environmental impact statement kilmainhamwood compost facility ...

environmental impact statement kilmainhamwood compost facility ... environmental impact statement kilmainhamwood compost facility ...

28.12.2012 Views

5361- Kilmainhamwood Compost Facility Extension- EIS Proposed Upgrade to Odour Abatement System The existing composting system involves material being composted in open bays whereby odourous air is displaced to the building headspace. Hence large odourous air volumes (101,000m 3 /hr) require treatment, which is deemed inefficient in regard to power consumption. The odour abatement system currently in operation at the Kilmainhamwood Compost facility involves biofiltration. The ventilation system consists of three 37kW extraction fans that extract a total of 101,000m 3 of air per hour. This volume of odourous air is processed by two biofilters. One biofilter processes the air stream generated by one 37 kW fan (38,000 m 3 /hour) and the other biofilter processes the air stream generated by two fans (63,000 m 3 /hour). Each biofilter is 23.5m long, 16.5m wide and 2.1m high. The existing biofilter construction is based on a firm concrete floor and surrounding concrete walls. The bed media consists of a combination of woodchip and carbon media mix. Thorntons Recycling has commenced the upgrade of the odour abatement system on site in order to further reduce the odour emission rate from the facility. Each existing composting bay within the facility building has been enclosed/roofed (such that the distance from the floor of the composting bay to the underside of the roof is 6m), thus significantly reducing the volumes of process air that require treatment. Works on enclosing existing composting bays were completed on site in January 2010. The displacement of odourous air, from the composting process, to the headspace of the building is now prevented thereby implementing double containment features and allowing for the specific treatment of this odourous air. In addition Thorntons Recycling propose to process the odourous air generated within the enclosed composting bays in an acid scrubber to minimise ammonia carryover to the biofiltration system. The enclosing of existing composting bays and treatment in an acid scrubber will ensure the efficient capture and focused treatment of odours generated by the composting process itself, thereby ensuring that the maximum allowable odour threshold concentration in the exhaust air of the biofiltration system is achieved. Notwithstanding the above, odour abatement at the facility will still involve treating the air within the building headspace, however as this air will not be a direct product of the composting process, it will be low in ammonia levels and will only require treatment by biofiltration. Thorntons Recycling employed the services of an independent odour consultant to design the upgrade to the odour abatement system as described above. A range of odour abatement technologies were considered in the design process. The following technologies were examined: • Thermal Oxidation; • Chemical Scrubbing and biofiltration; • Carbon absorption For inspection purposes only. Consent of copyright owner required for any other use. 13 EPA Export 01-06-2010:03:55:50

5361- Kilmainhamwood Compost Facility Extension- EIS Chemical scrubbing and biofiltration were deemed to be the most feasible combination of technologies as detailed in the Alternatives section (Section 3.3). Chemical scrubbing of an air stream is a technique widely used in many industries to remove both solid and gaseous contaminants. The technique is essentially one of mass transfer by absorption when the air contaminants are brought into intimate contact with a liquid solvent in which they have a high solubility. The consumables used in the scrubbing process are water and sulphuric acid. The molecular formula of the acid used is H2SO4. The scrubber unit will include a bunded tank for the storage of sulphuric acid. The existing facility is certified to International Standards for Environmental (ISO14001), Health and Safety (OHSAS 18001) and quality (ISO9001) and operates an Integrated Management System (IMS). In regard to the proposed scrubber unit, all safety and environmental aspects will be incorporated into the Integrated Management System. The by-product generated by the scrubbing process is ammonium sulphate in solution. This by-product is regarded as a soil fertiliser (ammonium sulphate) and will be added to the composting feedstock. The ammonium sulphate will compliment the nutrient value of the finished compost. This soil fertiliser will be stored in a secure tank for application under controls which will be detailed in the Integrated Management System (IMS). The proposed inclusion of an acid scrubber combined with changes already undertaken by Thorntons Recycling (enclosing of existing composting bays) to optimise volumes of process air requiring treatment at the Kilmainhamwood Compost Facility are in line with Best Available Techniques (BAT) in the industry and will ensure that the odour concentration at sensitive receptors is lower than the accepted odour impact criterion for such facilities. For inspection purposes only. Consent of copyright owner required for any other use. Proposed Agricultural Grade Compost The existing facility is licensed to produce Class 1 compost, Class 2 compost and stabilised biowaste in accordance with the existing waste licence (W0195-01) and its associated Technical Amendment A. In addition to Class 1 compost, Class 2 compost and stabilised biowaste, it is proposed that the intensified and extended Kilmainhamwood Compost facility will also be permitted to produce agricultural grade compost as detailed in Section 2.5.8 of this EIS. Proposed Ancillary Works Other works required to integrate the proposed extensions to the facility buildings and the proposed facility administration building into the existing facility will include: � Extension to surface water drainage network � Foul water drainage network from proposed facility administration building to the existing waste water treatment plant 14 EPA Export 01-06-2010:03:55:50

5361- Kilmainhamwood Compost Facility Extension- EIS<br />

Chemical scrubbing and biofiltration were deemed to be the most feasible combination of technologies<br />

as detailed in the Alternatives section (Section 3.3).<br />

Chemical scrubbing of an air stream is a technique widely used in many industries to remove both solid<br />

and gaseous contaminants. The technique is essentially one of mass transfer by absorption when the<br />

air contaminants are brought into intimate contact with a liquid solvent in which they have a high<br />

solubility. The consumables used in the scrubbing process are water and sulphuric acid. The molecular<br />

formula of the acid used is H2SO4. The scrubber unit will include a bunded tank for the storage of<br />

sulphuric acid.<br />

The existing <strong>facility</strong> is certified to International Standards for Environmental (ISO14001), Health and<br />

Safety (OHSAS 18001) and quality (ISO9001) and operates an Integrated Management System (IMS).<br />

In regard to the proposed scrubber unit, all safety and <strong>environmental</strong> aspects will be incorporated into<br />

the Integrated Management System.<br />

The by-product generated by the scrubbing process is ammonium sulphate in solution. This by-product<br />

is regarded as a soil fertiliser (ammonium sulphate) and will be added to the <strong>compost</strong>ing feedstock. The<br />

ammonium sulphate will compliment the nutrient value of the finished <strong>compost</strong>. This soil fertiliser will be<br />

stored in a secure tank for application under controls which will be detailed in the Integrated<br />

Management System (IMS).<br />

The proposed inclusion of an acid scrubber combined with changes already undertaken by Thorntons<br />

Recycling (enclosing of existing <strong>compost</strong>ing bays) to optimise volumes of process air requiring<br />

treatment at the Kilmainhamwood Compost Facility are in line with Best Available Techniques (BAT) in<br />

the industry and will ensure that the odour concentration at sensitive receptors is lower than the<br />

accepted odour <strong>impact</strong> criterion for such facilities.<br />

For inspection purposes only.<br />

Consent of copyright owner required for any other use.<br />

Proposed Agricultural Grade Compost<br />

The existing <strong>facility</strong> is licensed to produce Class 1 <strong>compost</strong>, Class 2 <strong>compost</strong> and stabilised biowaste in<br />

accordance with the existing waste licence (W0195-01) and its associated Technical Amendment A.<br />

In addition to Class 1 <strong>compost</strong>, Class 2 <strong>compost</strong> and stabilised biowaste, it is proposed that the<br />

intensified and extended Kilmainhamwood Compost <strong>facility</strong> will also be permitted to produce agricultural<br />

grade <strong>compost</strong> as detailed in Section 2.5.8 of this EIS.<br />

Proposed Ancillary Works<br />

Other works required to integrate the proposed extensions to the <strong>facility</strong> buildings and the proposed<br />

<strong>facility</strong> administration building into the existing <strong>facility</strong> will include:<br />

� Extension to surface water drainage network<br />

� Foul water drainage network from proposed <strong>facility</strong> administration building to the existing waste<br />

water treatment plant<br />

14<br />

EPA Export 01-06-2010:03:55:50

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