29.12.2012 Views

4 Final Report - Emits - ESA

4 Final Report - Emits - ESA

4 Final Report - Emits - ESA

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

4 <strong>Final</strong><br />

<strong>Report</strong><br />

The primary structure design is founded on the E3000 heritage design.<br />

The central structure consists of a lower conical section and two upper cylinder segments. With the<br />

exception of the Aluminium Alloy upper ring segment all other parts are made from filament wound<br />

CFRP sandwich panel section. Bonded rings are located at each end of the CFRP cone cylinder and<br />

at the intersection between the cone and cylinder.<br />

Considering each of these rings the lower ring provides the launch vehicle adapter (LVA) interface,<br />

through this ring interfacing with an opposite ring on the launch vehicle, combined with the use of a<br />

clamp band, the launch vehicle interface is made. The at the cone cylinder junction supports the tank<br />

floors, to this an important part of the central structure, the tank support struts, linking this floor at the<br />

tank interfaces to the LVA ring, these provide axial support to the tank. The upper tank floor, which<br />

provides lateral support only allowing tank expansion, mounts to the ring at the top of the cylinder.<br />

Focusing on E3000 heritage all shear wall and tank floors are made from Aluminium alloy sandwich<br />

panels. If future, more detailed, distortion analyses would show the need for a CFRP panels, the<br />

material of the shear walls could be switched from aluminium skin to CFRP skin but retaining the<br />

Aluminium alloy honeycomb core.<br />

Secondary Structure<br />

The satellite secondary structure consists of,<br />

• ±Z equipment panels and ±Y closure panels<br />

• Local support brackets/panels as e.g.<br />

− Connector brackets<br />

− Thruster supports<br />

− EMC covers<br />

− Liquid apogee engine and pressurant tank supports<br />

− etc.<br />

Focusing on E3000 heritage the equipment panels are made from Aluminium alloy sandwich panels.<br />

Currently proposed is the use of CFRP skinned panels, however if future, more detailed, distortion<br />

analyses would show that Aluminium Alloy panels could be accommodated, the material of the<br />

equipment panel walls could be switched from CFRP to aluminium skin but retaining the Aluminium<br />

alloy honeycomb core.<br />

The panel thickness will be typically 35-40mm. The design and the materials of local support<br />

structures will be defined in a later project phase.<br />

Solar Array<br />

The solar array substrate will be a lightweight CFRP sandwich panel with typically 20 mm thickness.<br />

Structure Load Paths<br />

The circular central structure will collect the individual loads over its height and will ensure a<br />

homogeneous load distribution over the launcher interface circumference. Hence the launcher I/F<br />

overflux requirement will be fulfilled.<br />

The axial (in-plane) equipment panel loads will be transferred to the central cylinder via the shear<br />

webs.<br />

Page 4-74 Doc. No: GOC-ASG-RP-002<br />

Issue: 2<br />

Astrium GmbH Date: 13.05.2009

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!