Automotive Electrical and Electronic Systems Classroom Manual Fifth Edition Update by John F. Kershaw
Charging System Operation 165Figure 8-43. Field current in a typical solid-state regulatorduring starting. (Delphi Automotive Systems)Figure 8-44. Field current drawn from AC generator(alternator) output. (Delphi Automotive Systems)stable voltage across resistor R3. Resistor R4 preventsexcessive current through TR1 at high temperatures.To prevent circuit damage, diode D3bypasses high voltages induced in the field windingswhen TR1 turns off. Resistor R2 is a thermistor,which causes the regulated voltage to varywith temperature. R5 allows the indicator lamp toturn off if the field circuit is open.For more information about voltage regulators,see the “Voltage Regulator Service Section” inChapter 8 of the Shop Manual.Specific Solid-State RegulatorDesignsGM Delco-Remy (Delphi)The Delco-Remy solid-state automotive regulatoris used in Figures 8-43 to 8-46 to explain the basicoperation of these units. This is the integral regulatorunit of the SI series AC generators. The 1 and2 terminals on the housing connect directly to theregulator. The 1 terminal conducts field currentfrom the battery or the AC Generator (alternator)and controls the indicator lamp. The 2 terminalreceives battery voltage and allows the Zenerdiode to react to it.Unlike other voltage regulators, the multifunctionIC regulator used with Delco-Remy CS-seriesAC generators (Figure 8-46) switches the fieldcurrent on and off at a fixed frequency of 400 Hz(400 times per second). The regulator varies theduty cycle, or percentage of on time to total cycletime, to control the average field current and toregulate voltage. At high speeds, the on time mightbe 10 percent with the off time 90 percent. At lowspeeds with high electrical loads, this ratio couldbe reversed: 90 percent on time and 10 percent offtime. Unlike the SI series, CS AC generators have
166 Chapter EightFigure 8-46. GM CS AC generator (alternator) regulatorcircuit. (Delphi Automotive Systems)Figure 8-45. When AC generator (alternator) outputvoltage reaches a maximum safe level, no current isallowed in the rotor winding. (Delphi Automotive Systems)no test hole to ground the regulator for full-fieldtesting. The regulator cannot be tested with anohmmeter; a special tester is required.MotorcraftAt one time, Motorcraft AC generators used bothremote-mounted and integral solid-state regulators.Motorcraft regulator terminals are designatedas follows:• A or A connects the battery to the fieldrelay contacts.• S connects the AC generator output to thefield relay coil.• F connects the field coil to the regulatortransistors.• I connects the ignition switch to the fieldrelay and regulator contacts (only on vehicleswith a warning lamp).Ford began using a remote-mounted, fully solidstateregulator on its intermediate and large modelsin 1978. The functions of the I, A, 8, and Fterminals are identical to those of the transistorizedregulator. On systems with an ammeter,the regulator is color coded blue or gray, and theT terminal is not used. On warning lamp systems,the regulator is black, and all terminals can beused. The two models are not interchangeable,and cannot be substituted for the earlier solidstateunit with a relay or for an electromagneticregulator. However, Ford does provide red orclear service replacement solid-state regulators,which can be used with both systems.The Motorcraft integral alternator/regulator(JAR) introduced in 1985 uses an IC regulator,which is also mounted on the outside of the rearhousing. This regulator differs from others becauseit contains a circuit indicating when the battery isbeing overcharged. It turns on the charge indicatorlamp if terminal A voltage is too high or too low, orif the terminal 8 voltage signal is abnormal.DaimlerChryslerThe DaimlerChrysler solid-state regulator dependson a remotely mounted field relay to open andclose the isolated field or the A-circuit AC generatorfield. The relay closes the circuit only when theignition switch is turned on. The voltage regulator(Figure 8-47) contains two transistors that areturned on and off by a Zener diode. The Zenerdiode reacts to system voltage to start and stop field
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Charging System Operation 165
Figure 8-43. Field current in a typical solid-state regulator
during starting. (Delphi Automotive Systems)
Figure 8-44. Field current drawn from AC generator
(alternator) output. (Delphi Automotive Systems)
stable voltage across resistor R3. Resistor R4 prevents
excessive current through TR1 at high temperatures.
To prevent circuit damage, diode D3
bypasses high voltages induced in the field windings
when TR1 turns off. Resistor R2 is a thermistor,
which causes the regulated voltage to vary
with temperature. R5 allows the indicator lamp to
turn off if the field circuit is open.
For more information about voltage regulators,
see the “Voltage Regulator Service Section” in
Chapter 8 of the Shop Manual.
Specific Solid-State Regulator
Designs
GM Delco-Remy (Delphi)
The Delco-Remy solid-state automotive regulator
is used in Figures 8-43 to 8-46 to explain the basic
operation of these units. This is the integral regulator
unit of the SI series AC generators. The 1 and
2 terminals on the housing connect directly to the
regulator. The 1 terminal conducts field current
from the battery or the AC Generator (alternator)
and controls the indicator lamp. The 2 terminal
receives battery voltage and allows the Zener
diode to react to it.
Unlike other voltage regulators, the multifunction
IC regulator used with Delco-Remy CS-series
AC generators (Figure 8-46) switches the field
current on and off at a fixed frequency of 400 Hz
(400 times per second). The regulator varies the
duty cycle, or percentage of on time to total cycle
time, to control the average field current and to
regulate voltage. At high speeds, the on time might
be 10 percent with the off time 90 percent. At low
speeds with high electrical loads, this ratio could
be reversed: 90 percent on time and 10 percent off
time. Unlike the SI series, CS AC generators have