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Newsletter_04-2024_EN

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Thomas Maischberger (left) new Corporate Head

of Research and Development at ZETA.

Together with a major customer, ZETA developed a reusable, environmentally

friendly and stable connectivity solution for the transfer of

liquids in the aseptic processing of biopharmaceuticals and foodstuffs.

The road to market readiness:

How Zeta drives innovation

ZETA’s declared mission „Accelerating the process of bringing

drugs to market in order to save lives“ already calls for

innovative approaches. In fact, innovation is deeply rooted

in the core of ZETA’s corporate culture. Driven by curiosity,

enthusiasm, and a spirit of innovation, ZETA experts develop

new products, solutions, and technologies for the pharmaceutical

and biotech industries. A working environment

where all employees have the opportunity to contribute

their expertise is crucial.

equipment components such as reusable sterile connectors for liquid

transfer are also constantly being developed. ZETA is driving

digitalization forward: Smart Engineering Services represent a software

platform based on an integrated engineering toolchain. Integrated

engineering combined with end-to-end digitalization of data

results in the digital twin of the production system, enabling valuable

smart tools, such as the Smart Maintenance Navigator app and paperless

qualification as part of Integrated Digital Testing.

Best Practice Beispiele aus ZETA R&D

Starting from the tangible benefit for the customer

Whether researching new technologies or developing innovative

products, ZETA’s customer-centric approach is always about creating

a specific benefit or added value for the customer. “We work in

an applicationoriented way and usually start with very specific problems,”

explains Thomas Maischberger, who was recently appointed

Corporate Head of Research and Development. “We strive to push

the boundaries of what biotechnological systems can achieve. Our

aim is to translate the promise of new drugs into actual production

facilities or systems, so that these therapeutics can reach the market

and patients as early as possible.”

A key feature of ZETA is its integrated research approach, in

which research and engineering go hand in hand within interdisciplinary

teams. This involves working very closely with customers and

regularly with universities and other research institutions.

Current highlights and research focus areas

ZETA’s innovation map ranges from data science, integrated engineering

approaches and production simulation to issues relating

to the sustainability of production sites. The list of innovative solutions

and products is correspondingly long. An important focus

of research is the characterization and optimization of bioreactors.

Another major topic is magnetic agitator technology, which thanks

to ZETA has made enormous progress in recent years. Innovative

Product development: multi-use sterile connectors

True to the motto “Developing better solutions for the f uture t ogether”,

Z ETA a nd a m ajor c ustomer based in Vienna succeeded

in developing a reusable, environmentally friendly, stable connection

solution for the transfer of liquids during aseptic processing of

biopharmaceuticals and foodstuffs. Simple, quick, and safe to use,

ZETA sterile connectors are particularly suitable for mobile containers.

The connection process can be carried out in the general

production area and does not require any additional technology to

ensure the sterile integrity of the system, for example laminar flow.

Stainless steel connectors and clamps are used to create a dry connection

between two separate fluid pathways.

The system is suitable for all standard pipe and hose dimensions

and has numerous advantages: The mechanical stability, pressure

load tolerance and temperature resistance are high. The components

can be cleaned and autoclaved and their reusability makes

them particularly environmentally friendly. High process reliability is

guaranteed for aseptic applications in all areas – from upstream and

downstream to fill-and-finish.

A hands-on service: ZETA’s research bioreactor

In collaboration with the Styrian biotechnology company Bisy, ZETA

operates a 50L bioreactor equipped with all relevant functions that is

used for internal research and for the implementation of innovations

www.reinraum.de | www.cleanroom-online.com NEWSLETTER | Edition EN 04-2024

page 16/35

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