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Chapter 7A. Common Gages andMeasurement InstrumentsPart II.AINTRODUCTIONDimensional metrology is concerned with the measurement or gauging of a varietyof workpiece characteristics including: length, diameter, thickness, angle,taper, roughness, concentricity, and profile. Different sensing technologies maybe employed to measure or gauge those characteristics, depending on the requirementsfor accuracy and other considerations. There are basically five differenttechnologies that may be used individually or in combination to perform theseinspection functions:1. Mechanical. Small displacements are amplified by a mechanicalsystem.2. Electronic. Utilize an electric or electronic phenomenon such aselectrical resistance.3. Air or pneumatic. Small variations in the dimension are measuredwith respect to a reference dimension and are shown by a variationin air pressure or the velocity of airflow.4. Light waves. Utilizing the phenomenon of the interference of lightwaves to provide a standard. Such a standard is the wavelength of amonochromatic light, expressed in terms of the meter.5. Electron beam. Stabilized lasers are used as working standards fordimensional measurements, providing a precise and stable frequencyfor the standard.In general, the mechanical and electronic types of measuring and gauging instrumentshave sensing devices or probes that come in contact with the workpieceand are referred to as contact instruments. Air instruments, while employing contactingelements, rely on air pressure difference to effect measurement. Thus, theyare basically noncontact instruments. Although different technologies are involvedin the light-wave and electron-beam instruments, they both utilize a varietyof optical systems. Thus, they are often grouped together as optical noncontactinstruments.58
Chapter 7: A. Common Gages and Measurement Instruments 591. VARIABLE GAGESIdentify and use variable gages, includingmicrometers, calipers, thread wires,pitch micrometers, linear scales, etc.(Application)Body of Knowledge II.A.1Most of the basic or general-purpose linear measuring instruments are typified bythe steel rule, the vernier caliper, or the micrometer caliper.Steel RulesSteel rules are used effectively as line measuring devices, which means that theends of a dimension being measured are aligned with the graduations of the scale,from which the length is read directly. A depth rule for measuring the depth ofslots, holes, and so on, is a type of steel rule. Steel rules are also incorporated invernier calipers, where they are adapted to end-measuring operations. These areoften more accurate and easier to apply than in-line measuring devices.Part II.A.1VerniersThe vernier caliper shown in Figure 7.1 typifies instruments using the vernier principleof measurement. The main or beam scale on a typical metric vernier caliperis numbered in increments of 10 mm, with the smallest scale division being equivalentto one mm. The vernier scale slides along the edge of the main scale and isdivided in to 50 divisions, and these 50 divisions are the same in total length as49 divisions on the main scale. Each division on the vernier scale is then equal to1/50 of (49 × 1) or 0.98 mm, which is 0.02 mm less than each division on the mainscale.Aligning the zero lines on both scales would cause the first lines on each scaleto be 0.02 mm apart, the second lines 0.04 mm apart, and so on. A measurement ona vernier is designated by the positions of its zero line and the line that coincideswith a line on the main scale. For example, the metric scale in Figure 7.1a showsa reading of 12.42 mm. The zero index of the vernier is located just beyond theline at 12 mm on the main scale, and line 21 (after zero) coincides with a line onthe main scale, indicating that the zero index is 0.42 mm beyond the line at 12 mm.Thus 12.00 + 0.42 = 12.42 mm.The vernier caliper illustrated in Figure 7.1 also has an inch scale so that it canbe used interchangeably for either inch or millimeter measurements. The smallestdivision on the main scale represents 0.25 inches and the vernier is dividedinto .001 inch increments. Thus the measurement illustrated is .475 away from themain scale plus .014 from the vernier scale, for a total of .489 inches.
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Chapter 7
A. Common Gages and
Measurement Instruments
Part II.A
INTRODUCTION
Dimensional metrology is concerned with the measurement or gauging of a variety
of workpiece characteristics including: length, diameter, thickness, angle,
taper, roughness, concentricity, and profile. Different sensing technologies may
be employed to measure or gauge those characteristics, depending on the requirements
for accuracy and other considerations. There are basically five different
technologies that may be used individually or in combination to perform these
inspection functions:
1. Mechanical. Small displacements are amplified by a mechanical
system.
2. Electronic. Utilize an electric or electronic phenomenon such as
electrical resistance.
3. Air or pneumatic. Small variations in the dimension are measured
with respect to a reference dimension and are shown by a variation
in air pressure or the velocity of airflow.
4. Light waves. Utilizing the phenomenon of the interference of light
waves to provide a standard. Such a standard is the wavelength of a
monochromatic light, expressed in terms of the meter.
5. Electron beam. Stabilized lasers are used as working standards for
dimensional measurements, providing a precise and stable frequency
for the standard.
In general, the mechanical and electronic types of measuring and gauging instruments
have sensing devices or probes that come in contact with the workpiece
and are referred to as contact instruments. Air instruments, while employing contacting
elements, rely on air pressure difference to effect measurement. Thus, they
are basically noncontact instruments. Although different technologies are involved
in the light-wave and electron-beam instruments, they both utilize a variety
of optical systems. Thus, they are often grouped together as optical noncontact
instruments.
58