed in Germany<br />
Technical changes reserved.<br />
Seconds ahead<br />
<strong>Multi</strong> <strong>spindle</strong> <strong>machining</strong><br />
The multiplier effect: More <strong>spindle</strong>s,<br />
more cutting edges, more profi t<br />
www.chiron.de www.chiron.de
Manufacture 75% faster<br />
thanks to multi-<strong>spindle</strong> <strong>machining</strong> and high speed technologies<br />
DZ08 FX MAGNUM:<br />
Very compact and fast multi-<strong>spindle</strong><br />
<strong>machining</strong> center with 2-axis NC rotary<br />
table for precise 5-axis complete <strong>machining</strong><br />
in one set-up.<br />
<strong>CHIRON</strong> multi-<strong>spindle</strong> <strong>machining</strong><br />
and high speed technologies –<br />
extension options ... Distance between <strong>spindle</strong>s:<br />
Series Work area X-Y-Z DZ TZ Basket K S W FX Auto.<br />
08 450-270-310 mm - -<br />
12 550-400-360 mm -<br />
15 630-400-425 mm<br />
18 630-520-630 mm -<br />
DZ Twin-<strong>spindle</strong> <strong>machining</strong> centre<br />
TZ Four-<strong>spindle</strong> <strong>machining</strong> centre<br />
Basket <strong>CHIRON</strong> basket tool changer<br />
I <strong>CHIRON</strong>-<strong>Multi</strong>-<strong>spindle</strong> <strong>machining</strong><br />
K Automatic tool changer with chain magazine<br />
extendable with background magazine<br />
S Fixed table<br />
Series DZ TZ<br />
08 200 mm -<br />
12 250 mm 160 mm<br />
15 250 / 320 mm 200 mm<br />
18 320 / 400 mm -<br />
W Workpiece changing device 0° / 180° for<br />
easy loading and unloading during <strong>machining</strong><br />
FX 5-axis <strong>machining</strong><br />
DZ12 FX MAGNUM: High dynamic 5-axis-<strong>machining</strong><br />
for workpieces with long cycle times.<br />
DZ15 FX MAGNUM: Powerful 5-axis-<strong>machining</strong> for<br />
workpieces with long cycle times.<br />
DZ18 W MAGNUM high speed: Powerful<br />
<strong>machining</strong> center with work piece changing device<br />
for high volume production.<br />
FLEXCELL: Flexible and compact unit consisting of<br />
one or two <strong>machining</strong> centers and one robot cell<br />
for automated loading and unloading of workpieces<br />
during <strong>machining</strong> and with magazine for raw and<br />
fi nished parts.<br />
Market leaders trust us.<br />
<strong>CHIRON</strong> is an experienced partner<br />
in various industries.<br />
Your advantages:<br />
I Two <strong>spindle</strong>s with four clamping nests => only one tool change<br />
=> reduced idle time<br />
I Minimum chip-to-chip times 1.9 s<br />
I Highest precision in positioning and simultaneous operation<br />
I Precise <strong>machining</strong> due to <strong>spindle</strong> position adjustment<br />
I 2-axis NC rotary table for profi table multi-sided <strong>machining</strong> in one setup<br />
I Workpiece changing device with center divider and easy access for safe loading<br />
and unloading while <strong>machining</strong> is being performed on the other table side<br />
I <strong>Co</strong>mpact design for high productivity per unit area<br />
I Stable, robust mineral cast machine base for maximum quality and thermal stability<br />
I More work area for larger workpieces or multiple setups<br />
I Machine tool construction „Designed and Made in Germany“<br />
www.chiron.de
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