Automotive Electrical and Electronic Systems Classroom Manual Fifth Edition Update by John F. Kershaw
Charging System Operation 157Figure 8-23. Two types of stator windings. (Daimler-Chrysler Corporation)Stator TypesWhen the three conductors are completelywound on the stator core, six loose ends remain.The way in which these ends are connected to thediode rectifier circuitry determines if the stator isa Y-type or a Delta-type (Figure 8-23). Bothkinds of stators produce three-phase current andthe rectification produces DC output. However,the voltage and current levels within the statorsdiffer.Figure 8-22. The single-phase voltages of three conductorscreate a three-phase voltage output. (Reprintedby permission of Robert Bosch GmbH)total voltage output of the AC generator is threeoverlapping, evenly spaced, single-phase voltagewaves, as shown in the bottom graph of the illustration.If the stator windings are connected into acomplete circuit, the three-phase voltages causean AC output called three-phase current.Y-Type Stator DesignIn the Y-type stator or Y-connected stator, oneend of each of the three windings is connected at aneutral junction (Figure 8-23). The circuit diagramof the Y-type stator (Figure 8-24) looks like the letterY. This is also sometimes called a wye or a starconnection. The free end of each conductor is connectedto a positive and a negative diode.In a Y-type stator (Figure 8-24), two windingsalways form a series circuit between a positive anda negative diode. At any given instant, the positionof the rotor determines the direction of currentthrough these two windings. Current flows fromthe negative voltage to the positive voltage. A completecircuit from ground, through a negativediode, through two of the windings, and through apositive diode to the AC generator output terminal,exists throughout the 360-degree rotation of therotor. The induced voltages across the two windingsadded together produce the total voltage at theoutput terminal. The majority of AC generators inuse today have Y-type stators because of the needfor high voltage output at low speeds.
158 Chapter EightNEUTRAL JUNCTIONCENTER TAP (SOME)+–+–+–Figure 8-24. Y-type stator circuit diagram. (Daimler-Chrysler Corporation) Unrectified AC GeneratorsAlthough the battery cannot be rechargedwith AC, other automotive accessories can bedesigned to run on unrectified alternator output.Motorola has made AC generators with separateterminals for AC output. Ford has offereda front-and-rear-window defroster that heats thewindows with three-phase, 120-volt AC. Anadditional AC generator supplies the highvoltagecurrent. This second AC generator ismounted above the standard 12-volt AC generatorand driven by the same belt.The Ford high-voltage AC generator has aY-type stator. Field current draw is more than4 amps, and there is no regulator in the field circuit.Output is 2,200 watts at high engine speed.All of the wiring between the AC generator andthe defrosters is special, shielded wiring withwarning tags at all connectors. Ford test proceduresuse only an ohmmeter, because trying totest such high output could be dangerous.Some AC generators include a center tap leadfrom the neutral junction to an insulated terminalon the housing (Figure 8-25). The center tap maycontrol the field current, to activate an indicatorlamp, to control the electric choke on a carburetor,or for other functions.Delta-Type Stator DesignThe delta-type stator or delta-connected statorhas the three windings connected end-to-end(Figure 8-26). The circuit diagram of a delta-typestator (Figure 8-26) looks like the Greek letter deltaSTATOR CONNECTION (1 OF 3)Figure 8-25. A Y-type stator circuit diagram. The centertap connects to the neutral junction of the Y-type stator ofsome AC generators. (DaimlerChrysler Corporation)Figure 8-26.Circuit diagram of a delta-type stator.(), a triangle. There is no neutral junction in adelta-type stator. The windings always form twoparallel circuit paths between one negative and twopositive diodes. Current travels through two differentcircuit paths between the diodes (Figure 8-27).The current-carrying capacity of the stator is doublebecause there are two parallel circuit paths. Deltatypestators are used when a high current output isneeded.Phase RectificationThe current pattern during rectification is similar inany automotive AC generator. The only differencesare specific current paths through Y-type and deltatypestators as shown in Figures 8-27 and 8-28.
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Charging System Operation 157
Figure 8-23. Two types of stator windings. (Daimler-
Chrysler Corporation)
Stator Types
When the three conductors are completely
wound on the stator core, six loose ends remain.
The way in which these ends are connected to the
diode rectifier circuitry determines if the stator is
a Y-type or a Delta-type (Figure 8-23). Both
kinds of stators produce three-phase current and
the rectification produces DC output. However,
the voltage and current levels within the stators
differ.
Figure 8-22. The single-phase voltages of three conductors
create a three-phase voltage output. (Reprinted
by permission of Robert Bosch GmbH)
total voltage output of the AC generator is three
overlapping, evenly spaced, single-phase voltage
waves, as shown in the bottom graph of the illustration.
If the stator windings are connected into a
complete circuit, the three-phase voltages cause
an AC output called three-phase current.
Y-Type Stator Design
In the Y-type stator or Y-connected stator, one
end of each of the three windings is connected at a
neutral junction (Figure 8-23). The circuit diagram
of the Y-type stator (Figure 8-24) looks like the letter
Y. This is also sometimes called a wye or a star
connection. The free end of each conductor is connected
to a positive and a negative diode.
In a Y-type stator (Figure 8-24), two windings
always form a series circuit between a positive and
a negative diode. At any given instant, the position
of the rotor determines the direction of current
through these two windings. Current flows from
the negative voltage to the positive voltage. A complete
circuit from ground, through a negative
diode, through two of the windings, and through a
positive diode to the AC generator output terminal,
exists throughout the 360-degree rotation of the
rotor. The induced voltages across the two windings
added together produce the total voltage at the
output terminal. The majority of AC generators in
use today have Y-type stators because of the need
for high voltage output at low speeds.