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SPRING 2022

Distributor's Link Magazine Spring 2022 / Vol 45 No 2

Distributor's Link Magazine Spring 2022 / Vol 45 No 2

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10<br />

THE DISTRIBUTOR’S LINK<br />

Rob LaPointe AIM TESTING LABORATORY<br />

Rob LaPointe is a noted authority in materials and fastener technology. With extensive experience<br />

in the management and science of materials testing laboratories combined with master’s degrees in<br />

physics and education, he excels at bringing solutions to the client. Working specifically in the fastener<br />

testing industry, he has developed expertise in mechanical, nondestructive, metallurgical and chemical<br />

testing. With a background of 20 years in physics education, Rob is effective at communicating complex<br />

ideas in a simple and understandable manner, communicating well with clients enabling them to make<br />

informed decisions about their products and business. AIM is located at 1920 Cordell Court #101, El<br />

Cajon, CA, 92020. Tel: 909-254-1278, email: sales@aimtestlab.com or online at www.aimtestlab.com<br />

FASTENER SCIENCE:<br />

HOW TIGHT IS RIGHT TIGHT?<br />

If you’ve spent a large amount of time while growing<br />

up, or as an adult, wrenching on things like engines,<br />

automobiles, motorcycles, equipment, or other various<br />

mechanical devices, you’ve come to know a bit about<br />

how tight is right-tight. For fasteners from 6-32 up to<br />

about 3/4-10, I have an internal torque-sense that<br />

keeps me in the sweet spot of fastener tightness most<br />

of the time.<br />

I’ve gained this torque-sense through wrenching many<br />

fasteners to the point of “Uh-oh…. I turned this one too<br />

far.” By either taking the bolt or screw into yield (a point<br />

where the fastener stretches and deforms permanently)<br />

or all the way to ultimate tensile failure (the point<br />

where the fastener breaks into two pieces), you get a<br />

good sense of how tight a fastener should be, or more<br />

particularly, how much torque (rotational force) should be<br />

applied to the fastener to get to a tension (elastic force<br />

caused by stretching) between 50 – 80 % of its ultimate<br />

tensile value. Bear in mind that I’m not often measuring<br />

to confirm this tension for applications where a specified<br />

torque value is not required, but that it’s a feel that has<br />

been calibrated by many failures and occasionally by<br />

comparing to actual data acquired through measuring<br />

torque-tension relationships in the laboratory.<br />

Acquiring this internal sense of right-tightness can<br />

also lead to other helpful “by feel” sensations. One can<br />

gain a sense of the performance of a particular metal or<br />

of a hardened material’s characteristics as it progresses<br />

from yield to ultimate tensile. For example, stainless<br />

TECHNICAL ARTICLE<br />

FIGURE 1. TIGHTENING A BOLT IS OFTEN A MATTER OF “FEEL.”<br />

steel has a great deal of stretch (yield) before it ultimately<br />

breaks, and high hardness alloy steels have only a small<br />

amount of stretch between yield and breaking. For me,<br />

this experience has been calibrated by seeing hundreds<br />

of tensile tests with a variety of metals in the laboratory.<br />

It’s amazing to see the stress-strain curve of a tensile test<br />

and gain a sense of comparison to what you feel when<br />

you tighten a nut and bolt made form that material. It is<br />

being sensitive to a very real feeling and comparing that<br />

to knowledge about how metals behave under stress that<br />

enables right-tight by feel.<br />

For most installations, where the correct tension<br />

is critical to the application or installations where<br />

“tension by torque feel” is neither acceptable nor<br />

legitimate, we need another more quantitative method<br />

for relating torque to tension. Typically, the correct<br />

tension for fasteners is somewhere between 50-80% of<br />

the fastener’s ultimate tensile strength.<br />

CONTINUED ON PAGE 98

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