4 General Technical Specification of Bhilai Steel Plant, SAIL ...

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© 2007 MECON Limited All rights reserved General Technical Specification Service Colour Colour No. of IS:5 Sea or river water (untreated) Base – Sea green 217 Band - White - Cooling water Base – Sea green 217 Band - White 166 Boiler feed water Base – Sea green 217 Condensate Base – Sea green 217 Band – Light brown 410 Drinking water Base – Sea green 217 First band - French blue 166 Second band – Signal red 537 Industrial water Base – Sea green 217 Band – Light orange 557 Compressed air Base – Sky blue 101 Instrument air Base – Sky blue 101 Band – Light brown 410 Drainage Base – Black - Fuel oil Base – Light brown 410 Band – Signal red 537 Coke oven/BF gas/other fuel Base – Canary yellow 309 gases Band – Signal red 537 Argon Base – Canary yellow 309 Band – French blue 166 Acetylene Base – Canary yellow 309 Band – Dark violet 796 LP Gas (LPG) Base – Canary yellow 309 First band – Signal read 537 Second green band – Traffic 267 Nitrogen Base – Canary yellow 309 Band – Black - Oxygen Base – Canary yellow 309 Band – White - Non-acidic slurries Base – Sea green 217 Band – White - Fire-fighting system Base – Signal red 537 Rain water down pipes Base – Sea green 217 Band – Sky blue 101 Duct work Base – Aluminium - Note : For these services, hazard marking as per fig. 4C of IS:2379 shall also be provided. Painting Page 19 of 19 GS-09
QUALITY ASSURANCE PLAN FOR CONTRACTOR PROJECT ORDER NO. & DATE PACKAGE NO. SUB - CONTRACTOR STRUCTURAL & MECHANICAL PACKAGE NAME ORDER NO. & DATE EQUIPMENT INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS : 1 QAP shall be submitted for each of the equipment separately w ith break Code Description Code Description Code Description DOCUMENTS : up of assembly / sub-assembly & part/component or for group of equipment having same specification. 1. Visual(Welding etc.) 19. Sponge test 34. Internal Inspection report D1. Approved GA draw ings 2. Dimensional 20. Dust/Water Ingress test by Contractor D2. Information and other reference 2 Use numerical codes as indicated for extent of inspection & tests and 3. Fitment & Alignment 21. Friction Factor Test 35. Hardness test drg / stamped drgs released submission of test certificates & documents. Additional codes & des- 4. Physical Test(Sample) 22. Adhesion Test 36. Spark test for Lining for manufacture cription for extent of inspection & tests may be added as applicable for 5. Chemical Test (Sample) 23. Performance Test/ 37. Calibration D3. Relevant catalogues the plant and equipment. 6. Ultrasonic Test Characteristic curve 38. Safety device test D4. Bill of Material/ item no./ 7. Magnetic Particle Test(MPT) 24. No. Load/Free Running Test 39. Ease of Maintenance identification. 3 Separate identification number w ith quantity for equipment shall be 8. Radiography test 25. Load/Overload Test 40. Thickness measurement D5 Matchmark details indicated w herever equipment having same specification belonging to 9. Dye Penetration Test 26. Measurement of speeds of Zinc coating D6 Line/Layout diagram different facilities are grouped together. 10. Metallographic Exam. 27. Accoustical test D7 Approved erection procedures 11. Welder's Qualification & 28. Geometrical Accuracy D8 Unpriced sub P.O.w ith 4 Weight in tonnes (T) must be indicated under column 5 for each item. Weld Procedure Test 29. Repeatability and Positioning specification and amendments Estimated w eights may be indicated w herever actual w eights are not 12. Approval of Test and Repair Accuracy if any available. Procedure 30. Proving Test D9. Calibration Certificate of all 13. Heat Treatment 31. Surface Preparation measuring instrument and ABBREVIATIONS USED : 14. Pressure Test 32. Manufacturer's Test Certificates gauges. 15. Leakage test for bought out items D10. Ordering Specification CONTR : CONTRACTOR 16. Balancing 33 IBR/Other statutory agencies' 17. Vibration Test compliance certificate MFG : MANUFACTURER 18. Amplitude test E Q U I P M E N T D E T A I L S INSPECTION AND TESTS Raw Material and Inprocess Test Certificates & Acceptance Criteria Sl. Description (w ith equipment Identification Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/ No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN brief specification) Inspn MFR CONTR MECON MFR CONTR MECON Documents FORM NO. 11.20 (DQM) F-09, REV-0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ( Q . A . P . NO. TO BE ALLOTTED BY MECON ) For CONTRACTOR / SUB - CONTRACTOR NO. / / / M- REV. for MECON ( Stamp & Signature ) (Stamp & Signature ) SHEET : OF
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TENDER DOCUMENT NIT No.: DLI/C&E/WI
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SL. NO. © 2007 MECON Limited All r
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01 FLUID SYSTEM 01.01 Water Supply
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Sl. No. © 2007 MECON Limited All r
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20 F.D.A SYSTEM SUPPLIERS 21 © 200
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Sl. No. 14. SPM analyser 15. SOx- N
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SL. NO. 1. Hood, Stack and Lance se
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02. GASES AND LIQUID FUELS 02.01. R
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4 General Technical Specification of Bhilai Steel Plant, SAIL ...

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