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2<br />
2<strong>02</strong>1<br />
<strong>XtraBlatt</strong><br />
WOOD AS A RAW<br />
MATERIAL<br />
Versatile GX transports biomass in forestry work<br />
HAY FOR TRUE<br />
CONNOISSEURS<br />
German farmers produces<br />
top-notch horse feed<br />
TWICE AS GOOD<br />
NIR sensor technology on<br />
harvesters and spreaders
EDITORIAL<br />
DEAR READERS<br />
The winter months are the peak season at<br />
the Krone factory. Struggling with bottle -<br />
necks in some supply chains, the entire<br />
team of the agricultural machinery factory<br />
is working hard to complete all orders on<br />
time.<br />
Thumbing through this issue, you will come across images<br />
and topics that may make you wonder: Why have we<br />
chosen timber as the cover story for <strong>XtraBlatt</strong>? And why<br />
has the GX, our new general-purpose wagon, been given<br />
such prominence? Is Krone intending to get back into the<br />
production of agricultural trailers? Or even to start building<br />
woodchippers?<br />
Well, that’s one thing we are definitely not planning to do.<br />
There are, however, two things that are more important<br />
than ever for the farming community, namely improving<br />
the efficiency of machines and finding ways to earn a<br />
good income in and from agriculture. That’s why it makes<br />
absolute sense for us as one of the leading international<br />
specialists in harvesting equipment and commercial vehicles<br />
to also develop transport solutions for farmers. The latest<br />
example is the GX, which we are convinced will open up a<br />
wide range of opportunities for our customers. And timber<br />
is a product that continues to be an important source of<br />
income for many farms.<br />
Adapting to changing market conditions has always been<br />
our guiding principle, but given the current business environment,<br />
this is harder than ever. Our industry has not<br />
experienced such a turbulent period for many decades. Of<br />
course, major challenges and structural disruptions have<br />
repeatedly been on the agenda - be it bottlenecks in the<br />
supply of components, sharp drops in producer prices or<br />
radical changes in agricultural policy. But for all of this to<br />
come at once and accompanied by drastic price increases,<br />
detrimental supply shortages in all sectors, climate change<br />
AND a societal transformation that seems to fundamentally<br />
question agriculture in its current form – that’s what I call<br />
extreme. There will be no easy solutions, and I suspect that<br />
the current difficulties will not be resolved any time soon.<br />
It is therefore all the more important that politicians are<br />
fully aware of what is at stake in their policy discussions and<br />
decision making. German farmers are not only among the<br />
most productive and most sustainable food producers in the<br />
world; they need enormous financial and political support<br />
in the transformation that they are expected to make – and<br />
considerably more than what has been tabled so far. You can<br />
rest assured that we at Krone will be lobbying hard with all<br />
the means at our disposal. Meanwhile, I hope that you can<br />
nevertheless enjoy the holidays ahead with confidence.<br />
Agriculture has a future – of that, I am firmly convinced!<br />
Best wishes Bernard Krone<br />
3
4 5<br />
PUBLISHING<br />
INFORMATION<br />
Publisher:<br />
Maschinenfabrik<br />
Bernard Krone GmbH & Co. KG<br />
Heinrich-Krone-Straße 10<br />
D 48480 Spelle<br />
Tel.: +49(0)5977/935-0<br />
info.ldm@krone.de<br />
www.krone.de<br />
Responsible according to German press law:<br />
Markus Steinwendner<br />
Editorial office:<br />
Beckmann Verlag GmbH & Co. KG<br />
Rudolf-Petzold-Ring 9<br />
D 31275 Lehrte<br />
www.beckmann-verlag.de<br />
Designers:<br />
Beckmann Verlag GmbH & Co. KG<br />
Rudolf-Petzold-Ring 9<br />
D 31275 Lehrte<br />
www.beckmann-verlag.de<br />
Printers:<br />
Bonifatius Druckerei<br />
Karl-Schurz-Straße 26<br />
D 33100 Paderborn<br />
Photos and artwork:<br />
Unless otherwise stated:<br />
Maschinenfabrik<br />
Bernard Krone GmbH & Co. KG<br />
or editor<br />
p8-9 Möslinger (3)<br />
p12 Spycher (1)<br />
p14-17 Egger Holzwerkstoffe<br />
p21 Hüsecken (1)<br />
p26-27 Messer<br />
p32-34 Hüting (2)<br />
p38 Höller (2)<br />
p41 Jelca Kollatsch, Demography Agency<br />
Zukunftsfest<br />
p44 Agrartechnik Sachsen (1)<br />
p48 Lind<br />
p55-59 Katslösa Agro (1)<br />
Circulation copy number: 38,000<br />
English translation: trans-agrar<br />
<strong>XtraBlatt</strong> is published twice a year for customers<br />
in Germany, Austria and Switzerland.<br />
Any reprint, inclusion in electronic databases<br />
and reproduction on CD-ROM requires the<br />
permission of the publisher.<br />
We send out the Krone-<strong>XtraBlatt</strong> twice a year.<br />
Should you no longer wish to receive the<br />
publication, please let us know, preferably<br />
by e-mail sent to info.ldm@krone.de. We will<br />
naturally remove you from our distribution list<br />
immediately. Any data we receive from you<br />
will be treated confidentially and will only be<br />
used to process your enquiries and feedback.<br />
We do not pass on any data to third parties.<br />
CONTENTS<br />
CONTENTS<br />
5<br />
3 Editorial<br />
Editorial<br />
6 Hackgut Möslinger, Austria<br />
Hackgut Möslinger, Austria : Think big, chop small<br />
10<br />
10 The Spycher family, Switzerland: Branching out<br />
14<br />
14 Egger Holzwerkstoffe: Barking up the right tree<br />
18<br />
18 Hüsecken Gbr, Tiefendorf: The feed optimisers<br />
22<br />
22 Krone Group: “If we have rules, they must be the same for everyone.”<br />
26<br />
26 NIR Control dual Sensor: One sensor – two applications<br />
32<br />
32 Timing is key in maize: Earlier than expected<br />
35<br />
35 Calendar 2<strong>02</strong>2: From fans for fans<br />
36<br />
36 Höller livery stables, Lindlar: Hay for true connoisseurs<br />
Höller livery stables, Lindlar: Hay for true connoisseurs<br />
40<br />
40 News ticker<br />
42<br />
42 Agrartechnik Sachsen: Ready to take on the future<br />
45<br />
45 Validation Centre: Officially inaugurated<br />
46<br />
46 Loader, rakes, wrappers: Innovations for 2<strong>02</strong>2<br />
48<br />
48 Livestock farming: Enough is enough!<br />
50<br />
50 Smart Support: "The customer has the key."<br />
54<br />
54 SmartConnect Solar: Box to go<br />
SmartConnect Solar: Box to go<br />
56<br />
56 Katslösa Agro, Sweden: For horses just the best<br />
Katslösa Agro, Sweden: For horses just the best<br />
26<br />
KNOWLEDGE<br />
NIR CONTROL DUAL SENSOR<br />
ONE SENSOR –<br />
TWO APPLICATIONS<br />
27<br />
NIR CONTROL DUAL SENSOR<br />
ONE SENSOR –<br />
TWO APPLICATIONS<br />
Near infrared spectroscopy,<br />
or “NIR” for short, is an acronym<br />
for a technology that<br />
allows users to gain deep<br />
insights into nutrient levels<br />
of silage and slurry, for example.<br />
Jens-Peter Messer<br />
uses the technology for<br />
optimising the processes<br />
on his farm<br />
Farmer and contractor Jens-Peter Messer goes about<br />
his work in a region where other people spend their<br />
holidays. His arable farm is situated 10km from the coast<br />
line of the Baltic Sea where he farms approx. 750ha of<br />
land, operates five biogas plants of an installed capacity of<br />
5.9MW, manages a contracting company that employs 14<br />
people and rents out five holiday cottages and 11 holiday<br />
apartments to tourists. “We never get bored around here,”<br />
tells Jens-Peter and adds: “In addition to this farm here in<br />
Stolltebüll, we bought another 750ha grassland and arable<br />
farm in the south of Denmark in 2017.”<br />
Jens-Peter is quite aware that his machine fleet is a bit<br />
oversized for the acreage they cover every year. He explains:<br />
“Two Krone BiG X forage harvesters – an 880 and a 630 –<br />
take care of harvesting our own approx. 900ha of maize<br />
and two customer fields. This means, our machines are a bit<br />
over the top, but with the two farms situated 60km apart,<br />
Contractor Jens-Peter Messer (right)<br />
and his manager Malte Carlsburg use<br />
a dual NIR sensor on a Holmer slurry<br />
trac with a Zunhammer tank and on a<br />
Krone forage harvester.<br />
“NIR” – HOW IT WORKS<br />
Near-infrared spectroscopy, NIR spectroscopy or NIRS<br />
/ NIR for short is a physical analysis technology that<br />
is based on spectroscopy in the short-wave infrared<br />
light range (Source: Wikipedia). A light shines on<br />
the medium to be analysed which in turn reflects<br />
the light. The sensor measures the reflection and<br />
compares the result to the data stored.<br />
32<br />
KNOWLEDGE<br />
TIMING IS KEY IN MAIZE<br />
EARLIER THAN<br />
EXPECTED<br />
It is important to start measuring dry matter contents<br />
(DM) in silage maize well ahead of harvest and then keep<br />
going up to harvest which is best when DM is 32–34%.<br />
Also, cuts should be shorter than 9mm and the stubble<br />
as high as 50cm. This is the recipe for high-quality maize<br />
silage, says vet André Hüting<br />
33<br />
TIMING IS KEY IN MAIZE<br />
EARLIER THAN<br />
EXPECTED<br />
I n grain, farmers measure moisture levels<br />
down to a tenth percent accuracy before<br />
they move into the field whereas for maize<br />
they are happy with a rough guess. “Yet,<br />
experience shows that the maize harvest<br />
is usually delayed far too long until DM<br />
contents are developing towards the 38-<br />
40% threshold. Yet at this DM level, the<br />
silage is much more difficult to compact.<br />
Compacting is best at 32–34% DM, André<br />
is convinced. He and his colleagues run<br />
a veterinary practice which is linked to<br />
their consulting firm “KuhBlick”. For many<br />
percentage. “The procedure was repeated<br />
after a number of days – depending on the<br />
weather. This helped us watch the ripening<br />
process," he explains.<br />
In fact, the crop ripened fast in the light<br />
soils of the Rhine valley, also because of the<br />
lack of rain and high temperatures. “Most<br />
farmers were planning to start harvest<br />
not before the end of September, but that<br />
would have been too late,” comments<br />
André. When DM levels in the first stands<br />
reached the proper percentages, André gave<br />
the contractors the go-ahead for the 7th of<br />
September.<br />
The vets look after the feed quality of<br />
approximately 200 dairy and beef farmers,<br />
each of whom grows 40–60 hectares of<br />
maize, which totals to 10,000 hectares.<br />
The aim is also to collaborate with the contractors<br />
in the region to get the optimum<br />
harvest date for each individual stand.<br />
“The contractors appreciate that very<br />
much, because this allows them to deliver<br />
the best-quality feed and at the same time<br />
reduce the time pressure. When all farmers<br />
want to harvest at the same time – which is<br />
typically the case – the haulage chains don’t<br />
really cope or at least not at the required<br />
quality. Yet, by analysing the stands by soil,<br />
variety and maturity at an early stage and<br />
in all fields, they can schedule accordingly.<br />
A win win.<br />
Each sampling costs €15. Although the price<br />
doesn’t really cover the costs, they consider<br />
it part of their consultancy service. Another<br />
motivation is to raise the awareness for<br />
what is the best time for harvest. “The<br />
increase in quality is enormous,” is his conclusion<br />
when he looks at the results. “We<br />
also checked the quality with the particle<br />
separator and found it was excellent. 7mm<br />
chops and cracked kernels really speak for<br />
themselves. And the operators who do<br />
the rolling on the clamp have confirmed<br />
that they were able to get a top-notch<br />
compression from a 32–33 % DM crop. This<br />
in turn helps enormously with fermenta-<br />
Veterinarian André Hüting: “Experience<br />
shows that maize harvests usually begin<br />
far too late when the DM levels are close to<br />
38–40%, which is too high.”<br />
years, they have been offering advice and<br />
assistance in all aspects of dairy and beef<br />
cattle husbandry and feeding for improving<br />
animal health and performance. <strong>XtraBlatt</strong><br />
has repeatedly reported about their activities.<br />
The vets consider feed quality of grass<br />
and maize silage as an integral part of these<br />
issues. This year they added another detail<br />
to their service: the analysis of DM levels in<br />
maize silage which is carried out before the<br />
forager actually moves into the field. This<br />
service allows farmers to assess the ripeness<br />
of their crop by using scientific figures for an<br />
optimum timing of the harvest.<br />
AN EARLY START<br />
To do that, they cut five plants from each<br />
maize field of their clients, making sure<br />
these were cut in different patches. Then<br />
the plants were shredded with a regular<br />
garden shredder, tells André. Next, the<br />
material was mixed and a 500g sample<br />
was removed from the mix. This was poured<br />
into a food processor for further shredding.<br />
After that, the material was analysed in<br />
their own lab to determine the exact DM<br />
46<br />
KNOWLEDGE<br />
LOADING, RAKING, WRAPPING<br />
INNOVATIONS<br />
FOR 2<strong>02</strong>2<br />
Krone has added several new products to its range for the 2<strong>02</strong>2<br />
season. We present three of them in this issue of <strong>XtraBlatt</strong><br />
THE GX GENERAL-PURPOSE WAGON<br />
JACK-OF-ALL-TRADES WITH A<br />
WORLD-FIRST FEATURE<br />
The GX impresses by its versatility and<br />
exceptionally gentle yet speedy unloading.<br />
Available in 44m³ and 52m³ sizes, the GX<br />
440 has a tandem axle whereas the GX 520<br />
runs on a tridem setup; all come with an<br />
ISOBUS-compatible control unit.<br />
A robust fabric belt, two chains and the<br />
plexiglass headboard constitute the unloading<br />
unit which is powered by two hydraulic<br />
motors. As soon as the GX is in position, the<br />
chains pull the floor belt and the headboard<br />
towards the tailgate. A world first in this<br />
context is the Krone ExactUnload feature.<br />
For example, to set up a fresh clamp, the<br />
operator simply enters the desired length to<br />
the console. After that, the GX controls the<br />
unloading rate automatically and relative to<br />
the forward speed of the tractor. When the<br />
GX arrives at the end of the pre-set length,<br />
it is completely empty. By default, the floor<br />
moves at a rate of eight metres per minute,<br />
and this can be doubled in fast mode. Thus,<br />
the GX 440 is cleared out in approximately<br />
40 seconds.<br />
The GX also scores high marks for its exceptionally<br />
low kerb weight. It can increase<br />
its volume by telescoping the extensions<br />
hydraulically by another up to 700mm.<br />
Very practical indeed are also the rubber<br />
strips that seal the side walls, preventing<br />
any losses when hauling fine bulk materials<br />
such as grain or rape.<br />
47<br />
SWADRO S 380, S 420 AND S 460 SINGLE ROTOR RAKES<br />
MORE OPERATOR COMFORT,<br />
MORE PERFORMANCE<br />
For the new season, Krone is adding three<br />
new single-rotor rakes to its range – the<br />
Swadro S 380, S 420 and S 460. What<br />
they all have in common is the compact<br />
headstock that couples to a three-point rear<br />
linkage. This reduces the load on the front<br />
axle by up to 10% compared to other trailed<br />
designs, translating into less power required<br />
for lifting so that even smaller lightweight<br />
tractors can take on swathing. The swathing<br />
curtains are folded and adjusted conveniently,<br />
the rotor height is controlled with<br />
down to the millimetre precision, and the<br />
tine arms are folding with gap- and wearfree<br />
connections.<br />
The flexible connection between the main<br />
frame and the headstock is provided by a<br />
ball joint and roller in a slotted hole thereby<br />
implementing the Krone Jet Effect which<br />
prevents the tines from damaging the sward<br />
when raising / lowering on the headland.<br />
Another practical feature is the auto-centring<br />
mechanism when lifting the rake.<br />
The tracking mechanism with balancing<br />
arm leads to quiet and controlled tracking<br />
behind the tractor as well as tightest headland<br />
turns and clean rakes in corners. All<br />
new rakes have maintenance-free drivelines<br />
with overrunning clutches, so Swadro can<br />
coast smoothly on tractors with electronic/<br />
hydraulic pto brakes.<br />
EASYWRAP 165 T BALE WRAPPER<br />
ONE FOR THE<br />
PROFESSIONALS<br />
The new, trailed and two-arm<br />
EasyWrap 165 T wrapper wraps bales with<br />
diameters from 1.00 to 1.65 metres. A<br />
high-performance satellite arm wrapper,<br />
it effortlessly picks up and processes up to<br />
1,650kg bales and the wrapping arm orbits<br />
at impressive speeds of up to 40rpm. The<br />
drawbar swivels hydraulically and can carry<br />
ten additional rolls of film as an option.<br />
The 750mm film offers 55% or 70% prestretch<br />
according to user preference. After<br />
the number of wraps and bale size are<br />
set on the terminal, the rest is calculated<br />
automatically. At the end of the wrapping<br />
cycle, the film is cut and fixed in one smooth<br />
movement while a special mechanism traps<br />
the end of the roll; there are no annoying,<br />
loose film ends when working with the<br />
EasyWrap.<br />
An optional bale turner is available for the<br />
EasyWrap 165 T and is triggered from the<br />
cab at the touch of a button. The entire<br />
wrapping process – from picking up the bale<br />
to unloading it – can run fully automatically<br />
so operators can concentrate on driving.<br />
48<br />
FEATURE<br />
LIVESTOCK FARMING<br />
ENOUGH IS<br />
ENOUGH!<br />
Livestock farmers in Germany are<br />
being crushed between the millstones<br />
of rapidly tightening regulations, political<br />
ignorance and price pressure from the major<br />
food retailers, says Hubert Schulte. The farmer from<br />
Saterland in northern Germany has issued this clarion call:<br />
“Act now, because the clock has already passed midnight!”<br />
49<br />
W hat do the national football team and German<br />
agriculture have in common? For Hubert Schulte,<br />
a farmer in the municipality of Saterland west of Bremen,<br />
the answer to this question is clear: “When it comes to the<br />
national football team, you get the feeling that there are<br />
81 million coaches out there – each and every one of them<br />
certain they know where things went wrong in a match<br />
and, of course, only too willing to tell you how they would<br />
have done it better. It’s exactly the same with agriculture.<br />
Very few people understand the context or the facts, but<br />
everyone claims to know how it should be done.”<br />
NO ACCOUNT OF REALITY<br />
Unsurprisingly, many consumers have a romanticised idea<br />
of agriculture from grandma’s time, while at the same time<br />
demanding that the strictest quality criteria are adhered<br />
to and that food prices are kept to a bare minimum. This is,<br />
after all, an image that is pushed heavily by the advertising<br />
industry, by the media in general and by certain political parties.<br />
The result is that conventional farmers are constantly<br />
vilified as sinners against the environment and perpetrators<br />
of cruelty to animals. “What really makes me angry is that<br />
people are being deliberately misled, despite knowledge<br />
to the contrary.”<br />
Unfortunately, this also applies to institutions in the agricultural<br />
sector. As an example, he cites the promotion of<br />
pasture grazing for dairy cattle as the “non plus ultra” (see<br />
January 2<strong>02</strong>1 issue of <strong>XtraBlatt</strong>). “How many farmers in<br />
Germany have contiguous land of a size that allows them<br />
to graze a herd of, say, 300 or 400 cows? This is the sort of<br />
scale at which we have to work nowadays to make a living.<br />
And do these so-called experts know what grazing means<br />
for the management of a herd of that size? Demands of this<br />
kind take no account of reality.”<br />
THE CONSUMER SHOULD<br />
BEAR THE COST<br />
Hubert Schulte’s verdict on organic farming is exactly the<br />
same. The angry farmer says it is an absolute illusion to<br />
think food production could completely go organic while<br />
food prices stay as they are: “If a farmer in this country is to<br />
make a living from organic products, they will need much<br />
larger profit margins. But profits are exactly what farmers<br />
are not getting, which we can see now already. There are<br />
the strictest regulations producers of organic milk have<br />
to comply with. Yet the blunt message we get from the<br />
dairies is that, if we don’t accept their prices, they will just<br />
source the raw material from abroad. And the same goes<br />
for organic products. But that’s something the consumer<br />
isn’t informed about.”<br />
Hubert Schulte has a similar view of animal welfare<br />
concepts which he considers to be window dressing.<br />
He is sceptical of the much-discussed plans in Germany<br />
that consumers pay a few cents more for meat that was<br />
produced to animal welfare standards. He says, a few cents<br />
are not enough to even remotely cover the costs farmer<br />
incur by complying with regulations. “I have nothing at all<br />
against new standards being defined in animal husbandry<br />
or additional investment being made in environmental<br />
protection. But it is not acceptable that we alone should<br />
always bear the costs. When you buy a car and order extra<br />
features you understand that these have to be paid for<br />
and that fuel consumption will be greater because of all<br />
the extra electronics making the car much heavier. The<br />
same principle should also apply to food: higher standards<br />
involve greater costs which the producers cannot simply<br />
be expected to absorb. And farmers also need assurances<br />
about future policy, so that if they invest today, they won’t<br />
face a completely new regulatory setup tomorrow. That’s<br />
what is destroying our agriculture.” «<br />
Hubert Schulte, a farmer from Saterland: “Higher standards involve<br />
greater costs which producers cannot simply be expected to absorb. And<br />
farmers need assurances about future policy.”<br />
56<br />
INTERNATIONAL<br />
KATSLÖSA AGRO, RYDSGÅRD (SWEDEN)<br />
FOR HORSES<br />
JUST THE<br />
BEST<br />
“We produce haylage for around<br />
2,500 horses,” says Morgan Nilsson,<br />
the company’s specialist for animal<br />
feed production.<br />
57<br />
K atslösa Agro is located on the south<br />
coast of Sweden and northwest of<br />
Ystad. The province of Skåne is one of<br />
Sweden's most productive farming regions<br />
that is mainly known for grain. The 1,300ha<br />
land of Morgan Nilsson and Nicklas Flink<br />
stretches from Malmö to the east coast<br />
of Sweden. Even though grassland makes<br />
up 45% of the Swedish farmland, there is<br />
only little forage production in the south<br />
where Morgan and Nicklas grow grass<br />
on a 550ha area. The rest of their land is<br />
reserved for grain. Nicklas also manages<br />
another grain farm in Staffanstorp 50km<br />
in the northwest whilst Morgan focuses<br />
on growing forage grass in Katslösa. The<br />
grass grows on fertile arable land and not on<br />
permanent grassland as usual. They grow<br />
grass during three seasons and then rotate<br />
to oilseed rape, wheat and barley.<br />
Morgan Nilsson and Nicklas Flink specialise<br />
in the production of haylage for horses.<br />
They measure the maturity of the crop to<br />
determine the optimum timing for the cut<br />
and also provide their customers nutrient<br />
with balance sheets on special request.<br />
The haylage is preserved and stored<br />
as big or small square bales<br />
WRAPPING SMALL<br />
BALES<br />
The agricultural engineers started with<br />
only 10ha of land when they founded their<br />
company in 2005. Both studied at SLU, the<br />
Swedish University of Agricultural Sciences,<br />
in Alnarp, and often worked at a contracting<br />
farm as students and after graduation.<br />
“Many people tried to bale small HD bales<br />
but gave up quickly, because there was too<br />
much manual work involved in it,” explains<br />
Morgan. “But we have never gave up the<br />
idea of baling haylage into small bales.”<br />
The plan was to market horse feed of a<br />
high quality that met special customer<br />
requirements.<br />
From the beginning on, the two entrepreneurs<br />
invested in high-quality machines<br />
and financed them by offering contract<br />
Producing more than 20,000 big bales and 25,000 small bales<br />
per year, Katslösa Agro is one of the largest haylage producers in<br />
Sweden.<br />
SMARTCONNECT SOLAR<br />
BOX TO GO<br />
With the telemetric “SmartConnect”<br />
module having been a feature on the<br />
BiG lines for quite some time,<br />
Krone now offers the universal “Smart-<br />
Connect Solar” module – a transferable<br />
option for trailed machines that is<br />
powered by a solar cell<br />
What do a 40ft container and an agricultural<br />
rake have in common?<br />
Not much it seems at first glance, but quite<br />
a lot at second glance. The common ground<br />
is – typically in modern times – digitalisation<br />
and the interconnection of machines<br />
so these can communicate their data for<br />
evaluation and further use. These machines<br />
are mostly self-propelleds – tractors, forage<br />
harvesters or trucks – all of which have their<br />
own on-board power sources to power their<br />
telemetric units. Yet, containers or swap<br />
frame beds have no on-board power sources.<br />
And yet, fleet operators want to locate<br />
54<br />
KNOWLEDGE<br />
and identify them at any<br />
stage in the logistics chain.<br />
“Therefore, the blue Krone<br />
division, Commercial Vehicles,<br />
developed telemetric boxes that are<br />
powered by solar panels. Introduced in<br />
2016, these boxes operate autonomously,<br />
are maintenance-free and so small in size<br />
that they are easily mounted to containers<br />
and swap bodies or beds,” explains Stefan<br />
Niehof. “Today, there are tens of thousands<br />
in service in the world of logistics.” Stefan<br />
is one of the product managers of the<br />
digital “mykrone.green” data portal which<br />
provides all agricultural Krone customers<br />
with access to all digital services offered<br />
by the group.<br />
“The SmartConnect telemetric boxes have<br />
been a standard feature on the BiG X and BiG<br />
M lines and an option on specific machines<br />
for a number of years now, such as the BiG<br />
Pack square baler of the fourth generation<br />
as well as Comprima Plus and VariPack Plus.<br />
These telemetric features are however also<br />
very useful for all our products, especially<br />
for our trailed machines like mowers, rakes<br />
and tedders. So we took the solar boxes<br />
from the blue world and adapted them for<br />
our green world,” Stefan continues. “We<br />
officially introduced the product in this<br />
financial year 2<strong>02</strong>1.”<br />
REAL-TIME DATA<br />
But what exactly is the benefit of<br />
such a solar panel which has been<br />
given the meaningful name<br />
“SmartConnect Solar”? “Naturally,<br />
the data that are<br />
generated by a rake are<br />
And this is certainly also very useful for the<br />
less complex machines – mowers, rakes,<br />
tedders – especially when these are contract<br />
or leased machines,” continues Stefan. “For<br />
example, these data help contractors count<br />
the number of operating hours for billing<br />
purposes.”<br />
VERSATILE AND<br />
UNIVERSAL<br />
Another benefit of SmartConnect Solar<br />
is that fleet owners can register all their<br />
fleet machines – including those of other<br />
makers – to mykrone.green and then collect<br />
and transfer information from and to all<br />
machines running in the harvest chain.<br />
After all, farmers and contractors usually<br />
run mixed rather than mono-brand fleets.<br />
Stefan points out another highlight of the<br />
new development: The solar box is transferrable<br />
to other machines. It just has to<br />
be assigned a different name in mykrone.<br />
green. “This makes SmartConnect Solar a<br />
true “box to go” and an intriguing option<br />
for a consistent data management.” «<br />
The telemetric “SmartConnect Solar”<br />
box enables fleet operators to connect<br />
trailed machines to telemetric services –<br />
directly and without requiring a tractor or<br />
other self-propelled.<br />
and identify them at any<br />
stage in the logistics chain.<br />
“Therefore, the blue Krone<br />
division, Commercial Vehicles,<br />
developed telemetric boxes that are<br />
powered by solar panels. Introduced in<br />
2016, these boxes operate autonomously,<br />
from the blue world and adapted them for<br />
our green world,” Stefan continues. “We<br />
officially introduced the product in this<br />
financial year 2<strong>02</strong>1.”<br />
REAL-TIME DATA<br />
But what exactly is the benefit of<br />
such a solar panel which has been<br />
given the meaningful name<br />
“SmartConnect Solar”? “Naturally,<br />
the data that are<br />
generated by a rake are<br />
The telemetric “SmartConnect Solar”<br />
box enables fleet operators to connect<br />
trailed machines to telemetric services –<br />
directly and without requiring a tractor or<br />
other self-propelled.<br />
far less complex than those generated by a<br />
forager,” explains Stefan. “The solar boxes<br />
feature GPS, Wi-Fi, mobile phone, data logger<br />
and a web interface so they can transfer<br />
data in real time to the smartphone, tablet<br />
or pc, enabling machine owners or fleet<br />
operators to retrieve position and job data<br />
from mykrone.green.<br />
Stefan Niehof is one of the product managers for the<br />
digital “mykrone.green” data portal.<br />
55<br />
22<br />
INTERVIEW<br />
KRONE GROUP<br />
“IF WE HAVE RULES, THEY MUST<br />
BE THE SAME FOR EVERYONE.”<br />
23<br />
<strong>XtraBlatt</strong>: With the new GX general-purpose<br />
wagon, Krone has taken a decisive step in<br />
the direction of haulage equipment. What is<br />
behind this expansion of the product range?<br />
Does it mean a greater diversification and a<br />
move away from being a specialist in green<br />
forage?<br />
Bernard Krone: We see ourselves as the<br />
market leader in the forage harvesting<br />
sector, but it’s not only recently that we have<br />
started to branch out into related areas and<br />
product categories. And precisely because of<br />
our many years of experience in the manufacture<br />
of forage wagons and silage trailers,<br />
it made sense to harness this expertise and<br />
create new transport solutions. Especially<br />
as our Commercial Vehicles division and<br />
subsidiaries such as Knapen have enormous<br />
knowledge and skills, for example in the area<br />
of walking floors. The GX is the impressive<br />
result of many synergies in the group; it<br />
fills a logical gap in the product range and<br />
constitutes an exciting new product for the<br />
transportation of agricultural materials. This<br />
is an area in which we are extremely well<br />
versed and a sector in which we can now<br />
reach out to even more new customers.<br />
<strong>XtraBlatt</strong>: Recently, you officially opened<br />
the Krone “Future Lab” validation centre.<br />
What is the significance of this new facility<br />
for your company?<br />
Krone: Future Lab is more or less the next<br />
booster stage of our quality offensive which<br />
we embarked on more than ten years ago.<br />
In quality management and improvement,<br />
you can never claim to have actually reached<br />
any sort of goal, because it is a never-ending<br />
process. After all, our most important asset<br />
is customer satisfaction, and the quality and<br />
KRONE GROUP<br />
“IF WE HAVE RULES, THEY MUST<br />
BE THE SAME FOR EVERYONE.”<br />
Agricultre is in undergoing profound<br />
change, dealing with commodity markets<br />
in turmoil, politicians failing to do their<br />
jobs and digilisation moving in fast. How is<br />
KRONE coping with all this? <strong>XtraBlatt</strong> spoke<br />
with Bernard Krone, Chairman of the Supervisory<br />
Board of Krone Holding, about<br />
current challenges and the group’s investment<br />
strategy for the future<br />
42<br />
PARTNERSHIPS<br />
AGRARTECHNIK SACHSEN<br />
READY TO<br />
TAKE ON THE<br />
FUTURE<br />
Dr Marcus Bertelsmeier (l)<br />
and Dr Steffen Wöbcke<br />
consider customer service<br />
a critical factor for business<br />
success.<br />
43<br />
people, very good customer advice and a<br />
good service programme. Therefore, we’ve<br />
always aimed at being the benchmark in<br />
terms of service in this region.”<br />
CUSTOMER PROXI-<br />
MITY IS THE KEY<br />
What started out as a small company with<br />
ten employees in a small town north of<br />
Dresden in the year of German reunification<br />
has by now grown into a company with<br />
six offices and workshops and around 150<br />
employees, with almost 80 of these working<br />
in the workshops and parts departments.<br />
The sales and service area extends from the<br />
south of Brandenburg to the south of Saxony<br />
and to the west nearly as far as Leipzig,<br />
with sales areas varying by brand. The most<br />
prominent brands are New Holland, Krone,<br />
Horsch, Holmer, Grimme, JCB, Strautmann<br />
and GEA.<br />
A 7th dealership is coming into operation in<br />
2<strong>02</strong>3. This, too, is part of the service policy,<br />
explains Dr Steffen Wöbcke who is head<br />
of Customer Service: “Customer proximity<br />
- both literally and figuratively - is very<br />
important to us. Of course, a dealership is<br />
always a huge cost factor, but even the best<br />
mobile service team and the best remote<br />
diagnose systems are no substitute for a<br />
proper network of workshops, because<br />
many customers are not willing to embark<br />
on a 30-40km road trip to get to the nearest<br />
workshop – not even in our region with our<br />
vast fields.”<br />
The service fleet consists of about 60<br />
vehicles which carry everything it takes to<br />
service a high-end machine. Apart from<br />
that, the service engineers can diagnose<br />
many malfunctions by using telemetrics.<br />
“Telemetrics save us and our customers<br />
a lot of time – provided the technology<br />
is available in every corner in our region,<br />
which is not really the case; but we are<br />
getting there,” adds Steffen.<br />
FULL RANGE OF<br />
SERVICE PACKAGES<br />
In order to cut out downtime altogether,<br />
predictive maintenance is one of the top<br />
offers in the service package. And the<br />
“winter inspection” is great for that. This<br />
means that the mechatronics inspect the<br />
machine for any maintenance repairs. At<br />
the end of the inspection they may suggest<br />
a possible repair and prepare a quote for<br />
A gricultural machines such as combines,<br />
foragers and beet harvesters as well as<br />
self-propelled sprayers and slurry spreaders<br />
list among the most demanding machines<br />
that require a top-notch service from a<br />
professional agricultural workshop – not<br />
only when downed in the field but also<br />
with regard to predictive maintenance. A<br />
dealership that is in charge of servicing as<br />
many as about 350 self-propelled machines<br />
is expected to have a refined service scheme<br />
in place and plenty of skills and expertise.<br />
“Deliver the best possible service was my<br />
father’s overriding tune when he opened<br />
the business in 1990,” tells Marcus Bertelsmeier<br />
who runs the firm together<br />
with his brother Ralph. “Being successful<br />
at selling machines is one thing though;<br />
turning buyers into regular customers who<br />
buy again and again is quite another and<br />
takes high-end workshops, expert service<br />
The company is running six operations, with number seven due to open in 2<strong>02</strong>3.<br />
Being a benchmark service provider is<br />
more than a claim for the German contracting<br />
firm Agrartechnik Sachsen. On the<br />
contrary, an impressive collection of service<br />
awards bears evidence that the company is<br />
very serious about it. A particular aspect of<br />
their philosophy is qualification, a field in<br />
which they set new standards indeed<br />
50<br />
SMART SUPPORT<br />
“THE CUSTOMER HAS THE KEY.”<br />
INTERVIEW<br />
51<br />
“Smart” is a buzzword in the digital age<br />
and is mostly used in the sense of “simple,<br />
easy, better, intelligent” – smart home,<br />
smart solutions, smart communications.<br />
Welcome to the future. Digitalisation<br />
has also moved into farm equipment<br />
and farming where service engineers use<br />
telemetry and remote diagnostics as these<br />
offer a great potential for saving costs.<br />
For this purpose, Krone is constantly<br />
expanding its range of digital products<br />
which are grouped under the “mykrone.<br />
green” platform. One of the latest innovations<br />
to be presented at Agritechnica<br />
2<strong>02</strong>2 is “Smart Support”, i. e. a “better<br />
support”. <strong>XtraBlatt</strong> talked to Sebastian<br />
Tillmann, the product manager of Smart<br />
Support at Technical Customer Service,<br />
and Henrik Bauhaus who is in charge of<br />
Smart Support within in the mykrone.<br />
green team.<br />
<strong>XtraBlatt</strong>: What is the objective of Smart<br />
Support?<br />
Henrik Bauhaus: Smart Support is a digital<br />
application for our service partners and<br />
industrial end customers. It provides access<br />
to service-related machine data via an<br />
internet platform. This helps our service<br />
partners to get comprehensive and rapid<br />
support.<br />
Smart Support is embedded in the Krone<br />
portal “mykrone.green”, to which our<br />
customers, Krone service partners and the<br />
aftersales engineers of the agricultural<br />
machinery factory have access. With Smart<br />
Support, it will be possible to retrieve service-related<br />
data from the machines, such<br />
as current error messages, the error history<br />
and the physical location of the machine. In<br />
addition, the CCI 800 or CCI 1200 terminal<br />
screens or the readings on the screen can be<br />
viewed in real time, which of course is an<br />
enormous help in troubleshooting.<br />
<strong>XtraBlatt</strong>: Does that mean that everybody<br />
– the customer, the engineer and the<br />
manufacturer – sees the same data?<br />
SMART SUPPORT<br />
“THE CUSTOMER HAS THE KEY.”<br />
Digital applications for agricultural equipment offer many benefits – also<br />
for service engineers. XtraBLatt reports what the Krone “Smart Support”<br />
has on offer<br />
36<br />
HÖLLER LIVERY STABLES, LINDLAR<br />
HAY FOR TRUE<br />
CONNOISSEURS<br />
1<br />
FEATURE<br />
37<br />
For farmer Michael Höller, making<br />
high-quality hay is way more than simple<br />
forage production – it’s his passion.<br />
<strong>XtraBlatt</strong> visited his farm in Lindlar about<br />
30km east of Cologne in Germany, to find<br />
out more<br />
change which also prompted him to rethink<br />
his approach and switch from conventional<br />
to organic farming.<br />
The decision to give up dairy farming was<br />
one he had been contemplating for a long<br />
time. Low milk prices, the pressure to tailor<br />
his farming practices to prioritise yield and<br />
performance – Michael Höller had had<br />
enough of all that. As he has always had<br />
an affinity with horses, it made sense to<br />
convert his farm to a livery yard. The Bergisches<br />
Land is home to several of these<br />
liveries, since its proximity to the densely<br />
populated Rhine metropolises of Cologne<br />
and Düsseldorf and high recreational value<br />
make it very appealing. Michael Höller soon<br />
became established in the horse world with<br />
his particular take on the concept. Livery<br />
places with him are now highly sought-after<br />
and the waiting list is long. So what has<br />
made his livery farm with space for up to<br />
120 horses so successful? “I didn’t want<br />
to run a conventional livery yard. Instead,<br />
Not all green fodder is the same. While<br />
dairy cows are expected to produce<br />
milk, recreational horses have to watch<br />
their weight, so they need different diets.<br />
Farmer Michael Höller from Lindlar in the<br />
uplands to the east of Cologne known as<br />
the Bergisches Land knows exactly what<br />
cows need in their feed, and horses too. Ten<br />
years ago he converted his 130ha dairy farm<br />
to a livery farm for recreational horses – a<br />
I wanted the horses in my care to live in<br />
as natural a way as possible”, explained<br />
Michael Höller.<br />
KEEPING HORSES<br />
IN PADDOCKS<br />
On this farm, it's all about the horse husbandry.<br />
Only a very small number of horses<br />
on the farm are housed in conventional<br />
stables. “Most of our horses live in groups of<br />
up to 16 in open barns”, says Michael Höller,<br />
as reflected in the farm's name Bergischen<br />
Laufstallanlage; a nod to the region and the<br />
livery system he has devised. Each horse has<br />
at least 100m 2 of space. There is also a field<br />
shelter and outdoor hay racks. “Horses are<br />
herd animals, so keeping them in groups is<br />
the next best thing to their natural environment”,<br />
he explains.<br />
But it's not just the husbandry concept<br />
that makes places at these livery stables<br />
so sought after. Another reason is the<br />
high-quality organic fodder that the<br />
farmer now produces. "The hay we use is<br />
nutritious and palatable for the horses,<br />
but doesn't allow them to gain weight",<br />
he emphasises. It sounds simple enough,<br />
but in practice it's not that easy to achieve.<br />
When it comes to hay production, there<br />
are numerous variables – starting with<br />
the choice of grasses and the fertilising<br />
method, then the harvesting process and<br />
finally the way in which the fodder is<br />
offered to the horses.<br />
1 Michael Höller has converted his<br />
130ha dairy farm to a livery farm<br />
for 120 horses.<br />
2 The horse hay is still fresh and crisp<br />
even after months of storage.<br />
3 A passionate haymaker – Michael<br />
Höller.<br />
2<br />
3<br />
14<br />
TITLE THEME<br />
EGGER HOLZWERKSTOFFE<br />
BARKING UP<br />
THE RIGHT TREE<br />
1<br />
TITLE STORY<br />
15<br />
B ut why are we profiling Egger of all companies in<br />
<strong>XtraBlatt</strong>? Well, its proprietor Fritz Egger is a farmer,<br />
too. He runs a dairy farm that also finishes bullocks in St.<br />
Johann in Tyrol, Austria. Xtrablatt has covered the farm in<br />
the past. In this issue, though, we are casting the spotlight<br />
on the company's wood-based panel business, Egger<br />
Holzwerkstoffe.<br />
Egger remains a family business to this day. It is owned by<br />
two brothers, Michael and Fritz Egger, who help define the<br />
company’s strategic direction. Egger’s group management<br />
team is now in charge of day-to-day operations. The group<br />
generated sales in excess of €3bn in the 2<strong>02</strong>0/2<strong>02</strong>1 financial<br />
year – an 8.9% growth compared with 2019/2<strong>02</strong>0. Its workforce<br />
is on the increase, too: some 10,400 people worked for<br />
the company at the end of April 2<strong>02</strong>1.<br />
Egger runs 20 production facilities in Austria, Germany,<br />
the UK, France, Russia, Romania, Turkey, Argentina, Poland<br />
and the US. Its Austrian mills can be found in St. Johann,<br />
Wörgl and Unterradlberg; the company also has sites<br />
in the German towns of Brilon, Bevern, Gifhorn, Bünde,<br />
Marienmünster and Wismar. Altogether, the group made<br />
9.6 million m 3 of wood-based panels, including lumber, in<br />
the past financial year. By way of comparison, this figure<br />
had stood at 8.9 million m 3 in 2019/2<strong>02</strong>0.<br />
FULLY INTEGRATED<br />
Egger’s largest German mill is in Brilon, located in the western<br />
region of Hochsauerland. This site was built from scratch<br />
in 1990. Today, roughly 1,250 people work there. Brilon is<br />
the Egger Group’s first fully integrated location and unlocks<br />
countless synergies. That is to say, all of its manufacturing<br />
processes operate in a closed loop, from logs to finished<br />
products. The sawlogs are turned into lumber products<br />
and the sawmilling residues generated are used to make<br />
wood-based sheets. What’s more, Egger reuses any leftover<br />
materials that cannot be recycled, for instance, to generate<br />
electricity at its own biomass-fired power plant.<br />
The main materials used by Egger are: timber (89% by<br />
quantity), paper (1%) and chemicals (10%). Each year, the<br />
company sources around 12 million tonnes. The timber is<br />
used to make chips, fibres and strands – the main elements<br />
used in board production. Its mills need chemical feedstocks<br />
for the adhesive it uses to bind raw board and to manufacture<br />
resin for decorative surfaces. Raw and decor paper are<br />
also required to make coating materials.<br />
More than 3,000 partner entities supply the group with<br />
timber. Egger mainly procures three types of timber:<br />
logs, sawmilling residues and waste wood. The group<br />
sources logs from around 1,400 suppliers at the moment.<br />
It goes without saying that timber is the main raw material used<br />
to make particleboard. And forests are important to many farmers'<br />
businesses, too. So, <strong>XtraBlatt</strong> took a look around at Egger Holzwerkstoffe<br />
and came away having learned a lot about timber<br />
and the marketplace<br />
1 Egger turns fresh logs and recycled products<br />
into particleboard.<br />
2 The origins of its logs have to be completely<br />
traceable.<br />
2<br />
14<br />
TITLE THEME<br />
EGGER HOLZWERKSTOFFE<br />
BARKING UP<br />
THE RIGHT TREE<br />
1<br />
TITLE STORY<br />
15<br />
B ut why are we profiling Egger of all companies in<br />
<strong>XtraBlatt</strong>? Well, its proprietor Fritz Egger is a farmer,<br />
too. He runs a dairy farm that also finishes bullocks in St.<br />
Johann in Tyrol, Austria. Xtrablatt has covered the farm in<br />
the past. In this issue, though, we are casting the spotlight<br />
on the company's wood-based panel business, Egger<br />
Holzwerkstoffe.<br />
Egger remains a family business to this day. It is owned by<br />
two brothers, Michael and Fritz Egger, who help define the<br />
company’s strategic direction. Egger’s group management<br />
team is now in charge of day-to-day operations. The group<br />
generated sales in excess of €3bn in the 2<strong>02</strong>0/2<strong>02</strong>1 financial<br />
year – an 8.9% growth compared with 2019/2<strong>02</strong>0. Its workforce<br />
is on the increase, too: some 10,400 people worked for<br />
the company at the end of April 2<strong>02</strong>1.<br />
Egger runs 20 production facilities in Austria, Germany,<br />
the UK, France, Russia, Romania, Turkey, Argentina, Poland<br />
and the US. Its Austrian mills can be found in St. Johann,<br />
Wörgl and Unterradlberg; the company also has sites<br />
in the German towns of Brilon, Bevern, Gifhorn, Bünde,<br />
Marienmünster and Wismar. Altogether, the group made<br />
9.6 million m 3 of wood-based panels, including lumber, in<br />
the past financial year. By way of comparison, this figure<br />
had stood at 8.9 million m 3 in 2019/2<strong>02</strong>0.<br />
FULLY INTEGRATED<br />
Egger’s largest German mill is in Brilon, located in the western<br />
region of Hochsauerland. This site was built from scratch<br />
in 1990. Today, roughly 1,250 people work there. Brilon is<br />
the Egger Group’s first fully integrated location and unlocks<br />
countless synergies. That is to say, all of its manufacturing<br />
processes operate in a closed loop, from logs to finished<br />
products. The sawlogs are turned into lumber products<br />
and the sawmilling residues generated are used to make<br />
wood-based sheets. What’s more, Egger reuses any leftover<br />
materials that cannot be recycled, for instance, to generate<br />
electricity at its own biomass-fired power plant.<br />
The main materials used by Egger are: timber (89% by<br />
quantity), paper (1%) and chemicals (10%). Each year, the<br />
company sources around 12 million tonnes. The timber is<br />
used to make chips, fibres and strands – the main elements<br />
used in board production. Its mills need chemical feedstocks<br />
for the adhesive it uses to bind raw board and to manufacture<br />
resin for decorative surfaces. Raw and decor paper are<br />
also required to make coating materials.<br />
More than 3,000 partner entities supply the group with<br />
timber. Egger mainly procures three types of timber:<br />
logs, sawmilling residues and waste wood. The group<br />
sources logs from around 1,400 suppliers at the moment.<br />
It goes without saying that timber is the main raw material used<br />
to make particleboard. And forests are important to many farmers'<br />
businesses, too. So, <strong>XtraBlatt</strong> took a look around at Egger Holzwerkstoffe<br />
and came away having learned a lot about timber<br />
and the marketplace<br />
1 Egger turns fresh logs and recycled products<br />
into particleboard.<br />
2 The origins of its logs have to be completely<br />
traceable.<br />
2<br />
10<br />
THE SPYCHER FAMILY,<br />
VAUX-SUR-MORGES (SWITZERLAND)<br />
BRANCHING<br />
OUT<br />
Hailing from Vaux-sur-Morges in the Swiss canton of<br />
Vaud, David runs a contractor specialising in chipping<br />
wood primarily harvested from forests between<br />
Lausanne and Geneva. But no matter what he's doing,<br />
David always has Krone’s new GX trailer ready to go.<br />
TITLE STORY<br />
11<br />
David Spycher’s farm is nestled in the<br />
tranquil village of Vaux-sur-Morges,<br />
around 15km west of Lausanne in the<br />
Swiss canton of Vaud. Surrounded by small<br />
vineyards, fields and pastures, the farm sits<br />
on a plateau above the Morges Valley – with<br />
a delightful view of Lake Geneva just a few<br />
kilometres away. Further to the northwest,<br />
you can take in views of the forest-covered<br />
mountains of the Swiss Jura. So it’s no<br />
surprise that this idyllic region draws huge<br />
numbers of holiday-makers year in, year<br />
out.<br />
But it looks like lots of work right now at<br />
David’s farm. A few steps away from several<br />
historic-looking homes and businesses, a<br />
few old barns and stables are in the process<br />
of being torn down. “We can’t use these old<br />
low-ceiling buildings, some of which are<br />
wooden structures, anymore. So instead,<br />
we're building a big new hall where we<br />
can store some machinery and large quantities<br />
of wood chips,” he remarks. With an<br />
education in farming, David (43) not only<br />
manages a 52ha farm that produces crops<br />
and keeps suckler cows; he also operates<br />
a contractor that covers the entire harvest<br />
process for fodder crops. That being said,<br />
making wood chips is a much bigger business<br />
– and now one of the company’s main<br />
pillars. “I can’t make enough money for our<br />
six-person family on farming alone. So I'm<br />
glad that I entered the commercial wood<br />
chipping business a short time after taking<br />
over the farm,” David stresses.<br />
80 SUCKLER COWS<br />
The eldest of four children, David took over<br />
the farm from his parents in 2006. “Dairy<br />
production was no longer profitable with<br />
our herd of 35 cows, so we joined forces<br />
with a neighbouring farm in 2015 and kept<br />
a total of 70 dairy cows. But just four years<br />
later, we shut down dairy production altogether<br />
because it wasn't profitable,” David<br />
adds. But he wasn’t willing or able to give<br />
David Spycher is a busy man: along with<br />
running a farm that includes a herd of<br />
suckler cows, he also has a successful<br />
second business as a contractor making<br />
wood chips<br />
The deep litter barn, newly built in 2015, offers<br />
space for 80 suckler cows plus calves. Another<br />
40 cattle can still be kept in the old barn on the<br />
farm site.<br />
10<br />
THE SPYCHER FAMILY,<br />
VAUX-SUR-MORGES (SWITZERLAND)<br />
BRANCHING<br />
OUT<br />
Hailing from Vaux-sur-Morges in the Swiss canton of<br />
Vaud, David runs a contractor specialising in chipping<br />
wood primarily harvested from forests between<br />
Lausanne and Geneva. But no matter what he's doing,<br />
David always has Krone’s new GX trailer ready to go.<br />
TITLE STORY<br />
11<br />
David Spycher’s farm is nestled in the<br />
tranquil village of Vaux-sur-Morges,<br />
around 15km west of Lausanne in the<br />
Swiss canton of Vaud. Surrounded by small<br />
vineyards, fields and pastures, the farm sits<br />
on a plateau above the Morges Valley – with<br />
a delightful view of Lake Geneva just a few<br />
kilometres away. Further to the northwest,<br />
you can take in views of the forest-covered<br />
mountains of the Swiss Jura. So it’s no<br />
surprise that this idyllic region draws huge<br />
numbers of holiday-makers year in, year<br />
out.<br />
But it looks like lots of work right now at<br />
David’s farm. A few steps away from several<br />
historic-looking homes and businesses, a<br />
few old barns and stables are in the process<br />
of being torn down. “We can’t use these old<br />
low-ceiling buildings, some of which are<br />
wooden structures, anymore. So instead,<br />
we're building a big new hall where we<br />
can store some machinery and large quantities<br />
of wood chips,” he remarks. With an<br />
education in farming, David (43) not only<br />
manages a 52ha farm that produces crops<br />
and keeps suckler cows; he also operates<br />
a contractor that covers the entire harvest<br />
process for fodder crops. That being said,<br />
making wood chips is a much bigger business<br />
– and now one of the company’s main<br />
pillars. “I can’t make enough money for our<br />
six-person family on farming alone. So I'm<br />
glad that I entered the commercial wood<br />
chipping business a short time after taking<br />
over the farm,” David stresses.<br />
80 SUCKLER COWS<br />
The eldest of four children, David took over<br />
the farm from his parents in 2006. “Dairy<br />
production was no longer profitable with<br />
our herd of 35 cows, so we joined forces<br />
with a neighbouring farm in 2015 and kept<br />
a total of 70 dairy cows. But just four years<br />
later, we shut down dairy production altogether<br />
because it wasn't profitable,” David<br />
adds. But he wasn’t willing or able to give<br />
David Spycher is a busy man: along with<br />
running a farm that includes a herd of<br />
suckler cows, he also has a successful<br />
second business as a contractor making<br />
wood chips<br />
The deep litter barn, newly built in 2015, offers<br />
space for 80 suckler cows plus calves. Another<br />
40 cattle can still be kept in the old barn on the<br />
farm site.<br />
6<br />
TITLE STORY<br />
HACKGUT MÖSLINGER, GASPOLTSHOFEN (AUSTRIA)<br />
THINK BIG,<br />
CHOP SMALL<br />
7<br />
Just as the satnav announces “Take the next right”, the<br />
eye-catching green of the Sennebogen materials handling<br />
excavator becomes visible through a gap in the hedge.<br />
When we round the corner into the premises of Hackgut<br />
Möslinger, we realise that this otherwise imposing machine<br />
is dwarfed by the size of the main building. Strategically<br />
positioned in the courtyard is a weighbridge over which<br />
all vehicles carrying loads to and from the company have<br />
to pass.<br />
Philipp Möslinger originally trained to be a carpenter, so he<br />
has been working with wood for a long time. At some point,<br />
he had the idea of buying a tractor equipped with a chipper<br />
to produce wood chips on a large scale. His company slogan<br />
is “Wood chips from the forest straight to your living room”.<br />
Business went well and Philipp made further investment<br />
and hired additional staff. In the meantime, his fleet of<br />
vehicles has grown considerably to comprise seven trucks,<br />
two of them semi-trailers with walking floors, three hook-lift<br />
articulated trucks, a log truck and a four-axle pump tanker.<br />
Hooking up various trailers and containers to his fleet of<br />
trucks gives him the flexibility to transport more than just<br />
logs. In this way, he not only secures his own supply of raw<br />
materials, but also serves the needs of the timber trade. He<br />
works in partnership with his brother Mathias, who runs a<br />
forestry company and uses harvesters and forwarders for<br />
felling and logging.<br />
One addition is a thermal trailer for transporting hot tarmac.<br />
“I originally acquired it to increase the utilisation of the<br />
tractor units,” says Philipp. “Since then, however, it has tied<br />
up almost an entire tractor unit because it is used so much.<br />
Because the tarmac is not dumped but pushed off, it can<br />
also deposit its load under bridges or in tunnels.”<br />
HACKGUT MÖSLINGER, GASPOLTSHOFEN (AUSTRIA)<br />
THINK BIG,<br />
CHOP SMALL<br />
Wood chips are the core business of Hackgut Möslinger, but<br />
the service portfolio of this contracting company in Upper<br />
Austria is much broader. Its operations also require suitable<br />
transport equipment – for example a Krone TX.<br />
<strong>XtraBlatt</strong> paid the company a visit<br />
18<br />
FEATURE<br />
HÜSECKEN FARM, TIEFENDORF<br />
THE FEED<br />
OPTIMISERS<br />
19<br />
It is a sunny morning. The cattle are feeding in the shed.<br />
Others are lying in their cubicles sleeping. Marc Cassel<br />
is sitting at his computer checking the data recorded by the<br />
diet feeder in the past few days. “It’s really important for us<br />
that the proportion of the components in our basic ration<br />
are exactly in line with the guidelines and that we stick<br />
precisely to the mixing times," explains Marc, the future<br />
son-in-law of co-owner Dirk Hüsecken. Marc is in charge of<br />
feeding on this mixed farm.<br />
The family farms around 140ha of grassland as well as<br />
another 125ha of arable land. There are 220 dairy cows in<br />
the shed. Along with the calves, almost 500 animals have to<br />
be fed. “This means we have quite substantial feed requirements,"<br />
Marc says. A trained farmer, he understands the<br />
importance of feed for milk yields and he does everything<br />
possible to find the best compromise between milk yield<br />
and feed costs.<br />
The successful dairy farm has a long history. The farm got<br />
a proper boost in terms of development when the brothers<br />
Dirk and Ulrich Hüsecken got on board. “Back then we had<br />
twelve cows living in a shed, as well as a few hectares of<br />
grassland and tillage," Dirk reports. Dirk and his brother<br />
pursued a consistent growth strategy which focussed in<br />
particular on purchasing land. The business, which was<br />
changed to a private company in 20<strong>02</strong>, now farms 265ha<br />
and a 220-head dairy herd.<br />
However, the land bought down through the years is scattered<br />
over quite a large area, which does not make their job<br />
any easier. “Our average field size is 2–2.5ha. In addition,<br />
most of the land is on the slopes on the southern edge of<br />
the Ruhr Valley.” To nevertheless keep the feed costs under<br />
control, they have meticulously adjusted their processes to<br />
these structures over the years, in particular the sequence<br />
in which the fields are harvested. A contracting business<br />
Times are hard for milk producers. Things are no different<br />
on the Hüsecken farm to the south of the Ruhr Valley in<br />
Germany, where the Hüsecken family keep a worried eye<br />
on the milk price. However, rather than complaining about<br />
the situation, the entire family are making adjustments<br />
where they can, and doing so with great success<br />
The Hüsecken GbR business<br />
currently manages around 220 dairy<br />
cows and the followers.
TITLE STORY<br />
HACKGUT MÖSLINGER, GASPOLTSHOFEN (AUSTRIA)<br />
THINK BIG,<br />
CHOP SMALL<br />
Wood chips are the core business of Hackgut Möslinger, but<br />
the service portfolio of this contracting company in Upper<br />
Austria is much broader. Its operations also require suitable<br />
transport equipment – for example a Krone TX.<br />
<strong>XtraBlatt</strong> paid the company a visit<br />
Just as the satnav announces “Take the next right”, the<br />
eye-catching green of the Sennebogen materials handling<br />
excavator becomes visible through a gap in the hedge.<br />
When we round the corner into the premises of Hackgut<br />
Möslinger, we realise that this otherwise imposing machine<br />
is dwarfed by the size of the main building. Strategically<br />
positioned in the courtyard is a weighbridge over which<br />
all vehicles carrying loads to and from the company have<br />
to pass.<br />
Philipp Möslinger originally trained to be a carpenter, so he<br />
has been working with wood for a long time. At some point,<br />
he had the idea of buying a tractor equipped with a chipper<br />
to produce wood chips on a large scale. His company slogan<br />
is “Wood chips from the forest straight to your living room”.<br />
Business went well and Philipp made further investment<br />
and hired additional staff. In the meantime, his fleet of<br />
vehicles has grown considerably to comprise seven trucks,<br />
two of them semi-trailers with walking floors, three hook-lift<br />
articulated trucks, a log truck and a four-axle pump tanker.<br />
Hooking up various trailers and containers to his fleet of<br />
trucks gives him the flexibility to transport more than just<br />
logs. In this way, he not only secures his own supply of raw<br />
materials, but also serves the needs of the timber trade. He<br />
works in partnership with his brother Mathias, who runs a<br />
forestry company and uses harvesters and forwarders for<br />
felling and logging.<br />
One addition is a thermal trailer for transporting hot tarmac.<br />
“I originally acquired it to increase the utilisation of the<br />
tractor units,” says Philipp. “Since then, however, it has tied<br />
up almost an entire tractor unit because it is used so much.<br />
Because the tarmac is not dumped but pushed off, it can<br />
also deposit its load under bridges or in tunnels.”<br />
6 7
TITLE STORY<br />
Tree maintenance work is done with<br />
the rotating telescopic loader.<br />
The company operates a storage yard across the German<br />
border in Hauzenberg where they transfer the wood chips<br />
to semi-trailers for further transport to customers via the<br />
motorway.<br />
and a calorific value of approximately 2kWh/kg. The calorific<br />
value of dry woodchips with less than 15% water content is<br />
around 4.5kWh/kg. Further advantages are improved storability,<br />
a higher energy density and a lower transport weight.<br />
Apart from that, less ash is produced during combustion,<br />
emissions are reduced and the plant efficiency is higher. In<br />
addition to wood chips, the plant can also dry maize, grain<br />
and wood shavings.<br />
ENVIRONMENTAL<br />
PROTECTION<br />
Hackgut Möslinger has recently branched out into the<br />
disposal and recycling of waste wood. The key machine<br />
here is a BA 926 shredder from Jenz. It is mainly fed by the<br />
Sennebogen excavator with lift cab which we first spotted<br />
CHIPPER ON THE<br />
TRACTOR<br />
The lynchpins of his business are two tractor-trailer combinations<br />
– a Fendt 1050 Vario with a Jenz 593 Z and a<br />
942 Vario with a Jenz 583 Z: “Although I have also had a<br />
truck-based chopper, the tractors give me greater flexibility,<br />
because they have better off-road capabilities. And with a<br />
top speed of 50km/h, they are not much slower.” The bigger<br />
machine handles log diameters of 56cm for softwood and<br />
45cm for hardwood.<br />
There are differences in the intake width, which is 1,400 and<br />
1,200mm respectively. The intake height is 680mm for both.<br />
The large chipper can process up to 270m³ of wood per hour,<br />
the small one 240m³. Both have a blower to discharge the<br />
chips; they are powered by the tractor’s pto. Epsilon Palfinger<br />
cranes are mounted on each of the chippers, and the tractors<br />
are reverse drive tractors.<br />
“Although we have hook-lift trailers and containers, we very<br />
often transport the wood chips with a tractor plus trailer”,<br />
explains Philipp. The same advantages apply in terms of<br />
off-road mobility and transport speed as with the chippers.<br />
The Tridem trailer is a TX 560 from Krone. I was particularly<br />
impressed by the low kerb weight which of course increases<br />
the payload significantly. With a permissible total weight<br />
of 34 tonnes and a volume of 56 cubic metres, we are still<br />
operating within the legal limit, even with wet chops. The<br />
Tridem trailer is really impressive when unloading. The<br />
body is conical so the cargo can slide better. And the chainand-slat<br />
floor is enormously fast – the TX 560 empties its<br />
contents in under a minute,” says Philipp. The trailer is<br />
Philipp Möslinger,<br />
founder of<br />
Hackgut Möslinger in<br />
Gaspoltshofen, Upper<br />
Austria.<br />
usually pulled by a Fendt 724 Vario, but this is reaching its<br />
limits in terms of power. When we visited the company, the<br />
942 was therefore pulling the machine, because the small<br />
chipper was currently not in use.<br />
Hackgut Möslinger’s vehicles are not only to be found in<br />
Upper Austria, but also frequently in the Passau region of<br />
Germany and towards the Czech border. Their radius of<br />
operation is around 100 kilometres. When chipping takes<br />
place that far from home, the Krone TX wagon often comes<br />
along for the ride. The company operates a storage yard<br />
across the German border in Hauzenberg for loading the<br />
material into the semi-trailers here and continuing the haul<br />
on the Germany motorway.<br />
SHARP KNIVES<br />
Philipp Möslinger chops a lot of wood for farmers to use for<br />
their own heating needs. However, he also buys in wood<br />
chips and trades them on, generally to larger customers<br />
with combined heat and power plants. The chipping work<br />
is paid per drum hour, and wood chips are usually invoiced<br />
in “atro tonnes”, where atro stands for “absolut trocken”<br />
(absolutely dry). The weight of the wood chips is converted<br />
to a theoretical water content of 0%. Common wood chip<br />
qualities are G30, G50 and G80. They stand for the size as<br />
well as the distribution by size in the individual fractions<br />
which are obtained by sieving the material through mobile<br />
screens.<br />
“High quality is very important for our customers,” stresses<br />
Philipp Möslinger. “On the one hand, we ensure this by<br />
using good raw material, mostly pure trunk wood without<br />
branches and needles. On the other hand, we take great care<br />
to ensure that the knives are always sharp. If they catch on<br />
a foreign object, we always have spare knives so that we<br />
can change them. Grinding is done either on a machine in<br />
the company workshop or with a cordless grinder on the<br />
machine itself.”<br />
Philipp Möslinger has his own use for the best wood chips<br />
– fine, dry and dust-free: he operates four wood gasification<br />
plants from the firm Fröhling. The combined heat and power<br />
units produce a total of 220kW of electricity, which is fed<br />
into the grid. What matters more for him, however, is the<br />
thermal output of 460kW, which he uses on the belt drying<br />
plant for wood chips. Drying is necessary because wood<br />
fresh from the forest has a water content of 40% to 60%<br />
on our arrival. The shredder recycles pallets, roof trusses,<br />
windows, doors and demolition wood. The material is<br />
mostly collected by the company’s own container trucks,<br />
but sometimes it is delivered. Shredding is done in two<br />
passes, the first for coarse shredding and the second for finer<br />
shredding. Both times, a magnetic belt runs along the outlet<br />
to separate out metal. The subsequent energy recovery of<br />
the material takes place in combined heat and power plants<br />
that are correctly licensed for waste wood.<br />
“We are paid a small amount for the removal of the waste<br />
wood as a secondary raw material,” says Philipp Möslinger.<br />
“However, it involves a lot of work and the margins are<br />
rather narrow. But recycling is a valuable contribution to<br />
environmental protection.”<br />
Philipp Möslinger is constantly coming up with new ideas<br />
for expanding the range of services offered. The handling<br />
excavator can be used for tree care in combination with a<br />
woodcracker pincer. With its reach of 12 metres, it is ideal<br />
for working on trees located close to roads. A Merlo Roto<br />
telescopic handler can reach even higher, namely 30 metres.<br />
It too has a woodcracker unit, but with a chainsaw. “It’s quite<br />
simply a question of weight,” says Philipp. With the pincer,<br />
everything has to be much more massive and the hydraulic<br />
cylinders also add weight. Above 30 metres, you have to be<br />
careful with every additional kilo.”<br />
The latest newcomer to the machine park is a mobile<br />
crushing plant for concrete, tarmac, bricks, natural stone,<br />
rootstocks and much more besides. Hackgut Möslinger<br />
is thus once again taking a new direction, opening up<br />
completely new areas of business. «<br />
8 9
TITLE STORY<br />
THE SPYCHER FAMILY,<br />
VAUX-SUR-MORGES (SWITZERLAND)<br />
BRANCHING<br />
OUT<br />
David Spycher is a busy man: along with<br />
running a farm that includes a herd of<br />
suckler cows, he also has a successful<br />
second business as a contractor making<br />
wood chips<br />
David Spycher’s farm is nestled in the<br />
tranquil village of Vaux-sur-Morges,<br />
around 15km west of Lausanne in the<br />
Swiss canton of Vaud. Surrounded by small<br />
vineyards, fields and pastures, the farm sits<br />
on a plateau above the Morges Valley – with<br />
a delightful view of Lake Geneva just a few<br />
kilometres away. Further to the northwest,<br />
you can take in views of the forest-covered<br />
mountains of the Swiss Jura. So it’s no<br />
surprise that this idyllic region draws huge<br />
numbers of holiday-makers year in, year<br />
out.<br />
But it looks like lots of work right now at<br />
David’s farm. A few steps away from several<br />
historic-looking homes and businesses, a<br />
few old barns and stables are in the process<br />
of being torn down. “We can’t use these old<br />
low-ceiling buildings, some of which are<br />
wooden structures, anymore. So instead,<br />
we're building a big new hall where we<br />
can store some machinery and large quantities<br />
of wood chips,” he remarks. With an<br />
education in farming, David (43) not only<br />
manages a 52ha farm that produces crops<br />
and keeps suckler cows; he also operates<br />
a contractor that covers the entire harvest<br />
process for fodder crops. That being said,<br />
making wood chips is a much bigger business<br />
– and now one of the company’s main<br />
pillars. “I can’t make enough money for our<br />
six-person family on farming alone. So I'm<br />
glad that I entered the commercial wood<br />
chipping business a short time after taking<br />
over the farm,” David stresses.<br />
Hailing from Vaux-sur-Morges in the Swiss canton of<br />
Vaud, David runs a contractor specialising in chipping<br />
wood primarily harvested from forests between<br />
Lausanne and Geneva. But no matter what he's doing,<br />
David always has Krone’s new GX trailer ready to go.<br />
80 SUCKLER COWS<br />
The eldest of four children, David took over<br />
the farm from his parents in 2006. “Dairy<br />
production was no longer profitable with<br />
our herd of 35 cows, so we joined forces<br />
with a neighbouring farm in 2015 and kept<br />
a total of 70 dairy cows. But just four years<br />
later, we shut down dairy production altogether<br />
because it wasn't profitable,” David<br />
adds. But he wasn’t willing or able to give<br />
The deep litter barn, newly built in 2015, offers<br />
space for 80 suckler cows plus calves. Another<br />
40 cattle can still be kept in the old barn on the<br />
farm site.<br />
10<br />
11
TITLE STORY<br />
1<br />
2 3<br />
1 David Spycher’s farm sits on a<br />
plateau above the Morges Valley<br />
– and has a splendid view of Lake<br />
Geneva.<br />
2 Five permanent staff make up the<br />
core team of the contractor David<br />
Spycher Broyage de bois. His two<br />
sons, Luca and Mathieu (back row<br />
on the left and right), help out the<br />
boss here and there.<br />
3 David grows around 10ha of maize<br />
for his own cattle and harvests<br />
another 200ha of maize each year<br />
as a contractor.<br />
up cattle farming entirely: I’ve always really<br />
enjoyed working with cows and there was<br />
no alternative use for our grassland anyway.<br />
So I switched from dairy cattle to suckler<br />
cows back in 2015.” To make this a reality, he<br />
built a deep-litter cow house across the road<br />
with space for 80 suckler cows and calves<br />
and a barn that year. Together with an old<br />
deep-litter house at the farm, which has<br />
space for another 40 cattle, the farm can<br />
now house a total of 120 animals, including<br />
calves.<br />
“Back then, we built up our herd of suckler<br />
cows by having the majority of our Red Holstein<br />
dairy cows mate with Limousin bulls<br />
and continued the process for their female<br />
offspring. At the outset, we also bought a<br />
couple of female beef cattle and had them<br />
mate with Limousin, Angus and Simmental<br />
breeding bulls through natural breeding<br />
in an annual rotation. Our herds are now<br />
genetically almost 100% meat breeds as a<br />
result,” David adds. He sells male cattle to<br />
a colleague for finishing once they reach a<br />
weight of around 250kg. Female cattle that<br />
do not go into rearing youngstock is finished<br />
on his farm and then sold to a butcher’s<br />
shop in the nearby village of Cossonay. Every<br />
now and then, David also sells meat from<br />
half or whole carcasses.<br />
“I am even thinking about whether to start<br />
selling meat at our own farm shop. For<br />
this to happen, we will first have to create<br />
more barn space to increase the number<br />
of animals. Of course, that will mean<br />
investing more money alongside what we<br />
have spent, but it certainly has potential,”<br />
he adds. After all, as he emphasises, the<br />
Swiss are “real connoisseurs” who genuinely<br />
appreciate and are willing to pay a lot<br />
of money for top-quality meat. The meat<br />
from cattle kept on his farm has very fine<br />
fat marbling, remains very tender and juicy<br />
after preparation and has a unique taste.<br />
“Many people who drive by our farm on<br />
their way from Morges to Jura could buy<br />
their meat here directly on their way to<br />
work. Our two sons, Luca (18) and Mathieu<br />
(15), are also showing a lot of interest in<br />
suckler cow husbandry and might take<br />
over this side of the business one day. Then<br />
I could devote more energy to my work as<br />
a contractor,” David says, unable to hide a<br />
slight grin.<br />
All of the feed for the cattle comes from his<br />
own farm, which has 20ha of grassland and<br />
32ha of arable land. David grows maize,<br />
wheat, barley, rapeseed and sunflowers<br />
there. He uses the silage maize and barley<br />
that he harvests together with grass silage<br />
and hay grown on grassland to feed cattle.<br />
He sells wheat, rapeseed and sunflowers.<br />
Of course, as a contractor, he runs the full<br />
fleet of forage harvesting equipment. And<br />
you'll see that most of his machinery bears<br />
the Krone brand. Along with a mower<br />
combination with a conditioner, he also<br />
owns several tedders, rakes and a forage<br />
harvester. His latest acquisition is a GX<br />
440 silage trailer. And he couldn't be more<br />
thrilled with his buy. “The GX has a huge<br />
capacity of 44m 3 and is extremely versatile.<br />
It doesn’t matter if we’re handling grain,<br />
oilseed crops, silage maize, silage grass or<br />
wood chips. The GX can transport them all<br />
without losses. And the floor belt makes<br />
unloading quick and clean. The tridem-axle<br />
version that we ordered allows us to get the<br />
most out of the machine at a permitted<br />
total weight of up to 30.5t. Its chassis is<br />
so good that you don’t notice that you are<br />
pulling a 40t trailer when driving at speed<br />
or putting on the brakes.”<br />
THE TIMBER<br />
PROFESSIONALS<br />
Known as David Spycher Broyage de bois,<br />
the contractor’s biggest business is shredding<br />
and selling wood. Five permanent<br />
employees and, if needed, more seasonal<br />
staff work here. David's interest in the<br />
timber business comes as no surprise. “As<br />
a child, I was always going into the forest<br />
with my father to fetch firewood. The first<br />
crane-fed chipper arrived on the farmyard<br />
later once we added a wood-chip burner,”<br />
David recalls. The farm has three chippers<br />
at the moment: two Wüst chippers made<br />
in Switzerland and one Jenz unit from<br />
Germany. It also has a Willibald shredder<br />
made in Germany that shreds and then<br />
composts green waste collected at various<br />
points within 50km of Geneva.<br />
The contractor mainly shreds wood from<br />
the region between Lausanne and Geneva.<br />
Most of it comes from surrounding forests,<br />
with work typically commissioned by the<br />
foresters in charge. David also receives<br />
material from a colleague who fells trees<br />
at building sites in the city or industrial<br />
parks, for example. “Each year, we make<br />
around 120,000m 3 of wood chips through<br />
our contractor. About 40,000m 3 of this<br />
amount is processed through Foretnergie<br />
GmbH, a company that I own together<br />
with three other partners,” David goes on<br />
to say. His main role in the company is to<br />
turn wood into wood chips. One cousin is<br />
a logistics specialist who is responsible for<br />
transporting the timber by truck. Another<br />
colleague is the merchant who buys the<br />
wood. A fourth member of the team is the<br />
managing director who handles all office<br />
duties and customer acquisition work.<br />
“With this configuration of four specialists,<br />
we have a professional setup that allows us<br />
to supply wood chips to a variety of public<br />
institutions and major district heating<br />
grids,” the farmer and contractor stresses.<br />
Trucks are the primary method used to<br />
transport timber across long distances. But<br />
the firm often turns to David's logistical capabilities<br />
when dealing with short distances<br />
and hard-to-access areas. “Since we added<br />
the large-capacity GX trailer, we've been<br />
using it every week for all kinds of journeys.<br />
It’s safe and convenient to run behind the<br />
tractor off- and on-road. With sides that can<br />
be lowered hydraulically, it’s easy to fill, as<br />
well. Unloading via the floor belt is quick<br />
and clean. The crop covers stop material<br />
from being lost en route, even if the wind<br />
is blowing hard,” David notes.<br />
A PERFECT<br />
ADDITION<br />
David is convinced that he made the right<br />
choice for himself and his family by having<br />
two pillars – farming and wood chipping.<br />
After all, he sees no way to increase his agricultural<br />
production since prices for buying<br />
and leasing land are high. At the same time,<br />
producing and selling high-quality beef<br />
certainly has good prospects.<br />
The same can be said for his services and a<br />
wood processing contractor. “A number of<br />
construction sites were closed for several<br />
months here too due to the pandemic. Also,<br />
some timber harvesting activities have been<br />
banned since the 10th of April for environmental<br />
protection reasons. So, having two<br />
pillars helps to balance out the risk to some<br />
degree,” he sums up. Notwithstanding<br />
this, loyalty and reliability are extremely<br />
important to him. And fortunately, that is<br />
exactly what he gets from his family and<br />
from key business partners. Along with<br />
Foretnergie GmbH, they include the agricultural<br />
machinery importer GVS Agrar and<br />
its dealer Küfferagri in Yens – with whom he<br />
has a very friendly relationship. «<br />
12<br />
13
TITLE THEME STORY<br />
EGGER HOLZWERKSTOFFE<br />
BARKING UP<br />
2<br />
1 Egger turns fresh logs and recycled products<br />
into particleboard.<br />
2 The origins of its logs have to be completely<br />
traceable.<br />
THE RIGHT TREE<br />
It goes without saying that timber is the main raw material used<br />
to make particleboard. And forests are important to many farmers'<br />
businesses, too. So, <strong>XtraBlatt</strong> took a look around at Egger Holzwerkstoffe<br />
and came away having learned a lot about timber<br />
and the marketplace<br />
1<br />
B <strong>XtraBlatt</strong>? Well, its proprietor Fritz Egger is a farmer,<br />
ut why are we profiling Egger of all companies in<br />
too. He runs a dairy farm that also finishes bullocks in St.<br />
Johann in Tyrol, Austria. Xtrablatt has covered the farm in<br />
the past. In this issue, though, we are casting the spotlight<br />
on the company's wood-based panel business, Egger<br />
Holzwerkstoffe.<br />
Egger remains a family business to this day. It is owned by<br />
two brothers, Michael and Fritz Egger, who help define the<br />
company’s strategic direction. Egger’s group management<br />
team is now in charge of day-to-day operations. The group<br />
generated sales in excess of €3bn in the 2<strong>02</strong>0/2<strong>02</strong>1 financial<br />
year – an 8.9% growth compared with 2019/2<strong>02</strong>0. Its workforce<br />
is on the increase, too: some 10,400 people worked for<br />
the company at the end of April 2<strong>02</strong>1.<br />
Egger runs 20 production facilities in Austria, Germany,<br />
the UK, France, Russia, Romania, Turkey, Argentina, Poland<br />
and the US. Its Austrian mills can be found in St. Johann,<br />
Wörgl and Unterradlberg; the company also has sites<br />
in the German towns of Brilon, Bevern, Gifhorn, Bünde,<br />
Marienmünster and Wismar. Altogether, the group made<br />
9.6 million m 3 of wood-based panels, including lumber, in<br />
the past financial year. By way of comparison, this figure<br />
had stood at 8.9 million m 3 in 2019/2<strong>02</strong>0.<br />
FULLY INTEGRATED<br />
Egger’s largest German mill is in Brilon, located in the western<br />
region of Hochsauerland. This site was built from scratch<br />
in 1990. Today, roughly 1,250 people work there. Brilon is<br />
the Egger Group’s first fully integrated location and unlocks<br />
countless synergies. That is to say, all of its manufacturing<br />
processes operate in a closed loop, from logs to finished<br />
products. The sawlogs are turned into lumber products<br />
and the sawmilling residues generated are used to make<br />
wood-based sheets. What’s more, Egger reuses any leftover<br />
materials that cannot be recycled, for instance, to generate<br />
electricity at its own biomass-fired power plant.<br />
The main materials used by Egger are: timber (89% by<br />
quantity), paper (1%) and chemicals (10%). Each year, the<br />
company sources around 12 million tonnes. The timber is<br />
used to make chips, fibres and strands – the main elements<br />
used in board production. Its mills need chemical feedstocks<br />
for the adhesive it uses to bind raw board and to manufacture<br />
resin for decorative surfaces. Raw and decor paper are<br />
also required to make coating materials.<br />
More than 3,000 partner entities supply the group with<br />
timber. Egger mainly procures three types of timber:<br />
logs, sawmilling residues and waste wood. The group<br />
sources logs from around 1,400 suppliers at the moment.<br />
14<br />
15
TITLE STORY<br />
1<br />
2<br />
1 Raw materials used in manufacturing are strictly<br />
monitored.<br />
2 Brilon is a fully integrated mill, unlocking countless<br />
synergies.<br />
Approximately 1,200 establishments supply Egger with<br />
sawmilling by-products, which are also generated at its own<br />
woodworking plants. About 1,000 recyclers deliver waste<br />
wood to its mills. Egger reports a constant increase in its<br />
total procurement volumes, which now stands at over 6.9<br />
million bone-dry tonnes (BDT).<br />
CLOSE TO HOME<br />
Egger is working hard to source the majority of its timber<br />
from the areas around its mills. And it is continually investing<br />
in modern information and communication systems<br />
to optimise the flow of information surrounding timber<br />
procurement. One case in point is the CoSeDat website<br />
which provides information to partners along the supply<br />
chain in a direct and transparent manner. It helps invoice<br />
documents and electronic measurement data used as the<br />
basis for payments to reach sellers quickly and easily.<br />
Trucks make transporting goods extremely flexible. In<br />
its own words, Egger works together with reliable and<br />
longstanding logistics partners – whether driving on forest<br />
roads or at sawmills, recycling yards or other premises. Its<br />
log and bulk material hauliers can draw on a large pool of<br />
short-timber trucks, walking-floor trailers, semi-trailers<br />
and roll-off container trailers. Rail is the preferred method<br />
of transport for longer journeys. The Wismar mill is an<br />
exception. It is in the immediate vicinity of a seaport used<br />
to transport timber from nearby woodlands in the Baltic<br />
Sea and the North Sea region.<br />
TAKING GOOD CARE<br />
But just how sustainable is timber production? Suppliers<br />
from Eastern Europe are indeed sometimes a target of<br />
criticism. That’s why Egger follows wood procurement<br />
guidelines. The company has a zero-tolerance policy for<br />
illegal timber harvesting. After all, sustainable forestry is<br />
in its best interests, the company believes. So, its strategic<br />
objective is to take proactive steps to limit the risk of buying<br />
timber from illegal logging with the help of a certified<br />
due diligence system. It works by making sure that 100%<br />
of timber comes from verified sources. This due diligence<br />
system (DDS) was developed with internal and external<br />
experts. It is based on ISO standard 38200, which sets out<br />
requirements for a chain of custody for wood and woodbased<br />
products. A recognised monitoring organisation<br />
provides another layer of monitoring. New timber suppliers<br />
have to provide a huge amount of information. And Egger<br />
turns away shipments of wood without proof of legality.<br />
Suppliers deceiving or providing false information to Egger<br />
about the legality or origin of timber are disqualified and<br />
reported to the competent authorities in the case of wilful<br />
intent.<br />
MORE THAN LOGS<br />
So far, we’ve written a lot about logs as a raw material. But,<br />
63% of the wood that Egger uses comes from by-products<br />
or recycling. Industrial woodworking operations are one of<br />
the sources of by-products, such as wood chips, sawdust,<br />
wood shavings, splinters and offcuts. The company also<br />
uses leftovers from the furniture industry (pre-consumer<br />
recycled material), such as production residues generated<br />
by its customers, furniture parts or third-choice particleboard.<br />
It also utilises recycled wood (post-consumer<br />
recycled material), which is discarded by end customers,<br />
such as pallets and transport crates made out of solid<br />
wood, untreated wood from building sites, furniture,<br />
interior doors and floorboards.<br />
Egger processes waste wood, removes contaminants and<br />
uses it to make particleboard. This waste wood is procured<br />
from approved specialist providers in an entire process<br />
that meets strict parameters. Products containing waste<br />
wood not only have their heavy metal, fluorine, PCP, PCB<br />
and chlorine content checked upon arrival at the mill; the<br />
same is true for finished commercial products, as well. All<br />
ten locations using post-consumer recycled wood have<br />
these checks performed by an independent laboratory.<br />
Post-consumer recycled wood currently accounts for 18%<br />
of the timber that Egger uses. Egger aims to raise this rate<br />
to 25% in the next few years.<br />
FARMING AND FORESTRY FOSTER THE ECONOMY<br />
Forests are more than just local recreational areas and powerhouses<br />
in efforts to mitigate climate change; they are also a key<br />
sector of the economy – and that includes for farmers. Including<br />
all downstream areas, the forestry and timber cluster employs<br />
around 1.1 million people in Germany. With almost 130,000<br />
companies and creating value of €181bn each year, this industry<br />
is on a solid growth trajectory. Demand for timber, especially<br />
softwood, is rising around the globe. And the forestry and timber<br />
cluster is considered even more important to the economy<br />
in rural areas. The forestry sector, forestry service providers<br />
and downstream processing and treatment industries all have<br />
significant economic power by virtue of their demand for goods<br />
and services from other sectors, especially in rural, economically<br />
underdeveloped regions. Surveys have found that around 25% of<br />
all jobs in the Upper Black Forest and Hochsauerland region are<br />
reliant on wood-based value chains – and will remain that way.<br />
Germany is home to around 11.4 million ha of forest. Around<br />
48% of this is privately owned, mostly by farmers. The federal<br />
states hold 29% of the country's forests, with 19% in the hands<br />
of local authorities and 4% belonging to the federal government.<br />
Woodworking sites, such as Brilon, also generate by-products<br />
and wood residues that Egger turns into wood-based panels.<br />
If recycling is no longer feasible for quality reasons, these<br />
materials are used in energy recovery processes to generate<br />
heat and steam. Egger also operates its own waste wood<br />
recyclers and takes back board offcuts from its customers<br />
as part of its backward integration efforts. «<br />
Forest owners generate the majority of their income by selling<br />
wood. On average, a private forest owner possesses an area of<br />
around 2.7ha.<br />
(Sources: AGDW – Die Waldeigentümer, Deutscher Forstwirtschaftsrat e. V.<br />
– DFWR)<br />
16<br />
17
FEATURE<br />
HÜSECKEN FARM, TIEFENDORF<br />
THE FEED<br />
OPTIMISERS<br />
Times are hard for milk producers. Things are no different<br />
on the Hüsecken farm to the south of the Ruhr Valley in<br />
Germany, where the Hüsecken family keep a worried eye<br />
on the milk price. However, rather than complaining about<br />
the situation, the entire family are making adjustments<br />
where they can, and doing so with great success<br />
The Hüsecken GbR business<br />
currently manages around 220 dairy<br />
cows and the followers.<br />
It is a sunny morning. The cattle are feeding in the shed.<br />
Others are lying in their cubicles sleeping. Marc Cassel<br />
is sitting at his computer checking the data recorded by the<br />
diet feeder in the past few days. “It’s really important for us<br />
that the proportion of the components in our basic ration<br />
are exactly in line with the guidelines and that we stick<br />
precisely to the mixing times," explains Marc, the future<br />
son-in-law of co-owner Dirk Hüsecken. Marc is in charge of<br />
feeding on this mixed farm.<br />
The family farms around 140ha of grassland as well as<br />
another 125ha of arable land. There are 220 dairy cows in<br />
the shed. Along with the calves, almost 500 animals have to<br />
be fed. “This means we have quite substantial feed requirements,"<br />
Marc says. A trained farmer, he understands the<br />
importance of feed for milk yields and he does everything<br />
possible to find the best compromise between milk yield<br />
and feed costs.<br />
The successful dairy farm has a long history. The farm got<br />
a proper boost in terms of development when the brothers<br />
Dirk and Ulrich Hüsecken got on board. “Back then we had<br />
twelve cows living in a shed, as well as a few hectares of<br />
grassland and tillage," Dirk reports. Dirk and his brother<br />
pursued a consistent growth strategy which focussed in<br />
particular on purchasing land. The business, which was<br />
changed to a private company in 20<strong>02</strong>, now farms 265ha<br />
and a 220-head dairy herd.<br />
However, the land bought down through the years is scattered<br />
over quite a large area, which does not make their job<br />
any easier. “Our average field size is 2–2.5ha. In addition,<br />
most of the land is on the slopes on the southern edge of<br />
the Ruhr Valley.” To nevertheless keep the feed costs under<br />
control, they have meticulously adjusted their processes to<br />
these structures over the years, in particular the sequence<br />
in which the fields are harvested. A contracting business<br />
18<br />
19
FEATURE<br />
1 The basic ration is instrumental for milk yields of<br />
an average 12,000l per cow and year.<br />
2 Dirk and Ulrich Hüsecken currently run the<br />
business. The next generation – Jana Hüsecken<br />
and Marc Cassel – are ready to take over the farm.<br />
3 Since taking over the business, Dirk Hüsecken<br />
(photo) and his brother Ulrich have pursued a<br />
consistent strategy of growth.<br />
4 In charge of forage production, Marc Cassel pulls<br />
out all the stops for top-notch quality.<br />
5 The right cutting time is important for feed<br />
quality.<br />
1<br />
2<br />
that the Hüsecken family have been working with for many<br />
years help them with the harvest.<br />
THE RIGHT TIMING<br />
Marc, his staff and the contractor pull out all the stops to<br />
get the feed quality to the high level that Marc desires. “This<br />
starts with the right cutting time," Marc explains. Everything<br />
has to fall into place to get that right. “The grass should<br />
not have gone to seed yet but should still be tall enough<br />
to yield a decent mass in the silage pit.” Marc also has very<br />
specific expectations as to the length of the grass when cut.<br />
“I think a cutting height of 6-8cm is optimal. Firstly, because<br />
this means we will have very little crude ash in the feed,<br />
and secondly, because this cutting height is favourable for<br />
subsequent growth," he explains. He says that mid-summer<br />
temperatures can easily burn grass that has been cut too<br />
short, thus impeding subsequent growth.<br />
His staff always keep a close eye on the rake settings to<br />
keep the feed as clean as possible. Marc says that “here it is<br />
important not to set the tines too low so that dirt isn’t picked<br />
up with the grass in the first place.” The settings don’t just<br />
have to be adjusted for each new field but also for difficult<br />
terrain, for example on hillsides, and the settings even have<br />
to be re-adjusted while working.<br />
This precision approach is also seen in the collection of<br />
the forage. “Wilted swaths are usually gathered by forage<br />
harvesters and chopped to about 4-6cm lengths. This length<br />
is very important for good feed intake and thus milk production,"<br />
Marc says.<br />
3 4<br />
12,000 LITRES ON AVERAGE<br />
When it comes to the feed components Marc buys in,<br />
he relies on tried and trusted business tactics: “We ring<br />
our suppliers weekly and ask about the prices.” In this<br />
way, he has developed a sixth sense for deciding when is<br />
the right time to buy and has been able to cut feed costs<br />
significantly.<br />
The silage is the main component in the ration which the<br />
cows are fed twice a day. Maize silage, some lucerne and<br />
rapeseed meal as well as a proprietary mixture of grains<br />
are added to the mix. The grain mix is prepared fortnightly<br />
on-site by a service provider using a mobile mill. “This<br />
ensures that only freshly ground grain goes into the feed<br />
mix," Marc states. In Marc’s experience, this, too, has a<br />
positive effect on the herd’s high performance; and the<br />
numbers definitely make this clear: The annual average<br />
is 12,000kg per cow. The top performers in the herd even<br />
produce more than 60kg daily. These numbers show that<br />
the high demands Marc places on the feed pay off indeed.<br />
The cows are milked twice a day in a conventional milking<br />
parlour that accommodates ten animals.<br />
For Marc, consistency is the name of the game when it<br />
comes to feeding times. In his experience, cows love fixed<br />
schedules and these are kept to precisely on the Hüsecken<br />
farm. What’s more, the feed isn’t just put out at specific<br />
times; any leftovers are cleared away after a set period<br />
of time and passed on to the calves. Marc has found that<br />
providing fresh feed at the times the cows are used is<br />
instrumental for high milk yields.<br />
5<br />
PROMOTING WELL-BEING<br />
There are, of course, other factors that influence milk yields<br />
besides the right feed. “The animals’ well-being is also very<br />
important to us," says Jana Hüsecken, who will take over<br />
the farm in a few years along with her fiancé Marc. She and<br />
her uncle Ulrich do the milking and look after the animals’<br />
health, a task that is challenging and full of responsibility.<br />
Jana knows each individual cow in this large herd. She<br />
has a good sense of the animals’ health and well-being,<br />
something that is important for remedying health problems<br />
in good time.<br />
Conditions in the shed itself also contribute to the animals’<br />
well-being. These include enough space, but above all else<br />
plenty of fresh air, preferably in the form of a tangible<br />
breeze, Marc has noticed. The animals seek out spots along<br />
the side of the shed where the cubicles are. This part of the<br />
shed is open and there is a noticeable breeze there. Should<br />
they extend the shed once again, they will certainly include<br />
that in the planning.<br />
Although there are currently no specific plans to expand,<br />
Jana and Marc are confidently looking to the future despite<br />
the current difficulties for milk producers. They say that<br />
the farm is well positioned and they have successfully<br />
been working on quality and costs. All in all, these are best<br />
pre requisites to lead the business into the future successfully.<br />
Dirk Hüsecken is by all means certain that the couple<br />
represent the next very successful generation ready to take<br />
over the farm. «<br />
20<br />
21
INTERVIEW<br />
KRONE GROUP<br />
“IF WE HAVE RULES, THEY MUST<br />
BE THE SAME FOR EVERYONE.”<br />
Agricultre is in undergoing profound<br />
change, dealing with commodity markets<br />
in turmoil, politicians failing to do their<br />
jobs and digilisation moving in fast. How is<br />
KRONE coping with all this? <strong>XtraBlatt</strong> spoke<br />
with Bernard Krone, Chairman of the Supervisory<br />
Board of Krone Holding, about<br />
current challenges and the group’s investment<br />
strategy for the future<br />
<strong>XtraBlatt</strong>: With the new GX general-purpose<br />
wagon, Krone has taken a decisive step in<br />
the direction of haulage equipment. What is<br />
behind this expansion of the product range?<br />
Does it mean a greater diversification and a<br />
move away from being a specialist in green<br />
forage?<br />
result of many synergies in the group; it<br />
fills a logical gap in the product range and<br />
constitutes an exciting new product for the<br />
transportation of agricultural materials. This<br />
is an area in which we are extremely well<br />
versed and a sector in which we can now<br />
reach out to even more new customers.<br />
Bernard Krone: We see ourselves as the<br />
market leader in the forage harvesting<br />
sector, but it’s not only recently that we have<br />
started to branch out into related areas and<br />
product categories. And precisely because of<br />
our many years of experience in the manufacture<br />
of forage wagons and silage trailers,<br />
it made sense to harness this expertise and<br />
create new transport solutions. Especially<br />
as our Commercial Vehicles division and<br />
subsidiaries such as Knapen have enormous<br />
knowledge and skills, for example in the area<br />
of walking floors. The GX is the impressive<br />
<strong>XtraBlatt</strong>: Recently, you officially opened<br />
the Krone “Future Lab” validation centre.<br />
What is the significance of this new facility<br />
for your company?<br />
Krone: Future Lab is more or less the next<br />
booster stage of our quality offensive which<br />
we embarked on more than ten years ago.<br />
In quality management and improvement,<br />
you can never claim to have actually reached<br />
any sort of goal, because it is a never-ending<br />
process. After all, our most important asset<br />
is customer satisfaction, and the quality and<br />
22<br />
23
INTERVIEW<br />
durability of our machines are key aspects of<br />
this. They have to be constantly improved.<br />
But the importance of the validation centre<br />
goes even further, because it also enables us<br />
to develop new products at a faster pace and<br />
with greater efficiency.<br />
<strong>XtraBlatt</strong>: Future Lab is apparently not the<br />
only current investment project at Krone.<br />
So, what else is in the pipeline?<br />
Krone: Although the core concept of the<br />
Future Lab has now been successfully implemented,<br />
we will continue to expand the<br />
site over the next few years, for example<br />
with additional research labs and more office<br />
space for the technicians. During 2<strong>02</strong>1, we<br />
also opened a new digital centre in Spelle,<br />
where we are bringing together all of our<br />
specialists and resources in this field.<br />
In terms of volume, however, the planned<br />
new building for our spare parts centre is the<br />
most important project at the moment. It is<br />
to be built at the Spelle site and, according<br />
to current estimates, it will require an investment<br />
of 35 million + x euros, where x stands<br />
for the unknown factor of price increases<br />
in the construction sector and in materials.<br />
<strong>XtraBlatt</strong>: What is the timeline?<br />
Krone: As we already own the eight-hectare<br />
site, the approval procedures have been<br />
completed, as has most of the tendering,<br />
so we would like to start on construction<br />
at the beginning of 2<strong>02</strong>2 and have the new<br />
warehouse operational by the end of 2<strong>02</strong>3.<br />
<strong>XtraBlatt</strong>: The previous parts warehouse<br />
was opened in 2006, but you’re saying that<br />
it’s already too small?<br />
Krone: In these past 15 years, our company<br />
has expanded prodigiously, not only in the<br />
manufacture and sale of new machines, but<br />
also in the service sector. Parts sales have<br />
increased almost fivefold during this period,<br />
so that we now have a clear problem in terms<br />
of space. With the emphasis on customer<br />
Bernard Krone:<br />
“Something simply<br />
has to be done in<br />
Germany and Europe<br />
to protect farmers<br />
from cheap food<br />
which is produced<br />
under dubious<br />
standards.”<br />
satisfaction, as I mentioned earlier in this<br />
interview, we want to and indeed must ensure<br />
that space and logistics capacity as well<br />
as delivery reliability meet our customers’<br />
expectations today and – even more importantly<br />
– in the future. The excellent image<br />
of the Krone brand is based in particular on<br />
our service performance – and we intend<br />
that this should continue to be the case also<br />
in the future and, if possible, become even<br />
better. Therefore state-of-the-art and highly<br />
automated warehousing technology is going<br />
to be a major feature there.<br />
<strong>XtraBlatt</strong>: What is the current state of play<br />
regarding component and parts availability<br />
in your factories?<br />
Krone: The pandemic has severely exacerbated<br />
such problems – but they also existed<br />
before. We often found that components we<br />
ordered had been “discontinued”, and so we<br />
had to look for alternatives. For this reason,<br />
it has long been part of Krone’s strategy to<br />
have main suppliers for specific machine segments<br />
but to maintain equally good business<br />
relations with other partners. This has helped<br />
us during this difficult period. Nevertheless, a<br />
rethink is certainly necessary – and not only<br />
at Krone. The globalisation of supply chains<br />
is something we neither intend nor wish<br />
to reverse, but it is apparent to us that we<br />
have to support smaller suppliers more than<br />
we used to, and that it will be necessary to<br />
have increased production capacity for key<br />
technologies such as electronic components<br />
in Europe once again.<br />
<strong>XtraBlatt</strong>: What does this mean for Krone?<br />
Krone: Overall, I see our purchasing strategy<br />
as being on the right track, even though<br />
in 2<strong>02</strong>1 we did struggle with major delays<br />
in production and bottlenecks caused by<br />
shortage of parts. The ripple effect in the<br />
logistics chain will only slowly correct itself<br />
and will certainly continue to cause problems<br />
for us in the first half of 2<strong>02</strong>2. The lesson to<br />
be learned from this is that we need to look<br />
even more closely at who we buy from. And<br />
also to be more active in fostering strategic<br />
alliances.<br />
<strong>XtraBlatt</strong>: Is the current situation in component<br />
supplies leading to lost sales?<br />
Krone: That is undeniably the case, if only<br />
because we have not been able to fulfil<br />
deliveries to the planned extent. But I am<br />
confident that we will be broadly able to<br />
make up for this by the start of the 2<strong>02</strong>2 season,<br />
and certainly by the end of the financial<br />
year on 31 July. Whether we will be 100%<br />
successful depends on price movements and<br />
delivery situations in the first half of the year.<br />
<strong>XtraBlatt</strong>: On the upside, though, price<br />
increases also bring an increase in revenue<br />
without having to raise the number of units<br />
sold…<br />
Krone: Yes, but that is not the crucial point.<br />
Firstly, we have hedged against increases in<br />
material costs to a certain extent in advance.<br />
And anyway, the price lists are already out<br />
and with our dealers and customers and we<br />
cannot override them at short notice, nor<br />
do we intend to. But there is a second even<br />
more important point: price increases can<br />
significantly put the brakes on a market,<br />
especially if the prices for new machines<br />
and those for agricultural produce drift<br />
too far apart. In addition, prices for farm<br />
inputs and consumables, such as fertiliser<br />
The new €35 million parts and logistics centre is<br />
currently Krone’s largest investment project and is<br />
scheduled to go into operation in 2<strong>02</strong>3.<br />
and energy, rose significantly in the summer<br />
and autumn of 2<strong>02</strong>1. We all have to<br />
ensure now that we manage this problem<br />
as sensible partners – manufacturers, dealers<br />
and customers.<br />
<strong>XtraBlatt</strong>: How then do you explain the<br />
discrepancy between the very significant<br />
growth rates of the manufacturers, which<br />
have continued for years, and the general<br />
mood of despondency among the farmers,<br />
especially in Germany?<br />
Krone: Germany as our home market is<br />
still number one in the sales statistics. But<br />
we operate worldwide, and agricultural<br />
productivity elsewhere is not always at the<br />
same level as here. Manufacturers benefit<br />
from having these markets, so growth comes<br />
to a large extent from exports into these<br />
markets. And it should not be forgotten that<br />
elsewhere agriculture very often enjoys a<br />
much better reputation and recognition than<br />
in Germany.<br />
<strong>XtraBlatt</strong>: Are you saying that you don’t<br />
see that here?<br />
Krone: In my view, we have witnessed a<br />
disconnect between the perceived and the<br />
actual state of the agriculture sector. We<br />
see a lot of negative reporting in the media<br />
and hear criticisms from left-wing and Green<br />
politicians of conventional farming, which<br />
leads to the sector having a poor public image.<br />
All of this lacks objectivity and is unfair,<br />
because it has no basis in reality. However, I<br />
am convinced that the image of agriculture<br />
in broad swaths of the population is still<br />
considerably better than the image that it<br />
is portrayed in the media.<br />
But to return to your question on the discrepancy<br />
between a pessimistic mood and a<br />
seemingly unshakable willingness to invest,<br />
let me say that quite a few farmers have<br />
diversified in the past few years. Farming is<br />
often no longer their only source of income.<br />
Many generate renewable energy, for example,<br />
or have opened farm-to-consumer<br />
shops and services. There is a whole range of<br />
business models and combinations out there<br />
that secure a basic income, help weather a<br />
difficult period or help even to invest proactively<br />
in the future.<br />
<strong>XtraBlatt</strong>: How do you assess the medium<br />
and long-term prospects of livestock farmers<br />
specifically in Germany?<br />
Krone: We will need political support. If, on<br />
the one hand, the regulations from Brussels<br />
and Berlin become ever more stringent,<br />
whereas on the other hand, supermarkets<br />
are unwilling to pass the higher producer<br />
costs on to their customers, then there will<br />
be an enormous pressure on farmers and<br />
the long-term prospects will not be good. At<br />
the same time, a lot of cheap food imports<br />
are flowing into the country, many of which<br />
have not been produced to the same standards<br />
that apply here. And that really annoys<br />
me. If we have rules, they must be the same<br />
for everyone.<br />
Bernard Krone: “The ripple effect in<br />
the logistics chain will only slowly<br />
correct itself and will certainly carry<br />
on causing problems for us in the first<br />
half of 2<strong>02</strong>2.”<br />
In this regard, there is currently little or no<br />
protection for German farmers. Politicians<br />
have always told me that this would not be<br />
feasible, if only because of the red tape this<br />
would involve. But this is definitely not true,<br />
as the latest legislation on ethical supply<br />
chains has shown. This has made me lose<br />
all faith in politicians and their willingness<br />
to deal honestly with farmers. As manufacturers,<br />
we shall ensure in future that all<br />
our suppliers and their subcontractors any<br />
country of this world comply with European<br />
and German standards. That’s sporty. Why<br />
doesn’t the EU demand the same for food?<br />
Why don’t the big food retailers also have<br />
to comply with these standards? Why are<br />
they so brazen about selling meat from<br />
cattle reared on pasture for which whole<br />
rainforests were cut down in South America?<br />
Something simply has to be done in Germany<br />
and Europe to protect farmers from<br />
cheap food that is produced under dubious<br />
standards. Anyone who is vociferous about<br />
high standards for animal welfare and wants<br />
them to be legally binding must ensure that<br />
all producers comply. And these standards<br />
should be controlled properly – self-declaration<br />
isn’t enough. If we want to sell machines<br />
to America, we have manufacture them to<br />
their national guidelines; and we have to<br />
document every single detail. Why, then, do<br />
those who want to sell to Europe not have to<br />
comply with our standards? To put it bluntly,<br />
the EU has been sleeping on the job in this<br />
regard. There is a need for action here. And<br />
if then a potential animal welfare levy is set<br />
and set high enough AND ultimately benefits<br />
the farmers, farmers will be willing to invest<br />
and adapt. «<br />
24<br />
25
KNOWLEDGE<br />
NIR CONTROL DUAL SENSOR<br />
Contractor Jens-Peter Messer (right)<br />
and his manager Malte Carlsburg use<br />
a dual NIR sensor on a Holmer slurry<br />
trac with a Zunhammer tank and on a<br />
Krone forage harvester.<br />
ONE SENSOR –<br />
TWO APPLICATIONS<br />
Near infrared spectroscopy,<br />
or “NIR” for short, is an acronym<br />
for a technology that<br />
allows users to gain deep<br />
insights into nutrient levels<br />
of silage and slurry, for example.<br />
Jens-Peter Messer<br />
uses the technology for<br />
optimising the processes<br />
on his farm<br />
“NIR” – HOW IT WORKS<br />
Near-infrared spectroscopy, NIR spectroscopy or NIRS<br />
/ NIR for short is a physical analysis technology that<br />
is based on spectroscopy in the short-wave infrared<br />
light range (Source: Wikipedia). A light shines on<br />
the medium to be analysed which in turn reflects<br />
the light. The sensor measures the reflection and<br />
compares the result to the data stored.<br />
Farmer and contractor Jens-Peter Messer goes about<br />
his work in a region where other people spend their<br />
holidays. His arable farm is situated 10km from the coast<br />
line of the Baltic Sea where he farms approx. 750ha of<br />
land, operates five biogas plants of an installed capacity of<br />
5.9MW, manages a contracting company that employs 14<br />
people and rents out five holiday cottages and 11 holiday<br />
apartments to tourists. “We never get bored around here,”<br />
tells Jens-Peter and adds: “In addition to this farm here in<br />
Stolltebüll, we bought another 750ha grassland and arable<br />
farm in the south of Denmark in 2017.”<br />
Jens-Peter is quite aware that his machine fleet is a bit<br />
oversized for the acreage they cover every year. He explains:<br />
“Two Krone BiG X forage harvesters – an 880 and a 630 –<br />
take care of harvesting our own approx. 900ha of maize<br />
and two customer fields. This means, our machines are a bit<br />
over the top, but with the two farms situated 60km apart,<br />
26<br />
27
KNOWLEDGE<br />
The data are recorded automatically in the<br />
background while the forager is harvesting. Once<br />
the field is cleared, Malte Carlsburg allocates the<br />
data to the specific field using the Next Farming<br />
software; then he imports them into the field<br />
plot file.<br />
we can’t shuttle the machines back and<br />
forth between farms, also because harvest<br />
starts late up here. Harvest begins in late<br />
September/early October, so we need to<br />
clear the fields within a very short time.<br />
After all, the winter cereals must go into<br />
the soil before winter. And then, autumns<br />
are rather wet over here, which of course<br />
slows down harvest.”<br />
TWO BIG X<br />
Jens started using NIR technology back in<br />
early 2015 when he bought a new Krone BiG<br />
X 700 that had the technology. This measures<br />
dry matter levels but also the nutrient<br />
levels in the silage. “For us as biogas producers,<br />
it is important to know these levels that<br />
tell us how much silage of which quality and<br />
monetary value we have in the clamp. We<br />
need to know whether our stocks will last<br />
for a full year to fuel our digesters. We could<br />
of course sample the wagon loads manually<br />
and have the samples analysed at the lab,<br />
but the results would be too inaccurate for<br />
our purposes and secondly this is a more<br />
costly procedure in the long run than using<br />
the NIR technology. On the other hand, the<br />
technology helps us estimate which quality<br />
we are purchasing from farmers,” explains<br />
the contractor.<br />
Since early 2<strong>02</strong>1, Jens-Peter has been<br />
running a Krone BiG X 880 with a NIR Control<br />
dual Sensor from Krone’s new supplier<br />
m-u-t. In his view, this offers a huge advantage<br />
over the previous sensor model:<br />
“The dual sensor measures the nutrients<br />
not only in silage maize – starch, crude<br />
raw ash levels, crude fat, crude protein,<br />
NDF, ADF and sugar levels – but also the<br />
nutrients in slurry.” This is possible, because<br />
the hardware of the sensor is identical with<br />
the technology slurry equipment maker<br />
Zunhammer has been using and developing<br />
for years. Admittedly, the technology is not<br />
cheap. The good news is that the sensor<br />
is a one-off €20,000 investment. “Add to<br />
this €6,500 for attachment parts and the<br />
Krone licences for the nutrients measuring<br />
software plus €9,000 for the slurry software<br />
licences and the service from Zunhammer.<br />
Another cost factor is the lamp inside the<br />
sensor unit which is exposed to wear and<br />
should be replaced every two years, says the<br />
manufacturer. And finally there are costs for<br />
regular software updates as suggested by<br />
Krone and Zunhammer,” summarises the<br />
contractor. "But unlike the previous sensor,<br />
the new one offers two applications. From<br />
February on and all the way up to the first<br />
cut it measures slurry contents on the SP<br />
slurry spreader. After that we transfer it to<br />
the forager. From there we swap back to the<br />
self-propelled slurry tanker. And as these<br />
two operations hardly ever overlap, the dual<br />
use approach works very well for us. And<br />
that means that our costs per hour or rate,<br />
which we measure with the sensor, drop<br />
significantly. Transferring the sensor from<br />
the forager to the slurry spreader and back<br />
takes just a few minutes. It simply takes<br />
undoing or tightening four nuts and the<br />
unit is plugged into the electronic system<br />
of the machine. “The ISOBUS detects it<br />
automatically and automatically loads the<br />
slurry or maize curves,” adds Jens-Peter.<br />
During the first year of using the sensor<br />
on the slurry spreader he discovered that<br />
nutrient levels varied greatly: “We spread a<br />
lot of slurry from other farms on our Danish<br />
fields and in this season we discovered great<br />
differences in nutrient levels. The sensor<br />
detects that and takes care that the nutrients<br />
are distributed uniformly despite the<br />
heterogeneous quality of the liquid.” The<br />
operator can also select a specific nutrient<br />
“UNLIKE OUR<br />
PREVIOUS SENSOR,<br />
THIS NEW SENSOR<br />
SUITS TWO DIFFERENT<br />
APPLICATIONS.”<br />
JENS-PETER MESSER,<br />
CONTRACTOR<br />
that should be applied with restraint. “We<br />
set a threshold level for nitrogen, for example.<br />
Other farmers in regions where high<br />
phosphor levels are an issue, for example,<br />
could restrict the P value,” adds Jens-Peter.<br />
THE RIGHT<br />
SOLUTION<br />
Jens-Peter uses the cloud-based Next<br />
Farming software for visualising and<br />
processing the machine data. But finding<br />
the right application that works for them<br />
was not easy. “We tested three different<br />
applications in four years. Considering the<br />
time we invested in this, this has been quite<br />
frustrating, but the present solution seems<br />
to be the right thing for us. It’s quite an intuitive<br />
application and it accepts mixed fleets<br />
and connects to the agrirouter platform for<br />
cross-brand machine data communication.<br />
So we can send the data from the system<br />
right into our field plot file and evaluate<br />
them there. Also, we can compare the data<br />
from several years and relate them to yield<br />
potential maps and satellite maps. This<br />
helps us draw the right conclusions for our<br />
farm management. Conversely, we can send<br />
application maps out from our field plot file<br />
Undo / tighten just four nuts and connect the sensor<br />
unit to the electronic system of the machine. Done.<br />
The sensor is part of the ISOBUS. The sensor is<br />
programmed with two applications – one for slurry<br />
one for foraging.<br />
When the slurry is sucked in, the<br />
NIR sensor measures nitrogen (N),<br />
phosphorus (P) and potassium (K)<br />
levels in the slurry flow. The operator<br />
enters the rate as kg/ha. The rest is<br />
taken care of automatically.<br />
to the machines using Next Farming. The<br />
maps are sent wirelessly to the machines,”<br />
tells colleague Malte Carlsburg who heads<br />
the arable side of the business. He adds:<br />
“We aim at using fertilisers, chemicals and<br />
seeds as efficiently as possible and record<br />
yields as exactly as possible. Our new NIR<br />
technology is a great help for that, because<br />
it allows us to measure the contents of our<br />
organic fertiliser accurately and spread it at<br />
consistent rates. It also serves to measure<br />
the performance of the forager.” They system<br />
doesn’t require operators to put their<br />
heads into data logging, a fact Jens-Peter<br />
finds a real boon: “After all, all operators are<br />
stressed out at harvest and we don’t want<br />
to burden them with starting and ending<br />
jobs or recordings. We have the feature run<br />
in the background and then I can sit down<br />
at the computer and assign the individual<br />
recordings to the fields.” «<br />
DID YOU KNOW?<br />
Zunhammer NIR sensors from 2015<br />
are upward compatible and can be<br />
upgraded for dual use. Customers<br />
merely have to send in the sensor<br />
to the company where it is reprogrammed<br />
to measure the nutrients<br />
in maize on a Krone forager in<br />
addition to nutrients in slurry on a<br />
slurry spreader.<br />
28<br />
29
30 31
KNOWLEDGE<br />
Veterinarian André Hüting: “Experience<br />
shows that maize harvests usually begin<br />
far too late when the DM levels are close to<br />
38–40%, which is too high.”<br />
percentage. “The procedure was repeated<br />
after a number of days – depending on the<br />
weather. This helped us watch the ripening<br />
process," he explains.<br />
In fact, the crop ripened fast in the light<br />
soils of the Rhine valley, also because of the<br />
lack of rain and high temperatures. “Most<br />
farmers were planning to start harvest<br />
not before the end of September, but that<br />
would have been too late,” comments<br />
André. When DM levels in the first stands<br />
reached the proper percentages, André gave<br />
the contractors the go-ahead for the 7th of<br />
September.<br />
The vets look after the feed quality of<br />
approximately 200 dairy and beef farmers,<br />
each of whom grows 40–60 hectares of<br />
maize, which totals to 10,000 hectares.<br />
The aim is also to collaborate with the con-<br />
TIMING IS KEY IN MAIZE<br />
EARLIER THAN<br />
EXPECTED<br />
It is important to start measuring dry matter contents<br />
(DM) in silage maize well ahead of harvest and then keep<br />
going up to harvest which is best when DM is 32–34%.<br />
Also, cuts should be shorter than 9mm and the stubble<br />
as high as 50cm. This is the recipe for high-quality maize<br />
silage, says vet André Hüting<br />
In grain, farmers measure moisture levels<br />
down to a tenth percent accuracy before<br />
they move into the field whereas for maize<br />
they are happy with a rough guess. “Yet,<br />
experience shows that the maize harvest<br />
is usually delayed far too long until DM<br />
contents are developing towards the 38-<br />
40% threshold. Yet at this DM level, the<br />
silage is much more difficult to compact.<br />
Compacting is best at 32–34% DM, André<br />
is convinced. He and his colleagues run<br />
a veterinary practice which is linked to<br />
their consulting firm “KuhBlick”. For many<br />
years, they have been offering advice and<br />
assistance in all aspects of dairy and beef<br />
cattle husbandry and feeding for improving<br />
animal health and performance. <strong>XtraBlatt</strong><br />
has repeatedly reported about their activities.<br />
The vets consider feed quality of grass<br />
and maize silage as an integral part of these<br />
issues. This year they added another detail<br />
to their service: the analysis of DM levels in<br />
maize silage which is carried out before the<br />
forager actually moves into the field. This<br />
service allows farmers to assess the ripeness<br />
of their crop by using scientific figures for an<br />
optimum timing of the harvest.<br />
AN EARLY START<br />
To do that, they cut five plants from each<br />
maize field of their clients, making sure<br />
these were cut in different patches. Then<br />
the plants were shredded with a regular<br />
garden shredder, tells André. Next, the<br />
material was mixed and a 500g sample<br />
was removed from the mix. This was poured<br />
into a food processor for further shredding.<br />
After that, the material was analysed in<br />
their own lab to determine the exact DM<br />
tractors in the region to get the optimum<br />
harvest date for each individual stand.<br />
“The contractors appreciate that very<br />
much, because this allows them to deliver<br />
the best-quality feed and at the same time<br />
reduce the time pressure. When all farmers<br />
want to harvest at the same time – which is<br />
typically the case – the haulage chains don’t<br />
really cope or at least not at the required<br />
quality. Yet, by analysing the stands by soil,<br />
variety and maturity at an early stage and<br />
in all fields, they can schedule accordingly.<br />
A win win.<br />
Each sampling costs €15. Although the price<br />
doesn’t really cover the costs, they consider<br />
it part of their consultancy service. Another<br />
motivation is to raise the awareness for<br />
what is the best time for harvest. “The<br />
increase in quality is enormous,” is his conclusion<br />
when he looks at the results. “We<br />
also checked the quality with the particle<br />
separator and found it was excellent. 7mm<br />
chops and cracked kernels really speak for<br />
themselves. And the operators who do<br />
the rolling on the clamp have confirmed<br />
that they were able to get a top-notch<br />
%<br />
compression from a 32–33 DM<br />
crop. This<br />
in turn helps enormously with fermenta-<br />
32<br />
33
KNOWLEDGE<br />
tion. Consequently, they won’t need any<br />
additives,” concludes the vet.<br />
CONVINCING<br />
RESULTS<br />
Not only did the farmers they consulted kick<br />
off with harvest about 10 days earlier than<br />
usual, they logically also finished earlier in<br />
early October. Some in the vet team were<br />
really busy during these weeks, analysing<br />
samples over samples every day. “We were<br />
processing so many samples that we even<br />
had to get new knives for the shredder,” the<br />
vet chuckles. But he is sure that it was worth<br />
it. “The actual DM contents in the clamp<br />
were on average between 33% and 36% –<br />
just the way we like it,” he says and adds<br />
that the contractors who did the clamping<br />
were also enthusiastic. Compacting is so<br />
essential for top-quality silage and this<br />
time it was visibly better. “The farmers, too,<br />
noticed the difference over the previous<br />
years. Many people said that they were<br />
really happy to have measured DM levels<br />
systematically, starting early; and that they<br />
had not expected that,” comments the vet<br />
visibly pleased.<br />
Contractors and farmers listen to the vet<br />
also in terms of short lengths of cut. They<br />
usually cut chops shorter than 9mm. Sometimes<br />
they cut as short as 6mm. This, too,<br />
helped achieve an excellent compaction<br />
in the clamp. As a positive side effect, the<br />
amount of husks on the dry and sometimes<br />
varying soils was not an issue. The benefit of<br />
this is seen later in the feed bunk: “Animals<br />
are more selective when feeding on dryer<br />
and longer chops,” says André. This means<br />
that the roughage which is essential for the<br />
animals’ health is not taken in. “Therefore I<br />
don’t think too highly of long chops and / or<br />
late cuts,” is his opinion.<br />
Contractors and farmers tested another<br />
aspect of the improvement of silage quality:<br />
cut longer stubbles. On some plots they<br />
left 50cm stubbles, whereas the stubbles<br />
in the control plots were only 30cm tall.<br />
The first<br />
machine in the<br />
maize harvest<br />
chain is the<br />
shredder. It<br />
shreds maize<br />
samples which<br />
are then<br />
analysed for DM<br />
levels at the lab.<br />
“Then we tested the quality of the feed we<br />
got from both these plots. In the feed we<br />
got from the high stalks, NEL levels stood<br />
at 7.3 MJ. So that’s a good value. Compare<br />
this to 6.8–7.0 MJ NEL levels in the feed<br />
that contained more stalk material. This<br />
means that the feed value of that part of<br />
the stalk growing close to the ground is<br />
less than that of straw. So, it is better to not<br />
cut that, especially when this silage is fed<br />
to dairy cows.<br />
André concludes that it pays to determine<br />
DM contents routinely in the run-up to<br />
harvest and set the harvest date not only<br />
by guessing, and it also pays to cut short<br />
chops and of course crack the kernels effectively<br />
rather than merely damaging them.<br />
“That takes time and fuel and explains why<br />
contractors charge higher rates for that. But<br />
the money is invested well, because the<br />
feed value grows multiple times”. «<br />
CHRISTMAS TREE CAMPAIGN<br />
WHAT A NICE CHRISTMAS<br />
PRESENT!<br />
This Christmas like every Christmas, Krone employees are<br />
offered the opportunity to put up a sponsored Christmas<br />
tree in their homes. Anyone in the Krone Group who would<br />
like to get such a sponsored Christmas tree is invited to<br />
sign up for pick-up. The date is yet to be specified but will<br />
be shortly before we all leave for our Christmas holidays.<br />
The best part of the campaign is that you will pay only €10<br />
for your Nordmann breed, the difference being covered by<br />
the Krone family.<br />
After paying your share, you are free to load your Christmas<br />
tree into your car. All trees come netted and measure<br />
between 1.80m and 2.10m in height. Yet even the tall ones<br />
should easily go into cars, courtesy of a volunteer hand<br />
from a number of Krone apprentices. Proud Christmas tree<br />
owners can then set up the gift in their homes – and even<br />
decorate it with Krone-branded Christmas baubles. So,<br />
nothing stands in the way of a wonderful Christmas – at<br />
least in terms of the tree. What a nice present! «<br />
CALENDAR 2<strong>02</strong>2<br />
FROM FANS FOR FANS<br />
In May, Krone asked agricultural machinery<br />
fans all around the world to send in photos<br />
of Krone machines in action for the new<br />
2<strong>02</strong>2 calendar. We received around 1,000<br />
photos in response to our request and the<br />
Krone judges had the unenviable task of<br />
selecting the twelve best images. “We<br />
were overwhelmed by the enormous variety<br />
of fantastic photos sent in from all over<br />
the world. Selecting just twelve was no<br />
easy task, but ultimately we had to make<br />
a decision and we are delighted to unveil<br />
a wonderful international calendar featuring<br />
snapshots from ten countries” says<br />
Krone marketing director Markus Steinwendner.<br />
The new Krone Calendar 2<strong>02</strong>2<br />
is now available from the Krone Shop at<br />
www.kroneshop.de. «<br />
34<br />
35
FEATURE<br />
HÖLLER LIVERY STABLES, LINDLAR<br />
HAY FOR TRUE<br />
CONNOISSEURS<br />
3<br />
1 Michael Höller has converted his<br />
130ha dairy farm to a livery farm<br />
for 120 horses.<br />
2 The horse hay is still fresh and crisp<br />
even after months of storage.<br />
3 A passionate haymaker – Michael<br />
Höller.<br />
1<br />
For farmer Michael Höller, making<br />
high-quality hay is way more than simple<br />
forage production – it’s his passion.<br />
<strong>XtraBlatt</strong> visited his farm in Lindlar about<br />
30km east of Cologne in Germany, to find<br />
out more<br />
Not all green fodder is the same. While<br />
dairy cows are expected to produce<br />
milk, recreational horses have to watch<br />
their weight, so they need different diets.<br />
Farmer Michael Höller from Lindlar in the<br />
uplands to the east of Cologne known as<br />
the Bergisches Land knows exactly what<br />
cows need in their feed, and horses too. Ten<br />
years ago he converted his 130ha dairy farm<br />
to a livery farm for recreational horses – a<br />
2<br />
change which also prompted him to rethink<br />
his approach and switch from conventional<br />
to organic farming.<br />
The decision to give up dairy farming was<br />
one he had been contemplating for a long<br />
time. Low milk prices, the pressure to tailor<br />
his farming practices to prioritise yield and<br />
performance – Michael Höller had had<br />
enough of all that. As he has always had<br />
an affinity with horses, it made sense to<br />
convert his farm to a livery yard. The Bergisches<br />
Land is home to several of these<br />
liveries, since its proximity to the densely<br />
populated Rhine metropolises of Cologne<br />
and Düsseldorf and high recreational value<br />
make it very appealing. Michael Höller soon<br />
became established in the horse world with<br />
his particular take on the concept. Livery<br />
places with him are now highly sought-after<br />
and the waiting list is long. So what has<br />
made his livery farm with space for up to<br />
120 horses so successful? “I didn’t want<br />
to run a conventional livery yard. Instead,<br />
I wanted the horses in my care to live in<br />
as natural a way as possible”, explained<br />
Michael Höller.<br />
KEEPING HORSES<br />
IN PADDOCKS<br />
On this farm, it's all about the horse husbandry.<br />
Only a very small number of horses<br />
on the farm are housed in conventional<br />
stables. “Most of our horses live in groups of<br />
up to 16 in open barns”, says Michael Höller,<br />
as reflected in the farm's name Bergischen<br />
Laufstallanlage; a nod to the region and the<br />
livery system he has devised. Each horse has<br />
at least 100m 2 of space. There is also a field<br />
shelter and outdoor hay racks. “Horses are<br />
herd animals, so keeping them in groups is<br />
the next best thing to their natural environment”,<br />
he explains.<br />
But it's not just the husbandry concept<br />
that makes places at these livery stables<br />
so sought after. Another reason is the<br />
high-quality organic fodder that the<br />
farmer now produces. "The hay we use is<br />
nutritious and palatable for the horses,<br />
but doesn't allow them to gain weight",<br />
he emphasises. It sounds simple enough,<br />
but in practice it's not that easy to achieve.<br />
When it comes to hay production, there<br />
are numerous variables – starting with<br />
the choice of grasses and the fertilising<br />
method, then the harvesting process and<br />
finally the way in which the fodder is<br />
offered to the horses.<br />
36<br />
37
FEATURE<br />
Michael Höller spent a long time tweaking<br />
the various components of the green<br />
fodder production process before arriving<br />
at his own particular way of producing<br />
premium quality hay for horses. Unlike<br />
green fodder production for dairy cows,<br />
with recreational animals such as horses,<br />
the aim is not to produce the richest<br />
fodder possible. Since in most cases the<br />
horses are not required to do much, they<br />
risk gaining weight if the feed intake is<br />
too rich. Nevertheless, Michael Höller is<br />
a firm believer that horses should have<br />
access to fodder at all times. This means<br />
that even horses which are not regularly<br />
ridden are occupied and good-tempered.<br />
You can tell when you go into the paddocks.<br />
The horses living in groups are relaxed and<br />
approachable. They give visitors a friendly<br />
greeting and an inquisitive sniff; some, it<br />
seems, even want to whisper in your ear.<br />
2<br />
1<br />
"The horses clearly feel at ease and they<br />
know there’s no point in quarrelling over<br />
food because the racks are always piled high<br />
with fresh hay", explains Michael Höller.<br />
Feed intake is controlled using nets laid<br />
over the hay racks. The smaller the mesh<br />
width, the longer the horses have to "work"<br />
for their feed.<br />
HERB-RICH GRASS<br />
MIXES<br />
Highly species-rich grass mixes are the<br />
basis for his high-quality horse hay. These<br />
grasses have a significantly lower fructan<br />
content than standard grass mixes con-<br />
taining perennial rye grass, which tend to<br />
be used as green folder for dairy and beef<br />
cattle – in this case a high sugar content is<br />
desirable to accelerate the ensiling process.<br />
Weed pressure is surprisingly low, but then,<br />
Michael Höller has a very effective weed<br />
control strategy; the dreaded dock is kept<br />
in check by systematic removal. “If I see a<br />
dock plant in one of the fields when I'm out<br />
on the tractor, I step down and pull it up”.<br />
With his primary focus now to encourage<br />
soil life, Michael Höller has abandoned the<br />
use of mineral fertilisers in favour of his own<br />
method . He has developed a farm-produced<br />
compost which he regularly spreads on the<br />
fields. "Obviously we have plenty of horse<br />
manure, which is mixed with the sawdust<br />
we use as bedding", explains Michael<br />
Höller. This mixture is regularly brought<br />
1 Ideal for horse hay: Michael Höller<br />
uses Krone equipment.<br />
2 He fertilises his grassland with<br />
nothing other than compost<br />
produced in his own cowshed.<br />
3 Occupied, without eating too<br />
much: Nets are used to control feed<br />
intake.<br />
4 Colleague Tobias Schäfer is in<br />
charge of baling, among other<br />
things.<br />
into a purpose-built shed on the organic<br />
farm where a small herd of cattle is housed.<br />
Here cow manure and urine are added to<br />
the mix to produce a favourable C/N ratio<br />
and speed up the composting process.<br />
Michael has invested in a spading machine<br />
which is used every day to mix the compost<br />
in the shed. Aerating the mix in this way<br />
gets oxygen into the compost to accelerate<br />
decomposition and further optimise the<br />
process. He produces 8-10t of compost per<br />
year and hectare which is spread on the<br />
fields with a compost spreader.<br />
3<br />
FIRST CUT IS KEY<br />
Unlike green fodder production for cows,<br />
Michael uses only the first cut of the year to<br />
produce hay for his horses. A second cut is<br />
taken from some fields, but this is reserved<br />
for his cattle. The hay meadows are not<br />
mown until the grasses are in flower. "This<br />
is when the constituents of the forage are<br />
ideal for producing horse hay" explains<br />
Michael.<br />
However, putting all your efforts into<br />
the first cut is inherently risky. Moisture<br />
in particular can cause major problems.<br />
So five years ago Michael Höller invested<br />
in a hay drier for round bales. This means<br />
that when harvesting conditions are poor,<br />
he is able to achieve the desired moisture<br />
content by drying his hay bales in the safety<br />
of the barn. However, he only uses the drier<br />
if the weather makes it unavoidable. “This is<br />
partly because the use of an external heat<br />
source to dry the bales is not consistent<br />
with our approach to sustainability, and<br />
partly because it is a major cost driver",<br />
explains Michael.<br />
He much prefers to dry his hay by natural<br />
means. After mowing, for which Michael<br />
uses a mower with conditioner to help dry<br />
crop, the grass is left on the field for three to<br />
four days and gently turned with a tedder at<br />
regular intervals. At night the hay is formed<br />
into an overnight swath to achieve the<br />
desired moisture content.<br />
POWERFUL<br />
AND EFFICIENT<br />
EQUIPMENT<br />
The farm uses Krone equipment for mowing,<br />
tedding, raking and finally forming the<br />
hay into swaths. They have recently invested<br />
in a Comprima round baler, which produces<br />
around 1,800 bales per year – a worthwhile<br />
investment in Michael's view: “The Comprima<br />
with its variable bale chamber is ideal<br />
for us because the bales it produces can be<br />
dried with optimum efficiency."<br />
The time-sensitive nature of hay making<br />
means that high-performance machines are<br />
required for other stages of the harvest too,<br />
4<br />
such as the trailed rotary tedder in the KWT<br />
series, which has a working with of 16m.<br />
The effort and attention which Michael<br />
invests in the haymaking process is certainly<br />
worthwhile. A round bale opened<br />
after several months still retains the sweet<br />
smell of freshly mown hay. Despite the long<br />
storage, the grasses have lost none of their<br />
crispness. No wonder that the horses on<br />
this farm enjoy the hay so much. Michael<br />
Holler's eyes light up as he grabs a handful<br />
of hay and holds it to his nose. He sniffs<br />
and senses that once again that he has<br />
produced a hay that meets his very high<br />
standards for this green fodder that is so<br />
important for horses. «<br />
38<br />
39
TELEGRAM<br />
NEWS TICKER<br />
SIX IN A ROW<br />
AGRILIGHT JOINT PROJECT<br />
The Feihe Group in the Chinese Heilongji-<br />
How can we sustainably redevelop the heavy frames of large agricultural machines and<br />
ang Province has taken delivery of six BiG<br />
significantly reduce their weight at the same time? This is the question that the “Agrilight”<br />
X 780 in one go. The customer is one of the<br />
largest dairy farming, raw milk production<br />
and processing operations in China.<br />
joint project aims to address with the help of project partners KRONE, M+D Composites<br />
Technology GmbH, the Leibniz University Hannover and the Technical University of<br />
Clausthal.<br />
BEST PLACE TO<br />
LEARN<br />
Krone has once again been awarded “Best<br />
DONATIONS FOR<br />
FLOOD VICTIMS<br />
Place To Learn” certification for its apprenticeship<br />
programme. The recertification<br />
process involved surveying around 200<br />
Krone donated €100,000 to various<br />
apprentices as well as their instructors<br />
DOUBLE<br />
RETIREMENT<br />
Axel Quade and Volker Preuß both worked<br />
as Krone sales engineers for 30 years,<br />
and have now officially stepped down to<br />
enjoy their well-earned retirement. The<br />
Krone family, Martin Eying and Hermann<br />
Brüggemann thanked them for their years<br />
of sterling service to the company.<br />
NEW CALENDAR<br />
The KRONE Calendar 2<strong>02</strong>2 is now available.<br />
Some 1,000 photos were sent in by around<br />
200 amateur photographers from all over<br />
the world. The judges had the unenviable<br />
task of selecting the twelve best images,<br />
and the results are truly impressive.<br />
charities in the immediate aftermath of<br />
the flooding in the Ahr Valley. Since then,<br />
the staff and management board have<br />
donated a further €60,000 to support<br />
those affected by the devastating floods.<br />
KRONE IS<br />
“FUTURE-PROOF”<br />
The KRONE Agricultural Machinery division<br />
has been awarded “future-proof” certification<br />
in the “Shaping digitalisation through<br />
social partnerships” category for the<br />
about the strengths and weaknesses of the<br />
programme. The training management and<br />
the technical and interpersonal skills of the<br />
instructors were particularly highly rated.<br />
second time. Minister of Economic Affairs<br />
AU REVOIR JOËL!<br />
Managing director of Krone France Joël<br />
START OF 2<strong>02</strong>1<br />
TRAINING YEAR<br />
In August, 45 new apprentices and<br />
dual students (who follow a combined<br />
vocational and degree programme)<br />
started their training in the KRONE<br />
Agricultural Machinery division, along<br />
with a one-year intern and a student on<br />
an engineering placement.<br />
RE-OPENING<br />
After several months of refurbishment, the<br />
Hotel Krone restaurant has re-opened under<br />
a new name – “Schmiede 1906” (Smithy<br />
1906 in English). The new tenant Steve<br />
Bormann runs the Hotel Krone as well as<br />
the restaurant-side of the operations.<br />
for Lower Saxony Dr Bernd Althusmann<br />
presented the certificate.<br />
WILDFLOWER<br />
MEADOW<br />
Krone has created a native wildflower<br />
meadow on a 5ha site at the Future Lab<br />
in Lingen. The meadow will contribute<br />
to conserving biodiversity by providing a<br />
vital habitat and food source for a wide<br />
range of native insects.<br />
HALF A CENTURY<br />
Foucher recently celebrated his retirement.<br />
Joël set up the new subsidiary in Saint-Arnoult-en-Yvelines<br />
some 50km south-west<br />
of Paris in 2015 and has steered it on a<br />
successful course ever since.<br />
Ludger Gude has just celebrated a very special anniversary<br />
– 50 years at Krone. He has enjoyed a stellar career, starting<br />
out as an industrial clerk and ending up as managing director.<br />
First to congratulate him were Dorothee Renzelmann, Dr<br />
Bernard Krone, Bernard Krone and the Spelle KRONE Trade<br />
& Services team.<br />
40<br />
41
PARTNERSHIPS<br />
Dr Marcus Bertelsmeier (l)<br />
and Dr Steffen Wöbcke<br />
consider customer service<br />
a critical factor for business<br />
success.<br />
The company is running six operations, with number seven due to open in 2<strong>02</strong>3.<br />
AGRARTECHNIK SACHSEN<br />
READY TO<br />
TAKE ON THE<br />
FUTURE<br />
Being a benchmark service provider is<br />
more than a claim for the German contracting<br />
firm Agrartechnik Sachsen. On the<br />
contrary, an impressive collection of service<br />
awards bears evidence that the company is<br />
very serious about it. A particular aspect of<br />
their philosophy is qualification, a field in<br />
which they set new standards indeed<br />
Agricultural machines such as combines,<br />
foragers and beet harvesters as well as<br />
self-propelled sprayers and slurry spreaders<br />
list among the most demanding machines<br />
that require a top-notch service from a<br />
professional agricultural workshop – not<br />
only when downed in the field but also<br />
with regard to predictive maintenance. A<br />
dealership that is in charge of servicing as<br />
many as about 350 self-propelled machines<br />
is expected to have a refined service scheme<br />
in place and plenty of skills and expertise.<br />
“Deliver the best possible service was my<br />
father’s overriding tune when he opened<br />
the business in 1990,” tells Marcus Bertelsmeier<br />
who runs the firm together<br />
with his brother Ralph. “Being successful<br />
at selling machines is one thing though;<br />
turning buyers into regular customers who<br />
buy again and again is quite another and<br />
takes high-end workshops, expert service<br />
people, very good customer advice and a<br />
good service programme. Therefore, we’ve<br />
always aimed at being the benchmark in<br />
terms of service in this region.”<br />
CUSTOMER PROXI-<br />
MITY IS THE KEY<br />
What started out as a small company with<br />
ten employees in a small town north of<br />
Dresden in the year of German reunification<br />
has by now grown into a company with<br />
six offices and workshops and around 150<br />
employees, with almost 80 of these working<br />
in the workshops and parts departments.<br />
The sales and service area extends from the<br />
south of Brandenburg to the south of Saxony<br />
and to the west nearly as far as Leipzig,<br />
with sales areas varying by brand. The most<br />
prominent brands are New Holland, Krone,<br />
Horsch, Holmer, Grimme, JCB, Strautmann<br />
and GEA.<br />
A 7th dealership is coming into operation in<br />
2<strong>02</strong>3. This, too, is part of the service policy,<br />
explains Dr Steffen Wöbcke who is head<br />
of Customer Service: “Customer proximity<br />
- both literally and figuratively - is very<br />
important to us. Of course, a dealership is<br />
always a huge cost factor, but even the best<br />
mobile service team and the best remote<br />
diagnose systems are no substitute for a<br />
proper network of workshops, because<br />
many customers are not willing to embark<br />
on a 30-40km road trip to get to the nearest<br />
workshop – not even in our region with our<br />
vast fields.”<br />
The service fleet consists of about 60<br />
vehicles which carry everything it takes to<br />
service a high-end machine. Apart from<br />
that, the service engineers can diagnose<br />
many malfunctions by using telemetrics.<br />
“Telemetrics save us and our customers<br />
a lot of time – provided the technology<br />
is available in every corner in our region,<br />
which is not really the case; but we are<br />
getting there,” adds Steffen.<br />
FULL RANGE OF<br />
SERVICE PACKAGES<br />
In order to cut out downtime altogether,<br />
predictive maintenance is one of the top<br />
offers in the service package. And the<br />
“winter inspection” is great for that. This<br />
means that the mechatronics inspect the<br />
machine for any maintenance repairs. At<br />
the end of the inspection they may suggest<br />
a possible repair and prepare a quote for<br />
42<br />
43
PARTNERSHIPS<br />
it. “Some customers operate their own<br />
workshops and so prefer carrying out the<br />
service themselves,” says Marcus. “They<br />
may get support from us in that we send<br />
out one of our mechatronics to work at their<br />
place.” Many and an increasing number of<br />
customers use the opportunity to have the<br />
operational reliability of their machines<br />
fully restored during the winter check.<br />
“This is a great help for our customers, because<br />
skilled labour is also in short supply<br />
in farming,” continues Marcus. “We have<br />
a comprehensive service package in place<br />
that offers maximum efficiency, skills and<br />
expertise. That’s really convincing.” Another<br />
advantage is that one of our dealerships has<br />
a 5,000m² machine hall. During the winter,<br />
our customers can store those SP machines<br />
here that go through the winter check at<br />
that dealership. “That means, we have the<br />
machines lined up and can work on them as<br />
it suits our schedules and our customers have<br />
a dry place to store their valuable equipment<br />
over the winter,” explains Marcus.<br />
Customers also appreciate the large choice<br />
of service packages and service agreements<br />
that are both cost-effective and tailored to<br />
individual needs. The services range from<br />
the mentioned winter check to all-inclusive<br />
packages that cover literally every expenditure.<br />
By paying a lump sum per machine<br />
hour, machine owners are freed of all costs<br />
except fuel. “Yet at the end of day, all this<br />
back-up and support, staff qualification and<br />
manpower must pay for us as well,” says the<br />
head of Customer Service, Steffen Wöbbcke.<br />
All these services and investments involve<br />
considerable costs for the company, more<br />
than some customers may think. For example,<br />
all mechatronics attend at least three<br />
trainings per year. That translates into up<br />
to two weeks of absence from the job plus<br />
the expenses. “Extrapolated to annual costs,<br />
we are looking at considerable investments<br />
for lost labour, seminar fees and travel expenses<br />
which amount to a high five-figure<br />
sum. Yet we attach great importance to<br />
qualification and further training really<br />
increases motivation; but it is certainly no<br />
small feat," explains Steffen.<br />
PLENTY OF<br />
KNOWLEDGE AND<br />
EXPERTISE<br />
Qualification also comprises the company’s<br />
apprenticeship scheme. Currently, nearly<br />
two dozens of apprentices are being trained<br />
as farm / construction machine mechatronics.<br />
Furthermore, qualification also extends<br />
to the customers, especially their drivers.<br />
Driver trainings are much appreciated –<br />
both for new machines but also as brush-up<br />
trainings in the run-up to the combining<br />
or foraging season. “Although the drivers<br />
usually have top qualifications and loads of<br />
experience, they really benefit from these<br />
trainings which help them unlock so much<br />
more potential from the machine just by<br />
attending them regularly,” adds Marcus.<br />
In this context it was very useful that the<br />
company conversed one of their halls into<br />
a training centre so they can offer the<br />
participants a hands-on experience. The<br />
hall is large enough to accommodate even<br />
a sprayer with its boom unfolded. Also, as<br />
the diagnosing equipment is sitting in the<br />
workshop next door, students can readily<br />
use it and track down any hiccup.<br />
Training and further training have the<br />
highest priority, both internally and<br />
externally, and translate into customer<br />
trainings and hands-on workshops for<br />
students from the Dresden Academy, for<br />
example.<br />
A fleet of about 60 well-equipped service vans gives<br />
Agrartechnik Sachsen the punch to offer a mobile<br />
service throughout their entire sales area.<br />
Furthermore, these premises are also used<br />
for a project that is close to the hearts of the<br />
owner and the customer service manager –<br />
a cooperation with educational institutions.<br />
One of these is the Dresden Academy which<br />
offers an academic farm management<br />
programme. At Agrartechnik Sachsen, they<br />
developed a 30-hour course on agricultural<br />
machinery which brings the students into<br />
the workshop for a hands-on and in-depth<br />
experience of the inner workings of modern<br />
farm machines. This project is sponsored by<br />
Krone and Horsch, says Steffen who trained<br />
as a farm machinery mechanic and then<br />
went on to pass the master craftsmen programme<br />
before he studied at TU university<br />
and obtained his doctorate. “We also support<br />
the Technical College at Freiberg-Zug<br />
which trains agricultural technicians and<br />
appreciates opportunities where students<br />
can gather hands-on experiences. With<br />
skilled labour being a hot topic and in<br />
short supply everywhere, we want to make<br />
a contribution to improve the situation,”<br />
sums up Marcus their commitment in this<br />
field. «<br />
VALIDATION CENTRE<br />
OFFICIALLY INAUGURATED<br />
The “Future Lab” validation centre<br />
presents a critical link in Krone’s quality<br />
assurance chain and an essential element<br />
in its product development processes.<br />
Featuring benchmark technology, the<br />
centre was inaugurated a few weeks ago<br />
In September, Krone officially opened the<br />
Future Lab validation centre at its Lingen<br />
site during a small ceremony. Bernard Krone,<br />
Chairman of the Supervisory Board of the<br />
Krone Group, welcomed also the corporate<br />
neighbours in the Lingen Industrial Park<br />
and representatives of the craft companies<br />
that were involved in the construction of<br />
the centre as well as district administrator<br />
Marc-André Burgdorf, Lingen's Lord Mayor<br />
Dieter Krone and, of course, the approximately<br />
30 members of staff who work at<br />
the Future Lab. “What you can see here is<br />
absolutely state-of-the-art validation technology,<br />
which we will use to put our farm<br />
machines and commercial vehicles and also<br />
individual components from our suppliers<br />
through their paces before we install them<br />
in a Krone product,” said Bernard Krone.<br />
“An accurate and objective evidence of<br />
service life and functionality is essential for<br />
optimising the quality of our products. As<br />
such, it also presents an important contribution<br />
to customer satisfaction. In addition,<br />
the premises of the centre offer excellent<br />
opportunities for exploring further fields,<br />
such as autonomous driving."<br />
EFFECTIVE TESTS<br />
The Future Lab has three large-scale<br />
test benches, two stands for testing servo-hydraulic<br />
systems and one for making<br />
performance measurements. In addition<br />
to these, we also have various test stands<br />
for testing many different components and<br />
assemblies. More than mechanical tests,<br />
electronic systems and software applications<br />
are also being tested on the test site<br />
and in fully automated test environments<br />
in the Future Lab.<br />
After the official blessing by Pastor Martina<br />
Korporal and Chaplain Kristian Pohlmann,<br />
the invited guests had the opportunity<br />
to walk through the Future Lab and look<br />
at the various halls and test stands. The<br />
visitors were particularly impressed by<br />
the stand that simulates road conditions<br />
and which was installed only recently. The<br />
so-called X-Poster test bench allows Krone<br />
to compress 1 million kilometres clocked<br />
by a commercial trailer to a few weeks. The<br />
X-poster and any test stand is powered by<br />
a hydraulic motor unit with an output of<br />
up to 2 MW.<br />
A 20 MILLION<br />
EURO INVESTMENT<br />
Another test bench that was put into operation<br />
only recently is that for transmission<br />
performance tests. This is where large<br />
transmission units are endurance tested,<br />
such as those installed in the BiG X forage<br />
harvester, BiG Pack big baler or Premos<br />
pelletiser. These indoor facilities are complemented<br />
by an approx. 1.1km test course<br />
that also comprises 18% and 50% inclines.<br />
The test course is used for homologation<br />
tests, system tests for software releases or<br />
driving tests.<br />
All designing was made with a focus on sustainability;<br />
for instance, the entire 4,000m²<br />
validation centre is heated exclusively with<br />
waste heat from the test rigs, while part<br />
of the electricity demand is covered by a<br />
photovoltaic system designed to generate<br />
power for in-house consumption.<br />
The Krone Future Lab was built in just under<br />
a year on a total area of around 13ha. The<br />
investment volume of the Krone Group in<br />
the Future Lab amounts to approximately<br />
€20 million .<br />
44<br />
45
KNOWLEDGE<br />
LOADING, RAKING, WRAPPING<br />
INNOVATIONS<br />
FOR 2<strong>02</strong>2<br />
Krone has added several new products to its range for the 2<strong>02</strong>2<br />
season. We present three of them in this issue of <strong>XtraBlatt</strong><br />
THE GX GENERAL-PURPOSE WAGON<br />
JACK-OF-ALL-TRADES WITH A<br />
WORLD-FIRST FEATURE<br />
The GX impresses by its versatility and<br />
exceptionally gentle yet speedy unloading.<br />
Available in 44m³ and 52m³ sizes, the GX<br />
440 has a tandem axle whereas the GX 520<br />
runs on a tridem setup; all come with an<br />
ISOBUS-compatible control unit.<br />
A robust fabric belt, two chains and the<br />
plexiglass headboard constitute the unloading<br />
unit which is powered by two hydraulic<br />
motors. As soon as the GX is in position, the<br />
chains pull the floor belt and the headboard<br />
towards the tailgate. A world first in this<br />
context is the Krone ExactUnload feature.<br />
For example, to set up a fresh clamp, the<br />
operator simply enters the desired length to<br />
the console. After that, the GX controls the<br />
unloading rate automatically and relative to<br />
the forward speed of the tractor. When the<br />
GX arrives at the end of the pre-set length,<br />
it is completely empty. By default, the floor<br />
moves at a rate of eight metres per minute,<br />
and this can be doubled in fast mode. Thus,<br />
the GX 440 is cleared out in approximately<br />
40 seconds.<br />
The GX also scores high marks for its exceptionally<br />
low kerb weight. It can increase<br />
its volume by telescoping the extensions<br />
hydraulically by another up to 700mm.<br />
Very practical indeed are also the rubber<br />
strips that seal the side walls, preventing<br />
any losses when hauling fine bulk materials<br />
such as grain or rape.<br />
SWADRO S 380, S 420 AND S 460 SINGLE ROTOR RAKES<br />
MORE OPERATOR COMFORT,<br />
MORE PERFORMANCE<br />
For the new season, Krone is adding three<br />
new single-rotor rakes to its range – the<br />
Swadro S 380, S 420 and S 460. What<br />
they all have in common is the compact<br />
headstock that couples to a three-point rear<br />
linkage. This reduces the load on the front<br />
axle by up to 10% compared to other trailed<br />
designs, translating into less power required<br />
for lifting so that even smaller lightweight<br />
tractors can take on swathing. The swathing<br />
EASYWRAP 165 T BALE WRAPPER<br />
ONE FOR THE<br />
PROFESSIONALS<br />
The new, trailed and two-arm<br />
EasyWrap 165 T wrapper wraps bales with<br />
diameters from 1.00 to 1.65 metres. A<br />
high-performance satellite arm wrapper,<br />
it effortlessly picks up and processes up to<br />
1,650kg bales and the wrapping arm orbits<br />
at impressive speeds of up to 40rpm. The<br />
drawbar swivels hydraulically and can carry<br />
ten additional rolls of film as an option.<br />
The 750mm film offers 55% or 70% prestretch<br />
according to user preference. After<br />
the number of wraps and bale size are<br />
set on the terminal, the rest is calculated<br />
automatically. At the end of the wrapping<br />
curtains are folded and adjusted conveniently,<br />
the rotor height is controlled with<br />
down to the millimetre precision, and the<br />
tine arms are folding with gap- and wearfree<br />
connections.<br />
The flexible connection between the main<br />
frame and the headstock is provided by a<br />
ball joint and roller in a slotted hole thereby<br />
implementing the Krone Jet Effect which<br />
prevents the tines from damaging the sward<br />
when raising / lowering on the headland.<br />
cycle, the film is cut and fixed in one smooth<br />
movement while a special mechanism traps<br />
the end of the roll; there are no annoying,<br />
loose film ends when working with the<br />
EasyWrap.<br />
An optional bale turner is available for the<br />
EasyWrap 165 T and is triggered from the<br />
cab at the touch of a button. The entire<br />
wrapping process – from picking up the bale<br />
to unloading it – can run fully automatically<br />
so operators can concentrate on driving.<br />
Another practical feature is the auto-centring<br />
mechanism when lifting the rake.<br />
The tracking mechanism with balancing<br />
arm leads to quiet and controlled tracking<br />
behind the tractor as well as tightest headland<br />
turns and clean rakes in corners. All<br />
new rakes have maintenance-free drivelines<br />
with overrunning clutches, so Swadro can<br />
coast smoothly on tractors with electronic/<br />
hydraulic pto brakes.<br />
46<br />
47
FEATURE<br />
LIVESTOCK FARMING<br />
ENOUGH IS<br />
ENOUGH!<br />
What do the national football team and German<br />
agriculture have in common? For Hubert Schulte,<br />
a farmer in the municipality of Saterland west of Bremen,<br />
the answer to this question is clear: “When it comes to the<br />
national football team, you get the feeling that there are<br />
81 million coaches out there – each and every one of them<br />
certain they know where things went wrong in a match<br />
and, of course, only too willing to tell you how they would<br />
have done it better. It’s exactly the same with agriculture.<br />
Very few people understand the context or the facts, but<br />
everyone claims to know how it should be done.”<br />
Livestock farmers in Germany are<br />
being crushed between the millstones<br />
of rapidly tightening regulations, political<br />
ignorance and price pressure from the major<br />
food retailers, says Hubert Schulte. The farmer from<br />
Saterland in northern Germany has issued this clarion call:<br />
“Act now, because the clock has already passed midnight!”<br />
NO ACCOUNT OF REALITY<br />
Unsurprisingly, many consumers have a romanticised idea<br />
of agriculture from grandma’s time, while at the same time<br />
demanding that the strictest quality criteria are adhered<br />
to and that food prices are kept to a bare minimum. This is,<br />
after all, an image that is pushed heavily by the advertising<br />
industry, by the media in general and by certain political parties.<br />
The result is that conventional farmers are constantly<br />
vilified as sinners against the environment and perpetrators<br />
of cruelty to animals. “What really makes me angry is that<br />
people are being deliberately misled, despite knowledge<br />
to the contrary.”<br />
Unfortunately, this also applies to institutions in the agricultural<br />
sector. As an example, he cites the promotion of<br />
pasture grazing for dairy cattle as the “non plus ultra” (see<br />
January 2<strong>02</strong>1 issue of <strong>XtraBlatt</strong>). “How many farmers in<br />
Germany have contiguous land of a size that allows them<br />
to graze a herd of, say, 300 or 400 cows? This is the sort of<br />
scale at which we have to work nowadays to make a living.<br />
And do these so-called experts know what grazing means<br />
for the management of a herd of that size? Demands of this<br />
kind take no account of reality.”<br />
THE CONSUMER SHOULD<br />
BEAR THE COST<br />
Hubert Schulte’s verdict on organic farming is exactly the<br />
same. The angry farmer says it is an absolute illusion to<br />
think food production could completely go organic while<br />
food prices stay as they are: “If a farmer in this country is to<br />
make a living from organic products, they will need much<br />
larger profit margins. But profits are exactly what farmers<br />
are not getting, which we can see now already. There are<br />
the strictest regulations producers of organic milk have<br />
to comply with. Yet the blunt message we get from the<br />
dairies is that, if we don’t accept their prices, they will just<br />
Hubert Schulte, a farmer from Saterland: “Higher standards involve<br />
greater costs which producers cannot simply be expected to absorb. And<br />
farmers need assurances about future policy.”<br />
source the raw material from abroad. And the same goes<br />
for organic products. But that’s something the consumer<br />
isn’t informed about.”<br />
Hubert Schulte has a similar view of animal welfare<br />
concepts which he considers to be window dressing.<br />
He is sceptical of the much-discussed plans in Germany<br />
that consumers pay a few cents more for meat that was<br />
produced to animal welfare standards. He says, a few cents<br />
are not enough to even remotely cover the costs farmer<br />
incur by complying with regulations. “I have nothing at all<br />
against new standards being defined in animal husbandry<br />
or additional investment being made in environmental<br />
protection. But it is not acceptable that we alone should<br />
always bear the costs. When you buy a car and order extra<br />
features you understand that these have to be paid for<br />
and that fuel consumption will be greater because of all<br />
the extra electronics making the car much heavier. The<br />
same principle should also apply to food: higher standards<br />
involve greater costs which the producers cannot simply<br />
be expected to absorb. And farmers also need assurances<br />
about future policy, so that if they invest today, they won’t<br />
face a completely new regulatory setup tomorrow. That’s<br />
what is destroying our agriculture.” «<br />
48<br />
49
INTERVIEW<br />
SMART SUPPORT<br />
“THE CUSTOMER HAS THE KEY.”<br />
Digital applications for agricultural equipment offer many benefits – also<br />
for service engineers. XtraBLatt reports what the Krone “Smart Support”<br />
has on offer<br />
“Smart” is a buzzword in the digital age<br />
and is mostly used in the sense of “simple,<br />
easy, better, intelligent” – smart home,<br />
smart solutions, smart communications.<br />
Welcome to the future. Digitalisation<br />
has also moved into farm equipment<br />
and farming where service engineers use<br />
telemetry and remote diagnostics as these<br />
offer a great potential for saving costs.<br />
For this purpose, Krone is constantly<br />
expanding its range of digital products<br />
which are grouped under the “mykrone.<br />
green” platform. One of the latest innovations<br />
to be presented at Agritechnica<br />
2<strong>02</strong>2 is “Smart Support”, i. e. a “better<br />
support”. <strong>XtraBlatt</strong> talked to Sebastian<br />
Tillmann, the product manager of Smart<br />
Support at Technical Customer Service,<br />
and Henrik Bauhaus who is in charge of<br />
Smart Support within in the mykrone.<br />
green team.<br />
<strong>XtraBlatt</strong>: What is the objective of Smart<br />
Support?<br />
Henrik Bauhaus: Smart Support is a digital<br />
application for our service partners and<br />
industrial end customers. It provides access<br />
to service-related machine data via an<br />
internet platform. This helps our service<br />
partners to get comprehensive and rapid<br />
support.<br />
Smart Support is embedded in the Krone<br />
portal “mykrone.green”, to which our<br />
customers, Krone service partners and the<br />
aftersales engineers of the agricultural<br />
machinery factory have access. With Smart<br />
Support, it will be possible to retrieve service-related<br />
data from the machines, such<br />
as current error messages, the error history<br />
and the physical location of the machine. In<br />
addition, the CCI 800 or CCI 1200 terminal<br />
screens or the readings on the screen can be<br />
viewed in real time, which of course is an<br />
enormous help in troubleshooting.<br />
<strong>XtraBlatt</strong>: Does that mean that everybody<br />
– the customer, the engineer and the<br />
manufacturer – sees the same data?<br />
50<br />
51
INTERVIEW<br />
1 Smart Support is to be launched officially at Agritechnica.<br />
The system will go “live” for the 2<strong>02</strong>2 harvest season.<br />
2 Sebastian Tillmann, Smart Support Product Manager at the<br />
Technical Customer Service Department: “Only the customers<br />
can see the agronomic data, no one else.”<br />
3 Henrik Bauhaus, Smart Support product manager in the<br />
mykrone.green team: “The key to any feature and information<br />
at mykrone.green lies with our customers.”<br />
4<br />
4 On the internet portal “mykrone.green”, Krone customers can<br />
register their machines and then retrieve the “agronomic” data,<br />
for example.<br />
Henrik Bauhaus: No. At least not automatically.<br />
The customer decides who actually has<br />
access to which data. To do this, they first<br />
enable the dealer(s) of their trust in their own<br />
Smart Telematics account. Then they do the<br />
same for the Krone Service engineers, if they<br />
find this helpful.<br />
<strong>XtraBlatt</strong>: That’s quite confusing. Who has<br />
access to which information?<br />
Sebastian Tillmann: For farmers and<br />
contractors there are only three things to<br />
remember: The first is “mykrone.green”. This<br />
is the name of the internet portal where all<br />
digital interactions take place. This is, so to<br />
speak, the digital “house”. Every customer<br />
has their own key to this house, i.e. their<br />
own password.<br />
In this house, there is a room called “Smart<br />
Telematics”, to which everybody has access<br />
to the data generated by the registered<br />
machines. The registered owner can be a<br />
farmer or contractor but also a dealer who<br />
registers their own demonstration machines.<br />
1<br />
So, machine owners register and verify their<br />
machines to and on the platform. Once this<br />
is done, all the data the machine communicates<br />
is collected there. Different data<br />
are collected in different subsystems – or<br />
“rooms”. For example, customers can find<br />
all the agronomic data there, including all<br />
outputs, such as number of bales baled,<br />
area harvested, etc. Only the customers<br />
themselves have access to this data, no one<br />
else, not the dealer not we at Krone. This is<br />
very important to us, because data privacy<br />
is our top priority.<br />
We will add further rooms to this house in<br />
the future. One will be the “Smart Support”<br />
room. This is the third room of those mentioned<br />
at the beginning. The key to this door<br />
has the customer, but they can pass it on to<br />
their dealer or to us the manufacturer. This<br />
requires an active handover procedure in<br />
Smart Telematics. They can hand over the<br />
key either temporarily or permanently. Once<br />
access to Smart Support has been granted to<br />
the dealer or Krone, we can only see those<br />
data that deal with fault finding and help<br />
2<br />
3<br />
to solve the reported error or malfunction<br />
as quickly as possible.<br />
Henrik Bauhaus: In other words – Smart<br />
Support is for dealers and looks at the<br />
machine data through the eyes of a service<br />
engineer. When the machine owner starts<br />
data transmission, i.e. verifies the machine<br />
in mykrone.green, he can clear his dealer<br />
in the Smart Telematics room so they see<br />
these data too. This means the engineer at<br />
the workshop and we, the manufacturer, are<br />
able to discuss the reported malfunction.<br />
This speeds up any service communication<br />
and troubleshooting procedure enormously.<br />
<strong>XtraBlatt</strong>: Still, it sounds elaborate …<br />
Henrik Bauhaus: But it’s not. This is clear<br />
when you enter mykrone.green the first time<br />
and have a look around. Each individual<br />
customer machine must be cleared for data<br />
sharing, usually only once.<br />
Following this principle, we have progressively<br />
added further rooms, i.e. further services of<br />
which the machine owner decides whether<br />
he/she wants to use them. An example of<br />
this is the option of booking of additional<br />
engine power into the forage harvester for a<br />
specific period of time. So in short, the key to<br />
everything that happens at mykrone.green<br />
lies with our customers.<br />
<strong>XtraBlatt</strong>: Speaking of booking… this begs<br />
the question of what does this service cost?<br />
Sebastian Tillmann: The access to mykrone.<br />
green and to Smart Telematics is initially free<br />
of charge for end customers. They acquire it<br />
with the purchase of a machine. Yet when<br />
buying specific digital products here, such as<br />
extra engine power for the forage harvester,<br />
you pay a fee.<br />
If our service partners at the dealerships want<br />
to be part of this system and benefit from<br />
remote maintenance and fault diagnosis,<br />
they’ll pay a certain fee, either on an annual<br />
basis or for shorter periods. However, this fee<br />
is a dealer-related not machine-related fee.<br />
In this respect, the costs are very manageable<br />
compared to the massive benefits dealerships<br />
and their customers get from this.<br />
<strong>XtraBlatt</strong>: Would you give us an example?<br />
Sebastian Tillmann: When a machine signals<br />
a malfunction or error, this is indicated<br />
to the operator on the machine and also<br />
to the dealer. This is able to identify the<br />
machine without having to make several<br />
phone calls. With this information at hand,<br />
the mechatronic can hop on the van right<br />
away, carrying the right tools and spare<br />
parts. In the past, he would drive out to the<br />
site, inspect the machine and then either<br />
go back to get the right component or call<br />
another colleague to bring it out. In this<br />
respect, Smart Support saves an enormous<br />
amount of time and ultimately costs for<br />
customers. In addition, every hour of downtime<br />
is so costly in the midst of harvest. Costs<br />
can quickly add up to €1,000/h in a forage<br />
harvesting chain, for example. So time is<br />
money in service – and digital tools help to<br />
reduce these costs enormously.<br />
<strong>XtraBlatt</strong>: When will Smart Support be fully<br />
operational?<br />
Sebastian Tillmann: At Agritechnica, we<br />
will officially launch the system and give<br />
our customers a hands-on experience at our<br />
stand. At the same time, we are field trialling<br />
the system on machines of selected partners.<br />
The system will then go “live” for harvest<br />
2<strong>02</strong>2, which means in April.<br />
Henrik Bauhaus: At the same time, we<br />
continue expanding and optimising the<br />
features, just as we do with other products<br />
at mykrone.green. This system continues to<br />
grow and will progressively offer more and<br />
more options. «<br />
52<br />
53
KNOWLEDGE<br />
digital “mykrone.green” data portal which<br />
provides all agricultural Krone customers<br />
with access to all digital services offered<br />
by the group.<br />
“The SmartConnect telemetric boxes have<br />
been a standard feature on the BiG X and BiG<br />
M lines and an option on specific machines<br />
for a number of years now, such as the BiG<br />
Pack square baler of the fourth generation<br />
as well as Comprima Plus and VariPack Plus.<br />
These telemetric features are however also<br />
very useful for all our products, especially<br />
for our trailed machines like mowers, rakes<br />
and tedders. So we took the solar boxes<br />
from the blue world and adapted them for<br />
our green world,” Stefan continues. “We<br />
officially introduced the product in this<br />
financial year 2<strong>02</strong>1.”<br />
Stefan Niehof is one of the product managers for the<br />
digital “mykrone.green” data portal.<br />
SMARTCONNECT SOLAR<br />
BOX TO GO<br />
With the telemetric “SmartConnect”<br />
module having been a feature on the<br />
BiG lines for quite some time,<br />
Krone now offers the universal “Smart-<br />
Connect Solar” module – a transferable<br />
option for trailed machines that is<br />
powered by a solar cell<br />
What do a 40ft container and an agricultural<br />
rake have in common?<br />
Not much it seems at first glance, but quite<br />
a lot at second glance. The common ground<br />
is – typically in modern times – digitalisation<br />
and the interconnection of machines<br />
so these can communicate their data for<br />
evaluation and further use. These machines<br />
are mostly self-propelleds – tractors, forage<br />
harvesters or trucks – all of which have their<br />
own on-board power sources to power their<br />
telemetric units. Yet, containers or swap<br />
frame beds have no on-board power sources.<br />
And yet, fleet operators want to locate<br />
and identify them at any<br />
stage in the logistics chain.<br />
“Therefore, the blue Krone<br />
division, Commercial Vehicles,<br />
developed telemetric boxes that are<br />
powered by solar panels. Introduced in<br />
2016, these boxes operate autonomously,<br />
are maintenance-free and so small in size<br />
that they are easily mounted to containers<br />
and swap bodies or beds,” explains Stefan<br />
Niehof. “Today, there are tens of thousands<br />
in service in the world of logistics.” Stefan<br />
is one of the product managers of the<br />
REAL-TIME DATA<br />
But what exactly is the benefit of<br />
such a solar panel which has been<br />
given the meaningful name<br />
“SmartConnect Solar”? “Naturally,<br />
the data that are<br />
generated by a rake are<br />
The telemetric “SmartConnect Solar”<br />
box enables fleet operators to connect<br />
trailed machines to telemetric services –<br />
directly and without requiring a tractor or<br />
other self-propelled.<br />
far less complex than those generated by a<br />
forager,” explains Stefan. “The solar boxes<br />
feature GPS, Wi-Fi, mobile phone, data logger<br />
and a web interface so they can transfer<br />
data in real time to the smartphone, tablet<br />
or pc, enabling machine owners or fleet<br />
operators to retrieve position and job data<br />
from mykrone.green.<br />
And this is certainly also very useful for the<br />
less complex machines – mowers, rakes,<br />
tedders – especially when these are contract<br />
or leased machines,” continues Stefan. “For<br />
example, these data help contractors count<br />
the number of operating hours for billing<br />
purposes.”<br />
VERSATILE AND<br />
UNIVERSAL<br />
Another benefit of SmartConnect Solar<br />
is that fleet owners can register all their<br />
fleet machines – including those of other<br />
makers – to mykrone.green and then collect<br />
and transfer information from and to all<br />
machines running in the harvest chain.<br />
After all, farmers and contractors usually<br />
run mixed rather than mono-brand fleets.<br />
Stefan points out another highlight of the<br />
new development: The solar box is transferrable<br />
to other machines. It just has to<br />
be assigned a different name in mykrone.<br />
green. “This makes SmartConnect Solar a<br />
true “box to go” and an intriguing option<br />
for a consistent data management.” «<br />
54<br />
55
INTERNATIONAL<br />
KATSLÖSA AGRO, RYDSGÅRD (SWEDEN)<br />
Producing more than 20,000 big bales and 25,000 small bales<br />
per year, Katslösa Agro is one of the largest haylage producers in<br />
Sweden.<br />
FOR HORSES<br />
JUST THE<br />
BEST<br />
“We produce haylage for around<br />
2,500 horses,” says Morgan Nilsson,<br />
the company’s specialist for animal<br />
feed production.<br />
Morgan Nilsson and Nicklas Flink specialise<br />
in the production of haylage for horses.<br />
They measure the maturity of the crop to<br />
determine the optimum timing for the cut<br />
and also provide their customers nutrient<br />
with balance sheets on special request.<br />
The haylage is preserved and stored<br />
as big or small square bales<br />
Katslösa Agro is located on the south<br />
coast of Sweden and northwest of<br />
Ystad. The province of Skåne is one of<br />
Sweden's most productive farming regions<br />
that is mainly known for grain. The 1,300ha<br />
land of Morgan Nilsson and Nicklas Flink<br />
stretches from Malmö to the east coast<br />
of Sweden. Even though grassland makes<br />
up 45% of the Swedish farmland, there is<br />
only little forage production in the south<br />
where Morgan and Nicklas grow grass<br />
on a 550ha area. The rest of their land is<br />
reserved for grain. Nicklas also manages<br />
another grain farm in Staffanstorp 50km<br />
in the northwest whilst Morgan focuses<br />
on growing forage grass in Katslösa. The<br />
grass grows on fertile arable land and not on<br />
permanent grassland as usual. They grow<br />
grass during three seasons and then rotate<br />
to oilseed rape, wheat and barley.<br />
WRAPPING SMALL<br />
BALES<br />
The agricultural engineers started with<br />
only 10ha of land when they founded their<br />
company in 2005. Both studied at SLU, the<br />
Swedish University of Agricultural Sciences,<br />
in Alnarp, and often worked at a contracting<br />
farm as students and after graduation.<br />
“Many people tried to bale small HD bales<br />
but gave up quickly, because there was too<br />
much manual work involved in it,” explains<br />
Morgan. “But we have never gave up the<br />
idea of baling haylage into small bales.”<br />
The plan was to market horse feed of a<br />
high quality that met special customer<br />
requirements.<br />
From the beginning on, the two entrepreneurs<br />
invested in high-quality machines<br />
and financed them by offering contract<br />
56<br />
57
INTERNATIONAL<br />
1 Wrapped 60-70kg hay bales are<br />
in high demand with Katslösa<br />
customers.<br />
2 The forage harvest fleet is an<br />
all-out Krone fleet, including two<br />
big balers.<br />
3 The feed is delivered by the<br />
company truck within a radius of<br />
200km. Long distances are covered<br />
by a haulier.<br />
1<br />
2<br />
3<br />
4 The success recipe for horse<br />
haylage is forage of a guaranteed<br />
quality and nutrient level, grown<br />
from grass mixes that are blended<br />
to customer specifications.<br />
baling. Over the years, the two trialled<br />
various technical options, always in search<br />
of the ergonomic optimum. Today, they<br />
produce small bales exclusively for their<br />
own customers using a stationary baler.<br />
The haylage is transported by a Krone ZX<br />
self-loading wagon and emptied into a<br />
hopper with rollers that feed the material<br />
into the baler. From here, the finished bales<br />
are automatically conveyed to a wrapper.<br />
Then batches of twelve finished bales are<br />
stacked on a pallet by a robot. Each pallet<br />
is then marked with an ID tag for full traceability<br />
at all times. This tagging is one of the<br />
few things that are still done manually in<br />
the production chain. But the engineer is<br />
already working on an automated solution.<br />
Baling, wrapping and stacking happens<br />
immediately after the cut and in the season.<br />
When the harvest is over, all machines stand<br />
idle except the Scania truck that transports<br />
the batches to the customers on order. Most<br />
stables are located within a 200km radius.<br />
Any deliveries further than 600km are<br />
contracted out to a haulier.<br />
Selling more than 20,000 big bales and<br />
25,000 small bales per year, Katslösa Agro<br />
is one of the largest producers and suppliers<br />
of haylage in Sweden and holds the uncontested<br />
number 1 position as a producer of<br />
wrapped 60–70kg haylage bales. The small<br />
format is very popular with horse owners.<br />
INDIVIDUAL<br />
GRASS MIXES<br />
The exclusivity of the service is not only attributed<br />
to the bale size but above all to the<br />
quality of the feed. Morgan Nilsson explains:<br />
“We sow grass on land where others normally<br />
grow wheat, barley and sugar beet; and<br />
therefore we harvest particularly high-quality<br />
forage.” Many thought this was a crazy<br />
thing to do – especially at the beginning.<br />
More than that, the two also sow their<br />
own proprietary grass mixes which meet<br />
individual customer requirements. About<br />
80% of the mixes are “custom blends”,<br />
with timothy or timothy grass making up<br />
50–60% of a mix, because the protein and<br />
sugar contents of these grasses are lower<br />
than those of ryegrass, which is very important<br />
for horses. Then fescue and ryegrass<br />
are added to the blend. The varieties vary in<br />
terms of ripening and hence also in terms<br />
of harvest dates.<br />
Customers order their feeds at nutrient<br />
levels they consider appropriate for their<br />
animals' performance. This option to order<br />
roughage of specific protein and energy<br />
levels is particularly appealing for owners<br />
of sport horses. The average protein content<br />
of the feed is 50–60g/kg of DM whereas<br />
protein levels in forage for high-performance<br />
horses may reach 85g/kg of DM.<br />
Lower contents are much appreciated by<br />
amateur riders. Morgan aims specifically at<br />
meeting the energy requirements of sport<br />
and leisure horses. The protein content, for<br />
example, is on average much lower than<br />
that of cattle feed. “We produce haylage<br />
for around 2,500 horses,” says the farmer<br />
proudly. Among their customers are such<br />
renowned racing stables as Joakim Lövgren<br />
or of the show jumper Peder Fredricson.<br />
For ten years now, Morgan and Nicklas<br />
have been analysing and documenting<br />
the nutrient contents of their fields and<br />
crops. Initially, they were ridiculed for this,<br />
but their success shows that Katslösa Agro<br />
discovered a niche that they are serving very<br />
well. After all, horse owners are willing to<br />
pay for the extra effort that goes into the<br />
feed for their horses. Says Morgan: “Today,<br />
people understand that high-quality feed<br />
benefits the animal’s health and reduces<br />
follow-up costs, such vet costs.” After all, our<br />
customers get the guarantee that they buy<br />
feeds of a consistently high quality – and<br />
not just proverbially. The bales are sold with<br />
a one-year “producer guarantee”.<br />
ANALYSING ALL THE<br />
WAY UP TO THE CUT<br />
About two weeks before the cut, the grass<br />
is examined for its nutrients. Based on the<br />
results in the previous years, they then<br />
calculate how the various nutrient levels<br />
are expected to develop. “Every few days we<br />
measure and compare,” says Morgan. Apart<br />
from measuring the standard parameters<br />
such as dry matter, crude protein, crude<br />
fibre content and crude ash, they also<br />
measure trace elements. These data are of<br />
great interest for owners of competition<br />
horses. The last analysis is made on the<br />
day the material is baled so they can assure<br />
customers get the quality they seek.<br />
They make two cuts in a season, cutting<br />
the fields in the eastern part of the country<br />
two weeks later than the fields in the west,<br />
which of course gives them a wider harvest<br />
time window. Growing several varieties<br />
increases the time window, too. The weather<br />
has of course a great influence on the<br />
success. A few days of rain – and the perfect<br />
date is missed and nutrient levels quickly<br />
fall short of targeted levels. This makes it<br />
all the more important to have a powerful<br />
harvest fleet.<br />
Mowing is done with a Krone-Butterfly<br />
combination consisting of an EasyCut F<br />
360 CV and an EasyCut B 1000 CV Collect.<br />
This combination has proven particularly<br />
useful in the high-yielding stands that are<br />
cut only twice a year. The cutting height is<br />
set to 10cm to avoid contamination. After<br />
all, zero contamination is the overriding<br />
principle throughout the forage chain and<br />
this includes tedding and raking. Therefore,<br />
two KWT 11.22s and one KWT 1600 are<br />
deployed to keep up with the mower combination.<br />
These are followed by three Swadro<br />
TC 760s and one Swadro 42. Baling is done<br />
with two BiG Pack 890 XC balers. Morgan<br />
places great importance on bale density,<br />
because this is critical for the preservation<br />
quality as it prevents mould formation or<br />
undesirable fermentation in air pockets.<br />
Last year, the big balers were equipped<br />
with a Krone bale accumulator which has<br />
boosted bale the collecting chain enormously.<br />
“The BaleCollect makes it<br />
very easy to collect the bales from<br />
the field,” says Morgan. Upon<br />
arrival on the farm, the bales<br />
are wrapped by three stationary<br />
wrappers which<br />
finish 200 bales in one<br />
hour. The bales are stored<br />
immediately after baling<br />
and only touched again<br />
when removed from the<br />
store for delivery to the<br />
customer. This is another<br />
important detail which<br />
helps maintain the stability<br />
and quality of the forage. In addition to<br />
that, all bales – big or small – are receive 16<br />
layers of film wrap. “Usually, people apply<br />
only twelve wraps, but we prefer to play it<br />
safe,” explains Morgan.<br />
Maximum quality is the overriding tune at<br />
Katslösa Agro – and this goes through all<br />
stages of the production chain from the<br />
field all the way to the customer. Output<br />
and capacity of their machines are tailored<br />
exactly to their needs. And after they have<br />
4<br />
been measuring, analysing and logging<br />
nutrient data for years, Morgan is able<br />
to provide detailed information on the<br />
nutrient levels of each of his feeds right off<br />
the cuff. He knows exactly which bale was<br />
wrapped with which film batch and was<br />
delivered to which customer. Traceability<br />
is enormously important at Katslösa Agro.<br />
Having gathered specialist knowledge in<br />
haylage production, the entrepreneurs have<br />
developed into specialist producers of horse<br />
feed and are getting better at this every<br />
year. “We want to be perfect in what we<br />
do,” concludes Morgan. «<br />
58<br />
59
We connect<br />
TRADITION<br />
& VISION<br />
KRONE has been inextricably rooted in agriculture since 1906.<br />
We relate to the people who farm their land following the rhythms of nature.<br />
We do the mowing, swathing, chopping and baling.<br />
We connect field and technology. Together, we make the most of your crop.<br />
#KRONECTED