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Chapter 11: E. Specialized Inspection Equipment 1094. Most CMMs have automatic data recording, which minimizes operatorinfluence.5. Part alignment and setup procedures are greatly simplified by usingsoftware supplied with computer-assisted CMMs. This minimizesthe setup time for measurement.6. Data can be automatically saved for further analysis.Coordinate Measuring Machine ClassificationAlthough coordinate measuring machines can be thought of as representations ofa simple rectilinear coordinate system for measuring the dimensions of differentshapedworkpieces, they naturally are constructed in many different configurations,all of which offer different advantages. CMMs provide means for locatingand recording the coordinate location of points in their measuring volumes.Traditional coordinate measuring machines are classified according to their configurations,as follows:1. Cantilever configuration, in which the probe is attached to a verticalmachine ram (z-axis) moving on a mutually perpendicular overhangbeam (y-axis) that moves along a mutually perpendicular rail(x-axis). Cantilever configuration is limited to small and medium-sizedmachines. It provides for easy operator access and the possibility ofmeasuring parts longer than the machine table.2. Bridge-type configuration, in which a horizontal beam moves alongthe x-axis, carrying the carriage that provides the y-motion. In otherconfigurations, the horizontal beam (bridge structure) is rigidly attachedto the machine base and the machine table moves along the x-axis. Thisis called fixed bridge configuration. A bridge-type coordinate measuringmachine provides more rigid construction, which in turn providesbetter accuracy. The presence of the bridge on the machine table makesit a little more difficult to load large parts.3. Column-type configuration, in which a moving table and saddlearrangement provides the x and y motions and the machine ram(z-axis) moves vertically relative to the machine table.4. Horizontal arm configuration features a horizontal probe ram (z-axis)moving horizontally relative to a column (y-axis), which moves in amutually perpendicular motion (x-axis) along the machine base. Thisconfiguration provides the possibility for measuring large parts. Otherarrangements of the horizontal arm configuration feature a fixedhorizontal arm configuration in which the probe is attached and movingvertically (y-axis) relative to a column that slides along the machine basein the x direction. The machine table moves in a mutually perpendicularmotion (z-axis) relative to the column.5. Gantry-type configuration comprises a vertical ram (z-axis) movingvertically relative to a horizontal beam (x-axis), which in turn movesPart II.E.6
110 Part II: MetrologyPart II.E.6along two rails (y-axis) mounted on the floor. This configurationprovides easy access and allows the measurement of largecomponents.6. L-shaped bridge configuration comprises a ram (z-axis) moving verticallyrelative to a carriage (x-axis), which moves horizontally relative to anL-shaped bridge moving in the y-direction.Figure 11.6 shows CMM types according to this classification. The most advancedconfiguration, the ring bridge, is not illustrated.In addition to classifying coordinate measuring machines according to theirphysical configuration, they can also be classified according to their mode of operation:manually oriented, computer-assisted, or direct computer-controlled. Inmanual machines, the operator moves the probe along the machine’s axes to establishand manually record the measurement values, which are provided by digitalreadouts. In some machines, digital printout devices are used.Computer-assisted coordinate measuring machines can be either manuallypositioned (free-floating mode) by moving the probe to measurement locations,or manually driven by providing power-operated motions under the control ofthe operator. In either case, a computer accomplishes the data processing. Somecomputer -assisted CMMs can perform some or all of the following functions: inchto metric conversion, automatic compensation for misalignment, storing of premeasuredparameters and measurement sequences, data recording, means fordisengagement of the power drive to allow manual adjustments and manipulationsof the machine motions, and geometric and analytical evaluations.Direct computer-controlled CMMs use a computer to control all machinemotions and measuring routines and to perform most of the routinely requireddata processing.These machines are operated in much the same way as CNC machine tools.Both control and measuring cycles are under program control. Off-line programmingcapability is also available.The effective use of computers for CMM applications is a principal feature differentiatingavailable CMM systems. The value of a measurement system dependsa great deal on the sophistication and ease of use of the associated software andits functional capabilities. The functional capabilities of a CMM software packagedepend on the number and types of application programs available. The followingis a list of many of the different types of system software available for coordinatemeasuring machines:1. Printout instructions, measurement sequence, zero reference,and so on.2. Automatic compensation for misalignment of the workpiece with themachine axes.3. Coordinate conversion between Cartesian and polar coordinates.4. Tolerance calculations providing out-of-tolerance conditions.5. Defining geometric elements such as points, lines, circles, planes,cylinders, spheres, cones, and their intersections.
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Chapter 11: E. Specialized Inspection Equipment 109
4. Most CMMs have automatic data recording, which minimizes operator
influence.
5. Part alignment and setup procedures are greatly simplified by using
software supplied with computer-assisted CMMs. This minimizes
the setup time for measurement.
6. Data can be automatically saved for further analysis.
Coordinate Measuring Machine Classification
Although coordinate measuring machines can be thought of as representations of
a simple rectilinear coordinate system for measuring the dimensions of differentshaped
workpieces, they naturally are constructed in many different configurations,
all of which offer different advantages. CMMs provide means for locating
and recording the coordinate location of points in their measuring volumes.
Traditional coordinate measuring machines are classified according to their configurations,
as follows:
1. Cantilever configuration, in which the probe is attached to a vertical
machine ram (z-axis) moving on a mutually perpendicular overhang
beam (y-axis) that moves along a mutually perpendicular rail
(x-axis). Cantilever configuration is limited to small and medium-sized
machines. It provides for easy operator access and the possibility of
measuring parts longer than the machine table.
2. Bridge-type configuration, in which a horizontal beam moves along
the x-axis, carrying the carriage that provides the y-motion. In other
configurations, the horizontal beam (bridge structure) is rigidly attached
to the machine base and the machine table moves along the x-axis. This
is called fixed bridge configuration. A bridge-type coordinate measuring
machine provides more rigid construction, which in turn provides
better accuracy. The presence of the bridge on the machine table makes
it a little more difficult to load large parts.
3. Column-type configuration, in which a moving table and saddle
arrangement provides the x and y motions and the machine ram
(z-axis) moves vertically relative to the machine table.
4. Horizontal arm configuration features a horizontal probe ram (z-axis)
moving horizontally relative to a column (y-axis), which moves in a
mutually perpendicular motion (x-axis) along the machine base. This
configuration provides the possibility for measuring large parts. Other
arrangements of the horizontal arm configuration feature a fixed
horizontal arm configuration in which the probe is attached and moving
vertically (y-axis) relative to a column that slides along the machine base
in the x direction. The machine table moves in a mutually perpendicular
motion (z-axis) relative to the column.
5. Gantry-type configuration comprises a vertical ram (z-axis) moving
vertically relative to a horizontal beam (x-axis), which in turn moves
Part II.E.6