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Metalworking and Machinery Manufacturing Technology <strong>Magazine</strong><br />
<strong>MetalMakina</strong><br />
<strong>EMO</strong> <strong>HANNOVER</strong> <strong>FAIR</strong> <strong>Special</strong> <strong>Issue</strong> September 2023<br />
New MC5100 Insert Series For<br />
Cast Iron<br />
MicroLab, B/C Rotary Spindle<br />
Head<br />
The Leading Brand of<br />
Industrial Lubrication Systems<br />
Chen Ying Oil Machine<br />
From the 3D CAD Model to<br />
Workpiece with Just One Click<br />
www.metalmakina.com
www.metalmakina.com September 2023 1
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
CONTENTS<br />
4MicroLab, B/C Rotary Spindle Head (5 axis/ Milling & Turning) 3<br />
4Startups@<strong>EMO</strong> Hannover – 60 young companies from<br />
twelve countries will show their competences 4<br />
4From the 3D CAD Model to Workpiece with Just One<br />
Click 6<br />
4The Leading Brand of Industrial Lubrication Systems<br />
Chen Ying Oil Machine Co., Ltd. 7<br />
4Marposs introduces Ultra Wideband technology 8<br />
4STBM, 3D Laser Cut, CNC Bender, <strong>Special</strong> Purpose<br />
Machines, Auto Welding Cell, Automatic Integration 9<br />
4UNITED GRINDING presents product highlights at <strong>EMO</strong><br />
Hannover 2023 10<br />
4New MC5100 Insert Series For Cast Iron 11<br />
4Retaining value, conserving resources 12<br />
<strong>MetalMakina</strong><br />
First Broadcast Start Date/First release date<br />
February/Şubat1989<br />
Concessionaire/İmtiyaz Sahibi<br />
Ahmet Pelit<br />
Responsible Editor-in-Chief/Sorumlu Yaz› ‹flleri Müdürü<br />
Selver Pelit<br />
General Coordinator/Genel Koordinatör<br />
Emel fienyüz<br />
Editor/Editör<br />
Başak Pelit<br />
Ad Group/Reklam Grubu<br />
Can Çeçen<br />
Social Media/Sosyal Medya<br />
Mehmet Can Pelit<br />
Edited by/Yayına Hazırlayan<br />
AjansMik Ltd. fiti.<br />
Graphic design/Grafik Tasar›m<br />
Borz Yalhoy<br />
Reporter/Muhabir<br />
İsmail Pelit<br />
Printing House/Bask›<br />
fian Ofset<br />
Hamidiye Mah. Anadolu Cad. No:50<br />
Ka€›thane - ‹stanbul Tel:0212 289 24 24<br />
Publication Type/Yay›n Türü<br />
Local-Periodical/Yerel-Süreli Yay›n<br />
Legal Advisor/Hukuk Danışmanı<br />
Law/Avukat Başak Pelit<br />
basakpelit@istanbul.av.tr<br />
Management Office/Yönetim Merkezi<br />
AJANSMİK FUARCILIK VE MEDYA HİZ.LTD.ŞTİ<br />
4"ECIO Easy-to-Use" SOLID CARBIDE END MILL 15<br />
4ANCA Presents World Premieres, Perfect Matches, and<br />
Winners at <strong>EMO</strong> 2023 16<br />
4Aircenter for flow rates up to 2.7 m /min Space-saving,<br />
efficient compressed air production 18<br />
4See essential oil mist extraction from Filtermist at <strong>EMO</strong><br />
2023 19<br />
4Machine premieres to celebrate company anniversary Okuma announces highlights for<br />
the <strong>EMO</strong> Hannover 20<br />
4Kyocera introduces its variety of innovations at <strong>EMO</strong> Hannover 2023 22<br />
4Don't just watch, experience it for yourself! 23<br />
4Optimising Processes 24<br />
ADVERTISING LIST<br />
CHEN YING OIL MACHINE 5<br />
KENTURN RNGER 15<br />
METALMAKINA<br />
I.B. COVER<br />
MICROLAB 3<br />
MITSUBISHI MATERIAL 1<br />
MMC HARTMETALL 1<br />
NIMET<br />
B. COVER<br />
OKUMA<br />
I. F. COVER<br />
OTR MAKINA<br />
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SHUZ TUNG 9<br />
Maslak Mahallesi Meydan Sokak Veko Giz Plaza Blok<br />
No:3 ,İç Kapı No: 85 Maslak P.K.34485 Sarıyer<br />
İstanbul Türkiye<br />
Tel:+90 212 222 93 71<br />
Whatsapp: +90 554 498 18 78<br />
Germany Representative/Al man ya Tem sil ci si<br />
EI SE NAC HER ME DI EN<br />
WELC KERSTR.22 D-53113 BONN<br />
Pho ne: +49 0228 24 99 860 • Fax: +49 0228 65 00 76<br />
e-ma il:in fo@ei se nac her-me di en.de<br />
Italy Representative/‹talya Temsilcisi<br />
CASIRAGHI INTERNATIONAL ADVERTISING<br />
Via Cardano 81 - 22100 Como (Italia)<br />
Tel. +39 031 261407 Fax +39 031 261380<br />
www.casiraghi.info<br />
Taiwan Representative/Tayvan Tem sil ci si<br />
Ringier Trade Media Ltd.<br />
9F-2, No. 200, Zhongming Rd., North District,<br />
Taichung 404, Taiwan<br />
Tel: +886 4 2329 7318<br />
sydneylai@ringier.com.hk<br />
web: www.metalmakina.com<br />
e-mail: info@metalmakina.com<br />
<strong>MetalMakina</strong> <strong>Magazine</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023<br />
<strong>FAIR</strong> <strong>Special</strong> <strong>Issue</strong><br />
<strong>MetalMakina</strong> Dergisi <strong>EMO</strong> <strong>HANNOVER</strong> 2023<br />
FUARI Özel Sayısı<br />
ISSN 1303-6378<br />
Print Place/Baskı Yeri:İstanbul, 04.09.2023<br />
Dergimizde yay›nlanan yaz›lardaki görüfller<br />
yazarlara, reklamlardaki sorumluluk<br />
reklam verene aittir.© <strong>MetalMakina</strong> Dergisindeki<br />
yaz› ve foto€raflar izinsiz kullan›lamaz.<br />
The opinions in the articles published in the magazine<br />
belong to the authors, and the responsibility in<br />
the advertisements belongs to the advertiser.<br />
© <strong>MetalMakina</strong> <strong>Magazine</strong> cannot be used without<br />
permission.<br />
2 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
MicroLab, B/C Rotary Spindle Head<br />
(5 axis/ Milling & Turning)<br />
It is suitable for high-end machines such as<br />
5-axis machining centers and small-sized<br />
mill-turn machines, used in industries such<br />
as aerospace and automotive. It utilizes a<br />
worm gear drive for robust and stable<br />
performance. It supports various tool<br />
holders, e.g., BT30, HSK40T, etc.<br />
All-around braking system and Coolant<br />
through spindle.<br />
2023 <strong>EMO</strong> <strong>HANNOVER</strong><br />
Booth Number: HALL 007, D66<br />
www.metalmakina.com September 2023 3
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Startups@<strong>EMO</strong> Hannover – 60 young<br />
companies from twelve countries will<br />
show their competences<br />
<strong>EMO</strong> Hannover 2023 from<br />
September 18 to 23 will once again<br />
feature a large Startup Area on S-<br />
tand E34 in Hall 9, presented jointly<br />
by the <strong>EMO</strong> organizer VDW (German<br />
Machine Tool Builders' Association)<br />
and the VDMA Startup<br />
Machine. "Startups bring a breath<br />
of fresh air to well-established industrial<br />
sectors because they often<br />
function as pioneers and trendsetters<br />
in their field of business," says<br />
Stephanie Simon, who is responsible<br />
for the project at the VDW.<br />
That's why established exhibitors<br />
are often more than interested in<br />
talking to young companies, she<br />
points out. "The <strong>EMO</strong> Startup Area<br />
currently features nearly 60 companies<br />
that are looking to break into<br />
the production technology market<br />
and appeal to its users," adds<br />
Juliane Salten of the VDMA. Their<br />
primarily aim is to raise their profile<br />
and set up networks with customers<br />
and investors.<br />
Anna Weirauch, Customer Success<br />
Manager at ai-omatic solutions in<br />
Hamburg, agrees: "We are excited<br />
about the possibility to showcase<br />
our AI-based digital maintenance<br />
assistant in the Startup Area at this<br />
year’s <strong>EMO</strong> Hannover. We're also<br />
looking forward to networking and<br />
showing how we can help our customers<br />
maintain their machines<br />
more effectively."<br />
Matchmaking, Speeddating and S-<br />
tartup Night<br />
The organizers have come up with<br />
a number of ideas for helping exhibitors<br />
to share information and<br />
network. The goal is to provide a<br />
professional networking platform<br />
where experiences, possibilities<br />
and opportunities in production<br />
technology can be discussed, but also<br />
where new partnerships can be<br />
forged. David Hahn, CEO of Remberg<br />
GmbH from Munich, firmly<br />
supports the venture: "In 2019 we<br />
were able to attract the renowned<br />
4 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
mechanical engineering company<br />
Klingelnberg as a customer at <strong>EMO</strong>.<br />
And everywhere you looked, there<br />
were managers from the very companies<br />
we were selling our digitalization<br />
solutions to. Things like this<br />
only happen at <strong>EMO</strong>."<br />
To support this forging of contacts<br />
even more strongly, <strong>EMO</strong> Hannover<br />
2023 will feature “Startup Matchmaking”,<br />
which will organize faceto-face<br />
meetings at the event between<br />
established companies and<br />
appropriate startups and digital solution<br />
providers. The Speeddating<br />
event will give participants the opportunity<br />
to exchange ideas exclusively<br />
with exhibiting startups – and<br />
to explore further areas of shared<br />
interest during the subsequent networking<br />
session. The <strong>EMO</strong> Startup<br />
Night including Speeddating on 19<br />
September 2023 will give exhibitors<br />
and visitors alike the chance to<br />
meet new company founders in<br />
person and make contact in a relaxed<br />
atmosphere. Finally, tours of<br />
the <strong>EMO</strong> Startup Area will be offered<br />
on each day of the fair. These<br />
will give participants a rapid<br />
overview of the topics and main focuses<br />
of the young companies at<br />
the fair.<br />
Startups from twelve countries on<br />
board<br />
The joint stand of EIT Manufacturing<br />
Darmstadt is offering something<br />
special. It will feature 20 startups<br />
from twelve countries – Austria,<br />
Finland, France, Germany, Greece,<br />
Israel, Italy, Slovakia, Slovenia, S-<br />
pain, Sweden and Turkey. These<br />
will be presenting their products<br />
and services under the joint umbrella<br />
of the Innovation Network at<br />
<strong>EMO</strong> Hannover. "Companies are an<br />
important part of the innovation<br />
network that EIT Manufacturing is<br />
developing. We are currently supporting<br />
around 80 startups, are in<br />
regular contact with more than 150<br />
other companies and are constantly<br />
expanding our network," says Dr.<br />
Christian Bölling, Director of EIT<br />
Manufacturing Central. The organization<br />
fosters the development of<br />
prototypes through to marketable<br />
products, brings startups and industry<br />
together to solve challenges in<br />
innovative ways, and provides education<br />
and training for workers in<br />
industry to make the companies<br />
more competitive.<br />
Stephanie Simon,<br />
From September 4, a big social media<br />
challenge will also start on<br />
LinkedIn, Instagram/Facebook and<br />
Twitter under the title <strong>EMO</strong>spark -<br />
Igniting Start-up Innovation at <strong>EMO</strong><br />
Hannover 2023. The aim is to make<br />
the companies known and support<br />
them in generating leads. Companies<br />
are encouraged to post short<br />
teaser videos or posts about their<br />
products/technologies before the<br />
show using #<strong>EMO</strong>spark2023. During<br />
the show, they will be complemented<br />
by daily live updates from<br />
the booths with photos and videos.<br />
And finally, after the show, each s-<br />
tartup is again asked to publish a<br />
short post with highlights of their<br />
participation at the show and share<br />
what they learned. "By using the<br />
hashtag #<strong>EMO</strong>spark2023, all posts<br />
can be easily found and shared<br />
which is increasing the visibility of<br />
the campaign. The combination of<br />
pre-show teaser content, live updates<br />
during the show and postshow<br />
summaries will capture the<br />
interest of the target audience and<br />
create a lasting impact," concludes<br />
Tanja Lee, campaign organizer at<br />
VDW.<br />
Further information can be found at<br />
https://emo-hannover.de/startups<br />
www.metalmakina.com September 2023 5
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
From the 3D CAD Model to Workpiece<br />
with Just One Click<br />
At the <strong>EMO</strong> 2023 (Hannover,<br />
September 18-23, 2023), the German<br />
software manufacturer<br />
SCHOTT SYSTEME GmbH is offering<br />
visitors the opportunity to test its<br />
automated CNC processing CAMsmart<br />
live at the exhibition stand<br />
(Hall 9, Stand E05).<br />
The brand-new automated drilling<br />
and milling with CAMsmart is a special<br />
focus of the latest version 3.10<br />
of the CAD/CAM software Pictures<br />
by PC from SCHOTT SYSTEME<br />
GmbH. CAMsmart drastically reduces<br />
the CAM preparation times of<br />
typical multi-sided, prismatic workpieces<br />
(at least by a factor of 10)<br />
compared to previous procedures.<br />
Visitors to the <strong>EMO</strong> 2023 are cordially<br />
invited to the booth of<br />
SCHOTT SYSTEME GmbH to have<br />
their own prismatic 3D models in<br />
STEP format tested live at the booth.<br />
The aim is not only to highlight the<br />
significant cost savings that are possible<br />
with such automation, but also<br />
to offer visitors a realistic benchmark<br />
so that they can practically<br />
compare the effectiveness of other<br />
CAD/CAM systems on the same<br />
models.<br />
First, the CAMsmart process automatically<br />
aligns the 3D CAD model<br />
so that it is suitably orientated for<br />
the NC machine. This is followed by<br />
the geometric analysis of the workpiece,<br />
in which typical, multi-sided<br />
2.5D or 3D milling and drilling features<br />
are identified. Tested machining<br />
strategies are then automatically<br />
assigned to the part according to<br />
criteria such as pocket size, corner<br />
radii, drill hole types and material<br />
(e.g., facing, contouring, pocket<br />
milling, chamfering, drilling, rounding<br />
and cornering). All strategies can<br />
of course optionally be edited. At<br />
the end of the automated process,<br />
there is also a simulation of the material<br />
removal and a check for possible<br />
collisions and rest material.<br />
With its in-house developed software<br />
solutions, SCHOTT SYSTEME<br />
GmbH can refer to almost 40 years<br />
of product continuity. To date, no<br />
maintenance or support costs are<br />
charged for the software.<br />
The proven Schott-Systems motto<br />
applies: Software benefits instead of<br />
software costs.<br />
Responsible for the content of this<br />
press release: SCHOTT SYSTEME<br />
GmbH<br />
For more information:<br />
www.schott-systeme.de<br />
6 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
The Leading Brand of Industrial Lubrication Systems<br />
Chen Ying Oil Machine Co., Ltd.<br />
Chen Ying Oil Machine is the leading<br />
brand in the centralized lubrication systems<br />
industry. The company was established<br />
in 1978, specializing in oil and<br />
grease lubrication products, such as<br />
manual lubricators, electric lubricators,<br />
oil pumps, oil and grease distributors,<br />
and a complete range of accessories.<br />
With more than 45 years of professional<br />
manufacturing expertise, Chen Ying<br />
can specifically customize the products<br />
to meet the customers' specifications<br />
and requirements. In addition, Chen Y-<br />
ing continues to develop new products<br />
yearly to meet the market demand for<br />
efficiency and quality. Since its inception,<br />
Chen Ying has achieved a domestic<br />
market share of over 50%. It maintains<br />
stable annual growth despite global economic<br />
fluctuations and is currently the<br />
top Taiwanese centralized lubrication<br />
systems manufacturer.<br />
"Integrity, Professionalism, and Quality"<br />
Receives Much Attention and Care<br />
Whether in market share, quality, innovation,<br />
management, or service, Chen Y-<br />
ing is a pivotal manufacturer of industrial<br />
lubrication systems. An image of “integrity,<br />
professionalism, and quality” is<br />
deeply rooted in the mind of Chen Ying's<br />
customers and through the years has received<br />
a high degree of recognition and<br />
trust.<br />
Taiwan's machine export value is a-<br />
mong the top 5 in the global market,<br />
and approximately 50% of this machinery<br />
equipment is equipped with Chen Y-<br />
ing lubrication systems. Chen Ying is not<br />
only committed to enhancing the quality<br />
of domestic lubrication systems but<br />
also brings the best products to the Taiwan<br />
machinery industry.<br />
Chen Ying believes working with devoted<br />
passion and business partners together<br />
can boost Taiwan's economy<br />
through perseverance and hard work<br />
during the global recession. Chen Ying's<br />
products have been widely marketed<br />
worldwide, such as in Europe, the U.S.,<br />
Asia, and the Middle East, and continue<br />
to expand. Chen Ying is always a mustvisit<br />
booth for worldwide attendees<br />
when participating in international machine<br />
tool exhibitions.<br />
For detailed information:<br />
www.chenying.com.tw<br />
www.metalmakina.com September 2023 7
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Marposs introduces Ultra Wideband<br />
technology<br />
Marposs introduces at <strong>EMO</strong> the<br />
Ultra Wideband technology.<br />
The main objective of the touch<br />
probing systems is to optimize the<br />
production process of the machine<br />
tools, increasing both quality and<br />
quantity: the automatic detection of<br />
the machines axes’ position offers<br />
advantages in terms of positioning<br />
and control of the workpieces, directly<br />
in the machining center and<br />
the milling machines. For this reason,<br />
the probes are mounted directly<br />
on the machine spindle, that’s<br />
why a wireless signal transmission is<br />
necessary, typically based on the 2.4<br />
GHz frequency band.<br />
In recent years, there has been an<br />
exponential increase in Wi-Fi devices<br />
within production plants, not<br />
only smartphones, tablets, and<br />
modems, but also automatic elevators<br />
and other material handling<br />
systems. This leads to saturation of<br />
the 2.4 GHz band with the inevitable<br />
presence of noise and interference,<br />
affecting the reliability of wireless<br />
probing systems, causing downtime,<br />
and, more generally, decreasing the<br />
quality of the production process.<br />
Marposs, always looking for new<br />
technologies to meet the growing<br />
market demands, can offer something<br />
more. Marposs Ultra Probing<br />
System is the new touch probing<br />
system with Ultra Wideband technology,<br />
a real revolution for the machine<br />
tool industry. Thanks to the<br />
Ultra Wideband technology, Marposs<br />
can place itself at a higher level<br />
of transmission than the standard,<br />
offering a new solution unmatched<br />
in terms of performance<br />
and reliability.<br />
The most important feature, which<br />
is the main advantage introduced by<br />
the Marposs Ultra Probing system, is<br />
the use of a different transmission<br />
range: in Ultra Wideband, no other<br />
physical signal can interfere with the<br />
Marposs device, which means no interference<br />
and no machine downtime.<br />
In addition, the system also features<br />
many improvements in its design.<br />
The anchor is the receiving antenna<br />
with an ultra-compact design<br />
that makes installation easier and<br />
faster. It also has 3 LED indicators.<br />
The anchor is connected to the machine's<br />
CNC by a wired cable. In all<br />
systems, the connection is a weak<br />
point due to the sealing in a wet<br />
area which depends on proper<br />
mounting and then directly on the<br />
ability of the operator<br />
Marposs Ultra Probing System introduces<br />
a new generation of wireless<br />
connectors with an extreme level<br />
of sealing due to its design, which<br />
does not depend on external operations.<br />
In addition, the new Marposs APP -<br />
which allows system set up and realtime<br />
monitoring, combined with diagnostic<br />
and service operations -<br />
makes the system fast and easy to<br />
use.<br />
For more information, visit us at<br />
our stand at <strong>EMO</strong> (Hall 6, Stand B52)<br />
or visit our website:<br />
www.marposs.com.<br />
8 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
STBM, 3D Laser Cut, CNC Bender,<br />
<strong>Special</strong> Purpose Machines, Auto Welding<br />
Cell, Automatic Integration<br />
From single machine to complete automation<br />
cell, we build the machines for<br />
different demands.<br />
1979 ESTABLISHED IN 5000 + MODELS 44<br />
YEARS<br />
Shuz Tung specialize in manufacturing<br />
of CNC/NC tube bending machines,<br />
metal tube forming machines, turn-key<br />
plants for bicycles production, Automatic<br />
integration , auto welding system, Hydroform<br />
tubes OEM/ODM, 3D laser cutting<br />
equipment, electronic equipment ,<br />
etc. The product range consists of more<br />
than 5,000 models which are sold<br />
around the world.<br />
In laser application, Shuz Tung developed<br />
a 3D laser cutting machine to be<br />
worked for various cutting of angels,<br />
curvature, curve, and irregular shapes.<br />
For different industries, such as Automotive,<br />
Aerospace, Bicycles, Motorcycles,<br />
3D industry, and Conventional industry.<br />
For different materials, like carbon<br />
steel, CRMO steel, stainless, titanium<br />
alloy, aluminum alloy...etc.<br />
In metal tube bending solution, Shuz<br />
Tung Machinery keep progressing in machine<br />
designing and software improving,<br />
and announce our Hybrid Electric<br />
Left/Right CNC bender to meet customers’<br />
demands, industry feature and<br />
market trend.<br />
In Hydroform tubes OEM/ODM, we not<br />
only provide the product solution but also<br />
the machine solution. In our factory<br />
we also have the smart factory system<br />
including IoT, MES, APS system which<br />
provides the data analyzing for management.<br />
From product to machine, we can<br />
be your reliable partner with total solution<br />
and services.<br />
For detailed information:<br />
www.shuztung.com<br />
www.metalmakina.com September 2023 9
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
UNITED GRINDING presents product<br />
highlights at <strong>EMO</strong> Hannover 2023<br />
The UNITED GRINDING Group will<br />
again be represented with a<br />
prominent booth at the <strong>EMO</strong> Hannover<br />
2023 - Hall 11, Booth E34. On<br />
1,000 m2, the Group will present<br />
16 machines, including some novelties,<br />
as well as innovative products<br />
and services from the "Customer<br />
Care" area.<br />
The UNITED GRINDING Group, one<br />
of the world's leading manufacturers<br />
of grinding, eroding, laser, and<br />
measuring machines as well as machine<br />
tools for additive manufacturing,<br />
is considered one of the pioneers<br />
in the development of innovative<br />
technologies in its industry. ”Innovate<br />
Manufacturing” is the motto<br />
of this year’s <strong>EMO</strong> Hannover, therefore,<br />
the group cannot be absent. It<br />
will be welcoming visitors on 1000<br />
m2, in Hall 11, Booth E34.<br />
Customer Care special exhibition<br />
area and machine highlights<br />
With its special exhibition area, this<br />
year, the group is placing a focus on<br />
Customer Care. This includes all<br />
products and services that accompany<br />
customers during the service<br />
life of their machines and support<br />
them in efficient production - from<br />
"start up" to "retrofit". Nevertheless,<br />
visitors to the trade show can<br />
also obtain comprehensive information<br />
about all of the group's digital<br />
assistance systems. These include<br />
the Production Monitor, the Service<br />
Monitor and the Remote Service,<br />
which are grouped under the name<br />
UNITED GRINDING Digital Solutions.<br />
In addition, further digital<br />
solutions will be presented at <strong>EMO</strong>.<br />
Moreover, the public can look forward<br />
to several innovations and<br />
highlights among the 16 machines<br />
on display:<br />
BLOHM, the specialist for surface<br />
and profile grinding machines, is celebrating<br />
a world premiere: the<br />
PLANOMAT XT 408 with automatic<br />
workpiece loading and unloading as<br />
a new solution for internal machining<br />
of hydraulic motor stators.<br />
STUDER will also present a novelty:<br />
an innovative automation solution<br />
that will be on display on the S31 u-<br />
niversal external cylindrical grinding<br />
machine.<br />
And WALTER is presenting the innovative<br />
"Laser Contour Check" measuring<br />
system for the first time at E-<br />
MO, for highly accurate, non-contact<br />
measurement of various tool<br />
parameters on cylindrical tools,<br />
which is now also available as an option<br />
for the HELITRONIC MICRO and<br />
HELITRONIC MINI PLUS tool grinding<br />
machines.<br />
The machines also allow users to<br />
experience the pioneering C.O.R.E.<br />
technology. The advanced hardware<br />
and software architecture of<br />
C.O.R.E. creates the basis for a new<br />
generation of machine tools, with<br />
simple networking, intuitive operation<br />
like on a smartphone and the<br />
possibility to use modern software<br />
applications directly on the machine.<br />
UNITED FOR YOUR SUCCESS<br />
The group presents itself with the<br />
motto that is also its slogan: "UNIT-<br />
ED FOR YOUR SUCCESS". This motto<br />
succinctly describes what UNITED<br />
GRINDING stands for: With its nine<br />
brands under one roof, the group is<br />
strong, and it uses this strength to<br />
make its customers even more successful<br />
- and has been doing so for<br />
30 years. Thus, the group is not only<br />
celebrating product highlights at the<br />
trade show, but also a round birthday.<br />
The UNITED GRINDING Group is<br />
looking forward to the personal conversation<br />
with its customers and the<br />
interested trade audience.<br />
For detailed information:<br />
www.studer.com<br />
10 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
www.metalmakina.com September 2023 11
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Retaining value, conserving resources<br />
Strategies for transforming to the<br />
circular economy<br />
Machine tools are valuable assets.<br />
The more expensive they are, the<br />
more reason there is to maintain<br />
them carefully, repair them if necessary,<br />
and keep them in the production<br />
process for as long as possible.<br />
A service life of 20 or 30 years is not<br />
uncommon for these machines. But<br />
in these times of retrofitting and remanufacturing,<br />
does it even make<br />
sense to talk of the "end of life"? –<br />
Although machine tools are already<br />
being held up as models for the<br />
modern circular economy, a lot of<br />
work still needs to be done to persuade<br />
stakeholders in the world of<br />
production technology. This applies<br />
to the ecological benefits of digital<br />
maintenance and servicing strategies,<br />
as well as to the realization that<br />
even very old units can be upgraded<br />
to high-tech machines in ways that<br />
conserve resources and make economic<br />
sense.<br />
Climate and environmental targets<br />
as well as the scarcity of certain raw<br />
materials are now making a rethink<br />
necessary. This is also set to be discussed<br />
in the "Future of Sustainability<br />
in Production" trend topic at E-<br />
MO Hannover 2023. Based on the<br />
current production technology<br />
methods, the manufacture of steel,<br />
aluminum, plastics and cement<br />
alone would generate about 800 gigatons<br />
of CO2 in the 21st century,<br />
calculates Prof. Dr. Holger Kohl,<br />
Deputy Director and head of the<br />
Corporate Management business u-<br />
nit at the Fraunhofer-IPK (Institute<br />
for Production Systems and Design<br />
Technology), Berlin. This would<br />
mean that the two-degree target of<br />
the Paris climate agreement would<br />
already have been missed. That is<br />
why it is so important for such materials<br />
to be recycled in some<br />
kind of circular economy,<br />
emphasizes Kohl, who is also<br />
a member of the German A-<br />
cademic Association for Production<br />
Technology (WGP).<br />
Conserving resources is the<br />
second major pillar of sustainable<br />
management, a-<br />
longside the reduction of energy<br />
consumption.<br />
The circular economy is<br />
about more than recycling<br />
Unlike the currently prevalent<br />
linear economy in which<br />
products with relatively<br />
short lives are disposed of after<br />
use, the circular economy<br />
focuses on achieving the<br />
longest possible useful life<br />
followed by repair, reuse and<br />
recycling. Resources are kept<br />
in circulation and, if possible,<br />
used for new products. From<br />
a circular economy perspective, aspects<br />
such as maintenance and servicing<br />
aimed at extending service<br />
life, as well as the reuse and recycling<br />
of components and parts are<br />
of significant<br />
Paul Kössl<br />
relevance<br />
United Grinding<br />
for machine<br />
Digital Solutions United Grinding<br />
tools, claims Professor Kohl. There is<br />
no difference here between industry<br />
or science and research.<br />
As a rule, machine tools, especially<br />
in the German-speaking countries,<br />
are already designed to give many<br />
years – if not decades – of troublefree,<br />
high-precision and profitable<br />
operation. However, in the case of<br />
lathes. milling or grinding machines,<br />
the following also applies: "The<br />
amount of time it takes for the precision<br />
and reliability levels to diminish<br />
depends on the basic design of<br />
the machine, how heavily it is used<br />
and how well it is maintained," explains<br />
Paul Kössl, Global Head of<br />
Business and Marketing at the international<br />
United Grinding Group,<br />
headquartered in Switzerland,<br />
which will be showcasing various<br />
brands at <strong>EMO</strong> Hannover 2023. The<br />
group, which employs around 2,500<br />
people worldwide, relies on preven-<br />
12 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
tive maintenance to minimize<br />
downtimes and to extend the service<br />
life of its machines, Kössl points<br />
out. Preventive maintenance provides<br />
an insight not only into the<br />
current condition of the equipment,<br />
but also into the parts, processes<br />
and components that need to be repaired,<br />
replaced or upgraded in the<br />
near future. In addition, United<br />
Grinding is now increasingly offering<br />
digital products and assistance systems<br />
such as its "Service Monitor",<br />
which centrally manages, monitors<br />
and documents maintenance tasks,<br />
including for multiple machines simultaneously.<br />
Growing importance of digitalization<br />
Digital assistance systems grew significantly<br />
in importance during the<br />
pandemic, says Paul Kössl. The number<br />
of remote maintenance calls<br />
alone more than tripled during this<br />
time. In the meantime, half of all U-<br />
nited Grinding Group machines are<br />
now equipped with the new C.O.R.E.<br />
intelligent operating system, which<br />
enables data to be exchanged a-<br />
mong machines, including with<br />
third-party systems, via the built-in<br />
umati interface. C.O.R.E. provides<br />
access to digital solutions in the machine<br />
itself, with no need to install<br />
additional hardware. For example,<br />
Gantry vorher<br />
remote operation can be supported<br />
by a video conference using the<br />
camera integrated in the C.O.R.E.<br />
panel. Digitalization helps companies<br />
to work more precisely and<br />
closely in order to maintain their<br />
productivity and increase reliability<br />
levels, it is claimed. Kössl shares the<br />
view that the future is likely to embrace<br />
Big Data analyses, artificial intelligence<br />
and machine learning as<br />
the basis for predictive maintenance,<br />
even if many users still have<br />
major reservations about this. "But<br />
we're already seeing a new generation<br />
of digital-native machine operators<br />
who are perfectly at home with<br />
using the associated technologies."<br />
Gantry nachher<br />
Scientific research is also likely to<br />
make a contribution here. The<br />
BMBF (German Federal Ministry of<br />
Education and Research) is currently<br />
funding numerous projects along<br />
the value chain. These include projects<br />
dedicated to repair-friendly<br />
product design and the recovery of<br />
raw materials. Digitalization is seen<br />
as a key success factor for the circular<br />
economy. Digital technologies allow<br />
better networking among the<br />
relevant players. The projects funded<br />
so far include the Relife (Adaptive<br />
Re-Manufacturing for Life Cycle Optimization<br />
of Networked Capital<br />
Goods) project. According to the<br />
machine tool laboratory at RWTH<br />
Aachen University spearheading the<br />
project, this is basically an adaptive<br />
maintenance strategy that evaluates<br />
data from sensors to determine the<br />
optimum time and scope of maintenance<br />
measures. Technical, economic<br />
and ecological aspects are<br />
taken into account. Preventive remanufacturing<br />
measures based on<br />
the sensor-monitored wear of components<br />
are proposed. This allows<br />
the aging machines to be kept at the<br />
technical level of a new machine, an<br />
approach that is also likely to spawn<br />
new business models.<br />
“R” strategies for the second and<br />
third life<br />
Researchers often talk about “R” s-<br />
www.metalmakina.com September 2023 13
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
trategies – Reduce, Reuse, Recycle –<br />
as basic principles. The R strategies<br />
form the basic framework for the<br />
transformation to a circular economy.<br />
The aims are to REDUCE the use<br />
of materials by not disposing of discarded<br />
products but selling them to<br />
third parties and REUSING them. In<br />
order to extend the useful life of<br />
products, they need to be REPAIRED<br />
so that they can return to fulfilling<br />
their function. REFURBISHMENT involves<br />
not only repairing the components,<br />
but also upgrading them to<br />
the current state of the art. RE-<br />
MANUFACTURING, by contrast, is<br />
the process of endowing a product<br />
with the same quality as a new one.<br />
The general overhauling of machines<br />
represents an important<br />
branch of business for machine tool<br />
manufacturers. What can be<br />
achieved here is demonstrated by<br />
Waldrich Coburg which manufactures<br />
not only very large horizontal<br />
and vertical milling machines but also<br />
vertical lathes and grinding machines.<br />
Three machines are given a<br />
complete retrofit every year or so.<br />
As Retrofit Project Manager Steffen<br />
Nitzsche explains, the company already<br />
uses highly recyclable materials<br />
such as cast iron and steel for its<br />
products, thus reducing the consumption<br />
of natural resources. Very<br />
little plastic is used. The machines<br />
Schleifmaschine vorher<br />
have hydrostatic guides that exhibit<br />
virtually no wear and are merely regarded<br />
as "well run in" after 30 or<br />
40 years, the expert notes. For example,<br />
he describes a gantry milling<br />
machine which was built in 1981.<br />
The machine – with imposing floor<br />
plate dimensions of 3,600 mm x<br />
13,500 mm, a passage width of<br />
4,600 mm and a passage height of<br />
3,500 mm – received a milling support<br />
system that was mechanically<br />
and electrically completely overhauled<br />
and modernized, and a modern<br />
gantry drive. All feed gears were<br />
also overhauled in the process. The<br />
machine was given a completely<br />
new electrical system as well as a<br />
modern M Helmprobst Siemens Waldrich 840D control Coburg unit,<br />
new axle drives, and hydrostatic and<br />
hydraulic components.<br />
Overall, around 90 to 95 percent of<br />
a machine’s weight is retained during<br />
such retrofitting. The remaining<br />
5 percent usually consists of control<br />
cabinet and cable materials. These<br />
are not disposed of either, but are<br />
handed over to an external service<br />
provider, and 30 to 40 percent of<br />
them reused.<br />
"New from old" as an alternative<br />
to investing in new equipment<br />
Matthias Helmprobst, Head of Control<br />
Technology at Waldrich Coburg,<br />
is keen to point out that it is not only<br />
possible to completely overhaul a<br />
machine that is 40 years or older,<br />
but also to upgrade it to the current<br />
state of the art. After the overhaul,<br />
the fact that the machine uses the<br />
latest control and computer technology<br />
in conjunction with the latest<br />
operating systems and safety architectures<br />
means that it also meets<br />
the current IT standards and can<br />
thus be integrated into the company<br />
network, for example. Depending<br />
on the scope of the work involved,<br />
the financial outlay for modernization<br />
ranges between 30 and 60 percent<br />
of the cost of a comparable<br />
new machine and is therefore often<br />
the more economical alternative.<br />
At Waldrich Coburg, the topic of<br />
the circular economy is accorded a<br />
very high priority, emphasizes<br />
Matthias Helmprobst. In his view,<br />
whether or not it is implemented is<br />
based less on technical possibilities,<br />
but is rather a question of mentality.<br />
"A lot of people feel that a 40-yearold<br />
machine must be antiquated,"<br />
he says, adding: "We need to<br />
change such thinking if we want to<br />
move production forward in terms<br />
of the circular economy."<br />
14 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
"ECIO Easy-to-Use" SOLID CARBIDE<br />
END MILL<br />
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Find out more by visiting<br />
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2023 <strong>EMO</strong> HANOVER<br />
Booth NO : Hall7 B66<br />
www.metalmakina.com September 2023 15
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
ANCA Presents World Premieres,<br />
Perfect Matches, and Winners at <strong>EMO</strong> 2023<br />
CNC grinding technology pioneers<br />
ANCA will showcase their latest<br />
products, and industry-specific<br />
grinding and automation solutions<br />
at <strong>EMO</strong> (Stand F52, Hall 6). Excitingly,<br />
the winner of the renowned Tool<br />
of the Year competition will be announced<br />
live Wednesday 20 September<br />
at 4.30pm (GMT) – and all are<br />
welcome to join the celebrations<br />
and witness for themselves the ultimate<br />
range of cutting tools.<br />
Edmund Boland, ANCA CNC Machines<br />
General Manager said, “We are<br />
excited to bring not one but several<br />
world premieres to <strong>EMO</strong>, promising<br />
premium value, higher productivity<br />
and extended capabilities. Visitors can<br />
see firsthand ANCA’s latest technology<br />
that spans tool precision, integrated<br />
manufacturing systems, industry focus<br />
applications and optimisation<br />
across the process chain.”<br />
Martin Winterstein, General Manager<br />
of ANCA Europe said, “<strong>EMO</strong> is the<br />
global leading manufacturing technology<br />
show, it is where the current market<br />
trends and innovations are on display.<br />
Our setup in Hannover really<br />
shows hands-on opportunities for tool<br />
manufacturers, with new application<br />
and automation solutions tailored to<br />
industries’ needs. I am excited to<br />
show visitors our enhanced portfolio<br />
to include micro tools with the FX UL-<br />
TRA, according to the high demand<br />
from this growing segment. Experts<br />
from ANCA and our partners will be<br />
on-site to show and discuss individual<br />
requirements at the stand.”<br />
ULTRA value<br />
Never ceasing in their commitment<br />
to creating the highest quality product,<br />
years of continuous refinements<br />
at ANCA have made the ULTRA technology<br />
possible. ANCA’s unique vertical<br />
integration is key to its success -<br />
where machines, controls, drives and<br />
precision components are all designed<br />
and manufactured in-house. Successfully<br />
introduced to the industry last<br />
year on the MX machine platform, it<br />
boasts the highest accuracy and quality<br />
cutting tools in the world. In fact,<br />
the MX7 ULTRA achieves one<br />
nanometre axis resolution, and can<br />
maintain better than +/- 0.002mm<br />
line form accuracy of any profile<br />
which includes ballnose and corner<br />
radius endmills.<br />
At <strong>EMO</strong>, visitors will find out how AN-<br />
CA spreads the ULTRA advantages to<br />
further fields of application, including<br />
smaller batches, regrinding and tools<br />
with small diameters.<br />
Launching the FX7 ULTRA, the latest<br />
game-changing innovation that<br />
guarantees perfection for small tools<br />
down to 0.1mm<br />
The FX7 ULTRA introduces cuttingedge<br />
technologies, including ANCA’s<br />
unique nanometer control, that revolutionise<br />
precision grinding for small<br />
and micro tools down to 0.1mm diameter.<br />
This significant technology breakthrough<br />
is already redefining the standards<br />
for tool and component grinding<br />
with the highest levels of accuracy<br />
and surface finishes.<br />
New software, hardware and design<br />
features significantly improve surface<br />
finish, accuracy, and controlled<br />
runout, ensuring batch consistency<br />
from the first ground tool to the last.<br />
These advancements ensure that the<br />
FX7 ULTRA is the go-to solution for<br />
precision grinding in industries that<br />
rely on small tools, including electronics,<br />
telecommunications, medical devices,<br />
aerospace, automotive,<br />
diemold, and general machining.<br />
The ultimate value – ANCA’s premium<br />
one stop shop for peel and geometry<br />
combined with blanket<br />
grinding<br />
From blank to a finished high-quality<br />
tool, all on one machine – ANCA’s ultimate<br />
single setup solution for complete<br />
machining of cutting tools will<br />
be demonstrated on the MX7 ULTRA<br />
at <strong>EMO</strong>. Following a legacy of machine<br />
efficiency, this latest solution combines<br />
peel grinding and tool grinding<br />
on the one platform, enhanced with<br />
additional power to extend capability.<br />
The MX7 ULTRA's remarkable spindle<br />
power of 26kW can handle demanding<br />
tools like larger taper ballnose<br />
endmills, step drills, and aerospace<br />
components ranging from 0.1 to 25.4<br />
mm. This leads to reduced cycle times<br />
and increased productivity. Short setup<br />
times, optional collet change and<br />
proven blanket grinding processes<br />
round out the capabilities.<br />
By utilising the latest innovations in<br />
peel grinding technology, ANCA guarantees<br />
exceptional stability, accuracy<br />
and value, all achieved on a single machine.<br />
Manufacturers can now produce<br />
high-quality tools with confidence,<br />
knowing that the MX7 ULTRA<br />
The ULTRA package with nanometer resolution,<br />
design, software and quality features enable<br />
manufacturers to grind tools with very<br />
demanding specifications<br />
16 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
delivers outstanding results.<br />
Smart automation enables unattended<br />
cutting tool production<br />
ANCA has further developed its AIMS<br />
system for automated tool production.<br />
At <strong>EMO</strong>, visitors can see examples<br />
from the field, with systems operating<br />
completely unattended over extended<br />
period, manufacturing tools.<br />
The AIMS automation package is a<br />
modular and growing system, spanning<br />
across the tool production process.<br />
ANCA is set to include additional<br />
operations like blank preparation or<br />
laser marking in the automated process.<br />
The system’s intelligent design<br />
allows for progressive steps of automation,<br />
including an automated<br />
laser marking station AutoMarkX. The<br />
versatile laser marking station is tailored<br />
to meet the needs of tool manufacturers.<br />
It provides reliable and<br />
high-quality marking, ensuring traceability,<br />
identification, and branding of<br />
tools, while eliminating repetitive<br />
tasks to free up time for skilled staff.<br />
The AutoMarkX’s new, retrofittable<br />
rotary workholding system allows for<br />
unlimited index marking around the<br />
tool, with automatic Z-axis focus and<br />
compatibility with tool shanks from 3<br />
to 32mm. Moreover, the AIMS Autoline<br />
Basic, the standard interface for<br />
easy loading at the AutoMarkX enables<br />
customers to experience s-<br />
moother material transfer between<br />
machines. By utilising a manual trolley<br />
system, combined with AIMS pallet<br />
carriers, Autoline Basic streamlines<br />
the transfer of heavy tool pallets between<br />
machines, reducing labour-intensive<br />
processes.<br />
The modular automation system<br />
AIMS is ANCA’s answer for tool manufacturers<br />
looking to increase their productivity,<br />
stay competitive and an be<br />
an attractive employer<br />
From blanks with a surface finish<br />
better than 0.2Ra, to ANCA’s GCX Linear<br />
which has set the new benchmark<br />
for skiving cutter grinding<br />
The modular automation system AIMS is ANCA’s answer for tool manufacturers<br />
looking to increase their productivity, stay competitive and an be an attractive<br />
employer<br />
ANCA's expertise in grinding solutions<br />
extends to blank grinding and integrated<br />
complete machining of gear tools,<br />
including in-process measuring and<br />
compensation. The CPX blank preparation<br />
machine will feature productivityenhancing<br />
features in Hannover, including<br />
automated loading of tools up<br />
to 32mm, a flip station for grinding<br />
from both ends, tailstock, and extensive<br />
probing enabling statistic process<br />
control. The machine has been designed<br />
to give users high material removal<br />
rates, and save time and money<br />
with unattended production.<br />
The rising demand of gear cutting<br />
tools has led ANCA to enhance its<br />
product program with the GCX, the<br />
turnkey solution for manufacturing<br />
and resharpening gear cutting tools.<br />
The Integrated Gear Tool Measurement<br />
(IGTM) and ANCA’s expertise in<br />
grinding wheel dressing gives customers<br />
the benefit of full control over<br />
the high precision skiving cutter grinding<br />
process. First skiving cutter in tolerance,<br />
is the motto. ANCA’s widely<br />
spread area of grinding applications,<br />
can be covered with the versatile GCX<br />
and its numerous optional accessories<br />
like the LaserUltra for profile tools.<br />
The Premier Cutting Tool Award<br />
One of the most eagerly awaited<br />
events at ANCA's stand will be the<br />
winner announcement of the Tool of<br />
the Year 2023 competition. This prestigious<br />
competition brings together<br />
tool manufacturers from around the<br />
globe, who compete for the title of<br />
the best real and virtual tools. The<br />
judging process, overseen by a panel<br />
of ANCA and external experts, evaluates<br />
precision, surface roughness, creativity,<br />
and practical use. The award<br />
ceremony promises to be a highlight<br />
of the exhibition, recognizing the industry's<br />
most innovative and exceptional<br />
tools.<br />
<strong>EMO</strong> 2023 offers an exclusive opportunity<br />
for industry professionals to explore<br />
ANCA's latest advancements in<br />
grinding technology, witness revolutionary<br />
world premieres, and engage<br />
with experts from the field. Visitors<br />
will also experience exclusive product<br />
launches to be revealed at the show.<br />
ANCA invites all attendees to visit<br />
their stand in hall 6, F52, where they<br />
can experience firsthand the cuttingedge<br />
solutions and industry-specific<br />
grinding innovations that are shaping<br />
the future of manufacturing.<br />
Strategic Partnerships with Industry<br />
leaders<br />
ANCA's commitment to excellence is<br />
further emphasized through strategic<br />
partnerships with industry leaders. At<br />
<strong>EMO</strong> 2023, ANCA will collaborate with<br />
Mitsubishi, presenting their EDM machine<br />
at the stand, and GDS clamping<br />
technology, presenting a cohesive e-<br />
cosystem of solutions that streamline<br />
processes across the process chain.<br />
Find out more by visiting<br />
https://machines.anca.com/<br />
www.metalmakina.com September 2023 17
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Aircenter for flow rates up to 2.7 m /min<br />
Space-saving, efficient compressed<br />
air production<br />
No matter whether for a smaller<br />
business where space is at a premium,<br />
or a larger business requiring a<br />
decentralised compressed air supply,<br />
Kaeser’s compact Aircenter systems<br />
are the perfect choice for an efficient<br />
and environmentally-friendly<br />
source of quality compressed air.<br />
With a minimal footprint of approximately<br />
1m², these energy saving systems<br />
are available for flow rates<br />
from 0.26 to 2.7 m³/min and also<br />
provide application-specific compressed<br />
air treatment and storage.<br />
All Aircenter models are characterised<br />
by their exceptional efficiency.<br />
At the heart of the two largest models,<br />
the Aircenter 22 (11 kW) and the<br />
Aircenter 25 (15 kW). is an optimised<br />
SK series rotary screw compressor<br />
from Kaeser. With a maximum flow<br />
rate of 2.7 m³/min the SK models deliver<br />
up to 11 and 14 percent more<br />
compressed air, respectively, than<br />
their predecessors. This impressive<br />
performance boost has been achieved<br />
both through airend optimisation and<br />
the minimisation of internal pressure<br />
losses. In turn, these improvements<br />
have lead to a reduction in specific<br />
power of up to 5 percent. The use of<br />
premium efficiency IE3 electrical motors<br />
has also contributed to additional<br />
energy savings. A further important<br />
efficiency-enhancing component is<br />
the Sigma Control 2 internal controller:<br />
equipped as standard and assuring<br />
maximum communication capability,<br />
this advanced system not only<br />
enables demand-oriented performance<br />
matching and dependable<br />
monitoring, but - through its numerous<br />
interfaces - also ensures even<br />
greater flexibility when it comes to<br />
connection to the energy-saving Sigma<br />
Air Manager 4.0 master control<br />
system. The compressed air system<br />
can therefore be seamlessly integrated<br />
into Industrie 4.0 environments s-<br />
ince the necessary interfaces for connection<br />
to the Kaeser-Sigma Network<br />
are provided as standard. The addition<br />
of an integrated RFID reader assures<br />
service continuity, increases security<br />
and significantly raises service<br />
quality.<br />
Moreover, all models share logical<br />
and user-friendly design throughout.<br />
For example, the left enclosure panel<br />
can be removed in a few simple steps<br />
and allows excellent visibility of the<br />
system's intelligently laid out components.<br />
As one might expect, all service<br />
points are easy to access. With the<br />
sound-damping enclosure panels in<br />
place, the already low operational<br />
sound levels from these compressors<br />
are reduced to a super-quiet background<br />
hum. In addition, the enclosure<br />
features four inlet openings for<br />
separate airflow cooling of the compressor,<br />
the motor and the switching<br />
cabinet and for compressor intake air.<br />
Kaeser's unique cooling system is e-<br />
quipped with a patented premium-efficiency<br />
dual-flow fan with separate<br />
cooling air flows for the motor and<br />
compressor. This not only achieves<br />
optimum cooling performance, low<br />
compressed air discharge temperatures<br />
and minimal sound levels, but<br />
also promotes efficient air compression.<br />
The space-saving combination of a<br />
compressor, a thermally shielded refrigeration<br />
dryer and an underslung<br />
350-l air receiver provides dependable<br />
and efficient compressed air production,<br />
treatment and storage within<br />
a single unit. As you might expect<br />
from a leading compressed air system<br />
provider such as Kaeser, these versatile<br />
units can also be equipped with air<br />
filters as required. The Aircenter 22<br />
and Aircenter 25 are also available<br />
with an integrated frequency converter<br />
(Sigma Frequency Control - SFC) for<br />
applications where speed control is an<br />
advantage.<br />
The smaller Aircenter models are<br />
based on Kaeser’s SX or SM series rotary<br />
screw compressors. Equipped<br />
with a 200-l or a 270-l air receiver,<br />
these versions cover flow rates from<br />
0.34 to 1.5 m³/min (at 8 bar) and ensure<br />
super-quiet, efficient performance.<br />
As with the two largest models,<br />
11- and 15-bar versions are available<br />
for applications requiring larger<br />
volumes of compressed air. Furthermore,<br />
the Aircenter 12 can also be e-<br />
quipped with variable speed control.<br />
Users who require not just an efficient<br />
compressor, but an all-in-one,<br />
compact compressed air system need<br />
look no further than an Aircenter system<br />
from Kaeser. True to Kaeser’s<br />
“Plug and Work” maxim, every model<br />
is ready for immediate operation once<br />
connected to the electrical supply and<br />
compressed air distribution network.<br />
The Kaeser Aircenter can be found at<br />
<strong>EMO</strong> in Halle 12 , Stand A20.<br />
18 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
See essential oil mist extraction from<br />
Filtermist at <strong>EMO</strong> 2023<br />
UK oil mist collectors manufacturer<br />
Filtermist will be showcasing its<br />
world renowned centrifugal oil mist<br />
filtration system, which was recently<br />
re-launched complete with a high<br />
efficiency afterfilter to ensure even<br />
cleaner air, at <strong>EMO</strong> 2023.<br />
And brand new for the 2023 show,<br />
Filtermist will be introducing an additional<br />
feature for this range - the<br />
new F Monitor Essential monitoring<br />
device.<br />
Visitors to the Absolent Air Care<br />
Group booth (F41 in Hall 6) will be<br />
able to see a working prototype of<br />
the new product which has been designed<br />
to offer all Filtermist oil mist<br />
collector users a simple way to ensure<br />
their unit is working properly –<br />
providing peace of mind that employees<br />
are protected from exposure<br />
to harmful airborne oil mist<br />
particles.<br />
F Monitor Essential monitors the<br />
airflow of the unit using velocity<br />
pressure readings. A blinking green<br />
light indicates that the airflow is at<br />
least 80% of the calibrated rate<br />
specified at the time of commissioning.<br />
If the light turns amber it means<br />
airflow has dropped to between<br />
50% and 80% of the required flow<br />
indicating that the Filtermist unit<br />
needs attention, whilst red means a<br />
reduction in airflow to below 50% of<br />
the calibrated rate which could indicate<br />
a blockage, or the Filtermist u-<br />
nit needs servicing.<br />
The new monitor is powered by t-<br />
wo standard AA batteries so they<br />
can easily be replaced – ideally annually,<br />
or in line with regular servicing<br />
intervals. The device remembers<br />
the settings parameters when the<br />
batteries are replaced so the operator<br />
does not need to reset the device.<br />
If at any time the operator<br />
wishes to test the monitoring device<br />
is working, there is a physical button<br />
on the front of the unit which can be<br />
pressed to run a test.<br />
F Monitor Essential, which attaches<br />
to the machine tool via rear mounted<br />
magnets, easily connects to the<br />
Filtermist unit with no electrical<br />
connection required. A QR code<br />
printed on the front of the monitor<br />
directs users to a dedicated web<br />
page where the user guide and an<br />
installation and set-up film can be<br />
accessed.<br />
Filtermist CEO James Stansfield<br />
comments, “We already have an advanced<br />
bluetooth controlled monitor<br />
that measures airflow, time,<br />
temperature & vibration - our new<br />
Essential model goes back to basics<br />
and only monitors airflow, which is<br />
what most customers want to be<br />
able to easily check.<br />
“The product has been designed<br />
with simplicity in mind – from the<br />
AA batteries which can easily be replaced,<br />
to the magnetic mounts<br />
which make it easy to position and<br />
see, and the traffic light display<br />
which can be viewed from across<br />
the machine shop. The fact that no<br />
electrician is needed to install the<br />
monitor makes it much easier for<br />
customers to use than our earlier<br />
models. No data is stored so there<br />
are no data security issues; the w-<br />
hole project has been approached<br />
from a ‘how can we make this as<br />
easy for the customer as possible?’<br />
perspective. We are confident that<br />
this new monitor will be well-received<br />
by our customers around the<br />
world.”<br />
As well as the new monitor, Filtermist<br />
will also be showing one of its<br />
brand-new horizontal inlet plenum<br />
mounting options, as well as a s-<br />
tainless steel ‘cut-away’ unit designed<br />
to show visitors the internal<br />
workings of the Filtermist oil mist<br />
collector.<br />
James continues, “These additional<br />
features enable Filtermist to provide<br />
a package of oil mist solutions usually<br />
associated with much more expensive<br />
extraction systems, but at<br />
the affordable prices we are<br />
renowned for.”<br />
Filtermist will be exhibiting alongside<br />
sister company Absolent AB<br />
which will be launching its brand<br />
new ‘A•erity’ range of premium filters<br />
at the show – find out more<br />
about A•erity by visiting Absolent’s<br />
website.<br />
Please visit the Filtermist team in<br />
booth F41, Hall 6 from the 18th –<br />
23rd September at the Hannover<br />
Messe exhibition ground, or contact<br />
your local Filtermist distributor to<br />
discuss how Filtermist can ensure<br />
the air in your machine shop is clean<br />
and safe to breathe.<br />
Find out more by visiting<br />
www.filtermist.com<br />
www.metalmakina.com September 2023 19
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Machine premieres to celebrate company anniversary<br />
Okuma announces highlights for the<br />
<strong>EMO</strong> Hannover<br />
From 18. to 23. September 2023,<br />
Okuma Europe GmbH exhibits at the<br />
<strong>EMO</strong> Hannover, the world’s leading<br />
trade fair for production technology,<br />
with an impressive range of new<br />
machines and technology. The internationally<br />
renowned manufacturer<br />
of CNC machine tools is celebrating<br />
two anniversaries this year – the<br />
125th anniversary of the Okuma<br />
Corporation and the 60th birthday<br />
of its intelligent CNC machine control<br />
OSP. Several European premieres,<br />
three world premieres, trailblazing<br />
automation solutions, and<br />
the new OSP-P500 provide additional<br />
highlights for their exhibition appearance<br />
at Booth B36 in Hall 15.<br />
Visitors can also look forward to exclusive<br />
Guided Tours.<br />
OSP-P500: Newest edition of the<br />
well-proven machine control<br />
The new, innovative version of the<br />
OSP machine control is one of the<br />
groundbreaking highlights that Okuma<br />
will be presenting live at the E-<br />
MO Hannover for the first time in<br />
Europe. The development of the<br />
OSP-P500 puts customer requirements<br />
in focus and ensures maximum<br />
precision, comprehensive cyber-security<br />
features, shorter processing<br />
times, and greater energy<br />
efficiency. Several NC masters allow<br />
trade visitors to test the new CNC<br />
control and its ease of operation directly<br />
at the exhibition stand.<br />
Large portfolio of machines including<br />
world premieres<br />
Apart from that, the trade fair audience<br />
can expect a broad portfolio of<br />
machine tools. “We are happy to<br />
support companies successfully<br />
overcome their production challenges<br />
using our state-of-the-art<br />
complete solutions. At the <strong>EMO</strong><br />
Hannover, we are introducing several<br />
stunning innovations in the area<br />
of automation and Green Technology.<br />
Additionally, we look forward to<br />
presenting not just one, but three<br />
world premieres”, says Norbert<br />
Teeuwen, Managing Director of<br />
Okuma Europe GmbH. These include<br />
the horizontal machining centre<br />
MB-5000HII with high-speed au-<br />
20 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
tomation which features higher productivity<br />
and new machine design.<br />
The multitasking machine MULTUS<br />
B300II and the lathe LB3000 EX III<br />
are also being presented for the first<br />
time at the <strong>EMO</strong> Hannover. All three<br />
machines are equipped with the<br />
new OSP-P500 control and a new<br />
design. Trade visitors will also enjoy<br />
three European premieres, including,<br />
for example, the 5-axis machining<br />
centre GENOS M560V-5AX. All<br />
machines can be experienced directly<br />
during various demos and exciting<br />
live machining sessions,<br />
where the advantages and possibilities<br />
of the new machine design can<br />
be seen. Many of the own automation<br />
solutions are also part of the<br />
machinery being exhibited, as well<br />
as a large number of systems from<br />
long-standing and well-known automation<br />
partners. These all-in-one<br />
solutions support companies to significantly<br />
increase the efficiency,<br />
productivity, and capacity utilisation<br />
of their machines.<br />
Exhibition visit with Guided Tour<br />
In addition, visitors will have the<br />
opportunity to get detailed insights<br />
into the Okuma portfolio as part of<br />
an exclusive Guided Tour: the CNC<br />
machine tool manufacturer is part<br />
of this year's “Productivity meets<br />
Automation” and “Intelligent Manufacturing<br />
through Digitalisation”<br />
tours, which take place several<br />
times a day in small groups led by<br />
experienced guides.<br />
For more information:<br />
https://promo.okuma.eu/emo-2023<br />
www.metalmakina.com September 2023 21
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Kyocera introduces its variety of<br />
innovations at <strong>EMO</strong> Hannover 2023<br />
High-performing and durable products<br />
Kyocera’s products stand for excellent<br />
quality and durability. In doing so, the<br />
company introduces new grades series<br />
PR18 (PR1825, PR1835, PR1810) for<br />
next-generation PVD coating. These<br />
three new grades can be applied to current<br />
and new milling cutter systems, including<br />
face mills, shoulder face mills,<br />
profile cutters and high feed cutters.<br />
Due to Kyocera's innovative double coating<br />
technology with a special nano-coating<br />
called MEGACOAT NANO EX, customers<br />
can expect to get up to 2.5 times<br />
longer tool life than they would with<br />
conventional tools.<br />
Next level milling<br />
Furthermore, Kyocera is also introducing<br />
its new cutters MB45 and MA90<br />
milling cutters, which offer high-performance<br />
machining solutions that are<br />
durable and versatile. Thanks to the new<br />
versatile 45° and high quality 90° cutters,<br />
the company guarantees next level<br />
milling. The MEGACOAT NANO EX coating<br />
technology that is implemented in<br />
the PR18 series allows extended tool<br />
life. The MB45 also deliver the “low cutting<br />
force” benefits of positive inserts<br />
and the “fracture resistance” features of<br />
negative inserts, as well as providing an<br />
excellent surface finish. Due to those<br />
facts, the MB45 cutters symbolize an adequate<br />
solution for general machining<br />
and are valuable to new machining solution<br />
challenges. On the other hand, the<br />
MA90 and its grade PR18 series coating<br />
technology provide high quality surface<br />
finish, excellent wall accuracy, multifunctional<br />
machining and extended tool<br />
life.<br />
As Kyocera aims to contribute to a more<br />
efficient world, both products contribute<br />
to a carbon neutral society by reducing<br />
waste. At the same time, they offer<br />
cost savings, reduced downtime and<br />
inventory.<br />
Kyocera’s latest milling cutters with new PR18<br />
New PVD coated carbide grades for<br />
heat resistant alloys<br />
With the introduction of PR115S and<br />
PR120S, Kyocera has developed special<br />
PVD-coated carbide grades for machining<br />
heat-resistant alloys. The new grades<br />
feature a unique carbide substrate with<br />
powerful heat-resistant properties. Additionally,<br />
MEGACOAT TOUGH, a new<br />
PVD coating technology, ensures longer<br />
tool life and stable machining. However,<br />
PR115S is the first recommendation for<br />
continuous finishing of heat-resistant alloys,<br />
while the PR120S is the first recommendation<br />
for continuous finishing<br />
to light interrupted machining of stainless<br />
steel.<br />
New CVD coated carbide grades for s-<br />
teel turning<br />
Kyocera's CVD carbide grades for steel<br />
turning, CA115P and CA125P, aim to set<br />
a new milestone in the metalworking industry.<br />
The two grades stand for their<br />
wear and fracture resistance, longer tool<br />
life and highly efficient machining in a<br />
wide range of machining applications.<br />
Additionally, the new PMG chipbreaker<br />
adds more extra value to tool life and<br />
tooling quality thanks to its excellent<br />
chip control.<br />
New KAV anti-vibration boring bar<br />
Deep hole boring puts significant stress<br />
on the workpiece and the lathe itself.<br />
Maintaining rigidity and stability<br />
throughout the operation is essential to<br />
avoid vibrations, chatter, or deflection,<br />
which can lead to poor surface finish, dimensional<br />
inaccuracies, and even tool<br />
breakage. Here comes the new KAV into<br />
action. Kyocera offers a unique anti-vibration<br />
mechanism which provides superior<br />
anti-chatter performance. A builtin<br />
proprietary damper technology<br />
dampens vibration while a superior antichatter<br />
performance over carbide bars<br />
is being realized. Customers can expect<br />
improved surface finish, enhanced dimensional<br />
accuracy, longer tool life and<br />
increased productivity.<br />
<strong>EMO</strong> Hannover 2023, Hall 5, stand D70<br />
For detailed information:<br />
www.kyocera-unimerco.com<br />
22 September 2023<br />
www.metalmakina.com
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Don't just watch, experience it for<br />
yourself!<br />
DATRON AG cordially invites trade<br />
visitors to discover the fascination of<br />
modern machining production up<br />
close at the <strong>EMO</strong> 2023 in Hanover.<br />
Under the motto "Optimizing Efficiency",<br />
trade visitors have the u-<br />
nique opportunity to discover the<br />
latest innovations and technologies<br />
around milling while live chipping<br />
away. The DATRON booth D21 in<br />
Hall 12 promises exciting insights into<br />
efficiency-enhancing solutions<br />
and numerous opportunities to get<br />
active yourself on site.<br />
Automation concepts in focus<br />
Visitors can look forward to exciting<br />
demonstrations of the latest DA-<br />
TRON automation concepts. The selected<br />
state-of-the-art solutions are<br />
aimed at increasing operational productivity<br />
and counteracting the ongoing<br />
shortage of skilled workers in<br />
production. From automated loading<br />
concepts to hybrid solutions, the<br />
South Hessian mechanical engineering<br />
specialist offers an individual entry<br />
into the world of automation.<br />
High-gloss milling and superfinishing<br />
To improve surface quality, for extremely<br />
precise shaping and a s-<br />
mooth finish in a single process,<br />
high-gloss milling is the approach of<br />
choice. This is because it saves time<br />
and reduces post-processing efforts.<br />
Superfinishing can be used to further<br />
refine the surface structure.<br />
Components manufactured in this<br />
way suffer less from friction and<br />
have greater durability, improved<br />
energy efficiency and are less susceptible<br />
to wear. DATRON's innovative<br />
MCD milling cutter makes it<br />
possible to achieve flawless surfaces<br />
without the need for costly postprocessing.<br />
The results are not only<br />
impressive, but also extremely<br />
durable. These and other high-performance<br />
products will be demonstrated<br />
live at DATRON's trade show<br />
booth.<br />
<strong>EMO</strong>-interested visitors should take<br />
the chance to experience DATRON's<br />
"Optimizing Efficiency" future of<br />
manufacturing up close at booth<br />
D21 in hall 12. The complete exhibition<br />
program and the possibility to<br />
request free trade show tickets are<br />
available here.<br />
For more information:<br />
www.datron.de<br />
www.metalmakina.com September 2023 23
<strong>MetalMakina</strong> <strong>EMO</strong> <strong>HANNOVER</strong> 2023 Fair <strong>Special</strong> <strong>Issue</strong><br />
Optimising Processes<br />
<strong>EMO</strong> 2023 will be the setting for the official<br />
unveiling of the ROLLOMATIC S-<br />
MART FACTORY, a proven concept developed<br />
over the years to meet the new<br />
challenges faced by tool manufacturers.<br />
The new LASERSMART®810XL, designed<br />
for machining large-diameter tools, will<br />
also be in the spotlight in Hannover, as<br />
will the high-performance LEAN grinding<br />
solutions from the SMART AU-<br />
TONOMOUS GRINDING programme and<br />
the STRAUSAK solution for resharpening<br />
and special tools production.<br />
ROLLOMATIC SMART FACTORY<br />
Customers are at the heart of ROLLO-<br />
MATIC’s philosophy. This is also the case<br />
when it comes to thinking ahead and<br />
being proactive in offering the best<br />
manufacturing solutions. This philosophy<br />
has led the company to develop the<br />
especially effective SMART FACTORY<br />
programme. It provides a new way to organise<br />
production resources using information<br />
technology, machine communication<br />
systems and robotics. ROLLOMAT-<br />
IC’s extensive experience in the abovementioned<br />
fields enables it to support<br />
customers throughout the SMART FAC-<br />
TORY process. Cutting tool manufacturers<br />
want more autonomous machines in<br />
order to cut production times without<br />
skimping on operational quality. ROLLO-<br />
MATIC has mastered the production<br />
stages, is constantly optimising processes<br />
and, above all, understands what customers<br />
need. ROLLOMATIC SMART FAC-<br />
TORY solutions can satisfy those needs.<br />
LASER SOLUTIONS<br />
ROLLOMATIC’s laser solutions are the<br />
most effective offerings on the market<br />
for cutting ultra-hard materials and 3D<br />
machining. With the new LASERS-<br />
MART®810XL, specifically designed for<br />
machining large-diameter tools, ROLLO-<br />
MATIC covers a very wide range of possible<br />
applications. Designed for the production<br />
of cutting tools in ultra-hard<br />
materials and featuring 6 simultaneously<br />
interpolated axes, the new, ultra-compact<br />
LASERSMART®810XL has been designed<br />
to machine tools up to 300 mm<br />
in diameter, 350 mm in length and<br />
weighing up to 15 kg. An automatic<br />
loader with a capacity of 30 parts is included<br />
as standard. The LASERS-<br />
MART®810XL is the perfect solution for<br />
machining ultra-hard tools used in the<br />
automotive, aerospace and woodworking<br />
industries. The LASERSMART®510<br />
femto offers unlimited machining possibilities<br />
and maximises productivity, precision<br />
and surface quality. In addition to<br />
PCD, P-CBN, CVD, MCD and natural diamond,<br />
the LASERSMART®510 femto can<br />
machine ceramics, carbide, sapphire,<br />
glass and new combinations of materials.<br />
Thanks to this revolutionary machine,<br />
users can achieve results that set<br />
a new standard for machining ultra-hard<br />
materials.<br />
ROLLOMATIC LEAN PHILOSOPHY<br />
The LEAN philosophy has anchored<br />
ROLLOMATIC for many years. It forms an<br />
integral part of our corporate culture<br />
and permeates the design of all our<br />
products. Reducing lead times, non-productive<br />
and non-value- added time, and<br />
optimising process management are<br />
just some of the challenges facing today’s<br />
machine fleets. The GRINDS-<br />
MART®660XW is a perfect illustration of<br />
what LEAN can do. With the GRINDS-<br />
MART®830XW machine, ROLLOMATIC<br />
can now offer grinding solutions for the<br />
entire range of micro and macro tools.<br />
STRAUSAK<br />
STRAUSAK, which celebrates its 100th<br />
anniversary this year, joined the ROLLO-<br />
MATIC Group in 2011. As part of the<br />
group, it helped expand the range of<br />
sharpening solutions for cutting tools, as<br />
evidenced by STRAUSAK ONE, its flagship<br />
model. This latest-generation 5-axis<br />
grinding machine has been designed for<br />
the production of special tools, inserts<br />
or resharpening. Adapted to unpredictable<br />
events, the STRAUSAK ONE<br />
combines precision and efficiency. Possibilities<br />
are endless thanks to its easy<br />
programming on Numroto.<br />
ROLLOMATIC SERVICES<br />
ROLLOMATIC has carried out a complete<br />
overhaul of its digital customer<br />
portal. MyROLLOMATIC brings together<br />
all the services that enable users to increase<br />
efficiency and speed. It also includes<br />
new features. The intuitive dashboard<br />
provides access to all machine<br />
documentation, software and the ROL-<br />
LOMATIC LEARNING CENTER. It offers an<br />
easy overview of the production status,<br />
via RMonitor, and of the history of service<br />
calls on machines. ROLLOMATIC<br />
customers can also issue a support ticket<br />
directly if they need to. As for the<br />
ROLLOMATIC LEARNING CENTER, a<br />
teaching platform that was set up a few<br />
years ago as a knowledge base of ROL-<br />
LOMATIC’s expertise, it is constantly being<br />
optimised with the aim of providing<br />
tools that will quickly make operators<br />
autonomous. ROLLOMATIC LEARNING<br />
CENTER now offers over 200 hours of<br />
training in 6 different languages. Different<br />
levels are offered, from basic to expert,<br />
depending on the production goals<br />
set by the customer. Today, ROLLOMAT-<br />
IC LEARNING CENTER offers new courses,<br />
tutorials, access to documentation<br />
and team management features for production<br />
managers.<br />
Find out more by visiting<br />
www.rollomaticsa.com<br />
24 September 2023<br />
www.metalmakina.com