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Chapter 15

B. Sampling

Define and interpret terms such as

acceptable quality level (AQL), random

sampling, lot size, acceptance number,

sampling plans, inspection type, timeliness,

etc. (Application)

Body of Knowledge III.B

Part III.B

INTRODUCTION

Acceptance sampling is a method for inspecting product. Inspection can be

done with screening (also called sorting or 100 percent inspection), in which all

units are inspected, or with sampling. Acceptance sampling is the process of

inspecting a portion of the product in a lot for the purpose of making a decision

regarding classification of the entire lot as either conforming or nonconforming to

quality specifications.

Whether inspection is done with screening or with sampling, the results of

inspection can be used for different purposes as follows:

1. To distinguish between good lots and bad lots, using acceptance sampling

plans (as in incoming material inspection and final product inspection).

2. To distinguish between good products and bad products.

3. To determine the status of process control and whether the process is changing.

This is usually done with control charts.

4. To evaluate process capability. In this case, inspection is used to determine

whether the process exhibits excessive variation and whether it is

approaching or exceeding the specification limits.

5. To determine process adjustment. Based on inspection results of process

output, as depicted by a histogram for example, the process mean

may require adjustment and/or process variation may need to be

reduced. A process might require adjustment even though all the

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