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280 Part IV: Quality Assurance

Continued

p Chart for Nonconforming Computer Chips

0.018

0.016

UCL = 0.01701

0.014

Proportion

0.012

0.010

0.008

0.006

p – = 0.00837

0.004

0.002

0.000

3 6 9 12 15 18 21 24 27 30

Sample

LCL = 0

Figure 19.10

p chart for nonconforming computer chips, using trial control limits for

the data in Table 19.5.

conditions on these days should be made so that similar conditions can be replicated

for future use. Otherwise, since all the points of the current data fall within the control

limits, the trial control limits can be extended for use over the next 30 days, when the

control chart should again be reevaluated.

Part IV.B.4

The p Chart: Control Chart for Fraction Nonconforming with

Variable Samples

There are times when, for various reasons, it is not possible to select samples

of equal size. This is particularly true when the samples consist of 100 percent

inspection during a fixed period of time on each day of the study. The procedure

to develop a p chart with variable sample sizes is very similar to the procedure for

a p chart with constant sample size.

Thus, for example, suppose we have m samples of sizes n 1 , n 2 , n 3 , . . . , n m . Then

to develop a p chart for variable sample sizes we proceed as follows:

1. From the process under investigation select m (m 25) samples of sizes

n 1 , n 2 , n 3 , . . . , n m (n i 50) units.

2. Find the number of nonconforming units in each sample.

3. Find for each sample the fraction p i of nonconforming units

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