IBS-Tissue-Solutions_EN

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FEEL THE DIFFER<strong>EN</strong>CE.<br />

TISSUE<br />

SOLUTIONS<br />

Partners


TABLE OF CONT<strong>EN</strong>TS<br />

/01 CREPING & CLEANING DOCTORS<br />

/02 DOUBLE DOCTORS<br />

/03 ONLINE FLOW MEASUREM<strong>EN</strong>T<br />

/04 WIRE, FELT & TAD FABRIC CLEANING AND CONDITIONING<br />

/05 PRESS SECTION STEAM SHOWERS<br />

/06 iPRESS - INCREASE EFFICI<strong>EN</strong>CY FOR PRESS SECTION<br />

/07 IMPROVED FIBER TREATM<strong>EN</strong>T<br />

/08 safetyMASTER - SAFE FELT MEASUREM<strong>EN</strong>TS<br />

/09 GUIDING & T<strong>EN</strong>SIONING SYSTEMS<br />

/10 EPB PLUS VACUUM CONTROL VALVE<br />

/11 WEB MONITORING & INSPECTION<br />

/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /<br />

/12 SERVICES


01 CREPING & CLEANING DOCTORS<br />

JAMES ROSS - MORE THAN 60 YEARS OF<br />

DOCTORING EXPERI<strong>EN</strong>CE.<br />

The crepe doctor is the key component in the production of tissue,<br />

towel and napkin products. The crepe doctors operation and set<br />

up directly affect the sheet characteristics and quality standards.<br />

This makes optimal operation of the equipment imperative.<br />

/ Flexibility of the Ross Crepe blade holder allows automatic<br />

conformance of the blade to the Yankee crown for<br />

optimal contact and best creping results.<br />

/ Uniform blade loading pressure<br />

extends doctor blade and roll service life.<br />

/ User friendly maintenance & set-up,<br />

self profiling and easy to assemble.<br />

/ Simple adjustment of the blade free height,<br />

allowing use of re-ground blades.<br />

Flexible crepe doctor blade holder<br />

Three Doctor Crepe System<br />

02 DOUBLE DOCTORS<br />

TO REDUCE PRESS-REWETTING AND IMPROVE<br />

DRY CONT<strong>EN</strong>T & SAVE <strong>EN</strong>ERGY (SUCTION PRESS)<br />

We particularly recommend fitting James Ross double doctors systems with<br />

special save-all pan in critical position’s such as suction rolls or suction press<br />

rolls. Why? Because two doctor blades well aligned in combination with a<br />

perfectly designed save-all guarantee best press roll performance.<br />

/ Independent adjustment of each doctor blade.<br />

/ Save energy.<br />

/ Improve dry content by reduced re-wetting.<br />

/ Improve suction-roll efficiency.<br />

/ Extend maintenance intervals - no more clogging of suction holes.<br />

/ Improve paper quality thanks to a better moisture profile<br />

of well-maintained suction roll.<br />

/ Improve roll cleaning.<br />

Initial Situation<br />

James Ross Solution


03<br />

ONLINE FLOW<br />

MEASUREM<strong>EN</strong>T<br />

/ Makes dewatering on your machine transparent<br />

Press Roll or Uhle Box.<br />

/ Observe dewatering performance of felt online.<br />

/ Trend over life time of felt –<br />

use optimized vacuum at the right time.<br />

/ Automatized control loop with vacuum elements possible –<br />

minimize energy consumption.<br />

/ Customized solution.<br />

/ Easy maintenance.<br />

/ Each flowMASTER is customized to customer needs<br />

before delivery and gets tested and calibrated<br />

on a special test bench/stand.<br />

flowMASTER on James Ross Double Doctor<br />

Save-All for Suction Press<br />

How <strong>Tissue</strong> makers use the flowMASTER in their daily operation:<br />

Easy monitoring of press water balance/felt and press performance.<br />

Clear indicator for felt washing below 30 l/min flow on the felt suction boxes.<br />

flowMASTER<br />

Uhle Box


04<br />

WIRE, FELT & TAD FABRIC CLEANING<br />

AND CONDITIONING<br />

TO INCREASE RUNNABILITY &<br />

REDUCE WATER CONSUMPTION<br />

The tissue and towel production process requires the best clothing<br />

conditioning to fulfill the requirements for machine runnability,<br />

optimum sheet moisture profile and clean operating environment.<br />

1<br />

2<br />

FabriCare<br />

FabriClean<br />

FabriCare at forming and TAD fabrics<br />

1<br />

1<br />

2<br />

/ FabriCare at forming and TAD fabrics<br />

(Through Air Drying)<br />

/ Reduce or eliminate down time fabric cleaning.<br />

/ 90% less water consumption compared to<br />

conventional HP showers.<br />

/ Reduced mist contamination and water spray<br />

outside of cleaning area.<br />

/ Improved cross machine moisture profile.<br />

/ Best cleaning results on triple-layer forming fabric,<br />

increased retention on 100% recycled fiber.<br />

/ Spot cleaning of TAD fabrics.<br />

FabriCare at press felts<br />

FabriCare Cleaning Heads:<br />

/ FabriCare at press felts<br />

/ Low water consumption.<br />

/ Decreased use of cleaning chemicals/detergents.<br />

/ Reduced down time for applying of passivation.<br />

/ Spot, zone and edge cleaning modes available.<br />

/ Reduced drag and vacuum load on well conditioned felt.<br />

/ 100% resin free felt while running wet-strength production.<br />

/ 10 to 20% increased lifetime.


FabriClean<br />

The task for high-pressure showers to clean felts/fabrics is getting more<br />

difficult and more specific. Therefore, James Ross developed FabriClean<br />

to provide a more specific focus on the needs.<br />

Using nozzles with small orifices but operated at high pressure (compared<br />

to conventional high-pressure showers) is a very efficient and<br />

water-saving cleaning. At the same time, the amount of water penetration<br />

into the felt/fabric is significantly reduced.<br />

Your benefits<br />

/ Reduction of water consumption in comparison<br />

to conventional high-pressure showers of 80%-90%.<br />

/ Increased deep cleaning.<br />

/ Even CMD profiles.<br />

/ Reduction of chemicals for cleaning and conditioning of felts/fabrics.<br />

LAYOUT OF THE SYSTEM<br />

Shower<br />

/ Screw-in nozzles with ruby insert and O-Ring.<br />

/ Pipe in pipe version for simple nozzle<br />

replacement and maintenance.<br />

/ Specific to the application/installation<br />

position manufactured.<br />

Rossilator (Oscillator)<br />

/ Electro-mechanical design,<br />

1000x proven worldwide.<br />

/ Continuous oscillation (micro traveling)<br />

with machine speed adaption.<br />

/ “Piggyback“ on the spray tube<br />

installed - space saving.<br />

1<br />

1<br />

2<br />

FabriCare<br />

FabriClean<br />

1<br />

Durchfluss gal/min (l/min)<br />

200<br />

150<br />

100<br />

50<br />

0<br />

Cleaned vs. not cleaned<br />

forming fabric (50x zoom)<br />

HDS<br />

FabriClean<br />

Water flow of HP-Shower vs. FabriClean<br />

for Forming Fabric Cleaning<br />

(5m Fabric width, 50 nozzles)<br />

2<br />

Pump System<br />

/ Frequency converter for easy adjustment<br />

and control of the cleaning pressure.<br />

/ All necessary safety components installed.<br />

/ Redundant system possible.<br />

/ Connection of several FabriClean.<br />

Control<br />

/ HMI for operation and parameterization.<br />

/ Availability to be linked into the existing DCS .<br />

/ Operates several FabriClean.


pressMASTER<br />

Felt conditioning and reducing vacuum volume<br />

The correct felt-conditioning by means of properly designed felt suction<br />

boxes is a significant factor for a tissue machine’s performance. The energy<br />

consumption, especially used for the vacuum requirements, is very high.<br />

It is necessary to start here if you want to save energy, while maintaining<br />

proper felt-conditioning. The reversed objective is to improve conditioning,<br />

while maintaining the current energy requirements.<br />

/ Energy savings by reduced vacuum level.<br />

/ Improved felt conditioning due to longer dwell time<br />

and optimized whole pattern.<br />

/ More gentle dewatering due to longer dwell time.<br />

/ Improved felt life time due to better felt support.<br />

/ Best protection for seam felt applications.<br />

/ Keeps felt open - reduces cleaning chemicals.<br />

/ Existing uhle boxes may be re-used.<br />

/ Possibility to adjust open area over felt life time.<br />

/ Multiple life time compared to spray coated units, ceramic<br />

can be cost efficient, being refurbished multiple times.<br />

Common<br />

felt suction<br />

boxes<br />

Surface<br />

b<br />

pressMASTER<br />

special drilled<br />

cover design<br />

b<br />

HOW IT WORKS<br />

The unique design of the <strong>IBS</strong> drilled covers offers solutions in both directions. Significant<br />

energy savings can yield a ROI of few months only. Additional benefits of the drilled covers<br />

are protection for seamed felts and longer felt life in general.<br />

The special design and construction of <strong>IBS</strong> drilled cover boxes, along with the unique ceramic<br />

properties, yields efficient and energy saving felt cleaning. The reduced drive requirements<br />

also contribute to extended felt life. Improved felt cleaning, because of longer dwell time,<br />

minimizes the need for essential chemicals, which also reduces the overall operating cost.<br />

f.e.<br />

Drilled<br />

cover<br />

12 mm 12 mm<br />

= 24 mm in MD<br />

SUCCESS STORY<br />

Success Story 1:<br />

The installation of a single drilled cover improved<br />

the dewatering performance by 60%.<br />

Success Story 2:<br />

The installation of a drilled cover on a uhle box<br />

with an additional lube-shower extended the<br />

felt life by 33%.<br />

Success Story 3:<br />

Two common felt suction boxes could be replaced<br />

by one new box with drilled cover.<br />

2<br />

1<br />

4<br />

3<br />

6<br />

5<br />

2 slots<br />

Reduced vacuum level<br />

Drilled<br />

cover<br />

up to<br />

-50%<br />

2 slots<br />

= f. e. 48 mm in MD<br />

Drilled cover<br />

up to<br />

+50%<br />

Increased dwell time


05 PRESS SECTION STEAM SHOWERS<br />

WITH ADVANCED JAMES ROSS CLEANING SYSTEM<br />

Specifically designed for tissue machines, this system allows the operator to run<br />

the steam box clean and trouble-free at optimum efficiency levels.<br />

/ Increase solids off press by up to 3%.<br />

/ Reduce 2Sigma moisture profile<br />

by up to 60-80%.<br />

/ Improves runnability.<br />

/ Highest CD bump range with<br />

narrowest bump response.<br />

/ Transphase CR2 steam actuators.<br />

/ Actuator spacing as narrow as 2 inches.<br />

/ Patented cleaning system<br />

for trouble-free operation.<br />

DOUBLE RETRACTION Z CARE STEAM BOX CLEANING SYSTEM<br />

/ Patented cleaning system.<br />

/ Double retraction - linear/rotation.<br />

/ James Ross cleaning system.<br />

/ Anti-stick Teflon coated diffuser.<br />

/ Easy inspection of diffuser.<br />

/ Full cleaning cycle takes 120 sec.<br />

/ Protects diffuser during washdown.<br />

/ Significantly reduces maintenance<br />

on steam showers.<br />

Operation position Retraction step 1 Retraction step 2 Shower activated<br />

to clean diffuser<br />

CD Moisture profile before cleaning<br />

CD moisture profile after cleaning<br />

Before After<br />

Before cleaning After cleaning Temperature of the Yankee hood


06<br />

iPRESS - INCREASE EFFICI<strong>EN</strong>CY<br />

FOR PRESS SECTION<br />

ACT INSTEAD OF REACT<br />

Why waste energy? Minimum energy usage according to actual need in a closed control loop. Combining <strong>IBS</strong> solutions with<br />

machine DCS and several additional components to achieve the most efficient results. From manual to fully automatic systems<br />

everything is possible. Self learning software in a closed control loop. Let`s take a look on your machine.<br />

/ More transparency of press-operation (flow control, dryness.)<br />

/ Energy input according to needs.<br />

/ Most efficient runnability.<br />

/ Highest possible energy savings.<br />

/ Optimized uniform cross-machine profile.<br />

/ Highest paper quality.<br />

/ Highest dry content.<br />

/ Highest possible life time of wire, felt and rolls.<br />

/ Most wear efficient operation.<br />

iPRESS EXAMPLE<br />

Energy saving:<br />

/ Felt suction box with drilled cover-design (pressMASTER).<br />

/ Installation of control valve EBP-Plus.<br />

/ Installation of flowMASTER for drainage monitoring.<br />

Control Loop:<br />

Control of water flow; reduction of vacuum according to actual dewatering-flow rate (re-engineering of vacuum-plant)<br />

Benefits: Energy savings, improved felt conditioning, improved felt lifetime…<br />

<strong>IBS</strong> products<br />

iPRESS PRODUCTS<br />

Product Controllable Energy saving Quality Runability Satety at work<br />

pressMASTER x + + + + + +<br />

EBP+ control valve x + + + + + +<br />

flowMASTER x + + + + + +<br />

VapoJenty<br />

steambox<br />

FabriCare<br />

felt cleaning<br />

James Ross<br />

doctors<br />

James Ross<br />

save all pans<br />

James Ross<br />

shower systems<br />

JUD<br />

felt oscillation unit<br />

JUD<br />

felt tension control<br />

x + + + + + +<br />

x + + + + + + + +<br />

+ + + + + + + +<br />

+ + + + + + + +<br />

x + + + + + + + +<br />

x + + +<br />

x + + + + + + +<br />

safetyMASTER (x) (+ +) + + + + +


07 IMPROVED FIBER TREATM<strong>EN</strong>T<br />

DEFLAKING YOUR FIBERS + FIBER CUSTOMIZING<br />

/ Wear-free deflaking.<br />

/ Controlled fiber fibrillation.<br />

/ No fiber shortening.<br />

/ Increasing strength properties (tensile, burst etc.).<br />

/ For virgin and recycled fibers.<br />

/ Homogeneous pulp properties.<br />

/ Low energy input.<br />

/ Very low maintenance costs.<br />

GET MORE FROM YOUR FIBERS<br />

Our patented systems provide new possibilities for the preparation of<br />

suspensions for all kind of fibers. By dispersing the fibers of the pulp<br />

suspension are separated and deflaked, and it also comes to a fibrillation of<br />

pulp fibers when dispersed. The main advantage of this method is that there<br />

is no shortening of the fibers and thus increases the strength properties of<br />

diverse types of papers can be achieved.<br />

During the dispersion process fibers are fibrillated without shorting the<br />

fibers at all. Various strength properties can be developed, the design and<br />

mode of operation gives the flexibility for fiber customizing.<br />

OPERATING PRINCIPLE<br />

In the known pulp preparation with refiners, fibers are inevitably shortened,<br />

through the narrow spacing of the refiner discs to each other and<br />

the interacting pairing, edge to edge.<br />

Our solutions are based on a disperser. Thus, the disruptive shear stress<br />

of the fibers is omitted and the original fiber lengths are retained in the<br />

pulp. This is made possible by the design of the rotor / stator system,<br />

which is operated with correspondingly high shear rates, resulting in an<br />

intensive, continuous mixing of the pulp.<br />

THE RESULT<br />

With our solution strength values ​of the paper will be increased. Design<br />

and mode of operation allows a defined development. Lab and pilot plant<br />

available.<br />

Possibility for on-site trials with our trial unit!


08 safetyMASTER - SAFE FELT MEASUREM<strong>EN</strong>T<br />

FULLY AUTOMATED SAFE PERMEABILITY &<br />

MOISTURE PROFILE MEASUREM<strong>EN</strong>T FOR FELTS<br />

A periodic monitoring of press section felt condition is an indispensable prerequisite for maintaining<br />

a constant high quality paper. This requires a cross-profile measurement at the running machine.<br />

However, a huge safety risk is present with a manual measurement at the running machine.<br />

Many paper mills now forbid a crossing of the current machine due to safety reasons. Furthermore, there are<br />

positions at which a manual measurement is impossible due to inaccessibility. In addition, the results of hand<br />

measurements always depend on individuals.<br />

/ Absolutely safe.<br />

/ Felt measurement in inaccessible locations.<br />

/ 100% reliable & comparable measurement results.<br />

/ Cost savings.<br />

/ Existing measuring devices can be used.<br />

Achieved by:<br />

/ Fully automatic measurement.<br />

/ Built-in hard to reach positions possible.<br />

/ Constant speed - constant data profile.<br />

/ 100% reproducible.<br />

/ Adapters for different measuring devices.<br />

THE SOLUTION - <strong>IBS</strong> safetyMASTER<br />

The representative from the <strong>IBS</strong> iSAFETY series is the optimal solution for the mentioned problems and guarantees:<br />

/ Absolutely safe felt profile measurements at the running machine - the operator is outside the machine.<br />

/ Felt profile measurements even in difficult positions which are difficult to access.<br />

/ Constant and reproducible measurements.<br />

COMPON<strong>EN</strong>TS AND SPECIAL FEATURES<br />

/ Self-powered measuring shuttle.<br />

/ Measuring unit optional.<br />

/ 2 (removable) batteries with quick change system.<br />

/ Charging station for batteries.<br />

/ Backpack.<br />

/ safetyMASTER beam made of stainless steel<br />

with pivoting loading ramp.<br />

/ No washing of beam needed.<br />

/ “Low weight” - approx. 20 kg.<br />

/ Loading ramp storeable & removable.<br />

/ Up to 50 measurements without charging.<br />

/ Foldable arm > easy transportation<br />

(ladders and footbridges).<br />

felt<br />

Felt positions in 360° possible


9 GUIDING & T<strong>EN</strong>SIONING SYSTEMS<br />

/ BELLOW GUIDES<br />

The pneumatic bellow guide is sturdy, simple construction and designed<br />

primarily for the wet end of the paper machine, as well as for special applications.<br />

It is good for applications up to a maximum operating temperature of<br />

80°C and is a fully stainless steel design. Little maintenance is needed.<br />

/ Simple design.<br />

/ Cost efficient.<br />

/ Easy to maintain.<br />

/ Fast change of air bellows.<br />

/ Primarily used in wet section.<br />

/ Especially designed for high loads.<br />

/ Available in 304 or 316 stainless steel.<br />

/ LINEAR T<strong>EN</strong>SIONERS<br />

The design of the JUD Linear Tensioners have been proven over decades with<br />

numerous successful installations worldwide. By installing the JUD Linear Tensioner<br />

you receive an accurate linear and parallel positioning of the tensioning<br />

roll. All JUD Linear Tensioners come with a manual clutch for seam adjustment<br />

and all Tensioners are prepared for fully automatic operation in combination<br />

with our JUD Load Cell and the Tension Control.<br />

/ CONTROL VALVES, S<strong>EN</strong>SOR PADDLES<br />

The edge tracking unit consists of a sensor paddle and a control valve. It accurately<br />

detects the position of the felt/wire edge and precisely controls the guide.<br />

This guarantees that the fabric has an optimized run. Sensor paddles and control<br />

valves are available in different designs and sizes suited to specific uses.<br />

CONTROL VALVE SV-95.1-5 AND SV-95-10<br />

/ Air throughput ø5 or ø10mm.<br />

/ Indirect (cam type) pneumatic valve.<br />

/ Simple, reliable design.<br />

/ 16° zero position.<br />

/ Sensor paddle gravity-loaded.<br />

/ Immediate response for most demanding applications.<br />

/ Anodized aluminum or stainless steel.<br />

/ Maximum air pressure 6 bar.<br />

/ In zero position almost no air consumption.<br />

Control Valve SV-95.1-5 in<br />

stainless steel, Sensor paddle<br />

with ceramic plate and<br />

support stand SV-30<br />

/ FELT AND WIRE RUN-OFF ALARMS<br />

JUD fabric run-off alarms are installed in pairs on the front and drive side and<br />

give warnings on imminent felt or wire run-off. Inductive switches are used<br />

in the wet end. In the dry end, mechanical switches that are heat resistant<br />

to 150°C, are used. The electric signals can be used by the machine control<br />

system as an alarm for the operator or to shut off the drives.<br />

/ Paired installation on front and drive side.<br />

/ Reliable switches.<br />

/ Suitable for all positions.<br />

SV-85-X-22IBIMO<br />

Run-Off Alarm for<br />

wire and press section


10 EPB PLUS VACUUM CONTROL VALVE<br />

ELECTRONIC PNEUMATIC BUTTERFLY<br />

/ Reliable vacuum control through control<br />

valve with integrated vacuum pick up.<br />

/ Minimal wiring required.<br />

/ Functional reliability through pneumatic<br />

cleaning system.<br />

/ Protective cover.<br />

/ Vacuum transmitter.<br />

/ Measuring line.<br />

/ Robust FRP-housing .<br />

/ Cleaning of control and actuator unit.<br />

/ Cleaning of measuring line.<br />

/ No need for: transmitter bar.<br />

HOW IT WORKS<br />

/ Pneumatic cleaning system<br />

This system cleans the vacuum<br />

measuring line and makes<br />

it functionally reliable.<br />

/ Vacuum transmitter<br />

A transmitter collects the actual<br />

value and is integrated in the<br />

valve unit.<br />

/ Internal cleaning<br />

The purged air protects the internal components<br />

from harsh ambient conditions<br />

such as moisture and steam.<br />

/ Housing<br />

The control and actuator units are<br />

completely enclosed inside a protective<br />

FRP-housing.<br />

TYPE: EPB-PLS<br />

The vacuum sensor measures the vacuum inside the box and feeds<br />

it as the actual value directly to the DCS (Data Control System)-terminal.<br />

The DCS compares the actual value with the set point and<br />

sends a signal to the valve in case a deviation is detected. Then the<br />

EPB Plus-valve adjusts the air flow to the pump thus adjusting the<br />

actual value to match the set point.<br />

TYPE: EPB-PID-TOUCH PANEL<br />

An user-friendly touch screen, symbolizing the wet-end schematic,<br />

allows for total visualization of the vacuum settings. The programmable<br />

touch screen accommodates a variety of different vacuum<br />

settings for different paper grades. A variety of vacuum settings can<br />

be maintained and are immediately available for any grade change.<br />

Remote access is also available.<br />

Alternative types are also available. Please contact us!<br />

PERFECT COMBINATION OF <strong>IBS</strong> PPG PRODUCTS:<br />

EPB Plus<br />

Application:<br />

high vacuum<br />

EVA<br />

Application:<br />

low vacuum<br />

EVA: The Electronic Vacuum control system (EVA) from <strong>IBS</strong><br />

is a well proven control unit, which ensures consistent production conditions.<br />

Online-PDC (Paper-Dryness-Control) is a proven, non radioactive, easy to install online<br />

measuring system for optimum adjustment of the sheet dryness for all paper and board machines.<br />

Touchscreen Type EPB-PID-TP


11 WEB MONITORING & INSPECTION<br />

High-speed WebView digital cameras, WebLED<br />

lights and the industry proven TotalVision software<br />

solution capture process interruptions<br />

and quality defects and provide the operator<br />

with the information to quickly identify the<br />

root cause of the problem.<br />

/ WEB MONITORING & EV<strong>EN</strong>T CAPTURING SOLUTIONS WEBVISION ®<br />

/ Operators can quickly identify the root causes of<br />

process interruptions, often before they happen.<br />

/ Cameras monitor critical process points.<br />

/ System provides “same web” synchronized images<br />

across all camera views immediately after event.<br />

EverClean camera housings protect lenses and cameras while<br />

maintaining excellent image quality in the harshest environments.<br />

Cleanjet continuous water cleaning on the WebLED28 lighting<br />

prevents buildup or obstructions that could affect output.<br />

/ QUALITY CONTROL SOLUTIONS WEBiNSPECTOR ®<br />

/ Allows 100% inspection of the web and identification of all<br />

critical defects.<br />

/ Allows periodic defect sources to be identified<br />

(e.g. Yankee, felts, wire, rolls, etc).<br />

/ Allows defect root causes to be identified especially when<br />

assisted by the process information provided by WebVision ®.<br />

/ Allows reel maps to be passed physically or electronically to<br />

converting plant to optimally convert each reel.<br />

WebInspector ® provides detailed reel maps that can be used eliminate quality problems, document<br />

product quality and to run converting lines more efficiently.<br />

/ MUV-E CART - PORTABLE EV<strong>EN</strong>T CAPTURING SYSTEMS<br />

The TotalVision Muv-E Cart provides an “All-In-One” maneuverable operator station, designed<br />

for both convenience and flexibility. It features quick system setup and portability, allowing<br />

access to problem areas for easy troubleshooting.<br />

/ Plug and play design, with all cables included, means you just connect the AC power,<br />

camera(s) and LED(s) and you‘re ready to go.<br />

/ Solid state system provides exceptional reliability.<br />

/ Supports 1 to 4 digital cameras.<br />

/ High performance processors insure that every frame of video is captured, analyzed<br />

and easily accessed for review.<br />

/ Dedicated hand drive provides up to 24 hours of shared video storage for each pair<br />

of cameras.<br />

/ External USB ports make it simple to save image/video files for use on other computers.<br />

/ Can easily be connected to mill Intranet using surface mount connectors on computer box.


TISSUE PRODUCTION LINE SOLUTIONS<br />

/ Full defect mapping and analysis.<br />

/ Enables defect source identification.<br />

/ Optional ink marking to allow critical defects.<br />

to be identified at downstream processes.<br />

Forming<br />

/ Identify process interruption and<br />

wed defect root causes in the<br />

forming stage.<br />

Sheet Transfer<br />

/ Identify process problems<br />

and web quality concerns.<br />

Web inspection with reflective<br />

Webstrip lighting and<br />

WebView cameras<br />

Reeling<br />

/ Reel turn-up analysis<br />

/ Slitter cut analysis<br />

Pressing<br />

/ Identify pressing and felt related break<br />

and defect issues.<br />

Drying / Creping<br />

Image courtesy of Toscotec, Italy<br />

/ Identify post-drying creping issues such as edge cracks due to<br />

blade wear, periodic defects due to felts, rolls, and Yankee.<br />

/ Identify web as being absent or present at edges for safety reasons<br />

such as potential Yankee fires.<br />

12 SERVICES<br />

/ Wet-end audit<br />

/ Doctor and shower service and audit<br />

/ Vacuum audit<br />

/ Troubleshooting<br />

/ Start up support<br />

/ Audit for dewatering elements (PMAC)<br />

/ Regrinding<br />

/ Mill Personnel Training<br />

Benefits enjoyed by implementing<br />

the recommended measures:<br />

/ Increase machine speed.<br />

/ Better runnability.<br />

/ Less sheet breaks.<br />

/ Energy saving.<br />

/ More uniform cross-machine profile.<br />

/ Higher paper quality.<br />

/ Higher dry content.<br />

/ Extends lifetime of wire, felt and rolls.<br />

Audit for doctor & machine<br />

cleaning systems<br />

Vacuum audit<br />

PMAC


10<br />

3<br />

2<br />

24<br />

LOCATIONS<br />

worldwide<br />

Headquarters<br />

<strong>IBS</strong> Austria GmbH<br />

Hauptstraße 22<br />

8833 Teufenbach-Katsch, Austria<br />

P +43 3582 8511-0<br />

office@ibs-austria.com<br />

ROPTEC GmbH<br />

52249 Eschweiler, Germany<br />

P +49 2403 7498 629<br />

info@roptec.com<br />

V.I.T. Papertec GmbH<br />

71229 Leonberg, Germany<br />

P +49 7152 352 02 33<br />

sales@vit-paper.com<br />

<strong>IBS</strong> Papertech GmbH<br />

8833 Teufenbach-Katsch, Austria<br />

P +43 3582 8511<br />

office@papertech.at<br />

South America<br />

<strong>IBS</strong> do Brasil Ltda.<br />

13387-793 - Nova Odessa<br />

S.P. - Brasil<br />

P +55 19 3478 7507<br />

ibsbrasil@ibs-ppg.com.br<br />

Servicios Sirpac Spa.<br />

Oficina Nº 1103, Chile<br />

P +56 2 2232 9668<br />

info@sirpac.cl<br />

Europe<br />

<strong>IBS</strong> Performance Center Germany GmbH<br />

47441 Moers, Germany<br />

P +49 2841 905860<br />

pcg@ibs-ppg.com<br />

<strong>IBS</strong> Finland Oy<br />

46860 Keltakangas, Finland<br />

P +358 5 360 3300<br />

service@ibs-finland.com<br />

Horst Sprenger GmbH Spezialwerkzeuge<br />

47441 Moers, Germany<br />

P +49 2841 9058 0<br />

info@horst-sprenger.com<br />

JUD AG Papiermaschinen<br />

9491 Ruggell, Liechtenstein<br />

P +423 375 82 82<br />

info@jud.li<br />

Maschinenfabrik Berger GmbH<br />

8720 Knittelfeld, Austria<br />

P +43 3512 82 442<br />

info@maschinen-berger.at<br />

PGA Anlagenbau Ges.m.b.H.<br />

9241 Wernberg, Austria<br />

P +43 4252 330 30-0<br />

office@pga.co.at<br />

PMS Papiermaschinen-Systemtechnik GmbH<br />

77654 Offenburg, Germany<br />

P +49 781 939 970<br />

post@rubynozzle.com<br />

KOLIBRI GmbH<br />

8010 Graz, Austria<br />

P +43 3582 8511<br />

hello@kolibri-vision.com<br />

North America<br />

<strong>IBS</strong> of America Corporation<br />

Chesapeake, VA 23323, USA<br />

P +1 757-485-4371<br />

info@ibs-america.com<br />

James Ross Limited<br />

Elizabethtown, Ontario<br />

Canada K6T 1A9<br />

P +1 613 342-7734<br />

Toll Free: 1 800 493 6663<br />

info@jamesross.com<br />

JUD Corporation<br />

Chesapeake, VA 23323, USA<br />

T +1 757-485-4371<br />

sales@judcorp.com<br />

Papertech Inc.<br />

North Vancouver, B.C.<br />

Canada V7L 1B4<br />

P +1 604-990-1600<br />

info@papertech.ca<br />

Transphase Technology<br />

Chesapeake, VA 23323, USA<br />

P +1 757-485-4210<br />

info@ibs-america.com<br />

Asia<br />

<strong>IBS</strong> Manufacturing (Taicang) Co.,Ltd.<br />

Taicang, PC. 215400 Taicang<br />

Jiangsu Province, China<br />

P +86 512 81609680<br />

office@ibs-china.cn<br />

<strong>IBS</strong> Japan Ltd.<br />

Fuji-shi, Shizuoka, 416-0907 Japan<br />

P +81 545 66 0363<br />

ibs-japan-fuji@ymail.plala.or.jp<br />

PT <strong>IBS</strong> Indonesia<br />

Damai, Serpong - Tangerang<br />

Indonesia 15314<br />

P +62 21 75880105 (hunting)<br />

ibsindonesia@ibs-ppg.com<br />

Partners<br />

Ecoworld LCL GmbH<br />

8811 Scheifling, Austria<br />

P +43 3582 222 58-10<br />

office@ecoworld-lcl.com<br />

Fanart Design GmbH<br />

8811 Scheifling, Austria<br />

P +43 3582 222 58-20<br />

office@fanart-design.com<br />

<strong>EN</strong>240402<br />

www.ibs-ppg.com<br />

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