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Simon Iwnicki (Editor)_ Maksym Spiryagin (Editor)_ Colin Cole (Editor)_ Tim McSweeney (Editor) - Handbook of Railway Vehicle Dynamics, Second Edition-CRC Press (2019)

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20

Scale Testing Theory

and Approaches

Nicola Bosso, Paul D. Allen and Nicolò Zampieri

CONTENTS

20.1 Introduction..........................................................................................................................826

20.2 A Brief History of Scaled Roller Rigs.................................................................................827

20.3 Roller Rigs: The Scaling Problem.......................................................................................827

20.3.1 The Scaling Strategy of UoH.................................................................................828

20.3.1.1 Principles..............................................................................................828

20.3.1.2 Materials.............................................................................................. 829

20.3.1.3 Equations of Motion............................................................................. 829

20.3.1.4 Scaling and Wheel-Rail/Roller Forces................................................830

20.3.2 The Scaling Strategy of DLR................................................................................ 832

20.3.3 The Scaling Strategy of INRETS..........................................................................834

20.3.4 Tabular Comparison of Scaling Strategies............................................................ 836

20.4 Scaling Errors...................................................................................................................... 837

20.5 Survey of Current Scaled Roller Rigs.................................................................................. 838

20.5.1 The Scaled Rig of DLR......................................................................................... 838

20.5.1.1 Design Overview.................................................................................. 839

20.5.2 The Scaled Rig of UoH.......................................................................................... 839

20.5.2.1 Design Overview.................................................................................. 839

20.5.3 The Scaled Rig of INRETS................................................................................... 841

20.5.3.1 Design Overview.................................................................................. 841

20.5.4 The Scaled Rig of Politecnico di Torino............................................................... 843

20.5.4.1 Design Overview..................................................................................844

20.5.5 The Scaled Rig of VT-FRA................................................................................... 847

20.5.5.1 Design Overview..................................................................................847

20.5.6 The Scaled Rig of CTU.........................................................................................849

20.5.6.1 Design Overview..................................................................................849

20.5.6.2 Test Bogie.............................................................................................850

20.6 Scaled Prototype Testing on Track...................................................................................... 851

20.7 Scaled Prototypes: Typical Applications............................................................................. 853

20.7.1 Dynamic Track Simulator.....................................................................................854

20.7.1.1 Hunting Stability..................................................................................854

20.7.1.2 Contact Force Estimation..................................................................... 855

20.7.1.3 Other Vehicle Dynamic Studies...........................................................856

20.7.2 Tribology Studies...................................................................................................856

20.7.2.1 Adhesion.............................................................................................. 857

20.7.2.2 Wear.....................................................................................................860

20.7.3 Hardware in the Loop Applications and Control Systems.................................... 862

20.8 Conclusions..........................................................................................................................863

Acknowledgements.........................................................................................................................863

References.......................................................................................................................................864

825

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