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Chapter 17: D. Testing Methods 195Operatingpositionh136°136°dFigure 17.16 The Vickers hardness test.area normal to the force, and is therefore not a pressure. This test, the same as theother tests, uses an indenter to test the metal but in the shape of diamond with 136degrees between opposite faces (see Figure 17.16).The two diagonals of the indentation left in the surface of the material afterremoval of the load are measured using a microscope, and their average calculated.The area of the sloping surface of the indentation is calculated. The Vickershardness is the quotient obtained by dividing the kgf load by the square mm areaof indentation.The advantages of the Vickers hardness test are that extremely accurate readingscan be taken, and just one type of indenter is used for all types of metals andsurface treatments. Although thoroughly adaptable and very precise for testingthe softest and hardest of materials under varying loads, the Vickers machine is afloor-standing unit that is more expensive than the Brinell or Rockwell machines(Surface Engineering Forum 2008) (CALCE 2001).Part III.D.4Microhardness TestMicrohardness testing of metals, ceramics, and composites is useful for a varietyof applications where other test methods are not useful, such as testing very thinmaterials like foils, measuring individual microstructures within a larger matrix,or measuring the hardness gradients of a part along the cross section. Microhardnesstesting gives an allowable range of loads for testing with a diamond indenter;the resulting indentation is measured and converted to a hardness value (SurfaceEngineering Forum 2008) (CALCE 2001).The term microhardness test usually refers to static indentations made withloads not exceeding one kgf. The indenter is either the Vickers diamond pyramidor the Knoop elongated diamond pyramid. The procedure for testing is very similarto that of the standard Vickers hardness test, except that it is done on a microscopicscale with higher-precision instruments. The surface being tested generallyrequires a metallographic finish; the smaller the load used, the higher the surface

196 Part III: Inspection and Testfinish required. Precision microscopes are used to measure the indentations; theseusually have a magnification of around ×500 and measure to an accuracy of ±0.5micrometers (Surface Engineering Forum 2008).5. VERIFICATION OF SOFTWARE FOR TEST EQUIPMENTIdentify and define basic steps to ensure thatthe software for test equipment adequatelyand correctly performs its intendedfunctions by safeguarding, functional checks,comparison of test results and identificationof attributes and parameters. (Knowledge)Body of Knowledge III.D.5Part III.D.5Verification of software for test equipment is a process for determining whetherthe software for these test equipment fulfill the requirements, purpose, and accuracyof the test intended.Software Verification Objectives• Software verification determines that the software performs itsintended functions correctly.• Ensure that the software performs no unintended functions.• Measure and assess the quality and reliability of software.• As a systems engineering discipline, software verification alsoassesses, analyzes, and tests the software on:– How it interfaces with systems elements– How it influences performance– How it reacts to stimuli from system elementsBasic principles for software testing:• Define the expected output or result, including the attributes andparameters.• Define how the software should function to get the results.• Compare test results with real results to make sure of the consistencyand accuracy of the software• Include test cases for invalid or unexpected conditions.

Chapter 17: D. Testing Methods 195

Operating

position

h

136°

136°

d

Figure 17.16 The Vickers hardness test.

area normal to the force, and is therefore not a pressure. This test, the same as the

other tests, uses an indenter to test the metal but in the shape of diamond with 136

degrees between opposite faces (see Figure 17.16).

The two diagonals of the indentation left in the surface of the material after

removal of the load are measured using a microscope, and their average calculated.

The area of the sloping surface of the indentation is calculated. The Vickers

hardness is the quotient obtained by dividing the kgf load by the square mm area

of indentation.

The advantages of the Vickers hardness test are that extremely accurate readings

can be taken, and just one type of indenter is used for all types of metals and

surface treatments. Although thoroughly adaptable and very precise for testing

the softest and hardest of materials under varying loads, the Vickers machine is a

floor-standing unit that is more expensive than the Brinell or Rockwell machines

(Surface Engineering Forum 2008) (CALCE 2001).

Part III.D.4

Microhardness Test

Microhardness testing of metals, ceramics, and composites is useful for a variety

of applications where other test methods are not useful, such as testing very thin

materials like foils, measuring individual microstructures within a larger matrix,

or measuring the hardness gradients of a part along the cross section. Microhardness

testing gives an allowable range of loads for testing with a diamond indenter;

the resulting indentation is measured and converted to a hardness value (Surface

Engineering Forum 2008) (CALCE 2001).

The term microhardness test usually refers to static indentations made with

loads not exceeding one kgf. The indenter is either the Vickers diamond pyramid

or the Knoop elongated diamond pyramid. The procedure for testing is very similar

to that of the standard Vickers hardness test, except that it is done on a microscopic

scale with higher-precision instruments. The surface being tested generally

requires a metallographic finish; the smaller the load used, the higher the surface

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