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60 Part II: MetrologyThis vernier reads 12.42 mmPart II.A.1This vernier reads .489 in.(a)(b)Figure 7.1 Fine-adjustment style vernier caliper.Courtesy Fred V. Fowler Company, Inc.The vernier caliper shown in Figure 7.1b consists of a steel rule with a pairof fixed jaws at one end and a pair of sliding jaws affixed to a vernier. Outsidedimensions are measured between the lower jaws, inside dimensions over the tipsof the upper jaws.The digital-reading caliper shown in Figure 7.2 provides LCD readouts in eithermillimeters or inches and operates by a microprocessor-based system. The caliperhas a measuring range of 0–152 mm (0–6 in.) with readings in increments of 0.013mm (.0005 in.). The unit is capable of retaining a reading in the display when thetool is used in an area where visibility is restricted.The vernier height gage is similar to a vernier caliper except that the fixed jawhas been replaced by a fixed base, and the sliding jaw may have a scriber attachedto it for layout work, or a dial indicator for measuring or comparing operations. Amore sophisticated version of the vernier height gage is shown in Figure 7.3. Thisinstrument can easily measure in two dimensions in either angular or polar coordinates.It can measure external, internal, and distance dimensions, as well as perpendicularity,flatness, straightness, centers, and diameters.Vertical measurements are made on the gage shown in Figure 7.3 in eithermetric or inch units to a resolution of 0.0005 mm (.00002 in.) by an optoelectronicsensor moving over a high-accuracy glass scale. The gage head moves on a
Chapter 7: A. Common Gages and Measurement Instruments 61Figure 7.2 LCD digital-reading caliper with 0–152 mm (0–6 in.) range.Courtesy Fred V. Fowler Company, Inc.Part II.A.1Figure 7.3 Digital-reading, single-axis height gage for two-dimensional measurements.Courtesy Brown and Sharpe Manufacturing Company.
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The Certified QualityInspector Hand
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PrefaceThe quality inspector is the
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Glossary of Inspection Terms 421min
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Table of ContentsList of Figures an
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Table of Contents xi5. Normal Distr
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Part I.AChapter 1A. Basic Shop Math
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4 Part I: Technical MathematicsEqui
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6 Part I: Technical MathematicsLeas
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Page 65 and 66: Part IIMetrologyChapter 7Chapter 8C
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Chapter 11: E. Specialized Inspecti
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Chapter 11: E. Specialized Inspecti
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Chapter 12F. Calibration1. CALIBRAT
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Chapter 12: F. Calibration 115its o
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Chapter 12: F. Calibration 1172. CA
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Chapter 12: F. Calibration 1193. EQ
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Chapter 13G. Measurement System Ana
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Chapter 13: G. Measurement System A
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Part IIIInspection and TestChapter
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Chapter 14: A. Geometric Dimensioni
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Chapter 15: B. Sampling 151units pr
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Chapter 15: B. Sampling 153Acceptan
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Chapter 15: B. Sampling 155TYPES OF
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Chapter 15: B. Sampling 157• Prec
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Chapter 15: B. Sampling 159Section
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Chapter 15: B. Sampling 1613.2 If t
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Chapter 16: C. Inspection Planning
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Chapter 17: D. Testing Methods 183F
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Chapter 17: D. Testing Methods 185M
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Chapter 17: D. Testing Methods 187C
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Chapter 17: D. Testing Methods 189m
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Chapter 17: D. Testing Methods 191i
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Chapter 17: D. Testing Methods 193F
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Chapter 17: D. Testing Methods 195O
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Chapter 17: D. Testing Methods 197
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Chapter 18A. Basic Statistics and A
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202 Part IV: Quality AssuranceEXAMP
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204 Part IV: Quality AssuranceFinal
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206 Part IV: Quality AssuranceMean
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208 Part IV: Quality AssuranceVaria
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210 Part IV: Quality Assurance98.7%
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212 Part IV: Quality Assurance3. ME
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214 Part IV: Quality Assurance25% 2
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216 Part IV: Quality AssuranceConti
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238 Part IV: Quality Assurances = 1
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240 Part IV: Quality Assuranceis th
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Chapter 19B. Statistical Process Co
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248 Part IV: Quality AssuranceInfor
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250 Part IV: Quality AssuranceEnvir
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252 Part IV: Quality AssuranceTable
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260 Part IV: Quality AssuranceCommo
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284 Part IV: Quality AssuranceFirst
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296 Part IV: Quality Assuranceis un
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302 Part IV: Quality Assurancewere
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Chapter 20C. Quality Improvement1.
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306 Part IV: Quality Assurance2. Ap
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308 Part IV: Quality AssuranceTerms
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310 Part IV: Quality AssuranceRoles
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312 Part IV: Quality Assuranceexamp
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Chapter 21D. Quality Tools and Tech
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316 Part IV: Quality AssurancePlanT
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318 Part IV: Quality Assuranceparti
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Chapter 22E. Resources1. ENVIRONMEN
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322 Part IV: Quality Assuranceand s
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324 Part IV: Quality AssuranceThrou
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326 Part IV: Quality Assurancewhere
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328 Part IV: Quality Assurance• S
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330 Part IV: Quality Assurance• K
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About the Authors 425preparation co
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xivList of Figures and TablesTable
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xviList of Figures and TablesFigure
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xviii List of Figures and TablesFig
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412 ReferencesChapter 7Bosch, J. A.
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414 ReferencesSimpson, J. A. 1981.
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416 ReferencesDeming, W. E. 1986. O
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418 ReferencesChapter 19Deleryd, M.
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How to Use This BookTo assist reade
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2 Test Questions5. Solve the follow
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4 Test Questions14. The figure belo
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6 Test Questions23. The volume of a
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8 Test Questions35. The vernier cal
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10 Test Questions48. Which of the f
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12 Test Questions62. What number in
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14 Test Questions73. The process ca
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16 Test Questions85. A manufacturer
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18 Test Questions95. Which of the f
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20 Test Questions108. The quality t
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22 Test Questions121. Which of the
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24 Test Questions133. In an FMEA, w
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26 Test Questions144. Accessing inf
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Test Answer Key1. B28. C55. B82. C2
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INDEXIndex TermsLinksAacceptance nu
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Index TermsLinksCc chart 284-88cali
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Index TermsLinksDdata set, skew of
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Index TermsLinksfinal inspection 16
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Index TermsLinkshierarchical design
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Index TermsLinkslaw of sines 33-34l
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Index TermsLinksmicrometer caliper
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Index TermsLinksoutput, action on 2
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Index TermsLinksQQS-9000 standards
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Index TermsLinkssampling 150-61adva
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Index TermsLinkssurface finishgages
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Index TermsLinksvariance 208variati
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Appendix AQuality Inspector Certifi
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334 Part V: Appendices2. Measuring
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336 Part V: Appendices5. Verificati
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338 Part V: AppendicesComprehension
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340 Part V: AppendicesFigure B.1 Th
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342 Part V: AppendicesSaving a Mini
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344 Part V: AppendicesEXAMPLE B.2Us
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346 Part V: Appendicesthe option Si
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348 Part V: AppendicesContinuedFigu
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350 Part V: Appendices(a) As shown
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352 Part V: AppendicesBar Chart. En
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354 Part V: AppendicesContinuedFigu
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356 Part V: AppendicesEXAMPLE B.11C
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358 Part V: AppendicesShewhart X -
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360 Part V: AppendicesContinuedTabl
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362 Part V: AppendicesThe p Chart:
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364 Part V: Appendicesmenu select S
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366 Part V: AppendicesContinued7. I
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368 Part V: AppendicesUnits of Leng
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370 Part V: AppendicesUnits of Volu
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372 Part V: Appendices3. NOTES ON B
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374 Part V: AppendicesUnits Square
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376 Part V: AppendicesUnits of Capa
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378 Part V: AppendicesApothecaries
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380 Part V: AppendicesUnits of Area
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382 Part V: Appendices1 gallon (gal
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384 Part V: Appendices1 ton, gross
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386 Part V: AppendicesContinuedz.00
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388 Part V: AppendicesContinuedn D
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390 Part V: AppendicesContinuedNumb
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Appendix HSample Tables ofANSI/ASQ
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Lot or Batch SizeS-1Special Inspect
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Sample SizeCode LetterABCDEFGHJKLMN
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398 Part V: AppendicesSample SizeCo
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402 Part V: AppendicesSample sizeQ
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