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N&C Premier Shower Deck INSTALL INSTRUCTIONS GUIDE

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800<br />

1200<br />

N&C <strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong> Sizes<br />

350<br />

400<br />

500<br />

468<br />

900<br />

1000<br />

1200<br />

770<br />

450<br />

500<br />

600<br />

285<br />

250<br />

900<br />

1000<br />

250<br />

1200<br />

550<br />

1135<br />

<strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong><br />

For floor tile or vinyl floor installation<br />

800<br />

900<br />

800<br />

400<br />

450<br />

310<br />

1200<br />

1200<br />

1300<br />

550<br />

650<br />

250<br />

310<br />

310<br />

800<br />

800<br />

575<br />

1150<br />

1300<br />

1500<br />

825<br />

790<br />

450<br />

320<br />

300<br />

300<br />

1450<br />

900<br />

800<br />

1650<br />

1800<br />

300<br />

300<br />

150<br />

600<br />

1200<br />

600<br />

1200<br />

600<br />

900<br />

600<br />

900<br />

300<br />

1800<br />

900<br />

41-51 Freshwater Road<br />

Chadwell Heath<br />

Romford<br />

Essex RM8 1SP<br />

Tel: 020 8586 4600<br />

Unit 4 Cothill Close<br />

Plympton<br />

Plymouth PL7 1SR<br />

Tel: 01752 339724<br />

Units 3 & 4<br />

Cardiff Trade Park<br />

Hadfield Road<br />

Cardiff CF11 8AQ<br />

Tel: 029 2039 0146<br />

Unit 4 Waterloo Ind Est<br />

Flanders Road Hedge End<br />

Southampton SO30 2QT<br />

Tel: 01489 779700<br />

1200<br />

Unit 14 Meridian Trading Estate<br />

Bugsby Way<br />

Charlton London SE7 7SJ<br />

Tel: 020 8269 5960<br />

Units 10, 11, 14 & 15<br />

Advent Business Park<br />

Advent Way<br />

Edmonton N18 3AF<br />

Tel: 020 8807 3227<br />

Unit 8 Ascent Park<br />

Edinburgh Way<br />

Harlow Essex CM20 2HW<br />

Tel: 01279 621980<br />

Unit1 Cliffside Trade Park<br />

Motherwell Way<br />

Lakeside West Thurrock<br />

Essex RM20 3XD<br />

Tel: 01708 680180<br />

2 - 3 Altbarn Close<br />

Wyncolls Road<br />

Severalls Park<br />

Colchester Essex CO4 9HY<br />

Tel: 01206 849300<br />

Unit 9 - 11 McDonald<br />

Business Park<br />

Maylands Avenue<br />

Hemel Hempstead<br />

Hertfordshire HP2 7EB<br />

Tel: 01442 234635<br />

Unit 8D Pompey Centre<br />

Fratton Way Southsea<br />

Portsmouth PO4 8TA<br />

Tel: 02392 894599<br />

1500<br />

Unit 8A St. David’s Road<br />

Swansea Enterprise Park<br />

Swansea SA6 8QL<br />

Tel: 01792 797337<br />

900<br />

800<br />

1400<br />

25 Gunnels Wood Park<br />

Gunnels Wood Road<br />

Stevenage Hertfordshire SG1 2BH<br />

Tel: 01438 315400<br />

Unit E5 Copley Hill Trading Estate<br />

Whitehall Road Leeds LS12 1HE<br />

Tel: 0113 243 5644<br />

450<br />

900<br />

1500<br />

800<br />

1600<br />

Leofric House, Off Phoenix Way<br />

Waterman Road Coventry CV6 5TP<br />

Tel: 02476 705300<br />

1 Frensham Road, Sweetbriar Ind Est<br />

Norwich Norfolk NR3 2BT<br />

Tel: 01603 409169<br />

450<br />

The self supporting deck, made from 50% recycled materials<br />

info@nichollsandclarke.com I 020 8586 4600 I www.ncphlexicare.com info@nichollsandclarke.com I 020 8586 4600 I www.ncphlexicare.com


Installation Guide<br />

The N&C <strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong> is ideal for creating a level access wet floor with ease. As the strongest available floor<br />

former in the UK market, accepting up to 470kg, the robust structure is manufactured using high precision moulds for<br />

strength and durability. With a self supporting structure, N&C <strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong> can be placed directly onto<br />

underfloor joists.<br />

N&C <strong>Premier</strong> Linear <strong>Shower</strong> <strong>Deck</strong> is the perfect solution for use in wet rooms. With built in falls, the gradients in the<br />

deck encourage the swift removal of waste water.<br />

22mm<br />

Strong and durable base made from 50% recycled material<br />

22mm and 24mm profiles<br />

Can be tiled directly on to or covered in vinyl<br />

Built in gradients for water removal to the waste, minimum 2%<br />

Ideal for total level access<br />

Waste offset to avoid joists in most circumstances<br />

Pre-cut waste outlet suitable for gravity waste<br />

Self supporting, no requirement for additional<br />

support underneath<br />

Can be trimmed by up to 60mm on each edge<br />

Accepts over 470kg loading<br />

Manufactured using high precision metal moulds<br />

The <strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong>’s 22mm profile allows easy<br />

installation into either timber or concrete shower areas.<br />

Level<br />

Access<br />

Offset<br />

Waste<br />

Timber Installation<br />

Cut to<br />

Length<br />

100%<br />

Recyclable<br />

Lifetime<br />

Warranty<br />

N&C <strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong><br />

N&C <strong>Premier</strong> Linear <strong>Shower</strong> <strong>Deck</strong><br />

Screeded / Concrete<br />

Installation<br />

Installation<br />

1. Place the deck in position and draw an outline around<br />

it.<br />

2. Cut away floorboards within this area. Screeded or<br />

Concrete floors should have the area removed to allow<br />

the deck to be flush with the remainder of the room and<br />

for the gulley to fit deeper into the floor.<br />

3. Make sure the deck rests flat on the joists. Add<br />

support if necessary to ensure the deck sits flat. Ensure<br />

the floor joists have minimum 400mm centres. If not, add<br />

more support by screwing 4” x 2” timbers to the<br />

underside of the floorboards with extra noggins<br />

according to BS 5268 and to BS 6178 if using joist<br />

hangers. The perimeter of the deck must be supported<br />

by minimum 4” x 2” joists so that no part of the deck is<br />

overhanging (support with extra 4” x 2” noggins if<br />

necessary).<br />

Ensure there are minimum 400mm x 400mm centres at<br />

this overhanging point so the perimeter is fixed and solid<br />

so there is no movement.<br />

For the Linear shower deck, noggins or structural<br />

supports need to be added to the joists by adding 4” x<br />

2” timber noggins and supports as per BS 5268 and to<br />

BS 6178 if using joist hangers. Timber noggins and<br />

supports are required to add extra support for the<br />

channel around its perimeter and the perimeter of the<br />

gulley hole. Ensure the supports cover the rebate of the<br />

hole to accept the screws. Ensure that the supports are<br />

flush with the hole and are not proud. For additional<br />

information see Phlexiline gulley instructions on how to<br />

install.<br />

4. Mark the exact position where the drain will be and fix<br />

the waste pipe into position so the trap can be slotted<br />

into place upon completion. Cut a hole for connecting<br />

the waste pipe to the gulley outlet. Keep the piece from<br />

this hole, as you will need it to make good after the gulley<br />

outlet is connected. Do not cut into any joists unless<br />

necessary. Before cutting into any joists, you must<br />

consult with a structural engineer and refer to joist<br />

regulations BS 5268 and to BS 6178 if using joist<br />

hangers.<br />

5. Using a spirit level check that the joists are level. The<br />

joists and floor must be made sound and secure<br />

according to BS 5268 and for BS 6178 if using joist<br />

hangers. If there is still movement, do not install. Once<br />

the joists are level, lay out the deck into position on the<br />

floor.<br />

6. With the shower deck placed in position, using a<br />

masonry drill make pilot holes through the edge of the<br />

deck in the countersunk holes to the timber below. Using<br />

a slightly wider masonry drill bit, bore a few millimetres<br />

into the holes so the screws can be placed into the unit.<br />

7. Fit the appropriate shower gulley to the deck for sheet<br />

flooring (read on until step 14) or for a tiled installation,<br />

see steps 13 - 19.<br />

8. Fix the deck onto the floor. Do not over tighten the<br />

screws.<br />

9. Attach the gulley outlet to the waste pipe with<br />

appropriate coupling, not supplied.<br />

10. Ensure the floor is flush with the deck, it may be<br />

necessary to add a layer of plywood/tile backer board<br />

sealed with an appropriate sealant.<br />

11. Lay a continuous sheet of vinyl over the floor and use<br />

the Phlexiknife to cut a perfect circle over the gulley.<br />

12. Fix this into position using the clamping ring.<br />

13. Nicobond wet room self-adhesive tanking<br />

sheet/tapes/ tanking system and Nicobond wet room<br />

waterproofing membrane system should be used when<br />

tiling the<br />

shower area and room.<br />

14. When fixing ceramic /porcelain tiles lightly sand the<br />

surface of the <strong>Premier</strong> <strong>Shower</strong> <strong>Deck</strong> with the abrasive<br />

paper supplied within the packaging and remove excess<br />

dust first. Then cover the whole premier shower deck<br />

with Nicobond Wet Room Self Adhesive Tanking sheet<br />

and tapes ensuring that you overlap the deck/subfloor<br />

joints, also ensuring it is clamped in securely to the<br />

clamping ring of the gulley or if using the linear gulley<br />

over the deck/gulley joint up to the linear grate where<br />

possible.<br />

15. Clean off any excess dust from the surface of the<br />

Nicobond Wet Room Self Adhesive Tanking sheet and<br />

tapes before using Nicobond Rapidflex adhesive to fix<br />

tiles to the surface. Nicobond Starlike waterproof grout<br />

should then be applied for a complete waterproof<br />

solution.<br />

16. Tiled Floors. Using the same Phleximax gulley, a tile<br />

grate 155mm should be centred above this and fixed<br />

into position. Tiling should begin from this tile edge<br />

outwards.<br />

17. Large format tiles should be enveloped cut or<br />

mosaics can be used.<br />

18. Ensure the Nicobond Rapidflex tile adhesive and<br />

Starlike grout used to fix the tiles has fully cured before<br />

the end user uses the shower.<br />

19. Hand these instructions to the end user after<br />

installation is finished.<br />

info@nichollsandclarke.com I 020 8586 4600 I www.ncphlexicare.com info@nichollsandclarke.com I 020 8586 4600 I www.ncphlexicare.com

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