4 Final Report - Emits - ESA
4 Final Report - Emits - ESA
4 Final Report - Emits - ESA
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
4 <strong>Final</strong><br />
<strong>Report</strong><br />
The primary structure design is founded on the E3000 heritage design.<br />
The central structure consists of a lower conical section and two upper cylinder segments. With the<br />
exception of the Aluminium Alloy upper ring segment all other parts are made from filament wound<br />
CFRP sandwich panel section. Bonded rings are located at each end of the CFRP cone cylinder and<br />
at the intersection between the cone and cylinder.<br />
Considering each of these rings the lower ring provides the launch vehicle adapter (LVA) interface,<br />
through this ring interfacing with an opposite ring on the launch vehicle, combined with the use of a<br />
clamp band, the launch vehicle interface is made. The at the cone cylinder junction supports the tank<br />
floors, to this an important part of the central structure, the tank support struts, linking this floor at the<br />
tank interfaces to the LVA ring, these provide axial support to the tank. The upper tank floor, which<br />
provides lateral support only allowing tank expansion, mounts to the ring at the top of the cylinder.<br />
Focusing on E3000 heritage all shear wall and tank floors are made from Aluminium alloy sandwich<br />
panels. If future, more detailed, distortion analyses would show the need for a CFRP panels, the<br />
material of the shear walls could be switched from aluminium skin to CFRP skin but retaining the<br />
Aluminium alloy honeycomb core.<br />
Secondary Structure<br />
The satellite secondary structure consists of,<br />
• ±Z equipment panels and ±Y closure panels<br />
• Local support brackets/panels as e.g.<br />
− Connector brackets<br />
− Thruster supports<br />
− EMC covers<br />
− Liquid apogee engine and pressurant tank supports<br />
− etc.<br />
Focusing on E3000 heritage the equipment panels are made from Aluminium alloy sandwich panels.<br />
Currently proposed is the use of CFRP skinned panels, however if future, more detailed, distortion<br />
analyses would show that Aluminium Alloy panels could be accommodated, the material of the<br />
equipment panel walls could be switched from CFRP to aluminium skin but retaining the Aluminium<br />
alloy honeycomb core.<br />
The panel thickness will be typically 35-40mm. The design and the materials of local support<br />
structures will be defined in a later project phase.<br />
Solar Array<br />
The solar array substrate will be a lightweight CFRP sandwich panel with typically 20 mm thickness.<br />
Structure Load Paths<br />
The circular central structure will collect the individual loads over its height and will ensure a<br />
homogeneous load distribution over the launcher interface circumference. Hence the launcher I/F<br />
overflux requirement will be fulfilled.<br />
The axial (in-plane) equipment panel loads will be transferred to the central cylinder via the shear<br />
webs.<br />
Page 4-74 Doc. No: GOC-ASG-RP-002<br />
Issue: 2<br />
Astrium GmbH Date: 13.05.2009