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HOME / LEAN / MEET “DUILIO” THE FUTURE IN MONTION<br />

Meet “Duilio” the<br />

future in montion<br />

3 minutes read<br />

22_MARCH_2023


Table of Contents<br />

1. Why did we implement this technology?<br />

2. Introducing Duilio<br />

3. How does it work?<br />

Our lives are changing thanks to new technologies which open new scenarios for the resolution of several<br />

problems.<br />

In this context, LimaCorporate believes that technology should be a support for human beings, not only for<br />

productivity improvements, but also for positive changes in the quality of the working life: stress reduction,<br />

better ergonomics, and safety increases are only some of the advantages offered.<br />

Why did we implement<br />

this technology?<br />

In the second half of 2021, after the relocation of<br />

the Clean Rooms to the first floor of the new plant,<br />

we have clearly seen an increase in both the<br />

frequency and the duration of the movements<br />

needed to transfer production material from one<br />

department to another one, using manually<br />

operated trolleys.<br />

Watching these activities and listening to the needs<br />

of the staff doing this job daily, we have started<br />

studying a way to help them, reduce their stress<br />

and efforts.<br />

Introducing Duilio<br />

Thanks to artificial intelligence, new sensors, wireless communications, and machine learning algorithms,<br />

we are able to build machines that can move without receiving real-time human instructions and that<br />

can follow a defined path knowing what is happening around them and reacting quickly if they find obstacles.<br />

They are known as <strong>AMR</strong> (acronym of Autonomous Mobile Robot), collaborative, mobile, and autonomous<br />

robots that allow us to:<br />

optimize the internal logistics<br />

improve the ergonomics of the staff, freed up from heavy trolley handling<br />

reduce stress<br />

use more time for value-added activities (e.g., production, autonomous maintenance, quality controls, training, …)<br />

keep the quality of goods, reducing defects due to material handling<br />

These co-bots define the routes on the base of fixed and dynamic reference points, continuously recalculated<br />

to avoid obstacles eventually found on the way and to get to the destination in the best way. This also means<br />

that high safety standards are fully guaranteed since there is no risk of collisions with objects or people.<br />

Not only: LimaCorporate has added emergency buttons and devices to the robot, in order to stop and move it<br />

manually if needed.


How does it work?<br />

From an operative point of view, everything works<br />

in an easy way: each department has got a tablet to<br />

call the robot.<br />

As soon as it gets to the defined area, it can be<br />

loaded with the produced material and sent to the<br />

next user. A visual or acoustic signal informs them<br />

that the robot has arrived at the defined station and<br />

can be unloaded, proceeding then with the activities<br />

defined by the working cycle.<br />

The staff can also see all the missions, both the<br />

executed and the pending ones, or any warning on<br />

the tablet’s display.<br />

In addition to the advantages explained previously, the production flow becomes more linear: the manual<br />

handling of huge quantities of production material performed once per shift is replaced by frequent deliveries<br />

of small quantities between different departments.<br />

With this technological innovation, LimaCorporate makes another step forward in the evolution of the role<br />

of the operators: they do not have to dedicate time to no-value and time-consuming activities, so they can<br />

become smart operators able to use digital technologies that will make the work easier, leaner and safer.


Author:<br />

Ilaria Lauzzana<br />

Lean Thinking Manager<br />

Operations<br />

Lima Platform<br />

LimaApp<br />

For info<br />

communication@limacorporate.com<br />

Intranet<br />

Lima Genius<br />

ProMade Platform<br />

Clinical Database<br />

e-IFU<br />

Via Nazionale, 52, Villanova di San Daniele del Friuli, Udine (UD) Italy<br />

T. +39 0432 945511 / F. +39 0432 945512 - info@limacorporate.com<br />

© 2023 Limacorporate S.p.A.<br />

P.I. 01427710304<br />

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