Automotive Electrical and Electronic Systems Classroom Manual Fifth Edition Update by John F. Kershaw
The Ignition: Primary and Secondary Circuits and Components 2371T:5.92 VHALLEFFECTPOWER SUPPLYORSIGNAL LINEGYSENSOR RETURNBK/LB8 VOLTS OR 9 VOLTSPOWER BOARDLOGIC BOARDCOMPUTERSENSESHERESAMEHOUSINGON SMECAND SBECCOMPUTERCH 12VM 10msFigure 11-16. A lab scope displays an AC sincewave during cranking on HEI Terminal “P.”1TCH 1 2V CH 25VFigure 11-18. The lab scope displays the Hall Effectoutput signal transmitted to the PCM.CH 1 5V CH 210 V M 2.5msFigure 11-17. The HEI primary circuit voltage trace isdisplayed on the top and the square-wave referencesignal is displayed on the bottom of the scope screen.and there are usually no ignition wires to the sparkplugs, Figure 11-25. Also, the coil over plug systemfires each cylinder sequentially rather thanusing the waste spark method.IGNITION COILSThe ignition coil steps up voltage in the same wayas a transformer. When the magnetic field of thecoil primary winding collapses, it induces a highvoltage in the secondary winding.Coil Secondary Windingand Primary-to-SecondaryConnectionsTwo windings of copper wire compose the ignitioncoil. The primary winding of heavy wiresconsists of 100 to 150 turns; the secondary windingis 15,000 to 30,000 turns of a fine wire. Theratio of secondary turns to primary turns is usuallybetween 100 and 200. To increase thestrength of the magnetic field, the windings arewrapped around a laminated core of soft iron,Figure 11-26.The coil must be protected from the underhoodenvironment to maintain its efficiency. Four coildesigns are used:• Oil-filled coil• Laminated E-core coil• DIS coil packs• Coil over plug assembliesOil-filled CoilIn the oil-filled coil, the primary winding iswrapped around the secondary winding, which iswrapped around the iron core. The coil windings
DISTRIBUTOR IGNITION SCHEMATIC EXAMPLEDISTRIBUTOR IGNITION SCHEMATIC (5.8./7.5. E AND F SERIES)OFFTO B+SYSTEM: REMOTE MOUNTEDDISTRIBUTOR,COMPUTER CONTROLLEDDWELL (CCD)RUNOFF(DISTRIBUTOR BASEIS THE GROUND SOURCE)ICMPIP BSPOUTIDM (FTO)ICM PWRCOIL -GNDSTARTPIPCMP PWRGNDIGN GNDSHIELDCLOSEDBOWLDISTRIBUTOR(SEALED)SPOUT IN-LINECONNECTORPCMPIN 50PIN 49PIN 23PIN 48E-COREIGNITION COILB+REMOTE IGNITION CONTROL MODULEMOTORCRAFT654321PIPSPOUTIDMICM PWRCOILGNDFigure 11-19.Schematic of the Ford TFI CCD ignition system on late-model trucks. (Courtesy of Ford Motor Company)ICM WAVEFORM EXAMPLES(DISTRIBUTOR IGNITION)DWELLIDM (FTO)SPOUTSIGNATURE PIPPIPFigure 11-20.238The IDM, SPOUT, and PIP signals are monitored to check power input, power output, and ground.
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- Page 236 and 237: Automotive Electronics 223SUMMARYSe
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- Page 241 and 242: 228 Chapter ElevenINTRODUCTIONThe p
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The Ignition: Primary and Secondary Circuits and Components 237
1
T
:
5.92 V
HALL
EFFECT
POWER SUPPLY
OR
SIGNAL LINE
GY
SENSOR RETURN
BK/LB
8 VOLTS OR 9 VOLTS
POWER BOARD
LOGIC BOARD
COMPUTER
SENSES
HERE
SAME
HOUSING
ON SMEC
AND SBEC
COMPUTER
CH 1
2V
M 10ms
Figure 11-16. A lab scope displays an AC since
wave during cranking on HEI Terminal “P.”
1
T
CH 1 2V CH 2
5V
Figure 11-18. The lab scope displays the Hall Effect
output signal transmitted to the PCM.
CH 1 5V CH 2
10 V M 2.5ms
Figure 11-17. The HEI primary circuit voltage trace is
displayed on the top and the square-wave reference
signal is displayed on the bottom of the scope screen.
and there are usually no ignition wires to the spark
plugs, Figure 11-25. Also, the coil over plug system
fires each cylinder sequentially rather than
using the waste spark method.
IGNITION COILS
The ignition coil steps up voltage in the same way
as a transformer. When the magnetic field of the
coil primary winding collapses, it induces a high
voltage in the secondary winding.
Coil Secondary Winding
and Primary-to-Secondary
Connections
Two windings of copper wire compose the ignition
coil. The primary winding of heavy wires
consists of 100 to 150 turns; the secondary winding
is 15,000 to 30,000 turns of a fine wire. The
ratio of secondary turns to primary turns is usually
between 100 and 200. To increase the
strength of the magnetic field, the windings are
wrapped around a laminated core of soft iron,
Figure 11-26.
The coil must be protected from the underhood
environment to maintain its efficiency. Four coil
designs are used:
• Oil-filled coil
• Laminated E-core coil
• DIS coil packs
• Coil over plug assemblies
Oil-filled Coil
In the oil-filled coil, the primary winding is
wrapped around the secondary winding, which is
wrapped around the iron core. The coil windings