Development of a Cold Gas Propulsion System for the ... - SSL - MIT

Development of a Cold Gas Propulsion System for the ... - SSL - MIT Development of a Cold Gas Propulsion System for the ... - SSL - MIT

26.12.2012 Views

6.3.3 Thrust Output Characterization To make measurements of static thrust production, thrusters were fired for at least 1 s, with at least 2 s of space between successive firings. This allowed time for transient effects to damp out. The following thruster combinations were fired: • Each individual thruster • Each pair of vertical thrusters • Each station pair • Each set of three vertical thrusters • All four vertical thrusters together • All four vertical thrusters plus each individual horizontal thruster • All four vertical thrusters plus a pair of horizontal thrusters firing to provide translational force (e.g. thrusters 2 and 8) • All four vertical thrusters plus a pair of horizontal thrusters firing to provide a torque to roll the vehicle about its X axis (e.g. thrusters 2 and 6) This set of combinations (31 in total) was chosen for several reasons. First, the single thruster firings allowed for the easiest comparison to the results of the single-stream tests. Second, the wide range of combinations tested allowed for some characterization of the effects on an individual thruster’s performance depending on how many other thrusters fired with it. This was useful in planning future changes to the CGSE; for instance, it gave some sense of how performance might change if horizontal thrusters were added in the Y direction. Finally, the combinations most likely to be used in flight were tested. During a hop, the four vertical thrusters would essentially be firing constantly (though not at 100% duty cycle); the horizontal thrusters would only fire some of the time, and then most likely in pairs to translate or rotate the vehicle, although under certain conditions a single horizontal thruster might be fired to make a small attitude correction. All of these situations were included in the static testing plan. As testing of the various planned combinations began, it became clear that one effect that had not been fully considered was the state of gas in the CGSE when a given thruster was fired. The starting pressure of the flight tanks did not seem to matter, as long as it was high enough for the regulator to maintain a given chamber pressure; if thruster 1 was the first thruster fired in a test, it produced approximately the same thrust level whether the tanks started at 4500 psia or 1500 psia. However, as a given test progressed and gas was depleted from the flight tanks, thruster output decreased even if no other 92

variables (such as number of thrusters firing) were changed. This effect is illustrated in Figure 6-8, for both a single horizontal thruster and the set of all four vertical thrusters. Figure 6-8. CGSE thrust decrease with gas usage. In the tests from which this data was collected, the flight tanks were filled to approximately 4500 psia, and the thruster(s) were fired for 1 s pulses at 2 s intervals until the pressure across the flight regulator equalized at the output set pressure of approximately 600 psia. On the y axis, thrust is normalized against the thrust measured for the first firing in a given test. On the x axis, gas usage is tracked with the unit of thruster-seconds. One thruster firing for one second consumes one thruster-second of gas, one thruster firing for two seconds and two thrusters firing for one second both consume two thruster- seconds of gas, etc. Figure 6-8 shows that there is a general decrease in thrust level as gas is consumed from the tanks. This decrease appears to be more severe at an earlier stage for the four thrusters firing together; the single thruster firing alone maintained a higher percentage of its initial thrust for a longer period, although it did drop off sharply at the end of the test. 93

6.3.3 Thrust Output Characterization<br />

To make measurements <strong>of</strong> static thrust production, thrusters were fired <strong>for</strong> at least 1 s, with at least 2 s<br />

<strong>of</strong> space between successive firings. This allowed time <strong>for</strong> transient effects to damp out. The following<br />

thruster combinations were fired:<br />

• Each individual thruster<br />

• Each pair <strong>of</strong> vertical thrusters<br />

• Each station pair<br />

• Each set <strong>of</strong> three vertical thrusters<br />

• All four vertical thrusters toge<strong>the</strong>r<br />

• All four vertical thrusters plus each individual horizontal thruster<br />

• All four vertical thrusters plus a pair <strong>of</strong> horizontal thrusters firing to provide translational <strong>for</strong>ce<br />

(e.g. thrusters 2 and 8)<br />

• All four vertical thrusters plus a pair <strong>of</strong> horizontal thrusters firing to provide a torque to roll <strong>the</strong><br />

vehicle about its X axis (e.g. thrusters 2 and 6)<br />

This set <strong>of</strong> combinations (31 in total) was chosen <strong>for</strong> several reasons. First, <strong>the</strong> single thruster firings<br />

allowed <strong>for</strong> <strong>the</strong> easiest comparison to <strong>the</strong> results <strong>of</strong> <strong>the</strong> single-stream tests. Second, <strong>the</strong> wide range <strong>of</strong><br />

combinations tested allowed <strong>for</strong> some characterization <strong>of</strong> <strong>the</strong> effects on an individual thruster’s<br />

per<strong>for</strong>mance depending on how many o<strong>the</strong>r thrusters fired with it. This was useful in planning future<br />

changes to <strong>the</strong> CGSE; <strong>for</strong> instance, it gave some sense <strong>of</strong> how per<strong>for</strong>mance might change if horizontal<br />

thrusters were added in <strong>the</strong> Y direction. Finally, <strong>the</strong> combinations most likely to be used in flight were<br />

tested. During a hop, <strong>the</strong> four vertical thrusters would essentially be firing constantly (though not at<br />

100% duty cycle); <strong>the</strong> horizontal thrusters would only fire some <strong>of</strong> <strong>the</strong> time, and <strong>the</strong>n most likely in pairs<br />

to translate or rotate <strong>the</strong> vehicle, although under certain conditions a single horizontal thruster might be<br />

fired to make a small attitude correction. All <strong>of</strong> <strong>the</strong>se situations were included in <strong>the</strong> static testing plan.<br />

As testing <strong>of</strong> <strong>the</strong> various planned combinations began, it became clear that one effect that had not been<br />

fully considered was <strong>the</strong> state <strong>of</strong> gas in <strong>the</strong> CGSE when a given thruster was fired. The starting pressure<br />

<strong>of</strong> <strong>the</strong> flight tanks did not seem to matter, as long as it was high enough <strong>for</strong> <strong>the</strong> regulator to maintain a<br />

given chamber pressure; if thruster 1 was <strong>the</strong> first thruster fired in a test, it produced approximately <strong>the</strong><br />

same thrust level whe<strong>the</strong>r <strong>the</strong> tanks started at 4500 psia or 1500 psia. However, as a given test<br />

progressed and gas was depleted from <strong>the</strong> flight tanks, thruster output decreased even if no o<strong>the</strong>r<br />

92

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