vdoc
Appendix A: Quality Inspector Certification Body of Knowledge 3331. Variable gages. Identify and use variable gages, includingmicrometers, calipers, thread wires, pitch micrometers, linearscales, etc. (Application)2. Attribute gages. Identify and use attribute gages, including snap,plug, and thread gages, gage blocks, pins, etc. (Application)3. Transfer gages. Identify and use transfer gages, including small-holegages, radius gages, spring calipers, etc. (Application)4. Measurement scales. Describe and distinguish between dial, digital,and vernier scales. (Comprehension)B. Special Gages and Applications.1. Electronic gaging. Identify and describe basic tools used withelectronics such as oscilloscope, multimeter, pyrometer, etc.(Comprehension)2. Automatic gaging. Identify and describe basic components ofautomatic gaging, such as machine vision, ultrasonic, X-ray, laser,etc. (Comprehension)Note: The use of these components is covered under 3D1.3. Pneumatic gaging. Identify and describe basic components ofpneumatic gaging, including air columns, probes, rings, etc.(Comprehension)C. Gage Selection, Handling, and Use.1. Factors in gage selection. Select gages according to the feature orcharacteristic to be measured, the applicable tolerance, the 10:1 rule,etc.; the accuracy, resolution, and capability of the test instrument,and determine whether the type of measurement should be direct,differential, or transfer. (Application)2. Gage handling, preservation, and storage. Identify and apply variousmethods of cleaning, handling, and storing gages. (Application)3. Gage correlation. Identify and apply methods for establishing thecorrelation between measurement instruments, such as gage-to-gageor manual-to-automated process. (Application)D. Surface Plate Tools and Techniques.1. Surface plate equipment. Select and use height gages, V-blocks,indicators, etc., to measure various types of products. (Application)2. Angle measurement instruments. Identify and use tools such asprotractors, sine bars, angle blocks, etc., in various situations.(Application)E. Specialized Inspection Equipment.1. Weights, balances, and scales. Define and describe how to use thesetypes of tools. (Application)
334 Part V: Appendices2. Measuring finish. Describe and apply profilometers, profile tracers,fingernail comparators, etc. (Application)3. Measuring shape and profile. Describe and apply various types ofcomparators, roundness testers, precision spindles, etc. (Application)4. Optical equipment. Describe and apply optical comparators, opticalflats, microscopes, reference specimens, etc. (Application)5. Digital vision systems. Define and describe how digital cameras,online surface inspection, and other digital systems are used inquality inspection. (Comprehension)6. Coordinate measuring machine (CMM). Explain the basic operation ofa CMM, including use of the x, y, and z axes, and the limitationsof locating functional datums, target points, and target areas.(Application)F. Calibration.1. Calibration systems. Describe the principles of calibration, includingits basic purpose, methods of establishing and monitoringcalibration intervals, records, coding schemes, etc. (Application)2. Calibration standards. Describe the hierarchy of standards, fromworking standards through international standards.(Comprehension)3. Equipment traceability. Describe the requirements for documentingtraceability to standards. (Comprehension)4. Gage calibration environment. Describe the effects that environmentalconditions, such as temperature, humidity, vibration, the cleanlinessof the gage, etc., can have on the calibration process. (Application)5. Out-of-calibration effects. Describe the effects that out-of-calibrationinstruments can have on product acceptance and the actions to takein response to this situation. (Application)G. Measurement System Analysis. Define and describe various elements,including identifying and measuring bias, stability, accuracy, linearity,etc., and reviewing repeatability and reproducibility (R&R) studies.(Comprehension)III. Inspection and Test (30 Questions)A. Geometric Dimensioning and Tolerancing (GD&T).1. Blueprints and engineering drawings. Define and interpret varioussections of technical drawings, including title, tolerance, andrevision blocks, notes, scale, etc. (Application)2. Terminology and symbols. Define and interpret drawing views,details, etc., for product specifications or other controlling
- Page 362 and 363: 6 Test Questions23. The volume of a
- Page 364 and 365: 8 Test Questions35. The vernier cal
- Page 366 and 367: 10 Test Questions48. Which of the f
- Page 368 and 369: 12 Test Questions62. What number in
- Page 370 and 371: 14 Test Questions73. The process ca
- Page 372 and 373: 16 Test Questions85. A manufacturer
- Page 374 and 375: 18 Test Questions95. Which of the f
- Page 376 and 377: 20 Test Questions108. The quality t
- Page 378 and 379: 22 Test Questions121. Which of the
- Page 380 and 381: 24 Test Questions133. In an FMEA, w
- Page 382 and 383: 26 Test Questions144. Accessing inf
- Page 385 and 386: Test Answer Key1. B28. C55. B82. C2
- Page 387 and 388: INDEXIndex TermsLinksAacceptance nu
- Page 389 and 390: Index TermsLinksCc chart 284-88cali
- Page 391 and 392: Index TermsLinksDdata set, skew of
- Page 393 and 394: Index TermsLinksfinal inspection 16
- Page 395 and 396: Index TermsLinkshierarchical design
- Page 397 and 398: Index TermsLinkslaw of sines 33-34l
- Page 399 and 400: Index TermsLinksmicrometer caliper
- Page 401 and 402: Index TermsLinksoutput, action on 2
- Page 403 and 404: Index TermsLinksQQS-9000 standards
- Page 405 and 406: Index TermsLinkssampling 150-61adva
- Page 407 and 408: Index TermsLinkssurface finishgages
- Page 409 and 410: Index TermsLinksvariance 208variati
- Page 411: Appendix AQuality Inspector Certifi
- Page 415 and 416: 336 Part V: Appendices5. Verificati
- Page 417 and 418: 338 Part V: AppendicesComprehension
- Page 419 and 420: 340 Part V: AppendicesFigure B.1 Th
- Page 421 and 422: 342 Part V: AppendicesSaving a Mini
- Page 423 and 424: 344 Part V: AppendicesEXAMPLE B.2Us
- Page 425 and 426: 346 Part V: Appendicesthe option Si
- Page 427 and 428: 348 Part V: AppendicesContinuedFigu
- Page 429 and 430: 350 Part V: Appendices(a) As shown
- Page 431 and 432: 352 Part V: AppendicesBar Chart. En
- Page 433 and 434: 354 Part V: AppendicesContinuedFigu
- Page 435 and 436: 356 Part V: AppendicesEXAMPLE B.11C
- Page 437 and 438: 358 Part V: AppendicesShewhart X -
- Page 439 and 440: 360 Part V: AppendicesContinuedTabl
- Page 441 and 442: 362 Part V: AppendicesThe p Chart:
- Page 443 and 444: 364 Part V: Appendicesmenu select S
- Page 445 and 446: 366 Part V: AppendicesContinued7. I
- Page 447 and 448: 368 Part V: AppendicesUnits of Leng
- Page 449 and 450: 370 Part V: AppendicesUnits of Volu
- Page 451 and 452: 372 Part V: Appendices3. NOTES ON B
- Page 453 and 454: 374 Part V: AppendicesUnits Square
- Page 455 and 456: 376 Part V: AppendicesUnits of Capa
- Page 457 and 458: 378 Part V: AppendicesApothecaries
- Page 459 and 460: 380 Part V: AppendicesUnits of Area
- Page 461 and 462: 382 Part V: Appendices1 gallon (gal
334 Part V: Appendices
2. Measuring finish. Describe and apply profilometers, profile tracers,
fingernail comparators, etc. (Application)
3. Measuring shape and profile. Describe and apply various types of
comparators, roundness testers, precision spindles, etc. (Application)
4. Optical equipment. Describe and apply optical comparators, optical
flats, microscopes, reference specimens, etc. (Application)
5. Digital vision systems. Define and describe how digital cameras,
online surface inspection, and other digital systems are used in
quality inspection. (Comprehension)
6. Coordinate measuring machine (CMM). Explain the basic operation of
a CMM, including use of the x, y, and z axes, and the limitations
of locating functional datums, target points, and target areas.
(Application)
F. Calibration.
1. Calibration systems. Describe the principles of calibration, including
its basic purpose, methods of establishing and monitoring
calibration intervals, records, coding schemes, etc. (Application)
2. Calibration standards. Describe the hierarchy of standards, from
working standards through international standards.
(Comprehension)
3. Equipment traceability. Describe the requirements for documenting
traceability to standards. (Comprehension)
4. Gage calibration environment. Describe the effects that environmental
conditions, such as temperature, humidity, vibration, the cleanliness
of the gage, etc., can have on the calibration process. (Application)
5. Out-of-calibration effects. Describe the effects that out-of-calibration
instruments can have on product acceptance and the actions to take
in response to this situation. (Application)
G. Measurement System Analysis. Define and describe various elements,
including identifying and measuring bias, stability, accuracy, linearity,
etc., and reviewing repeatability and reproducibility (R&R) studies.
(Comprehension)
III. Inspection and Test (30 Questions)
A. Geometric Dimensioning and Tolerancing (GD&T).
1. Blueprints and engineering drawings. Define and interpret various
sections of technical drawings, including title, tolerance, and
revision blocks, notes, scale, etc. (Application)
2. Terminology and symbols. Define and interpret drawing views,
details, etc., for product specifications or other controlling
Change language