4 °C - the National Sea Grant Library
4 °C - the National Sea Grant Library 4 °C - the National Sea Grant Library
Part II Evaluation of the cooling process. Air cooling of atmospheric steamed crab meat was accomplished by transferring meat from perforated s.s. trays on exit from the tunnel to solid s.s. trays. This transfer resulted in a temperature drop of 15°C from exit temperatures. Allowing the meat to cool in the tray for an additional l0-15 minutes prior to packing further lowered meat temperature depending upon the relative thickness of the sample. Hotfilled crab meat was immediately packed into plastic cups after transfer (not allowed to air cool) to the solid S.S. trays. Figure 3 shows cooling rate differences between air-cool and hot-fill packing of crab meat after placing on ice. Both samples rapidly cooled to below 37.7°C in less than one hour and were virtually identical (14.5°C) after two hours on ice. The primary difference observed was the initial cooling rate. Even though the two packing techniques yielded only a small difference in cooling time, the results are significant. Further studies were conducted to simulate conditions where crab meat would be directly filled into containers from the end of the tunnel without handling. This packing technique would minimize exposure of crab meat to environmental conditions in the packing room. Figure 3. Air-cool vs. Hot-fill Pack 0 15 30 45 60 75 90 105 120 135 150 165 180 Time (min) 4 Hot-fill 8 Air-cool By using a mathematical spreadsheet and model generator, cooling times for - initial temperatures outside the experimental conditions could be approximated. This task was accomplished by noting trends in cooling rate constants observed for initial meat temperatures. These trends were used as a base line and extrapolated in order to achieve a good estimate on rate constants at higher initial temperatures. Figure 4 shows that as the initial meat temperature increases, a rise in the rate constant occurs resulting in a drop in time to reach a specified temperature.
go.ol9 go.018 Fr: 0.017 0.016 0.015 0;014 Figure 4. Estimated Rate vs. Time 71.1 76.7 82.2 87.8 Temp,(C) +K -+ Time (T12.7) The accuracy of the model was tested by comparing predicted cooling times with a set of actual data obtained in the field. The T 12.7 model estimates were found to be within +/- 10 minutes of the actual experimental values. From the results found in this study, the benefits of hot packing can be seen. Direct filling of crab meat at an exit temperature of 82.2°C would reduce the amount of time to achieve a final product temperature of 12.7°C by 25% (i.e., 135 min at 65.5°C compared with 100 min at 82.2°C) and minimum the opportunity for the occurrence of post-process contamination of meat. . . Crab meat quality Product quality is critical when using hot-filling techniques especially where plastic containers are subjected to static cooling conditions (e.g., packed on ice). The plastic insulates the meat, trapping heat inside, and reduces heat transfer rates. The importance of this is significant because of the relative heat sensitivity of blue crab meat to discoloration (Boon, 1975; SFA, 1988). For the most part, blue crab meat is pasteurized at temperatures less than 87.8°C. Due to this concern, crab meat samples were examined for moisture, pH, color and sensory qualities. Table 1 contains the results from laboratory analyses performed on lump, backfin, special and claw meats before and after atmospheric steaming. No differences were found in pH, moisture, or color as a result of steam treatment. Higher moisture content and color differences (darker and more red-blue) were found between body and claw meat samples. An insufficient number of samples were analyzed to statistically compared these differences and no attempt was made to evaluate changes over time of storage.
- Page 68 and 69: Conclusion In this study, low dose
- Page 70 and 71: processed and packaged product. A m
- Page 72 and 73: Table l.Procedures schematic for ef
- Page 74 and 75: (hydrogen peroxide) produced from t
- Page 76 and 77: Johns, H.E. and Cunningham, J.R. 19
- Page 78 and 79: k TBF#hoursCtime between split dose
- Page 80 and 81: AUTOMATED OHMIC THAWING OF SHRIMP B
- Page 82 and 83: A computer program was developed in
- Page 84 and 85: RESULTS AND DISCUSSION The computer
- Page 86 and 87: 78 Quadrant 1 0 20 40 60 80 100 Tim
- Page 88 and 89: FUTURE WORK The ohmic system perfor
- Page 90 and 91: Using Edible Film to Improve Smoked
- Page 92 and 93: LOG CFU / Sq cm 0 3 6 9 12, 15 18 2
- Page 94 and 95: FIG-l.5 AE SMOKE LOG CFU / Sq cm FI
- Page 96 and 97: FIG-2.1 PSYCHRQT SMOKE LOG CFU / Sq
- Page 98 and 99: For samples stored at l0°C, no sig
- Page 100 and 101: (3) 10 oz copolymer polyethylene ca
- Page 102 and 103: Total Volatile Base Components of P
- Page 104 and 105: Log Anaerobic Plate Counts of Packa
- Page 106 and 107: 0, 600 500 - :: 7 400 - 2 z 300 - k
- Page 108 and 109: Log Aerobic Plate Counts of Package
- Page 110 and 111: The variables that correlated well
- Page 112 and 113: Woyewoda, A.D., S.J. Shaw, P.J. Ke,
- Page 114 and 115: used to evaluate both heating and c
- Page 116 and 117: minimize the chances for product re
- Page 120 and 121: Table 1. Laboratory analyses on con
- Page 122 and 123: REFERENCES APHA, 1984. Compendium o
- Page 124 and 125: market and economic studies focusin
- Page 126 and 127: The foreign demand for U.S. exports
- Page 128 and 129: The survey of California-based seaf
- Page 130 and 131: The Gulf butterfish (and harvestfis
- Page 132 and 133: during the same period. The butterf
- Page 134 and 135: 48,693 mt/yr in 198690. The primary
- Page 136 and 137: U.S. Landings consistently increase
- Page 138 and 139: Christmas, J., D. Etzold, T. McIlwa
- Page 140 and 141: Perkins, G. 1977. Potential for exp
- Page 142 and 143: EFFECT OF WASHING WATER pH ON COLOR
- Page 144 and 145: Figure 1, Whole Fish I Dehead (M-07
- Page 146 and 147: 138 Hematin concentration, expresse
- Page 148 and 149: Table 1. Mean carotenoids, hematin,
- Page 150 and 151: Table 2. Treatments Mean moisture v
- Page 152 and 153: side). These adjustments are essent
- Page 154 and 155: Siggia S. 1963. Methods for trace q
- Page 156 and 157: work on combining acetates and phos
- Page 158 and 159: untreated fresh fillets and treated
- Page 160 and 161: Fig. 3. 10 0 m control tJ 0.1% MKP-
- Page 162 and 163: negative bacteria such as Pseudomon
- Page 164 and 165: concentrations up to 1% could be us
- Page 166 and 167: Fey, M.S., and Regenstein, J.M. 198
go.ol9<br />
go.018<br />
Fr: 0.017<br />
0.016<br />
0.015<br />
0;014<br />
Figure 4. Estimated Rate vs. Time<br />
71.1 76.7 82.2 87.8<br />
Temp,(C)<br />
+K -+ Time (T12.7)<br />
The accuracy of <strong>the</strong> model was tested by comparing predicted cooling times<br />
with a set of actual data obtained in <strong>the</strong> field. The T 12.7 model estimates were found<br />
to be within +/- 10 minutes of <strong>the</strong> actual experimental values. From <strong>the</strong> results found<br />
in this study, <strong>the</strong> benefits of hot packing can be seen. Direct filling of crab meat at an<br />
exit temperature of 82.2<strong>°C</strong> would reduce <strong>the</strong> amount of time to achieve a final<br />
product temperature of 12.7<strong>°C</strong> by 25% (i.e., 135 min at 65.5<strong>°C</strong> compared with 100<br />
min at 82.2<strong>°C</strong>) and minimum <strong>the</strong> opportunity for <strong>the</strong> occurrence of post-process<br />
contamination of meat.<br />
. .<br />
Crab meat quality<br />
Product quality is critical when using hot-filling techniques especially where<br />
plastic containers are subjected to static cooling conditions (e.g., packed on ice). The<br />
plastic insulates <strong>the</strong> meat, trapping heat inside, and reduces heat transfer rates. The<br />
importance of this is significant because of <strong>the</strong> relative heat sensitivity of blue crab<br />
meat to discoloration (Boon, 1975; SFA, 1988). For <strong>the</strong> most part, blue crab meat is<br />
pasteurized at temperatures less than 87.8<strong>°C</strong>. Due to this concern, crab meat samples<br />
were examined for moisture, pH, color and sensory qualities.<br />
Table 1 contains <strong>the</strong> results from laboratory analyses performed on lump,<br />
backfin, special and claw meats before and after atmospheric steaming. No differences<br />
were found in pH, moisture, or color as a result of steam treatment. Higher moisture<br />
content and color differences (darker and more red-blue) were found between body<br />
and claw meat samples. An insufficient number of samples were analyzed to<br />
statistically compared <strong>the</strong>se differences and no attempt was made to evaluate changes<br />
over time of storage.