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Automotive Electrical and Electronic Systems Classroom Manual Fifth Edition Update by John F. Kershaw

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112 Chapter Six

Figure 6-44.

The GM accessory circuit is color coded by circuit number. (GM Service and Parts Operations)

starter cable to 20 for a license plate lamp. Note that

gauge-size numbers are the reverse of physical wire

sizes: a lower gauge number for heavy wires and a

higher one for light wires. Figure 6-47 shows a typical

circuit using 20-gauge wire.

Most vehicles built in recent years specify wire

sizes by their diameter in millimeters (mm). In

this case, a starter cable might be 32 mm while a

typical circuit might be 1 mm or 0.8 mm. The wire

size appears next to the color and on the opposite

side of the wire from the circuit number, as shown

in Figure 6-46. Note that the “mm” abbreviation

does not appear in the diagram. An advantage to

using the metric system is that wire size corresponds

directly to thickness.

DaimlerChrysler Corporation. Nissan, like other

manufacturers, often includes the symbols with

its components, connector identification, and

switch continuity positions (Figure 6-51). Switch

continuity diagrams are discussed later in this

chapter. For more information about component

symbols, see the “Copper Wiring Repair” section

in Chapter 6 of the Shop Manual.

Figure 6-52 is a basic diagram of a Toyota

Celica sunroof control relay, which controls the

sunroof motor operation. Figure 6-53 shows how

the circuit is activated to tilt the sunroof open. The

current travels to the motor through relay number

one and transistor one when the “up” side of the

tilt switch is pressed.

Component Symbols

It is time to add new symbols to the basic

component symbols list (Figure 6-48). Figures

6-49A and 6-49B show additional symbols for

many of the electrical devices on GM vehicles.

Figure 6-50 illustrates symbols used by

DIAGRAMS

The color codes, circuit numbers, and symbols

just illustrated are combined to create a variety of

electrical diagrams. Most people tend to refer to

any electrical diagram as a “wiring diagram,” but

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