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Chapter 10D. Surface Plate Toolsand Techniques1. SURFACE PLATE EQUIPMENTSelect and use height gages, V-blocks,indicators, etc., to measure various types ofproducts. (Application)Part II.D.1Body of Knowledge II.D.1Surface PlateA surface plate provides a true reference plane from which measurement can bemade. A cast-iron surface plate is a heavy ribbed, box-like casting that stands onthree points (establishing a plane) and has a thick and well-supported flat topplate. New plates generally have an average of 18 bearing spots on an area of 6.5cm 2 ( 1 in. 2 ) that do not vary from a true plane by more than 0.005 mm (.0002in.). The use of natural stones for surface plates is becoming increasingly popularbecause of their hardness, resistance to corrosion, minimal response to temperaturechange, and nonmagnetic qualities. Figure 10.1 shows a granite surface plateused in inspection work.Dial IndicatorsIndicating gages and comparators magnify the amount a dimension deviatesabove or below a standard to which the gage is set. Most indicate in terms of actualunits of measurement, but some show only whether a tolerance is within a givenrange. The ability to measure to 25 nanometers (nm) (.00001 in.) depends on magnification,resolution, accuracy of the setting gages, and staging of the workpieceand instrument.Dial indicators are simple mechanical indicating gages. An example of a dialindicator is depicted in Figure 10.2. Movement of stem A is transmitted from therack to compound gear train B and C to pointer D, which moves around a dial face.Springs exert a constant force on the mechanism and return the pointer to its originalposition after the object being measured is removed.89
90 Part II: MetrologyIndicatorPartPart II.D.1SurfaceplateLeveling screwsFigure 10.1 Granite surface plate for checking the flatness of a part, with dial indicator andleveling screws.Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes andMaterials, 4th edition, copyright 2000.BDCAFigure 10.2 Simple dial indicator mechanism.Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes andMaterials, 4th edition, copyright 2000.
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The Certified QualityInspector Hand
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PrefaceThe quality inspector is the
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Glossary of Inspection Terms 421min
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Table of ContentsList of Figures an
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Table of Contents xi5. Normal Distr
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Part I.AChapter 1A. Basic Shop Math
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4 Part I: Technical MathematicsEqui
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6 Part I: Technical MathematicsLeas
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8 Part I: Technical Mathematics3= 3
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10 Part I: Technical MathematicsEve
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Part I.BChapter 2B. Basic AlgebraSo
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14 Part I: Technical MathematicsAlw
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18 Part I: Technical MathematicsChe
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20 Part I: Technical MathematicsTab
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Page 65 and 66: Part IIMetrologyChapter 7Chapter 8C
Page 67 and 68: Chapter 7: A. Common Gages and Meas
Page 81 and 82: Chapter 8B. Special Gages and Appli
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Page 130 and 131: Chapter 13G. Measurement System Ana
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Chapter 14: A. Geometric Dimensioni
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Chapter 15: B. Sampling 151units pr
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Chapter 15: B. Sampling 153Acceptan
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Chapter 15: B. Sampling 155TYPES OF
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Chapter 15: B. Sampling 157• Prec
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Chapter 15: B. Sampling 159Section
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Chapter 15: B. Sampling 1613.2 If t
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Chapter 16: C. Inspection Planning
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Chapter 17: D. Testing Methods 181
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Chapter 17: D. Testing Methods 183F
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Chapter 17: D. Testing Methods 185M
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Chapter 17: D. Testing Methods 187C
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Chapter 17: D. Testing Methods 189m
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Chapter 17: D. Testing Methods 191i
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Chapter 17: D. Testing Methods 193F
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Chapter 17: D. Testing Methods 195O
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Chapter 17: D. Testing Methods 197
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Chapter 18A. Basic Statistics and A
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202 Part IV: Quality AssuranceEXAMP
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204 Part IV: Quality AssuranceFinal
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206 Part IV: Quality AssuranceMean
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208 Part IV: Quality AssuranceVaria
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210 Part IV: Quality Assurance98.7%
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212 Part IV: Quality Assurance3. ME
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214 Part IV: Quality Assurance25% 2
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216 Part IV: Quality AssuranceConti
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218 Part IV: Quality AssurancePart
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226 Part IV: Quality AssuranceTypes
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232 Part IV: Quality Assurancef (x)
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238 Part IV: Quality Assurances = 1
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240 Part IV: Quality Assuranceis th
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Chapter 19B. Statistical Process Co
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248 Part IV: Quality AssuranceInfor
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250 Part IV: Quality AssuranceEnvir
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252 Part IV: Quality AssuranceTable
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254 Part IV: Quality Assuranceis ma
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256 Part IV: Quality Assuranceselec
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258 Part IV: Quality Assurance1.00.
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260 Part IV: Quality AssuranceCommo
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262 Part IV: Quality Assurance3. VA
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264 Part IV: Quality AssuranceCL =
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268 Part IV: Quality AssuranceA pro
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296 Part IV: Quality Assuranceis un
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302 Part IV: Quality Assurancewere
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Chapter 20C. Quality Improvement1.
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306 Part IV: Quality Assurance2. Ap
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308 Part IV: Quality AssuranceTerms
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310 Part IV: Quality AssuranceRoles
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312 Part IV: Quality Assuranceexamp
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Chapter 21D. Quality Tools and Tech
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316 Part IV: Quality AssurancePlanT
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318 Part IV: Quality Assuranceparti
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Chapter 22E. Resources1. ENVIRONMEN
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322 Part IV: Quality Assuranceand s
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324 Part IV: Quality AssuranceThrou
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326 Part IV: Quality Assurancewhere
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328 Part IV: Quality Assurance• S
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330 Part IV: Quality Assurance• K
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About the Authors 425preparation co
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xivList of Figures and TablesTable
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xviList of Figures and TablesFigure
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xviii List of Figures and TablesFig
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412 ReferencesChapter 7Bosch, J. A.
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414 ReferencesSimpson, J. A. 1981.
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416 ReferencesDeming, W. E. 1986. O
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418 ReferencesChapter 19Deleryd, M.
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How to Use This BookTo assist reade
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2 Test Questions5. Solve the follow
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4 Test Questions14. The figure belo
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6 Test Questions23. The volume of a
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8 Test Questions35. The vernier cal
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10 Test Questions48. Which of the f
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12 Test Questions62. What number in
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14 Test Questions73. The process ca
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16 Test Questions85. A manufacturer
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18 Test Questions95. Which of the f
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20 Test Questions108. The quality t
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22 Test Questions121. Which of the
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24 Test Questions133. In an FMEA, w
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26 Test Questions144. Accessing inf
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Test Answer Key1. B28. C55. B82. C2
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INDEXIndex TermsLinksAacceptance nu
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Index TermsLinksCc chart 284-88cali
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Index TermsLinksDdata set, skew of
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Index TermsLinksfinal inspection 16
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Index TermsLinkshierarchical design
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Index TermsLinkslaw of sines 33-34l
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Index TermsLinksmicrometer caliper
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Index TermsLinksoutput, action on 2
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Index TermsLinksQQS-9000 standards
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Index TermsLinkssampling 150-61adva
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Index TermsLinkssurface finishgages
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Index TermsLinksvariance 208variati
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Appendix AQuality Inspector Certifi
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334 Part V: Appendices2. Measuring
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336 Part V: Appendices5. Verificati
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338 Part V: AppendicesComprehension
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340 Part V: AppendicesFigure B.1 Th
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342 Part V: AppendicesSaving a Mini
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344 Part V: AppendicesEXAMPLE B.2Us
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346 Part V: Appendicesthe option Si
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348 Part V: AppendicesContinuedFigu
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350 Part V: Appendices(a) As shown
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352 Part V: AppendicesBar Chart. En
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354 Part V: AppendicesContinuedFigu
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356 Part V: AppendicesEXAMPLE B.11C
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358 Part V: AppendicesShewhart X -
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360 Part V: AppendicesContinuedTabl
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362 Part V: AppendicesThe p Chart:
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364 Part V: Appendicesmenu select S
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366 Part V: AppendicesContinued7. I
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368 Part V: AppendicesUnits of Leng
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370 Part V: AppendicesUnits of Volu
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372 Part V: Appendices3. NOTES ON B
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374 Part V: AppendicesUnits Square
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376 Part V: AppendicesUnits of Capa
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378 Part V: AppendicesApothecaries
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380 Part V: AppendicesUnits of Area
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382 Part V: Appendices1 gallon (gal
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384 Part V: Appendices1 ton, gross
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386 Part V: AppendicesContinuedz.00
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388 Part V: AppendicesContinuedn D
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390 Part V: AppendicesContinuedNumb
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Appendix HSample Tables ofANSI/ASQ
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Lot or Batch SizeS-1Special Inspect
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Sample SizeCode LetterABCDEFGHJKLMN
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398 Part V: AppendicesSample SizeCo
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400 Part V: AppendicesSampleSizeCod
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402 Part V: AppendicesSample sizeQ
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410 Part V: AppendicesSampleSizeCod
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