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Chapter 11: E. Specialized Inspection Equipment 99HingeSurfacetextureStylusSkidDrive unit(a)StylusDrive unitSurfacetexture(b)ReferencesurfacePart II.E.2Figure 11.2(a) Skid-type or average surface finish measuring gage, (b) skidless or profiling gage.Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes andMaterials, 4th edition, copyright 2000.rides the work surface in close proximity to a fairly large skid that also contactsthe work surface. The skid-type instruments usually have inductive transducersand are used predominantly for averaging measurements of surface roughness,but not waviness. The skid filters out waviness. Most portable or handheldinstruments are the skid type and they are reasonably accurate for roughnessmeasurements in the range of 0.30–0.51 mm (12–20 min.) R a .The skidless type of instrument illustrated in Figure 11.2b has a built-in referencesurface that permits the probe to sense both long- and short-wavelengthvariations in surface conditions. Thus, these can be used to measure both wavinessand roughness, as well as surface inclination (straightness). These instrumentsare often referred to as profiling gages and they usually generate a profilechart on paper or on a computer screen. The international standard for the assessmentof surface texture, ISO/R468, defines three parameters: R a (CLA), R z , andR max , all measured relative to a straight mean line:1. R a (centerline average) value is the arithmetic mean of the departuresof a profile from the mean line. It is normally determined as the meanresult of several consecutive sample lengths L.2. R z (10-point height) is the average distance between the five heightpeaks and five deepest valleys within the sampling length andmeasured perpendicular to it.3. R max is the maximum peak-to-valley height within the samplinglength.
100 Part II: MetrologyOther parameters of surface measurement are defined as follows:1. R tm is the average value of R max ’s for five consecutive sampling lengths.2. R p is the maximum profile height from the mean line within thesampling length. R pm is the mean value of R p ’s determined overfive sampling lengths.3. PC (peak count) is the number of peak/valley pairs per inch projectingthrough a band of width b centered about the mean line.Part II.E.33. MEASURING SHAPE AND PROFILEDescribe and apply various types ofcomparators, roundness testers, precisionspindles, etc. (Application)Body of Knowledge II.E.3Most of the recent applications for shape and profile measurements employ comparatorsand other devices for measuring roundness.ComparatorsComparators normally employ dial indicators for their operation and comein different varieties: mechanical, optical, electronic, and pneumatic. Opticalprojectors, also known as optical comparators, employ a system in which lightrays are directed against the object and then reflected back through a projectionlens onto a screen. The projections are large enough to accurately measure smallconfigurations of objects. Optical comparators are explained in section 4 in moredetail.Measurement of RoundnessGeometrically, a part can be said to be round in a given cross section if there existswithin the section a point from which all points on the periphery are equidistant.In practice, however, the radius of nominally round parts tends to vary from pointto point. Thus, the problem found by the metrologist is one of displaying andassessing these variations, and correctly interpreting the results.Although many methods have been used for roundness measurement, onlythose that provide valid radial deviation data lend themselves to standardizationand consistent, accurate measurement of all out-of-roundness conditions.For this reason, current industry, national, and international standards primarilycover measurements taken with precision spindle-type instruments with the
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Chapter 11: E. Specialized Inspection Equipment 99
Hinge
Surface
texture
Stylus
Skid
Drive unit
(a)
Stylus
Drive unit
Surface
texture
(b)
Reference
surface
Part II.E.2
Figure 11.2
(a) Skid-type or average surface finish measuring gage, (b) skidless or profiling gage.
Reprinted with permission of the Society of Manufacturing Engineers, Manufacturing Processes and
Materials, 4th edition, copyright 2000.
rides the work surface in close proximity to a fairly large skid that also contacts
the work surface. The skid-type instruments usually have inductive transducers
and are used predominantly for averaging measurements of surface roughness,
but not waviness. The skid filters out waviness. Most portable or handheld
instruments are the skid type and they are reasonably accurate for roughness
measurements in the range of 0.30–0.51 mm (12–20 min.) R a .
The skidless type of instrument illustrated in Figure 11.2b has a built-in reference
surface that permits the probe to sense both long- and short-wavelength
variations in surface conditions. Thus, these can be used to measure both waviness
and roughness, as well as surface inclination (straightness). These instruments
are often referred to as profiling gages and they usually generate a profile
chart on paper or on a computer screen. The international standard for the assessment
of surface texture, ISO/R468, defines three parameters: R a (CLA), R z , and
R max , all measured relative to a straight mean line:
1. R a (centerline average) value is the arithmetic mean of the departures
of a profile from the mean line. It is normally determined as the mean
result of several consecutive sample lengths L.
2. R z (10-point height) is the average distance between the five height
peaks and five deepest valleys within the sampling length and
measured perpendicular to it.
3. R max is the maximum peak-to-valley height within the sampling
length.