Development of a Cold Gas Propulsion System for the ... - SSL - MIT

Development of a Cold Gas Propulsion System for the ... - SSL - MIT Development of a Cold Gas Propulsion System for the ... - SSL - MIT

26.12.2012 Views

4.1.4 Flow Equations .................................................................................................................... 57 4.1.5 Summary of the Model ....................................................................................................... 60 4.1.6 Example Model Run ............................................................................................................ 62 4.1.7 Major Conclusions Drawn from the Model......................................................................... 65 4.2 COTS Component Selection ........................................................................................................ 66 4.2.1 Thruster Solenoid Valves .................................................................................................... 67 4.2.2 Regulator ............................................................................................................................. 69 4.3 Nozzle Design .............................................................................................................................. 70 5 Single-Stream Component Testing ............................................................................................ 73 5.1 Objectives.................................................................................................................................... 73 5.2 Testing Setup and Procedures .................................................................................................... 74 5.2.1 Instrumentation .................................................................................................................. 74 5.2.2 Laboratory Nitrogen Cylinders ............................................................................................ 76 5.2.3 High Side of CGSE ................................................................................................................ 78 5.3 Results ......................................................................................................................................... 80 6 Full Eight-Thruster Flight System ............................................................................................... 83 6.1 Hardware Construction ............................................................................................................... 83 6.2 Interfacing the CGSE to the TALARIS Flight Computer ............................................................... 87 6.3 Static Characterization Testing ................................................................................................... 89 6.3.1 Thruster Identification ........................................................................................................ 90 6.3.2 Static Test Stand .................................................................................................................. 90 6.3.3 Thrust Output Characterization .......................................................................................... 92 6.3.4 Pulse Testing and CGSE Control Circuit Improvement ........................................................ 99 6.4 Controller Implementation ....................................................................................................... 104 8

7 Ongoing and Future Work ....................................................................................................... 106 7.1 Validation Testing ..................................................................................................................... 106 7.1.1 Horizontal Traverse and Roll Testing ................................................................................ 106 7.1.2 Vertical Test Stand ............................................................................................................ 110 7.1.3 6-DOF Flight Testing .......................................................................................................... 112 7.1.4 Summary of Validation Testing Efforts ............................................................................. 113 7.2 Improved Characterization of Thrust Levels Throughout a Hop .............................................. 114 7.3 Possible Upgrades ..................................................................................................................... 115 8 Conclusion .............................................................................................................................. 118 Works Cited ................................................................................................................................... 122 9

4.1.4 Flow Equations .................................................................................................................... 57<br />

4.1.5 Summary <strong>of</strong> <strong>the</strong> Model ....................................................................................................... 60<br />

4.1.6 Example Model Run ............................................................................................................ 62<br />

4.1.7 Major Conclusions Drawn from <strong>the</strong> Model......................................................................... 65<br />

4.2 COTS Component Selection ........................................................................................................ 66<br />

4.2.1 Thruster Solenoid Valves .................................................................................................... 67<br />

4.2.2 Regulator ............................................................................................................................. 69<br />

4.3 Nozzle Design .............................................................................................................................. 70<br />

5 Single-Stream Component Testing ............................................................................................ 73<br />

5.1 Objectives.................................................................................................................................... 73<br />

5.2 Testing Setup and Procedures .................................................................................................... 74<br />

5.2.1 Instrumentation .................................................................................................................. 74<br />

5.2.2 Laboratory Nitrogen Cylinders ............................................................................................ 76<br />

5.2.3 High Side <strong>of</strong> CGSE ................................................................................................................ 78<br />

5.3 Results ......................................................................................................................................... 80<br />

6 Full Eight-Thruster Flight <strong>System</strong> ............................................................................................... 83<br />

6.1 Hardware Construction ............................................................................................................... 83<br />

6.2 Interfacing <strong>the</strong> CGSE to <strong>the</strong> TALARIS Flight Computer ............................................................... 87<br />

6.3 Static Characterization Testing ................................................................................................... 89<br />

6.3.1 Thruster Identification ........................................................................................................ 90<br />

6.3.2 Static Test Stand .................................................................................................................. 90<br />

6.3.3 Thrust Output Characterization .......................................................................................... 92<br />

6.3.4 Pulse Testing and CGSE Control Circuit Improvement ........................................................ 99<br />

6.4 Controller Implementation ....................................................................................................... 104<br />

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