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62 Part II: Metrologycushion of air generated by a completely self-contained pneumatic system. Dedicatedfunction programs, along with a keypad and interactive LCD display, aredesigned to guide operators smoothly and efficiently through a variety of measurementoperations. The gage can be used for direct data transfer to other datacollection devices.MicrometersPart II.A.1The micrometer caliper illustrated in Figure 7.4 is representative of instruments thatuse a precision screw as a basis for measuring. The measuring elements consist ofa fixed anvil and a spindle that moves lengthwise as it is turned.The thread on the spindle of a typical metric micrometer has a lead of ½ or0.5 mm so that one complete revolution of the thimble produces a spindle movementof this amount. The graduated scale on the sleeve of the instrument hasmajor divisions of 1.0 mm and minor divisions of 0.5 mm. Thus, one revolutionof the spindle causes the beveled edge of the thimble to move through one smalldivision on the sleeve scale. The periphery of the beveled edge of the thimbleis graduated into 50 equal divisions, each space representing 1/50 of a completerotation of the thimble, or a 0.01 mm movement of the spindle. Micrometers withscales in inch units operate in a similar fashion. Typically, the spindle thread has alead of .025 inch and the smallest division on the sleeve represents .025 inch. Theperiphery of the beveled edge of the thimble is graduated into 25 equal divisions,each space representing 1/25 of a complete rotation of the thimble or a spindlemovement of .001 inch.A reading on a micrometer is made by adding the thimble division that isaligned with the longitudinal sleeve line to the largest reading exposed on thesleeve scale. For example, in Figure 7.5 the thimble has exposed the number 10,representing 10.00 mm, and one small division equal to 0.50 mm. The thimbledivision 16 is aligned with the longitudinal sleeve line, indicating that the thimblehas moved 0.16 mm beyond the last small division on the sleeve. Thus thefinal reading is obtained by summing the three components, 10.00 + 0.50 + 0.16= 10.66 mm.Figure 7.4 A 0–25 mm micrometer caliper.Courtesy Fred V. Fowler Company, Inc.
Chapter 7: A. Common Gages and Measurement Instruments 63Reading to 0.01 mm250 5 102015105Thimble divisionsThimble is graduatedin 50 divisions.Each graduation is 0.01 mm.Major divisionsEach large graduation is 1.00 mmMinor divisionsEach large graduation is 0.50 mmFigure 7.5 Micrometer reading of 10.66 mm.Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes andMaterials, 4th edition, copyright 2000.Reading to 0.001 mmPart II.A.1Vernier divisionsEach vernier divisionrepresents 0.001 mm108642Major divisionsEach large graduationis 1.0 mmThimbleSleeve4035302520150 5 10Minor divisionsEach small graduationis 0.50 mmFigure 7.6 Scales of a vernier micromoter showing a reading of 10.666 mm.Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes andMaterials, 4th edition, copyright 2000.Vernier ScalesA vernier micrometer caliper, such as represented by the scales shown in Figure 7.6,has a vernier scale on the sleeve permitting measurement to 0.001 mm. The vernierscale shown has 10 divisions over a length equivalent to 19 divisions around theperiphery of the thimble. Thus, the difference in length of a division on the vernierscale and two divisions on the thimble is 0.02 – (1/10)(19 × 0.01) = 0.001 mm. Thus,the reading illustrated in Figure 7.6 is 10.00 + 0.50 + 0.16 + 0.006 = 10.666 mm.Digital MicrometersMicrometers with digital readouts are also available to make readings faster andeasier for inspection personnel regardless of their degree of experience. The digital
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Chapter 7: A. Common Gages and Measurement Instruments 63
Reading to 0.01 mm
25
0 5 10
20
15
10
5
Thimble divisions
Thimble is graduated
in 50 divisions.
Each graduation is 0.01 mm.
Major divisions
Each large graduation is 1.00 mm
Minor divisions
Each large graduation is 0.50 mm
Figure 7.5 Micrometer reading of 10.66 mm.
Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes and
Materials, 4th edition, copyright 2000.
Reading to 0.001 mm
Part II.A.1
Vernier divisions
Each vernier division
represents 0.001 mm
10
8
6
4
2
Major divisions
Each large graduation
is 1.0 mm
Thimble
Sleeve
40
35
30
25
20
15
0 5 10
Minor divisions
Each small graduation
is 0.50 mm
Figure 7.6 Scales of a vernier micromoter showing a reading of 10.666 mm.
Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes and
Materials, 4th edition, copyright 2000.
Vernier Scales
A vernier micrometer caliper, such as represented by the scales shown in Figure 7.6,
has a vernier scale on the sleeve permitting measurement to 0.001 mm. The vernier
scale shown has 10 divisions over a length equivalent to 19 divisions around the
periphery of the thimble. Thus, the difference in length of a division on the vernier
scale and two divisions on the thimble is 0.02 – (1/10)(19 × 0.01) = 0.001 mm. Thus,
the reading illustrated in Figure 7.6 is 10.00 + 0.50 + 0.16 + 0.006 = 10.666 mm.
Digital Micrometers
Micrometers with digital readouts are also available to make readings faster and
easier for inspection personnel regardless of their degree of experience. The digital