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70 Part II: MetrologyRing gage accepting part that is out-of-roundGo gageNo-go gageStep 1: Go gage slips over shaftStep 2: No-go gage will not slip over shaftPart II.A.2Snap gage rejecting part that is out-of-roundGoStep 1: Part enters go gageand does not enter no-go(q)No-goStep 2: Same part when inspected 90° fromfirst position will enter no-go gageFigure 7.10Continued.by a threaded collet and bushing (view 1), a taper lock where gage members havea taper shank on one end that fits into the end of the handle (view 2), or a trilockwhere the gage members have a hole drilled through the center and are counterboredon both ends to receive a standard socket-head screw (view 3). One way ofchecking a hole for out-of-roundness is to have flats ground on the side of the gagemember, as shown in Figure 7.10c.Ring Gages. Ring gages, such as those shown in Figure 7.10d, are used for checkingthe limit sizes of a round shaft. They are generally used in pairs: the go gagefor checking the upper limit of the part tolerance and no-go gage for checkingthe lower limit. The no-go ring has a groove in the outside diameter of the gageto distinguish it from the go ring. It is possible that a shaft’s ends are larger thanthe middle, or it could suffer an out-of-roundness condition. This situation can notbe detected with a standard cylindrical ring gage. Such an out-of- roundnesscondition can be checked by a ring gage that has the inside diameter relieved,such as the one shown in Figure 7.10e.Snap Gages. A snap gage is another fixed gage with the gauging members speciallyarranged for measuring diameters, thickness, and lengths. An adjustable
Chapter 7: A. Common Gages and Measurement Instruments 71external measuring snap gage is shown in Figure 7.10f. It consists of a C-framewith gauging members in the jaw of the frame. Figure 7.10g shows other types ofsnap gages. Threads can be checked with thread plug gages, thread ring gages,thread snap gages, or a screw-thread micrometer. Thread snap gages have two pairsof gauging elements combined in one gage. With appropriate gauging elements,these gages may be used to check the maximum and minimum material limit ofexternal screw threads in one pass. An example of a thread snap gage is shownin Figure 7.10h. In some cases, special snap gages may be desired. The example inFigure 7.10i illustrates the use of a special double-end snap gage for inspecting theoutside diameter of a narrow groove.Spline Gages. The use of a spline gage is a common way of inspecting splinedworkpieces prior to assembly. External splines are checked with internal-toothedrings, whereas internal splines are checked with external-toothed plugs. Figure7.10j shows the two basic types of fixed-limit spline gages: composite and sectorgages. Composite gages have the same number of teeth as that of the part.Sector gages have only two sectors of teeth 180° apart. These gages are further subdividedinto go and no-go gages. View 1 of Figure 7.10j shows a go composite ringgage, and a no-go sector ring gage is illustrated in view 2.Screw-Thread Micrometer. A screw thread micrometer, such as the one shown inFigure 7.10k, has a specially designed spindle and anvil so that externally threadedparts can be measured. Screw-thread micrometers are generally designed to measurethreads within a narrow range of pitches. Thread plug gages are similar indesign to cylindrical plug gages except that they are threaded. They are designedto check internal threads. Typical thread plug gages, such as those shown inFigure 7.10l, consist of a handle and one or two thread gage members. Dependingon the size of the gauging member, the member can be held in the handle usinga threaded collet and bushing design (view 1), a taper lock design (view 2), or atrilock design (view 3).Templates. To check a specified profile, templates may be used. They may also beused to control or gauge special shapes or contours in manufactured parts. Thesetemplates are normally made from thin, easy-to-machine materials. An exampleof a contour template for inspecting a turned part is shown in Figure 7.10m. Tovisually inspect or gauge radii or fillets, special templates, such as those shownin Figure 7.10n, may be used. The five basic uses of such templates are: inspectionof an inside radius tangent of two perpendicular planes (view 1), inspectionof a groove (view 2), inspection of an outside radius tangent to two perpendicularplanes (view 3), inspection of a ridge segment (view 4), and inspection of theroundness and diameter of a shaft (view 5).Screw-Pitch Gages. The pitch of a screw may be checked with a screw-pitch gage.To determine the pitch, the gage is placed on the threaded part as shown in Figure7.10o. A drawback of using screw-pitch gages is their inability to give an adequatecheck on thread form for precision parts.Special Gages. It is sometimes necessary to design special gages for checking specialpart features such as square, hexagonal, or octagonal holes. Figure 7.10p showssome special plug gages for checking the profile or taper of holes. As an inspectionPart II.A.2
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70 Part II: Metrology
Ring gage accepting part that is out-of-round
Go gage
No-go gage
Step 1: Go gage slips over shaft
Step 2: No-go gage will not slip over shaft
Part II.A.2
Snap gage rejecting part that is out-of-round
Go
Step 1: Part enters go gage
and does not enter no-go
(q)
No-go
Step 2: Same part when inspected 90° from
first position will enter no-go gage
Figure 7.10
Continued.
by a threaded collet and bushing (view 1), a taper lock where gage members have
a taper shank on one end that fits into the end of the handle (view 2), or a trilock
where the gage members have a hole drilled through the center and are counterbored
on both ends to receive a standard socket-head screw (view 3). One way of
checking a hole for out-of-roundness is to have flats ground on the side of the gage
member, as shown in Figure 7.10c.
Ring Gages. Ring gages, such as those shown in Figure 7.10d, are used for checking
the limit sizes of a round shaft. They are generally used in pairs: the go gage
for checking the upper limit of the part tolerance and no-go gage for checking
the lower limit. The no-go ring has a groove in the outside diameter of the gage
to distinguish it from the go ring. It is possible that a shaft’s ends are larger than
the middle, or it could suffer an out-of-roundness condition. This situation can not
be detected with a standard cylindrical ring gage. Such an out-of- roundness
condition can be checked by a ring gage that has the inside diameter relieved,
such as the one shown in Figure 7.10e.
Snap Gages. A snap gage is another fixed gage with the gauging members specially
arranged for measuring diameters, thickness, and lengths. An adjustable