Finishing - July-August 2022
This issue has the winners of the galvanizing industry awards, plus an update on the new Carlisle innovation centre. There is also a report from the BCF conference and a review of the Qualicoat conference with took place in London a few weeks ago. It’s great to see that in person events are taking place and that people are excited to go. Long may this continue! This issue has the winners of the galvanizing industry awards, plus an update on the new Carlisle innovation centre. There is also a report from the BCF conference and a review of the Qualicoat conference with took place in London a few weeks ago. It’s great to see that in person events are taking place and that people are excited to go. Long may this continue!
18 SUSTAINABILITY Net zero system For decades fossil fired convection driers/ovens have been applied in most processing lines. Whether for flexo, gravure, heat set or screen - printing presses or wet-coating processing of adhesives, lacquering, infiltrations hotair driers have been the industry standard. Even though these driers build large, are not very dynamic and not very flexible for process variation adjustments – but low energy operation costs due to the low gas price to electricity price – ratio (mostly < 1/3 even down to sometimes < 1/5!). So electro-thermal, like induction or infrared process systems have not been competitive. What makes our new aLITE the difference? The advanced Light Initiated Thermal Emission (aLITE) technology is a high energic, photonic energy source in combination with integrated high velocity controlled warm air impingement, ventilation and defined moisture suction. Thanks to the possible almost instantaneous high energy and mass transfer an - extreme dynamic (even within a fraction of a second) drying process and - therefore a minimal foot print (most compact drying technology in the market) and - flexible adjustable to relevant process variations (like width, speed, coating type, water content and - defined and precise process parameter control and - no heat up nor stand by operation enables high • productivity and • product capacity and • process efficiency and generate no CO2 emissions, which are/will be banned in these up-coming years in more and more regions at the globe. So that for a wide range of processing lines the aLITE -systems are al-ready now price competitive with respect to the energy operations costs- even without reflection of the CO2 taxes. When adding also the todays and already defined further CO2 taxes, it becomes a cost killer for the gas systems. Additional significant cost savings are given (see graphic) for -investment in process equipment and - building and - infrastructural installations resulting from the extreme reduced space requirements and environ-mental and media supplies and treatments. Finally aLITE can be even applied for very temperature sensitive processes (like printing and wet coating processing on plastic substrates, corrugated boards or polymer textiles). Finishing - July/August 2022
Gloss Meter Portable gloss measurement for all surface finishes n n n n n Select from 3 probe models; 60°, 20°/60°, 20°/60°/85° 2 Powerful Scan modes for quantifying large surfaces (Advanced models only) Automatic Diagnosis and Auto Calibration performed upon power-on using the protective base plate with integrated calibration standard (tile) Compatible with PosiSoft Software Solutions for managing measurement data and creating professional custom reports Conforms to national and international standards including ISO and ASTM Award Winning Compatibility! PosiTector gauge accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), gloss (GLS), and ultrasonic wall thickness (UTG) probes manufactured since 2012. t: 01442 879494 n www.dftinstruments.co.uk n e: sales@dftinstruments.co.uk
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18 SUSTAINABILITY<br />
Net zero system<br />
For decades fossil fired convection<br />
driers/ovens have been applied in most<br />
processing lines.<br />
Whether for flexo, gravure, heat set or<br />
screen - printing presses or wet-coating<br />
processing of adhesives, lacquering,<br />
infiltrations hotair driers have been the<br />
industry standard. Even though these driers<br />
build large, are not very dynamic and not very<br />
flexible for process variation adjustments – but<br />
low energy operation costs due to the low gas<br />
price to electricity price – ratio (mostly < 1/3<br />
even down to sometimes < 1/5!).<br />
So electro-thermal, like induction or<br />
infrared process systems have not been<br />
competitive. What makes our new aLITE the<br />
difference?<br />
The advanced Light Initiated Thermal<br />
Emission (aLITE) technology is a high energic,<br />
photonic energy source in combination with<br />
integrated high velocity controlled warm air<br />
impingement, ventilation and defined<br />
moisture suction.<br />
Thanks to the possible almost instantaneous<br />
high energy and mass transfer an<br />
- extreme dynamic (even within a fraction of<br />
a second) drying process and<br />
- therefore a minimal foot print (most<br />
compact drying technology in the market) and<br />
- flexible adjustable to relevant process<br />
variations (like width, speed, coating type,<br />
water content and<br />
- defined and precise process parameter<br />
control and<br />
- no heat up nor stand by operation<br />
enables high<br />
• productivity and<br />
• product capacity and<br />
• process efficiency<br />
and generate no CO2 emissions, which<br />
are/will be banned in these up-coming years<br />
in more and more regions at the globe.<br />
So that for a wide range of processing lines<br />
the aLITE -systems are al-ready now price<br />
competitive with respect to the energy<br />
operations costs- even without reflection of<br />
the CO2 taxes.<br />
When adding also the todays and already<br />
defined further CO2 taxes, it becomes a cost<br />
killer for the gas systems. Additional significant<br />
cost savings are given (see graphic) for<br />
-investment in process equipment and<br />
- building and<br />
- infrastructural installations<br />
resulting from the extreme reduced space<br />
requirements and environ-mental and media<br />
supplies and treatments.<br />
Finally aLITE can be even applied for very<br />
temperature sensitive processes (like printing<br />
and wet coating processing on plastic<br />
substrates, corrugated boards or polymer<br />
textiles).<br />
<strong>Finishing</strong> - <strong>July</strong>/<strong>August</strong> <strong>2022</strong>