4 General Technical Specification of Bhilai Steel Plant, SAIL ...
4 General Technical Specification of Bhilai Steel Plant, SAIL ... 4 General Technical Specification of Bhilai Steel Plant, SAIL ...
© 2007 MECON Limited All rights reserved U-loop Compensator General Technical Specification U-loops shall be provided in piping system using elbows/ bends as per piping material specification. U-loops shall be in horizontal plane and loops for many pipes running in parallel may be provided at same location parallel to each other. Loops shall be in the same plane as the pipe route. However, in some cases, where there may be obstruction due to other parallel pipes, U-loop plane may be raised to clear the pipes by providing bends. Loops in vertical plane can be provided in exceptional cases if horizontal loop is not possible due to layout considerations. Provision shall be made in piping for draining of condensate, venting, etc. Bellow Compensator Bellow type expansion joints shall be made from SS sheet and can be single or multi layer with number of convolutions. Loads due to Compensators Loads on anchor points due to bellow compensators shall be considered based on the feed back from supplier / manufacturer. 02.06. VALVES AND MEASURING DEVICES Valves shall be provided on pipe work for isolation of pipe sections and equipment, control of pressure, flow and level of fluids, venting, draining, pressure relief, etc. They shall be suitable for the service conditions in all respects and located suitably considering ease of operation and maintenance. Generally the following practice shall be followed; - Stop valves : On all pipelines both at the sources and consumers also in the branch pipes to individual buildings and shops with a nominal diameter of 100 mm and above (if required, for smaller diameter as well). - Isolating and by-pass valves for flow meters, filters, etc. - Check valve on all pipelines requiring unidirectional flow. - Quick action safety shut-off valve on fuel oil, gas/ air lines to furnaces and heaters as well as before each consumer or group of consumers. - Pressure regulating valves with isolating, by-pass and relief valves for all pressure reducing installations. - Manual drain valves at low points and manual vent valves at all high points of pipe work. - Regulating valves with integral pressure gauge for all oxygen outlet points, fuel gas outlet, etc. - All valves shall be provided with the operating handle/ lever/ wrench within easy reach. Where necessary, operating platforms shall be provided. Valves located in inaccessible locations such as basements, tunnels, etc. Shall have remote actuation by means of electric motors, solenoids, etc. Gases & Liquid Fluids Page 8 of 51 GS-02
© 2007 MECON Limited All rights reserved General Technical Specification - For fluid lines with working pressures over 16 atg, valves of diameter 300 mm and above shall be provided with by-pass arrangement, unless otherwise specified in technical specifications. - Shut-off valves of dia 500 mm and above as well as shut-off valves of all diameter with remote or automatic control shall be provided with electric drives. - To facilitate operation of manually operated valves, adequate gearing and handling arrangement shall be provided, wherever necessary - All gas branch pipes from the in shop collector to the consumers shall be provided with bleed valve arrangement comprising two gate valves in succession with a bleeder in between. After the second gate valve (upstream), a provision shall be made for installation of a blank flange. - Shop pipe work for all production and ancillary units shall have metering of flow and pressure at the battery limits. - Sectionalising of pipe work for fuel gases such as coke oven gas, blast furnace gas, mixed gas and converter gas will be provided to facilitate maintenance work. This may be achieved by water seals, goggle valves, spectacle blinds or patented gas tight isolators. 02.07. CONDENSATE DISPOSAL Fuel gases as well as other gasses contain moisture and other condensable impurities which get separated during fluid transportation through piping system, effective condensate removal system should be incorporated to prevent accumulation of condensate in pipes which otherwise may cause obstruction to proper gas flow and excess live load to the pipe/ structure. All piping for gasses containing moisture etc. like BF / Coke oven / BOF gas, Mixed gas, Compressed air, Steam & Natural gas are laid with gradient / slope. A slope of 5mm per meter run shall be provided for the above pipelines. In case of space constraint to accommodate slope, it may be reduced to 0.003 particularly for in shop piping. For straight length of pipeline, low / high points should be located generally at a distance 100 meters. However, in no case it should exceed 300 meters. Condensate drain points shall be provided at all low points. In case of low pressure gas lines, automatic drainage system though seal pots shall be provided. For compressed air lines and steam lines, automatic condensate / steam traps shall be provided. Condensate Drain Arrangement for Low Pressure Gases i) Drainage shall be provided at all the low points of gas pipes carrying moist gases for condensate removal. Disposal of condensate shall be through seal pots/ condensate drain installations. ii) Distance between any two drain points of a gas pipe within a radius of 100 meters from gas cleaning plant should not exceed 60 meters. iii) Drainage system for outdoor gas networks should be located in open air with necessary accessibility for operation. iv) Pipes for condensate removal from inter shop gas pipes of blast furnace gas in a radius of 400 m from gas cleaning plant should be at least 80 mm diameter. For pipelines beyond 400 m and also for gas pipes for other moist gases, diameter of condensate removal pipes should not be less than 50 mm. Gases & Liquid Fluids Page 9 of 51 GS-02
- Page 1 and 2: TENDER DOCUMENT NIT No.: DLI/C&E/WI
- Page 3 and 4: SL. NO. © 2007 MECON Limited All r
- Page 5 and 6: 01 FLUID SYSTEM 01.01 Water Supply
- Page 7 and 8: Sl. No. © 2007 MECON Limited All r
- Page 9 and 10: © 2007 MECON Limited All rights re
- Page 11 and 12: © 2007 MECON Limited All rights re
- Page 13 and 14: © 2007 MECON Limited All rights re
- Page 15 and 16: © 2007 MECON Limited All rights re
- Page 17 and 18: © 2007 MECON Limited All rights re
- Page 19 and 20: © 2007 MECON Limited All rights re
- Page 21 and 22: SL. NO. © 2007 MECON Limited All r
- Page 23 and 24: © 2007 MECON Limited All rights re
- Page 25 and 26: © 2007 MECON Limited All rights re
- Page 27 and 28: 20 F.D.A SYSTEM SUPPLIERS 21 © 200
- Page 29 and 30: Sl. No. © 2007 MECON Limited All r
- Page 31 and 32: Sl. No. © 2007 MECON Limited All r
- Page 33 and 34: Sl. No. 14. SPM analyser 15. SOx- N
- Page 35 and 36: SL. NO. 1. Hood, Stack and Lance se
- Page 37 and 38: © 2007 MECON Limited All rights re
- Page 39 and 40: SL. NO. © 2007 MECON Limited All r
- Page 41 and 42: 02. GASES AND LIQUID FUELS 02.01. R
- Page 43 and 44: © 2007 MECON Limited All rights re
- Page 45 and 46: © 2007 MECON Limited All rights re
- Page 47: © 2007 MECON Limited All rights re
- Page 51 and 52: © 2007 MECON Limited All rights re
- Page 53 and 54: © 2007 MECON Limited All rights re
- Page 55 and 56: © 2007 MECON Limited All rights re
- Page 57 and 58: © 2007 MECON Limited All rights re
- Page 59 and 60: © 2007 MECON Limited All rights re
- Page 61 and 62: © 2007 MECON Limited All rights re
- Page 63 and 64: © 2007 MECON Limited All rights re
- Page 65 and 66: © 2007 MECON Limited All rights re
- Page 67 and 68: © 2007 MECON Limited All rights re
- Page 69 and 70: © 2007 MECON Limited All rights re
- Page 71 and 72: © 2007 MECON Limited All rights re
- Page 73 and 74: © 2007 MECON Limited All rights re
- Page 75 and 76: © 2007 MECON Limited All rights re
- Page 77 and 78: © 2007 MECON Limited All rights re
- Page 79 and 80: © 2007 MECON Limited All rights re
- Page 81 and 82: © 2007 MECON Limited All rights re
- Page 83 and 84: © 2007 MECON Limited All rights re
- Page 85 and 86: © 2007 MECON Limited All rights re
- Page 87 and 88: © 2007 MECON Limited All rights re
- Page 89 and 90: © 2007 MECON Limited All rights re
- Page 91 and 92: © 2007 MECON Limited All rights re
- Page 93 and 94: © 2007 MECON Limited All rights re
- Page 95 and 96: © 2007 MECON Limited All rights re
- Page 97 and 98: © 2007 MECON Limited All rights re
© 2007 MECON Limited<br />
All rights reserved<br />
U-loop Compensator<br />
<strong>General</strong> <strong>Technical</strong> <strong>Specification</strong><br />
U-loops shall be provided in piping system using elbows/ bends as per piping material<br />
specification.<br />
U-loops shall be in horizontal plane and loops for many pipes running in parallel may be<br />
provided at same location parallel to each other.<br />
Loops shall be in the same plane as the pipe route. However, in some cases, where<br />
there may be obstruction due to other parallel pipes, U-loop plane may be raised to clear<br />
the pipes by providing bends.<br />
Loops in vertical plane can be provided in exceptional cases if horizontal loop is not<br />
possible due to layout considerations. Provision shall be made in piping for draining <strong>of</strong><br />
condensate, venting, etc.<br />
Bellow Compensator<br />
Bellow type expansion joints shall be made from SS sheet and can be single or multi<br />
layer with number <strong>of</strong> convolutions.<br />
Loads due to Compensators<br />
Loads on anchor points due to bellow compensators shall be considered based on the<br />
feed back from supplier / manufacturer.<br />
02.06. VALVES AND MEASURING DEVICES<br />
Valves shall be provided on pipe work for isolation <strong>of</strong> pipe sections and equipment,<br />
control <strong>of</strong> pressure, flow and level <strong>of</strong> fluids, venting, draining, pressure relief, etc. They<br />
shall be suitable for the service conditions in all respects and located suitably<br />
considering ease <strong>of</strong> operation and maintenance. <strong>General</strong>ly the following practice shall be<br />
followed;<br />
- Stop valves :<br />
On all pipelines both at the sources and consumers also in the branch pipes to<br />
individual buildings and shops with a nominal diameter <strong>of</strong> 100 mm and above (if<br />
required, for smaller diameter as well).<br />
- Isolating and by-pass valves for flow meters, filters, etc.<br />
- Check valve on all pipelines requiring unidirectional flow.<br />
- Quick action safety shut-<strong>of</strong>f valve on fuel oil, gas/ air lines to furnaces and<br />
heaters as well as before each consumer or group <strong>of</strong> consumers.<br />
- Pressure regulating valves with isolating, by-pass and relief valves for all<br />
pressure reducing installations.<br />
- Manual drain valves at low points and manual vent valves at all high points <strong>of</strong><br />
pipe work.<br />
- Regulating valves with integral pressure gauge for all oxygen outlet points, fuel<br />
gas outlet, etc.<br />
- All valves shall be provided with the operating handle/ lever/ wrench within easy<br />
reach. Where necessary, operating platforms shall be provided. Valves located<br />
in inaccessible locations such as basements, tunnels, etc. Shall have remote<br />
actuation by means <strong>of</strong> electric motors, solenoids, etc.<br />
Gases & Liquid Fluids<br />
Page 8 <strong>of</strong> 51<br />
GS-02