Automotive Electrical and Electronic Systems Classroom Manual Fifth Edition Update by John F. Kershaw

02.10.2022 Views

www.TechnicalBooksPDF.comMagnetism 67Figure 4-33. Radiation interference: EMI wavestravel through the air and are picked up by wiring thatacts as a receiving antenna.EMI Suppression DevicesJust as there are four methods of EMI transmission,there are four general ways in which EMI isreduced, as follows:• By the addition of resistance to conductors,which suppresses conductive transmissionand radiation• By the use of capacitors and radio choke coilcombinations to reduce capacitive and inductivecoupling• By the use of metal or metalized plasticshielding, which reduces EMI radiation inaddition to capacitive and inductive coupling• By an increased use of ground straps toreduce conductive transmission and radiationby passing the unwanted signals to groundFigure 4-34. The capacitor attached to a GM HEIignition module protects the module from EMI.Resistance SuppressionAdding resistance to a circuit to suppress RFIworks only for high-voltage systems (for example,changing the conductive core of ignitioncables). The use of resistance to suppress interferencein low-voltage circuits creates too muchvoltage drop and power loss to be efficient.The only high-voltage system on most vehiclesis the ignition secondary circuit. Although this isthe greatest single source of EMI, it is also theeasiest to control by the use of resistance sparkplug cables, resistor spark plugs, and the siliconegrease used on the distributor cap and rotor ofsome electronic ignitions.Suppression Capacitors and CoilsCapacitors are installed across many circuits andswitching points to absorb voltage fluctuations.Among other applications, they are used as follows:Figure 4-35. Interference-suppression capacitorsand choke coils are attached to electric motors, likethe Bosch wiper motor shown. (Reprinted by permissionof Robert Bosch GmbH)• Across the primary circuit of some electronicignition modules (Figure 4-34)• Across the output terminal of most alternators• Across the armature circuit of electric motorsRadio choke coils reduce current fluctuationsresulting from self-induction. They are oftencombined with capacitors to act as EMI filter circuitsfor windshield wiper and electric fuel pumpmotors (Figure 4-35). Filters may also be incorporatedin wiring connectors.

www.TechnicalBooksPDF.com68 Chapter FourShielding MetalShields, such as the ones used in breaker point distributors,block the waves from components thatcreate RFI signals. The circuits of onboard computersare protected to some degree from externalelectromagnetic waves by their metal housings.Ground StrapsGround or bonding straps between the engine andchassis of an automobile help suppress EMI conductionand radiation by providing a low-resistancecircuit ground path. Such suppression ground strapsare often installed between rubber-mounted componentsand body parts, Figure 4-36. On somemodels ground straps are installed between bodyparts, such as the hood and a fender panel whereno electrical circuit exists, Figure 4-36. In such acase, the strap has no other job than to suppressEMI. Without it, the sheet-metal body and hoodcould function as a large capacitor. The spacebetween the fender and hood could form an electrostaticfield and couple with the computer circuitsin the wiring harness routed near the fender panel.For more information about ground straps, see thesection on “Diagnostic Strategies” in Chapter 4 ofthe Shop Manual.EMI SuppressionInterference suppression is now a critical automotiveengineering task because the modem automobilehas an increased need for EMI suppression.Figure 4-36. Ground straps are installed in manyareas of the engine compartment to suppress EMI.(Reprinted by permission of Robert Bosch GmbH)The increasing use of cellular telephones, as wellas onboard computer systems, are only two of thefactors that have made interference suppressionextremely important.Even small amounts of EMI can disrupt theoperation of an onboard digital computer, whichoperates on voltage signals of a few millivolts(thousandths of a volt) and milliamperes (thousandthsof an ampere) of current. Any of the interferencetransmission modes discussed earlier arecapable of creating false voltage signals andexcessive current in the computer systems. Falsevoltage signals disrupt computer operation, whileexcessive current causes permanent damage tomicro-electric circuitry.As the complexity and number of electronic systemscontinues to increase, manufacturers are usingmultiplex wiring systems to reduce the size andnumber of wiring harnesses, which also reducesEMI. Multiplexing is a method of sending morethan one electrical signal over the same channel.SUMMARYElectricity can be generated in several ways. Themost important way for automotive use is by magnetism.Magnetism is a form of energy caused bythe alignment of atoms in certain materials. It isindicated by the ability to attract iron. Some magneticmaterials exist in nature; others can be artificiallymagnetized. The magnetic properties of somemetals, such as iron, are due to electron motionwithin the atomic structure. Reluctance is resistanceto the movement of magnetic lines of force: ironcores have permeability and are used to reducereluctance in electromagnetic fields.Lines of force, called flux lines, form a magneticfield around a magnet. Flux lines exit the northpole and enter the south pole of a magnet. Magneticflux lines also surround electrical conductors. Ascurrent increases, the magnetic field of a conductorbecomes stronger. Voltage can be generated by theinteraction of magnetic fields around conductors.The relative movement of a conductor and amagnetic field generates voltage. This process iscalled induction. Either the conductor or the magneticfield may be moving. The strength of theinduced voltage depends on the strength of themagnetic field, the number of conductors, the speedof the relative motion, and the angle at which theconductors cut the flux lines. Electromagneticinduction is used in generators, alternators, electricmotors, and coils. Magnetomotive force (mmf) is a

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68 Chapter Four

Shielding Metal

Shields, such as the ones used in breaker point distributors,

block the waves from components that

create RFI signals. The circuits of onboard computers

are protected to some degree from external

electromagnetic waves by their metal housings.

Ground Straps

Ground or bonding straps between the engine and

chassis of an automobile help suppress EMI conduction

and radiation by providing a low-resistance

circuit ground path. Such suppression ground straps

are often installed between rubber-mounted components

and body parts, Figure 4-36. On some

models ground straps are installed between body

parts, such as the hood and a fender panel where

no electrical circuit exists, Figure 4-36. In such a

case, the strap has no other job than to suppress

EMI. Without it, the sheet-metal body and hood

could function as a large capacitor. The space

between the fender and hood could form an electrostatic

field and couple with the computer circuits

in the wiring harness routed near the fender panel.

For more information about ground straps, see the

section on “Diagnostic Strategies” in Chapter 4 of

the Shop Manual.

EMI Suppression

Interference suppression is now a critical automotive

engineering task because the modem automobile

has an increased need for EMI suppression.

Figure 4-36. Ground straps are installed in many

areas of the engine compartment to suppress EMI.

(Reprinted by permission of Robert Bosch GmbH)

The increasing use of cellular telephones, as well

as onboard computer systems, are only two of the

factors that have made interference suppression

extremely important.

Even small amounts of EMI can disrupt the

operation of an onboard digital computer, which

operates on voltage signals of a few millivolts

(thousandths of a volt) and milliamperes (thousandths

of an ampere) of current. Any of the interference

transmission modes discussed earlier are

capable of creating false voltage signals and

excessive current in the computer systems. False

voltage signals disrupt computer operation, while

excessive current causes permanent damage to

micro-electric circuitry.

As the complexity and number of electronic systems

continues to increase, manufacturers are using

multiplex wiring systems to reduce the size and

number of wiring harnesses, which also reduces

EMI. Multiplexing is a method of sending more

than one electrical signal over the same channel.

SUMMARY

Electricity can be generated in several ways. The

most important way for automotive use is by magnetism.

Magnetism is a form of energy caused by

the alignment of atoms in certain materials. It is

indicated by the ability to attract iron. Some magnetic

materials exist in nature; others can be artificially

magnetized. The magnetic properties of some

metals, such as iron, are due to electron motion

within the atomic structure. Reluctance is resistance

to the movement of magnetic lines of force: iron

cores have permeability and are used to reduce

reluctance in electromagnetic fields.

Lines of force, called flux lines, form a magnetic

field around a magnet. Flux lines exit the north

pole and enter the south pole of a magnet. Magnetic

flux lines also surround electrical conductors. As

current increases, the magnetic field of a conductor

becomes stronger. Voltage can be generated by the

interaction of magnetic fields around conductors.

The relative movement of a conductor and a

magnetic field generates voltage. This process is

called induction. Either the conductor or the magnetic

field may be moving. The strength of the

induced voltage depends on the strength of the

magnetic field, the number of conductors, the speed

of the relative motion, and the angle at which the

conductors cut the flux lines. Electromagnetic

induction is used in generators, alternators, electric

motors, and coils. Magnetomotive force (mmf) is a

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