SPRING 2022
Distributor's Link Magazine Spring 2022 / Vol 45 No 2
Distributor's Link Magazine Spring 2022 / Vol 45 No 2
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10<br />
THE DISTRIBUTOR’S LINK<br />
Rob LaPointe AIM TESTING LABORATORY<br />
Rob LaPointe is a noted authority in materials and fastener technology. With extensive experience<br />
in the management and science of materials testing laboratories combined with master’s degrees in<br />
physics and education, he excels at bringing solutions to the client. Working specifically in the fastener<br />
testing industry, he has developed expertise in mechanical, nondestructive, metallurgical and chemical<br />
testing. With a background of 20 years in physics education, Rob is effective at communicating complex<br />
ideas in a simple and understandable manner, communicating well with clients enabling them to make<br />
informed decisions about their products and business. AIM is located at 1920 Cordell Court #101, El<br />
Cajon, CA, 92020. Tel: 909-254-1278, email: sales@aimtestlab.com or online at www.aimtestlab.com<br />
FASTENER SCIENCE:<br />
HOW TIGHT IS RIGHT TIGHT?<br />
If you’ve spent a large amount of time while growing<br />
up, or as an adult, wrenching on things like engines,<br />
automobiles, motorcycles, equipment, or other various<br />
mechanical devices, you’ve come to know a bit about<br />
how tight is right-tight. For fasteners from 6-32 up to<br />
about 3/4-10, I have an internal torque-sense that<br />
keeps me in the sweet spot of fastener tightness most<br />
of the time.<br />
I’ve gained this torque-sense through wrenching many<br />
fasteners to the point of “Uh-oh…. I turned this one too<br />
far.” By either taking the bolt or screw into yield (a point<br />
where the fastener stretches and deforms permanently)<br />
or all the way to ultimate tensile failure (the point<br />
where the fastener breaks into two pieces), you get a<br />
good sense of how tight a fastener should be, or more<br />
particularly, how much torque (rotational force) should be<br />
applied to the fastener to get to a tension (elastic force<br />
caused by stretching) between 50 – 80 % of its ultimate<br />
tensile value. Bear in mind that I’m not often measuring<br />
to confirm this tension for applications where a specified<br />
torque value is not required, but that it’s a feel that has<br />
been calibrated by many failures and occasionally by<br />
comparing to actual data acquired through measuring<br />
torque-tension relationships in the laboratory.<br />
Acquiring this internal sense of right-tightness can<br />
also lead to other helpful “by feel” sensations. One can<br />
gain a sense of the performance of a particular metal or<br />
of a hardened material’s characteristics as it progresses<br />
from yield to ultimate tensile. For example, stainless<br />
TECHNICAL ARTICLE<br />
FIGURE 1. TIGHTENING A BOLT IS OFTEN A MATTER OF “FEEL.”<br />
steel has a great deal of stretch (yield) before it ultimately<br />
breaks, and high hardness alloy steels have only a small<br />
amount of stretch between yield and breaking. For me,<br />
this experience has been calibrated by seeing hundreds<br />
of tensile tests with a variety of metals in the laboratory.<br />
It’s amazing to see the stress-strain curve of a tensile test<br />
and gain a sense of comparison to what you feel when<br />
you tighten a nut and bolt made form that material. It is<br />
being sensitive to a very real feeling and comparing that<br />
to knowledge about how metals behave under stress that<br />
enables right-tight by feel.<br />
For most installations, where the correct tension<br />
is critical to the application or installations where<br />
“tension by torque feel” is neither acceptable nor<br />
legitimate, we need another more quantitative method<br />
for relating torque to tension. Typically, the correct<br />
tension for fasteners is somewhere between 50-80% of<br />
the fastener’s ultimate tensile strength.<br />
CONTINUED ON PAGE 98