Development of a Cold Gas Propulsion System for the ... - SSL - MIT
Development of a Cold Gas Propulsion System for the ... - SSL - MIT Development of a Cold Gas Propulsion System for the ... - SSL - MIT
this would be achieved with the regulator set at its maximum outlet pressure of 614.7 psia, and if this maximum thrust level was higher than desired, the optimum pressure level at which to set the regulator output would be determined. A second characteristic to be measured in the single-stream tests was response time. As mentioned in section 4.2.1, the SV128’s rating of 30 to 60 ms was on the borderline of acceptability for the CGSE. It was important to know where in that range the valve actually performed. Thus, measuring the time between the actuation signal and the point in time at which the thrust had reached its target level – full thrust for opening, or zero thrust for closing – was necessary. The thrust and timing measurements were to be combined to determine impulse characteristics of the thruster, as shown in Figure 5-1 below. Figure 5-1. Measurements made in single-stream thruster characterization tests [38]. In particular, a major goal of the single-stream tests was to determine the minimum pulse width for which the actual measured impulse equaled the commanded impulse. This minimum pulse width, combined with the thrust level available at the final chosen chamber pressure setting, would thus determine the minimum impulse bit of the CGSE. 5.2 Testing Setup and Procedures 5.2.1 Instrumentation Instrumentation was of paramount concern in the construction of the single-stream test apparatus; many different sensors were needed to record the data of interest. Pressure was measured immediately upstream of the solenoid valve as well as immediately downstream, before the gas entered the nozzle. To take these measurements, four-way cross fittings were attached to both the inlet and the outlet of 74
the solenoid valve, and a pressure transducer was placed on one arm of each of the crosses. A thermocouple was placed opposite each pressure transducer, with the goal of collecting temperature data to be used in validating the MATLAB model. The entire thruster assembly – crosses, solenoid valve, and nozzle – was clamped onto a platform on wheel bearings. One end of the platform was attached to a single-axis load cell, which in turn was bolted onto a heavy stationary frame. Thus, the platform could not actually roll, but the wheel bearings minimized the lateral forces opposing the thruster. To further minimize external forces, the thruster was fed nitrogen through a flexible hose rather than a fixed, rigid line. The platform and thruster assembly are pictured in Figure 5-2 below. Figure 5-2. Thruster and instrumentation for single-stream characterization tests. All of the sensors used in the single-stream tests output signals as analog voltages. These signals were collected with a National Instruments (NI) USB-6216 data acquisition device, or DAQ, which was also used to actuate the solenoid valve via a relay. 6 The DAQ was connected by USB cable to a laptop running NI’s LabVIEW software, where sensor signals were converted to data in the units of the property being measured before being logged, and control signals were input. At first, opening and closing the valve 6 The digital output used to control the solenoid valve and the analog input used to collect the sensor signals did not run on the same clock in the DAQ, so an extra wire was run from the digital output to a spare analog input pin in order to have a record of the command signal with the same timestamp as the rest of the sensors. 75
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this would be achieved with <strong>the</strong> regulator set at its maximum outlet pressure <strong>of</strong> 614.7 psia, and if this<br />
maximum thrust level was higher than desired, <strong>the</strong> optimum pressure level at which to set <strong>the</strong> regulator<br />
output would be determined.<br />
A second characteristic to be measured in <strong>the</strong> single-stream tests was response time. As mentioned in<br />
section 4.2.1, <strong>the</strong> SV128’s rating <strong>of</strong> 30 to 60 ms was on <strong>the</strong> borderline <strong>of</strong> acceptability <strong>for</strong> <strong>the</strong> CGSE. It<br />
was important to know where in that range <strong>the</strong> valve actually per<strong>for</strong>med. Thus, measuring <strong>the</strong> time<br />
between <strong>the</strong> actuation signal and <strong>the</strong> point in time at which <strong>the</strong> thrust had reached its target level – full<br />
thrust <strong>for</strong> opening, or zero thrust <strong>for</strong> closing – was necessary.<br />
The thrust and timing measurements were to be combined to determine impulse characteristics <strong>of</strong> <strong>the</strong><br />
thruster, as shown in Figure 5-1 below.<br />
Figure 5-1. Measurements made in single-stream thruster characterization tests [38].<br />
In particular, a major goal <strong>of</strong> <strong>the</strong> single-stream tests was to determine <strong>the</strong> minimum pulse width <strong>for</strong><br />
which <strong>the</strong> actual measured impulse equaled <strong>the</strong> commanded impulse. This minimum pulse width,<br />
combined with <strong>the</strong> thrust level available at <strong>the</strong> final chosen chamber pressure setting, would thus<br />
determine <strong>the</strong> minimum impulse bit <strong>of</strong> <strong>the</strong> CGSE.<br />
5.2 Testing Setup and Procedures<br />
5.2.1 Instrumentation<br />
Instrumentation was <strong>of</strong> paramount concern in <strong>the</strong> construction <strong>of</strong> <strong>the</strong> single-stream test apparatus;<br />
many different sensors were needed to record <strong>the</strong> data <strong>of</strong> interest. Pressure was measured immediately<br />
upstream <strong>of</strong> <strong>the</strong> solenoid valve as well as immediately downstream, be<strong>for</strong>e <strong>the</strong> gas entered <strong>the</strong> nozzle.<br />
To take <strong>the</strong>se measurements, four-way cross fittings were attached to both <strong>the</strong> inlet and <strong>the</strong> outlet <strong>of</strong><br />
74