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2<br />

2<strong>02</strong>1<br />

<strong>XtraBlatt</strong><br />

WOOD AS A RAW<br />

MATERIAL<br />

Versatile GX transports biomass in forestry work<br />

HAY FOR TRUE<br />

CONNOISSEURS<br />

German farmers produces<br />

top-notch horse feed<br />

TWICE AS GOOD<br />

NIR sensor technology on<br />

harvesters and spreaders


EDITORIAL<br />

DEAR READERS<br />

The winter months are the peak season at<br />

the Krone factory. Struggling with bottle -<br />

necks in some supply chains, the entire<br />

team of the agricultural machinery factory<br />

is working hard to complete all orders on<br />

time.<br />

Thumbing through this issue, you will come across images<br />

and topics that may make you wonder: Why have we<br />

chosen timber as the cover story for <strong>XtraBlatt</strong>? And why<br />

has the GX, our new general-purpose wagon, been given<br />

such prominence? Is Krone intending to get back into the<br />

production of agricultural trailers? Or even to start building<br />

woodchippers?<br />

Well, that’s one thing we are definitely not planning to do.<br />

There are, however, two things that are more important<br />

than ever for the farming community, namely improving<br />

the efficiency of machines and finding ways to earn a<br />

good income in and from agriculture. That’s why it makes<br />

absolute sense for us as one of the leading international<br />

specialists in harvesting equipment and commercial vehicles<br />

to also develop transport solutions for farmers. The latest<br />

example is the GX, which we are convinced will open up a<br />

wide range of opportunities for our customers. And timber<br />

is a product that continues to be an important source of<br />

income for many farms.<br />

Adapting to changing market conditions has always been<br />

our guiding principle, but given the current business environment,<br />

this is harder than ever. Our industry has not<br />

experienced such a turbulent period for many decades. Of<br />

course, major challenges and structural disruptions have<br />

repeatedly been on the agenda - be it bottlenecks in the<br />

supply of components, sharp drops in producer prices or<br />

radical changes in agricultural policy. But for all of this to<br />

come at once and accompanied by drastic price increases,<br />

detrimental supply shortages in all sectors, climate change<br />

AND a societal transformation that seems to fundamentally<br />

question agriculture in its current form – that’s what I call<br />

extreme. There will be no easy solutions, and I suspect that<br />

the current difficulties will not be resolved any time soon.<br />

It is therefore all the more important that politicians are<br />

fully aware of what is at stake in their policy discussions and<br />

decision making. German farmers are not only among the<br />

most productive and most sustainable food producers in the<br />

world; they need enormous financial and political support<br />

in the transformation that they are expected to make – and<br />

considerably more than what has been tabled so far. You can<br />

rest assured that we at Krone will be lobbying hard with all<br />

the means at our disposal. Meanwhile, I hope that you can<br />

nevertheless enjoy the holidays ahead with confidence.<br />

Agriculture has a future – of that, I am firmly convinced!<br />

Best wishes Bernard Krone<br />

3


4 5<br />

PUBLISHING<br />

INFORMATION<br />

Publisher:<br />

Maschinenfabrik<br />

Bernard Krone GmbH & Co. KG<br />

Heinrich-Krone-Straße 10<br />

D 48480 Spelle<br />

Tel.: +49(0)5977/935-0<br />

info.ldm@krone.de<br />

www.krone.de<br />

Responsible according to German press law:<br />

Markus Steinwendner<br />

Editorial office:<br />

Beckmann Verlag GmbH & Co. KG<br />

Rudolf-Petzold-Ring 9<br />

D 31275 Lehrte<br />

www.beckmann-verlag.de<br />

Designers:<br />

Beckmann Verlag GmbH & Co. KG<br />

Rudolf-Petzold-Ring 9<br />

D 31275 Lehrte<br />

www.beckmann-verlag.de<br />

Printers:<br />

Bonifatius Druckerei<br />

Karl-Schurz-Straße 26<br />

D 33100 Paderborn<br />

Photos and artwork:<br />

Unless otherwise stated:<br />

Maschinenfabrik<br />

Bernard Krone GmbH & Co. KG<br />

or editor<br />

p8-9 Möslinger (3)<br />

p12 Spycher (1)<br />

p14-17 Egger Holzwerkstoffe<br />

p21 Hüsecken (1)<br />

p26-27 Messer<br />

p32-34 Hüting (2)<br />

p38 Höller (2)<br />

p41 Jelca Kollatsch, Demography Agency<br />

Zukunftsfest<br />

p44 Agrartechnik Sachsen (1)<br />

p48 Lind<br />

p55-59 Katslösa Agro (1)<br />

Circulation copy number: 38,000<br />

English translation: trans-agrar<br />

<strong>XtraBlatt</strong> is published twice a year for customers<br />

in Germany, Austria and Switzerland.<br />

Any reprint, inclusion in electronic databases<br />

and reproduction on CD-ROM requires the<br />

permission of the publisher.<br />

We send out the Krone-<strong>XtraBlatt</strong> twice a year.<br />

Should you no longer wish to receive the<br />

publication, please let us know, preferably<br />

by e-mail sent to info.ldm@krone.de. We will<br />

naturally remove you from our distribution list<br />

immediately. Any data we receive from you<br />

will be treated confidentially and will only be<br />

used to process your enquiries and feedback.<br />

We do not pass on any data to third parties.<br />

CONTENTS<br />

CONTENTS<br />

5<br />

3 Editorial<br />

Editorial<br />

6 Hackgut Möslinger, Austria<br />

Hackgut Möslinger, Austria : Think big, chop small<br />

10<br />

10 The Spycher family, Switzerland: Branching out<br />

14<br />

14 Egger Holzwerkstoffe: Barking up the right tree<br />

18<br />

18 Hüsecken Gbr, Tiefendorf: The feed optimisers<br />

22<br />

22 Krone Group: “If we have rules, they must be the same for everyone.”<br />

26<br />

26 NIR Control dual Sensor: One sensor – two applications<br />

32<br />

32 Timing is key in maize: Earlier than expected<br />

35<br />

35 Calendar 2<strong>02</strong>2: From fans for fans<br />

36<br />

36 Höller livery stables, Lindlar: Hay for true connoisseurs<br />

Höller livery stables, Lindlar: Hay for true connoisseurs<br />

40<br />

40 News ticker<br />

42<br />

42 Agrartechnik Sachsen: Ready to take on the future<br />

45<br />

45 Validation Centre: Officially inaugurated<br />

46<br />

46 Loader, rakes, wrappers: Innovations for 2<strong>02</strong>2<br />

48<br />

48 Livestock farming: Enough is enough!<br />

50<br />

50 Smart Support: "The customer has the key."<br />

54<br />

54 SmartConnect Solar: Box to go<br />

SmartConnect Solar: Box to go<br />

56<br />

56 Katslösa Agro, Sweden: For horses just the best<br />

Katslösa Agro, Sweden: For horses just the best<br />

26<br />

KNOWLEDGE<br />

NIR CONTROL DUAL SENSOR<br />

ONE SENSOR –<br />

TWO APPLICATIONS<br />

27<br />

NIR CONTROL DUAL SENSOR<br />

ONE SENSOR –<br />

TWO APPLICATIONS<br />

Near infrared spectroscopy,<br />

or “NIR” for short, is an acronym<br />

for a technology that<br />

allows users to gain deep<br />

insights into nutrient levels<br />

of silage and slurry, for example.<br />

Jens-Peter Messer<br />

uses the technology for<br />

optimising the processes<br />

on his farm<br />

Farmer and contractor Jens-Peter Messer goes about<br />

his work in a region where other people spend their<br />

holidays. His arable farm is situated 10km from the coast<br />

line of the Baltic Sea where he farms approx. 750ha of<br />

land, operates five biogas plants of an installed capacity of<br />

5.9MW, manages a contracting company that employs 14<br />

people and rents out five holiday cottages and 11 holiday<br />

apartments to tourists. “We never get bored around here,”<br />

tells Jens-Peter and adds: “In addition to this farm here in<br />

Stolltebüll, we bought another 750ha grassland and arable<br />

farm in the south of Denmark in 2017.”<br />

Jens-Peter is quite aware that his machine fleet is a bit<br />

oversized for the acreage they cover every year. He explains:<br />

“Two Krone BiG X forage harvesters – an 880 and a 630 –<br />

take care of harvesting our own approx. 900ha of maize<br />

and two customer fields. This means, our machines are a bit<br />

over the top, but with the two farms situated 60km apart,<br />

Contractor Jens-Peter Messer (right)<br />

and his manager Malte Carlsburg use<br />

a dual NIR sensor on a Holmer slurry<br />

trac with a Zunhammer tank and on a<br />

Krone forage harvester.<br />

“NIR” – HOW IT WORKS<br />

Near-infrared spectroscopy, NIR spectroscopy or NIRS<br />

/ NIR for short is a physical analysis technology that<br />

is based on spectroscopy in the short-wave infrared<br />

light range (Source: Wikipedia). A light shines on<br />

the medium to be analysed which in turn reflects<br />

the light. The sensor measures the reflection and<br />

compares the result to the data stored.<br />

32<br />

KNOWLEDGE<br />

TIMING IS KEY IN MAIZE<br />

EARLIER THAN<br />

EXPECTED<br />

It is important to start measuring dry matter contents<br />

(DM) in silage maize well ahead of harvest and then keep<br />

going up to harvest which is best when DM is 32–34%.<br />

Also, cuts should be shorter than 9mm and the stubble<br />

as high as 50cm. This is the recipe for high-quality maize<br />

silage, says vet André Hüting<br />

33<br />

TIMING IS KEY IN MAIZE<br />

EARLIER THAN<br />

EXPECTED<br />

I n grain, farmers measure moisture levels<br />

down to a tenth percent accuracy before<br />

they move into the field whereas for maize<br />

they are happy with a rough guess. “Yet,<br />

experience shows that the maize harvest<br />

is usually delayed far too long until DM<br />

contents are developing towards the 38-<br />

40% threshold. Yet at this DM level, the<br />

silage is much more difficult to compact.<br />

Compacting is best at 32–34% DM, André<br />

is convinced. He and his colleagues run<br />

a veterinary practice which is linked to<br />

their consulting firm “KuhBlick”. For many<br />

percentage. “The procedure was repeated<br />

after a number of days – depending on the<br />

weather. This helped us watch the ripening<br />

process," he explains.<br />

In fact, the crop ripened fast in the light<br />

soils of the Rhine valley, also because of the<br />

lack of rain and high temperatures. “Most<br />

farmers were planning to start harvest<br />

not before the end of September, but that<br />

would have been too late,” comments<br />

André. When DM levels in the first stands<br />

reached the proper percentages, André gave<br />

the contractors the go-ahead for the 7th of<br />

September.<br />

The vets look after the feed quality of<br />

approximately 200 dairy and beef farmers,<br />

each of whom grows 40–60 hectares of<br />

maize, which totals to 10,000 hectares.<br />

The aim is also to collaborate with the contractors<br />

in the region to get the optimum<br />

harvest date for each individual stand.<br />

“The contractors appreciate that very<br />

much, because this allows them to deliver<br />

the best-quality feed and at the same time<br />

reduce the time pressure. When all farmers<br />

want to harvest at the same time – which is<br />

typically the case – the haulage chains don’t<br />

really cope or at least not at the required<br />

quality. Yet, by analysing the stands by soil,<br />

variety and maturity at an early stage and<br />

in all fields, they can schedule accordingly.<br />

A win win.<br />

Each sampling costs €15. Although the price<br />

doesn’t really cover the costs, they consider<br />

it part of their consultancy service. Another<br />

motivation is to raise the awareness for<br />

what is the best time for harvest. “The<br />

increase in quality is enormous,” is his conclusion<br />

when he looks at the results. “We<br />

also checked the quality with the particle<br />

separator and found it was excellent. 7mm<br />

chops and cracked kernels really speak for<br />

themselves. And the operators who do<br />

the rolling on the clamp have confirmed<br />

that they were able to get a top-notch<br />

compression from a 32–33 % DM crop. This<br />

in turn helps enormously with fermenta-<br />

Veterinarian André Hüting: “Experience<br />

shows that maize harvests usually begin<br />

far too late when the DM levels are close to<br />

38–40%, which is too high.”<br />

years, they have been offering advice and<br />

assistance in all aspects of dairy and beef<br />

cattle husbandry and feeding for improving<br />

animal health and performance. <strong>XtraBlatt</strong><br />

has repeatedly reported about their activities.<br />

The vets consider feed quality of grass<br />

and maize silage as an integral part of these<br />

issues. This year they added another detail<br />

to their service: the analysis of DM levels in<br />

maize silage which is carried out before the<br />

forager actually moves into the field. This<br />

service allows farmers to assess the ripeness<br />

of their crop by using scientific figures for an<br />

optimum timing of the harvest.<br />

AN EARLY START<br />

To do that, they cut five plants from each<br />

maize field of their clients, making sure<br />

these were cut in different patches. Then<br />

the plants were shredded with a regular<br />

garden shredder, tells André. Next, the<br />

material was mixed and a 500g sample<br />

was removed from the mix. This was poured<br />

into a food processor for further shredding.<br />

After that, the material was analysed in<br />

their own lab to determine the exact DM<br />

46<br />

KNOWLEDGE<br />

LOADING, RAKING, WRAPPING<br />

INNOVATIONS<br />

FOR 2<strong>02</strong>2<br />

Krone has added several new products to its range for the 2<strong>02</strong>2<br />

season. We present three of them in this issue of <strong>XtraBlatt</strong><br />

THE GX GENERAL-PURPOSE WAGON<br />

JACK-OF-ALL-TRADES WITH A<br />

WORLD-FIRST FEATURE<br />

The GX impresses by its versatility and<br />

exceptionally gentle yet speedy unloading.<br />

Available in 44m³ and 52m³ sizes, the GX<br />

440 has a tandem axle whereas the GX 520<br />

runs on a tridem setup; all come with an<br />

ISOBUS-compatible control unit.<br />

A robust fabric belt, two chains and the<br />

plexiglass headboard constitute the unloading<br />

unit which is powered by two hydraulic<br />

motors. As soon as the GX is in position, the<br />

chains pull the floor belt and the headboard<br />

towards the tailgate. A world first in this<br />

context is the Krone ExactUnload feature.<br />

For example, to set up a fresh clamp, the<br />

operator simply enters the desired length to<br />

the console. After that, the GX controls the<br />

unloading rate automatically and relative to<br />

the forward speed of the tractor. When the<br />

GX arrives at the end of the pre-set length,<br />

it is completely empty. By default, the floor<br />

moves at a rate of eight metres per minute,<br />

and this can be doubled in fast mode. Thus,<br />

the GX 440 is cleared out in approximately<br />

40 seconds.<br />

The GX also scores high marks for its exceptionally<br />

low kerb weight. It can increase<br />

its volume by telescoping the extensions<br />

hydraulically by another up to 700mm.<br />

Very practical indeed are also the rubber<br />

strips that seal the side walls, preventing<br />

any losses when hauling fine bulk materials<br />

such as grain or rape.<br />

47<br />

SWADRO S 380, S 420 AND S 460 SINGLE ROTOR RAKES<br />

MORE OPERATOR COMFORT,<br />

MORE PERFORMANCE<br />

For the new season, Krone is adding three<br />

new single-rotor rakes to its range – the<br />

Swadro S 380, S 420 and S 460. What<br />

they all have in common is the compact<br />

headstock that couples to a three-point rear<br />

linkage. This reduces the load on the front<br />

axle by up to 10% compared to other trailed<br />

designs, translating into less power required<br />

for lifting so that even smaller lightweight<br />

tractors can take on swathing. The swathing<br />

curtains are folded and adjusted conveniently,<br />

the rotor height is controlled with<br />

down to the millimetre precision, and the<br />

tine arms are folding with gap- and wearfree<br />

connections.<br />

The flexible connection between the main<br />

frame and the headstock is provided by a<br />

ball joint and roller in a slotted hole thereby<br />

implementing the Krone Jet Effect which<br />

prevents the tines from damaging the sward<br />

when raising / lowering on the headland.<br />

Another practical feature is the auto-centring<br />

mechanism when lifting the rake.<br />

The tracking mechanism with balancing<br />

arm leads to quiet and controlled tracking<br />

behind the tractor as well as tightest headland<br />

turns and clean rakes in corners. All<br />

new rakes have maintenance-free drivelines<br />

with overrunning clutches, so Swadro can<br />

coast smoothly on tractors with electronic/<br />

hydraulic pto brakes.<br />

EASYWRAP 165 T BALE WRAPPER<br />

ONE FOR THE<br />

PROFESSIONALS<br />

The new, trailed and two-arm<br />

EasyWrap 165 T wrapper wraps bales with<br />

diameters from 1.00 to 1.65 metres. A<br />

high-performance satellite arm wrapper,<br />

it effortlessly picks up and processes up to<br />

1,650kg bales and the wrapping arm orbits<br />

at impressive speeds of up to 40rpm. The<br />

drawbar swivels hydraulically and can carry<br />

ten additional rolls of film as an option.<br />

The 750mm film offers 55% or 70% prestretch<br />

according to user preference. After<br />

the number of wraps and bale size are<br />

set on the terminal, the rest is calculated<br />

automatically. At the end of the wrapping<br />

cycle, the film is cut and fixed in one smooth<br />

movement while a special mechanism traps<br />

the end of the roll; there are no annoying,<br />

loose film ends when working with the<br />

EasyWrap.<br />

An optional bale turner is available for the<br />

EasyWrap 165 T and is triggered from the<br />

cab at the touch of a button. The entire<br />

wrapping process – from picking up the bale<br />

to unloading it – can run fully automatically<br />

so operators can concentrate on driving.<br />

48<br />

FEATURE<br />

LIVESTOCK FARMING<br />

ENOUGH IS<br />

ENOUGH!<br />

Livestock farmers in Germany are<br />

being crushed between the millstones<br />

of rapidly tightening regulations, political<br />

ignorance and price pressure from the major<br />

food retailers, says Hubert Schulte. The farmer from<br />

Saterland in northern Germany has issued this clarion call:<br />

“Act now, because the clock has already passed midnight!”<br />

49<br />

W hat do the national football team and German<br />

agriculture have in common? For Hubert Schulte,<br />

a farmer in the municipality of Saterland west of Bremen,<br />

the answer to this question is clear: “When it comes to the<br />

national football team, you get the feeling that there are<br />

81 million coaches out there – each and every one of them<br />

certain they know where things went wrong in a match<br />

and, of course, only too willing to tell you how they would<br />

have done it better. It’s exactly the same with agriculture.<br />

Very few people understand the context or the facts, but<br />

everyone claims to know how it should be done.”<br />

NO ACCOUNT OF REALITY<br />

Unsurprisingly, many consumers have a romanticised idea<br />

of agriculture from grandma’s time, while at the same time<br />

demanding that the strictest quality criteria are adhered<br />

to and that food prices are kept to a bare minimum. This is,<br />

after all, an image that is pushed heavily by the advertising<br />

industry, by the media in general and by certain political parties.<br />

The result is that conventional farmers are constantly<br />

vilified as sinners against the environment and perpetrators<br />

of cruelty to animals. “What really makes me angry is that<br />

people are being deliberately misled, despite knowledge<br />

to the contrary.”<br />

Unfortunately, this also applies to institutions in the agricultural<br />

sector. As an example, he cites the promotion of<br />

pasture grazing for dairy cattle as the “non plus ultra” (see<br />

January 2<strong>02</strong>1 issue of <strong>XtraBlatt</strong>). “How many farmers in<br />

Germany have contiguous land of a size that allows them<br />

to graze a herd of, say, 300 or 400 cows? This is the sort of<br />

scale at which we have to work nowadays to make a living.<br />

And do these so-called experts know what grazing means<br />

for the management of a herd of that size? Demands of this<br />

kind take no account of reality.”<br />

THE CONSUMER SHOULD<br />

BEAR THE COST<br />

Hubert Schulte’s verdict on organic farming is exactly the<br />

same. The angry farmer says it is an absolute illusion to<br />

think food production could completely go organic while<br />

food prices stay as they are: “If a farmer in this country is to<br />

make a living from organic products, they will need much<br />

larger profit margins. But profits are exactly what farmers<br />

are not getting, which we can see now already. There are<br />

the strictest regulations producers of organic milk have<br />

to comply with. Yet the blunt message we get from the<br />

dairies is that, if we don’t accept their prices, they will just<br />

source the raw material from abroad. And the same goes<br />

for organic products. But that’s something the consumer<br />

isn’t informed about.”<br />

Hubert Schulte has a similar view of animal welfare<br />

concepts which he considers to be window dressing.<br />

He is sceptical of the much-discussed plans in Germany<br />

that consumers pay a few cents more for meat that was<br />

produced to animal welfare standards. He says, a few cents<br />

are not enough to even remotely cover the costs farmer<br />

incur by complying with regulations. “I have nothing at all<br />

against new standards being defined in animal husbandry<br />

or additional investment being made in environmental<br />

protection. But it is not acceptable that we alone should<br />

always bear the costs. When you buy a car and order extra<br />

features you understand that these have to be paid for<br />

and that fuel consumption will be greater because of all<br />

the extra electronics making the car much heavier. The<br />

same principle should also apply to food: higher standards<br />

involve greater costs which the producers cannot simply<br />

be expected to absorb. And farmers also need assurances<br />

about future policy, so that if they invest today, they won’t<br />

face a completely new regulatory setup tomorrow. That’s<br />

what is destroying our agriculture.” «<br />

Hubert Schulte, a farmer from Saterland: “Higher standards involve<br />

greater costs which producers cannot simply be expected to absorb. And<br />

farmers need assurances about future policy.”<br />

56<br />

INTERNATIONAL<br />

KATSLÖSA AGRO, RYDSGÅRD (SWEDEN)<br />

FOR HORSES<br />

JUST THE<br />

BEST<br />

“We produce haylage for around<br />

2,500 horses,” says Morgan Nilsson,<br />

the company’s specialist for animal<br />

feed production.<br />

57<br />

K atslösa Agro is located on the south<br />

coast of Sweden and northwest of<br />

Ystad. The province of Skåne is one of<br />

Sweden's most productive farming regions<br />

that is mainly known for grain. The 1,300ha<br />

land of Morgan Nilsson and Nicklas Flink<br />

stretches from Malmö to the east coast<br />

of Sweden. Even though grassland makes<br />

up 45% of the Swedish farmland, there is<br />

only little forage production in the south<br />

where Morgan and Nicklas grow grass<br />

on a 550ha area. The rest of their land is<br />

reserved for grain. Nicklas also manages<br />

another grain farm in Staffanstorp 50km<br />

in the northwest whilst Morgan focuses<br />

on growing forage grass in Katslösa. The<br />

grass grows on fertile arable land and not on<br />

permanent grassland as usual. They grow<br />

grass during three seasons and then rotate<br />

to oilseed rape, wheat and barley.<br />

Morgan Nilsson and Nicklas Flink specialise<br />

in the production of haylage for horses.<br />

They measure the maturity of the crop to<br />

determine the optimum timing for the cut<br />

and also provide their customers nutrient<br />

with balance sheets on special request.<br />

The haylage is preserved and stored<br />

as big or small square bales<br />

WRAPPING SMALL<br />

BALES<br />

The agricultural engineers started with<br />

only 10ha of land when they founded their<br />

company in 2005. Both studied at SLU, the<br />

Swedish University of Agricultural Sciences,<br />

in Alnarp, and often worked at a contracting<br />

farm as students and after graduation.<br />

“Many people tried to bale small HD bales<br />

but gave up quickly, because there was too<br />

much manual work involved in it,” explains<br />

Morgan. “But we have never gave up the<br />

idea of baling haylage into small bales.”<br />

The plan was to market horse feed of a<br />

high quality that met special customer<br />

requirements.<br />

From the beginning on, the two entrepreneurs<br />

invested in high-quality machines<br />

and financed them by offering contract<br />

Producing more than 20,000 big bales and 25,000 small bales<br />

per year, Katslösa Agro is one of the largest haylage producers in<br />

Sweden.<br />

SMARTCONNECT SOLAR<br />

BOX TO GO<br />

With the telemetric “SmartConnect”<br />

module having been a feature on the<br />

BiG lines for quite some time,<br />

Krone now offers the universal “Smart-<br />

Connect Solar” module – a transferable<br />

option for trailed machines that is<br />

powered by a solar cell<br />

What do a 40ft container and an agricultural<br />

rake have in common?<br />

Not much it seems at first glance, but quite<br />

a lot at second glance. The common ground<br />

is – typically in modern times – digitalisation<br />

and the interconnection of machines<br />

so these can communicate their data for<br />

evaluation and further use. These machines<br />

are mostly self-propelleds – tractors, forage<br />

harvesters or trucks – all of which have their<br />

own on-board power sources to power their<br />

telemetric units. Yet, containers or swap<br />

frame beds have no on-board power sources.<br />

And yet, fleet operators want to locate<br />

54<br />

KNOWLEDGE<br />

and identify them at any<br />

stage in the logistics chain.<br />

“Therefore, the blue Krone<br />

division, Commercial Vehicles,<br />

developed telemetric boxes that are<br />

powered by solar panels. Introduced in<br />

2016, these boxes operate autonomously,<br />

are maintenance-free and so small in size<br />

that they are easily mounted to containers<br />

and swap bodies or beds,” explains Stefan<br />

Niehof. “Today, there are tens of thousands<br />

in service in the world of logistics.” Stefan<br />

is one of the product managers of the<br />

digital “mykrone.green” data portal which<br />

provides all agricultural Krone customers<br />

with access to all digital services offered<br />

by the group.<br />

“The SmartConnect telemetric boxes have<br />

been a standard feature on the BiG X and BiG<br />

M lines and an option on specific machines<br />

for a number of years now, such as the BiG<br />

Pack square baler of the fourth generation<br />

as well as Comprima Plus and VariPack Plus.<br />

These telemetric features are however also<br />

very useful for all our products, especially<br />

for our trailed machines like mowers, rakes<br />

and tedders. So we took the solar boxes<br />

from the blue world and adapted them for<br />

our green world,” Stefan continues. “We<br />

officially introduced the product in this<br />

financial year 2<strong>02</strong>1.”<br />

REAL-TIME DATA<br />

But what exactly is the benefit of<br />

such a solar panel which has been<br />

given the meaningful name<br />

“SmartConnect Solar”? “Naturally,<br />

the data that are<br />

generated by a rake are<br />

And this is certainly also very useful for the<br />

less complex machines – mowers, rakes,<br />

tedders – especially when these are contract<br />

or leased machines,” continues Stefan. “For<br />

example, these data help contractors count<br />

the number of operating hours for billing<br />

purposes.”<br />

VERSATILE AND<br />

UNIVERSAL<br />

Another benefit of SmartConnect Solar<br />

is that fleet owners can register all their<br />

fleet machines – including those of other<br />

makers – to mykrone.green and then collect<br />

and transfer information from and to all<br />

machines running in the harvest chain.<br />

After all, farmers and contractors usually<br />

run mixed rather than mono-brand fleets.<br />

Stefan points out another highlight of the<br />

new development: The solar box is transferrable<br />

to other machines. It just has to<br />

be assigned a different name in mykrone.<br />

green. “This makes SmartConnect Solar a<br />

true “box to go” and an intriguing option<br />

for a consistent data management.” «<br />

The telemetric “SmartConnect Solar”<br />

box enables fleet operators to connect<br />

trailed machines to telemetric services –<br />

directly and without requiring a tractor or<br />

other self-propelled.<br />

and identify them at any<br />

stage in the logistics chain.<br />

“Therefore, the blue Krone<br />

division, Commercial Vehicles,<br />

developed telemetric boxes that are<br />

powered by solar panels. Introduced in<br />

2016, these boxes operate autonomously,<br />

from the blue world and adapted them for<br />

our green world,” Stefan continues. “We<br />

officially introduced the product in this<br />

financial year 2<strong>02</strong>1.”<br />

REAL-TIME DATA<br />

But what exactly is the benefit of<br />

such a solar panel which has been<br />

given the meaningful name<br />

“SmartConnect Solar”? “Naturally,<br />

the data that are<br />

generated by a rake are<br />

The telemetric “SmartConnect Solar”<br />

box enables fleet operators to connect<br />

trailed machines to telemetric services –<br />

directly and without requiring a tractor or<br />

other self-propelled.<br />

far less complex than those generated by a<br />

forager,” explains Stefan. “The solar boxes<br />

feature GPS, Wi-Fi, mobile phone, data logger<br />

and a web interface so they can transfer<br />

data in real time to the smartphone, tablet<br />

or pc, enabling machine owners or fleet<br />

operators to retrieve position and job data<br />

from mykrone.green.<br />

Stefan Niehof is one of the product managers for the<br />

digital “mykrone.green” data portal.<br />

55<br />

22<br />

INTERVIEW<br />

KRONE GROUP<br />

“IF WE HAVE RULES, THEY MUST<br />

BE THE SAME FOR EVERYONE.”<br />

23<br />

<strong>XtraBlatt</strong>: With the new GX general-purpose<br />

wagon, Krone has taken a decisive step in<br />

the direction of haulage equipment. What is<br />

behind this expansion of the product range?<br />

Does it mean a greater diversification and a<br />

move away from being a specialist in green<br />

forage?<br />

Bernard Krone: We see ourselves as the<br />

market leader in the forage harvesting<br />

sector, but it’s not only recently that we have<br />

started to branch out into related areas and<br />

product categories. And precisely because of<br />

our many years of experience in the manufacture<br />

of forage wagons and silage trailers,<br />

it made sense to harness this expertise and<br />

create new transport solutions. Especially<br />

as our Commercial Vehicles division and<br />

subsidiaries such as Knapen have enormous<br />

knowledge and skills, for example in the area<br />

of walking floors. The GX is the impressive<br />

result of many synergies in the group; it<br />

fills a logical gap in the product range and<br />

constitutes an exciting new product for the<br />

transportation of agricultural materials. This<br />

is an area in which we are extremely well<br />

versed and a sector in which we can now<br />

reach out to even more new customers.<br />

<strong>XtraBlatt</strong>: Recently, you officially opened<br />

the Krone “Future Lab” validation centre.<br />

What is the significance of this new facility<br />

for your company?<br />

Krone: Future Lab is more or less the next<br />

booster stage of our quality offensive which<br />

we embarked on more than ten years ago.<br />

In quality management and improvement,<br />

you can never claim to have actually reached<br />

any sort of goal, because it is a never-ending<br />

process. After all, our most important asset<br />

is customer satisfaction, and the quality and<br />

KRONE GROUP<br />

“IF WE HAVE RULES, THEY MUST<br />

BE THE SAME FOR EVERYONE.”<br />

Agricultre is in undergoing profound<br />

change, dealing with commodity markets<br />

in turmoil, politicians failing to do their<br />

jobs and digilisation moving in fast. How is<br />

KRONE coping with all this? <strong>XtraBlatt</strong> spoke<br />

with Bernard Krone, Chairman of the Supervisory<br />

Board of Krone Holding, about<br />

current challenges and the group’s investment<br />

strategy for the future<br />

42<br />

PARTNERSHIPS<br />

AGRARTECHNIK SACHSEN<br />

READY TO<br />

TAKE ON THE<br />

FUTURE<br />

Dr Marcus Bertelsmeier (l)<br />

and Dr Steffen Wöbcke<br />

consider customer service<br />

a critical factor for business<br />

success.<br />

43<br />

people, very good customer advice and a<br />

good service programme. Therefore, we’ve<br />

always aimed at being the benchmark in<br />

terms of service in this region.”<br />

CUSTOMER PROXI-<br />

MITY IS THE KEY<br />

What started out as a small company with<br />

ten employees in a small town north of<br />

Dresden in the year of German reunification<br />

has by now grown into a company with<br />

six offices and workshops and around 150<br />

employees, with almost 80 of these working<br />

in the workshops and parts departments.<br />

The sales and service area extends from the<br />

south of Brandenburg to the south of Saxony<br />

and to the west nearly as far as Leipzig,<br />

with sales areas varying by brand. The most<br />

prominent brands are New Holland, Krone,<br />

Horsch, Holmer, Grimme, JCB, Strautmann<br />

and GEA.<br />

A 7th dealership is coming into operation in<br />

2<strong>02</strong>3. This, too, is part of the service policy,<br />

explains Dr Steffen Wöbcke who is head<br />

of Customer Service: “Customer proximity<br />

- both literally and figuratively - is very<br />

important to us. Of course, a dealership is<br />

always a huge cost factor, but even the best<br />

mobile service team and the best remote<br />

diagnose systems are no substitute for a<br />

proper network of workshops, because<br />

many customers are not willing to embark<br />

on a 30-40km road trip to get to the nearest<br />

workshop – not even in our region with our<br />

vast fields.”<br />

The service fleet consists of about 60<br />

vehicles which carry everything it takes to<br />

service a high-end machine. Apart from<br />

that, the service engineers can diagnose<br />

many malfunctions by using telemetrics.<br />

“Telemetrics save us and our customers<br />

a lot of time – provided the technology<br />

is available in every corner in our region,<br />

which is not really the case; but we are<br />

getting there,” adds Steffen.<br />

FULL RANGE OF<br />

SERVICE PACKAGES<br />

In order to cut out downtime altogether,<br />

predictive maintenance is one of the top<br />

offers in the service package. And the<br />

“winter inspection” is great for that. This<br />

means that the mechatronics inspect the<br />

machine for any maintenance repairs. At<br />

the end of the inspection they may suggest<br />

a possible repair and prepare a quote for<br />

A gricultural machines such as combines,<br />

foragers and beet harvesters as well as<br />

self-propelled sprayers and slurry spreaders<br />

list among the most demanding machines<br />

that require a top-notch service from a<br />

professional agricultural workshop – not<br />

only when downed in the field but also<br />

with regard to predictive maintenance. A<br />

dealership that is in charge of servicing as<br />

many as about 350 self-propelled machines<br />

is expected to have a refined service scheme<br />

in place and plenty of skills and expertise.<br />

“Deliver the best possible service was my<br />

father’s overriding tune when he opened<br />

the business in 1990,” tells Marcus Bertelsmeier<br />

who runs the firm together<br />

with his brother Ralph. “Being successful<br />

at selling machines is one thing though;<br />

turning buyers into regular customers who<br />

buy again and again is quite another and<br />

takes high-end workshops, expert service<br />

The company is running six operations, with number seven due to open in 2<strong>02</strong>3.<br />

Being a benchmark service provider is<br />

more than a claim for the German contracting<br />

firm Agrartechnik Sachsen. On the<br />

contrary, an impressive collection of service<br />

awards bears evidence that the company is<br />

very serious about it. A particular aspect of<br />

their philosophy is qualification, a field in<br />

which they set new standards indeed<br />

50<br />

SMART SUPPORT<br />

“THE CUSTOMER HAS THE KEY.”<br />

INTERVIEW<br />

51<br />

“Smart” is a buzzword in the digital age<br />

and is mostly used in the sense of “simple,<br />

easy, better, intelligent” – smart home,<br />

smart solutions, smart communications.<br />

Welcome to the future. Digitalisation<br />

has also moved into farm equipment<br />

and farming where service engineers use<br />

telemetry and remote diagnostics as these<br />

offer a great potential for saving costs.<br />

For this purpose, Krone is constantly<br />

expanding its range of digital products<br />

which are grouped under the “mykrone.<br />

green” platform. One of the latest innovations<br />

to be presented at Agritechnica<br />

2<strong>02</strong>2 is “Smart Support”, i. e. a “better<br />

support”. <strong>XtraBlatt</strong> talked to Sebastian<br />

Tillmann, the product manager of Smart<br />

Support at Technical Customer Service,<br />

and Henrik Bauhaus who is in charge of<br />

Smart Support within in the mykrone.<br />

green team.<br />

<strong>XtraBlatt</strong>: What is the objective of Smart<br />

Support?<br />

Henrik Bauhaus: Smart Support is a digital<br />

application for our service partners and<br />

industrial end customers. It provides access<br />

to service-related machine data via an<br />

internet platform. This helps our service<br />

partners to get comprehensive and rapid<br />

support.<br />

Smart Support is embedded in the Krone<br />

portal “mykrone.green”, to which our<br />

customers, Krone service partners and the<br />

aftersales engineers of the agricultural<br />

machinery factory have access. With Smart<br />

Support, it will be possible to retrieve service-related<br />

data from the machines, such<br />

as current error messages, the error history<br />

and the physical location of the machine. In<br />

addition, the CCI 800 or CCI 1200 terminal<br />

screens or the readings on the screen can be<br />

viewed in real time, which of course is an<br />

enormous help in troubleshooting.<br />

<strong>XtraBlatt</strong>: Does that mean that everybody<br />

– the customer, the engineer and the<br />

manufacturer – sees the same data?<br />

SMART SUPPORT<br />

“THE CUSTOMER HAS THE KEY.”<br />

Digital applications for agricultural equipment offer many benefits – also<br />

for service engineers. XtraBLatt reports what the Krone “Smart Support”<br />

has on offer<br />

36<br />

HÖLLER LIVERY STABLES, LINDLAR<br />

HAY FOR TRUE<br />

CONNOISSEURS<br />

1<br />

FEATURE<br />

37<br />

For farmer Michael Höller, making<br />

high-quality hay is way more than simple<br />

forage production – it’s his passion.<br />

<strong>XtraBlatt</strong> visited his farm in Lindlar about<br />

30km east of Cologne in Germany, to find<br />

out more<br />

change which also prompted him to rethink<br />

his approach and switch from conventional<br />

to organic farming.<br />

The decision to give up dairy farming was<br />

one he had been contemplating for a long<br />

time. Low milk prices, the pressure to tailor<br />

his farming practices to prioritise yield and<br />

performance – Michael Höller had had<br />

enough of all that. As he has always had<br />

an affinity with horses, it made sense to<br />

convert his farm to a livery yard. The Bergisches<br />

Land is home to several of these<br />

liveries, since its proximity to the densely<br />

populated Rhine metropolises of Cologne<br />

and Düsseldorf and high recreational value<br />

make it very appealing. Michael Höller soon<br />

became established in the horse world with<br />

his particular take on the concept. Livery<br />

places with him are now highly sought-after<br />

and the waiting list is long. So what has<br />

made his livery farm with space for up to<br />

120 horses so successful? “I didn’t want<br />

to run a conventional livery yard. Instead,<br />

Not all green fodder is the same. While<br />

dairy cows are expected to produce<br />

milk, recreational horses have to watch<br />

their weight, so they need different diets.<br />

Farmer Michael Höller from Lindlar in the<br />

uplands to the east of Cologne known as<br />

the Bergisches Land knows exactly what<br />

cows need in their feed, and horses too. Ten<br />

years ago he converted his 130ha dairy farm<br />

to a livery farm for recreational horses – a<br />

I wanted the horses in my care to live in<br />

as natural a way as possible”, explained<br />

Michael Höller.<br />

KEEPING HORSES<br />

IN PADDOCKS<br />

On this farm, it's all about the horse husbandry.<br />

Only a very small number of horses<br />

on the farm are housed in conventional<br />

stables. “Most of our horses live in groups of<br />

up to 16 in open barns”, says Michael Höller,<br />

as reflected in the farm's name Bergischen<br />

Laufstallanlage; a nod to the region and the<br />

livery system he has devised. Each horse has<br />

at least 100m 2 of space. There is also a field<br />

shelter and outdoor hay racks. “Horses are<br />

herd animals, so keeping them in groups is<br />

the next best thing to their natural environment”,<br />

he explains.<br />

But it's not just the husbandry concept<br />

that makes places at these livery stables<br />

so sought after. Another reason is the<br />

high-quality organic fodder that the<br />

farmer now produces. "The hay we use is<br />

nutritious and palatable for the horses,<br />

but doesn't allow them to gain weight",<br />

he emphasises. It sounds simple enough,<br />

but in practice it's not that easy to achieve.<br />

When it comes to hay production, there<br />

are numerous variables – starting with<br />

the choice of grasses and the fertilising<br />

method, then the harvesting process and<br />

finally the way in which the fodder is<br />

offered to the horses.<br />

1 Michael Höller has converted his<br />

130ha dairy farm to a livery farm<br />

for 120 horses.<br />

2 The horse hay is still fresh and crisp<br />

even after months of storage.<br />

3 A passionate haymaker – Michael<br />

Höller.<br />

2<br />

3<br />

14<br />

TITLE THEME<br />

EGGER HOLZWERKSTOFFE<br />

BARKING UP<br />

THE RIGHT TREE<br />

1<br />

TITLE STORY<br />

15<br />

B ut why are we profiling Egger of all companies in<br />

<strong>XtraBlatt</strong>? Well, its proprietor Fritz Egger is a farmer,<br />

too. He runs a dairy farm that also finishes bullocks in St.<br />

Johann in Tyrol, Austria. Xtrablatt has covered the farm in<br />

the past. In this issue, though, we are casting the spotlight<br />

on the company's wood-based panel business, Egger<br />

Holzwerkstoffe.<br />

Egger remains a family business to this day. It is owned by<br />

two brothers, Michael and Fritz Egger, who help define the<br />

company’s strategic direction. Egger’s group management<br />

team is now in charge of day-to-day operations. The group<br />

generated sales in excess of €3bn in the 2<strong>02</strong>0/2<strong>02</strong>1 financial<br />

year – an 8.9% growth compared with 2019/2<strong>02</strong>0. Its workforce<br />

is on the increase, too: some 10,400 people worked for<br />

the company at the end of April 2<strong>02</strong>1.<br />

Egger runs 20 production facilities in Austria, Germany,<br />

the UK, France, Russia, Romania, Turkey, Argentina, Poland<br />

and the US. Its Austrian mills can be found in St. Johann,<br />

Wörgl and Unterradlberg; the company also has sites<br />

in the German towns of Brilon, Bevern, Gifhorn, Bünde,<br />

Marienmünster and Wismar. Altogether, the group made<br />

9.6 million m 3 of wood-based panels, including lumber, in<br />

the past financial year. By way of comparison, this figure<br />

had stood at 8.9 million m 3 in 2019/2<strong>02</strong>0.<br />

FULLY INTEGRATED<br />

Egger’s largest German mill is in Brilon, located in the western<br />

region of Hochsauerland. This site was built from scratch<br />

in 1990. Today, roughly 1,250 people work there. Brilon is<br />

the Egger Group’s first fully integrated location and unlocks<br />

countless synergies. That is to say, all of its manufacturing<br />

processes operate in a closed loop, from logs to finished<br />

products. The sawlogs are turned into lumber products<br />

and the sawmilling residues generated are used to make<br />

wood-based sheets. What’s more, Egger reuses any leftover<br />

materials that cannot be recycled, for instance, to generate<br />

electricity at its own biomass-fired power plant.<br />

The main materials used by Egger are: timber (89% by<br />

quantity), paper (1%) and chemicals (10%). Each year, the<br />

company sources around 12 million tonnes. The timber is<br />

used to make chips, fibres and strands – the main elements<br />

used in board production. Its mills need chemical feedstocks<br />

for the adhesive it uses to bind raw board and to manufacture<br />

resin for decorative surfaces. Raw and decor paper are<br />

also required to make coating materials.<br />

More than 3,000 partner entities supply the group with<br />

timber. Egger mainly procures three types of timber:<br />

logs, sawmilling residues and waste wood. The group<br />

sources logs from around 1,400 suppliers at the moment.<br />

It goes without saying that timber is the main raw material used<br />

to make particleboard. And forests are important to many farmers'<br />

businesses, too. So, <strong>XtraBlatt</strong> took a look around at Egger Holzwerkstoffe<br />

and came away having learned a lot about timber<br />

and the marketplace<br />

1 Egger turns fresh logs and recycled products<br />

into particleboard.<br />

2 The origins of its logs have to be completely<br />

traceable.<br />

2<br />

14<br />

TITLE THEME<br />

EGGER HOLZWERKSTOFFE<br />

BARKING UP<br />

THE RIGHT TREE<br />

1<br />

TITLE STORY<br />

15<br />

B ut why are we profiling Egger of all companies in<br />

<strong>XtraBlatt</strong>? Well, its proprietor Fritz Egger is a farmer,<br />

too. He runs a dairy farm that also finishes bullocks in St.<br />

Johann in Tyrol, Austria. Xtrablatt has covered the farm in<br />

the past. In this issue, though, we are casting the spotlight<br />

on the company's wood-based panel business, Egger<br />

Holzwerkstoffe.<br />

Egger remains a family business to this day. It is owned by<br />

two brothers, Michael and Fritz Egger, who help define the<br />

company’s strategic direction. Egger’s group management<br />

team is now in charge of day-to-day operations. The group<br />

generated sales in excess of €3bn in the 2<strong>02</strong>0/2<strong>02</strong>1 financial<br />

year – an 8.9% growth compared with 2019/2<strong>02</strong>0. Its workforce<br />

is on the increase, too: some 10,400 people worked for<br />

the company at the end of April 2<strong>02</strong>1.<br />

Egger runs 20 production facilities in Austria, Germany,<br />

the UK, France, Russia, Romania, Turkey, Argentina, Poland<br />

and the US. Its Austrian mills can be found in St. Johann,<br />

Wörgl and Unterradlberg; the company also has sites<br />

in the German towns of Brilon, Bevern, Gifhorn, Bünde,<br />

Marienmünster and Wismar. Altogether, the group made<br />

9.6 million m 3 of wood-based panels, including lumber, in<br />

the past financial year. By way of comparison, this figure<br />

had stood at 8.9 million m 3 in 2019/2<strong>02</strong>0.<br />

FULLY INTEGRATED<br />

Egger’s largest German mill is in Brilon, located in the western<br />

region of Hochsauerland. This site was built from scratch<br />

in 1990. Today, roughly 1,250 people work there. Brilon is<br />

the Egger Group’s first fully integrated location and unlocks<br />

countless synergies. That is to say, all of its manufacturing<br />

processes operate in a closed loop, from logs to finished<br />

products. The sawlogs are turned into lumber products<br />

and the sawmilling residues generated are used to make<br />

wood-based sheets. What’s more, Egger reuses any leftover<br />

materials that cannot be recycled, for instance, to generate<br />

electricity at its own biomass-fired power plant.<br />

The main materials used by Egger are: timber (89% by<br />

quantity), paper (1%) and chemicals (10%). Each year, the<br />

company sources around 12 million tonnes. The timber is<br />

used to make chips, fibres and strands – the main elements<br />

used in board production. Its mills need chemical feedstocks<br />

for the adhesive it uses to bind raw board and to manufacture<br />

resin for decorative surfaces. Raw and decor paper are<br />

also required to make coating materials.<br />

More than 3,000 partner entities supply the group with<br />

timber. Egger mainly procures three types of timber:<br />

logs, sawmilling residues and waste wood. The group<br />

sources logs from around 1,400 suppliers at the moment.<br />

It goes without saying that timber is the main raw material used<br />

to make particleboard. And forests are important to many farmers'<br />

businesses, too. So, <strong>XtraBlatt</strong> took a look around at Egger Holzwerkstoffe<br />

and came away having learned a lot about timber<br />

and the marketplace<br />

1 Egger turns fresh logs and recycled products<br />

into particleboard.<br />

2 The origins of its logs have to be completely<br />

traceable.<br />

2<br />

10<br />

THE SPYCHER FAMILY,<br />

VAUX-SUR-MORGES (SWITZERLAND)<br />

BRANCHING<br />

OUT<br />

Hailing from Vaux-sur-Morges in the Swiss canton of<br />

Vaud, David runs a contractor specialising in chipping<br />

wood primarily harvested from forests between<br />

Lausanne and Geneva. But no matter what he's doing,<br />

David always has Krone’s new GX trailer ready to go.<br />

TITLE STORY<br />

11<br />

David Spycher’s farm is nestled in the<br />

tranquil village of Vaux-sur-Morges,<br />

around 15km west of Lausanne in the<br />

Swiss canton of Vaud. Surrounded by small<br />

vineyards, fields and pastures, the farm sits<br />

on a plateau above the Morges Valley – with<br />

a delightful view of Lake Geneva just a few<br />

kilometres away. Further to the northwest,<br />

you can take in views of the forest-covered<br />

mountains of the Swiss Jura. So it’s no<br />

surprise that this idyllic region draws huge<br />

numbers of holiday-makers year in, year<br />

out.<br />

But it looks like lots of work right now at<br />

David’s farm. A few steps away from several<br />

historic-looking homes and businesses, a<br />

few old barns and stables are in the process<br />

of being torn down. “We can’t use these old<br />

low-ceiling buildings, some of which are<br />

wooden structures, anymore. So instead,<br />

we're building a big new hall where we<br />

can store some machinery and large quantities<br />

of wood chips,” he remarks. With an<br />

education in farming, David (43) not only<br />

manages a 52ha farm that produces crops<br />

and keeps suckler cows; he also operates<br />

a contractor that covers the entire harvest<br />

process for fodder crops. That being said,<br />

making wood chips is a much bigger business<br />

– and now one of the company’s main<br />

pillars. “I can’t make enough money for our<br />

six-person family on farming alone. So I'm<br />

glad that I entered the commercial wood<br />

chipping business a short time after taking<br />

over the farm,” David stresses.<br />

80 SUCKLER COWS<br />

The eldest of four children, David took over<br />

the farm from his parents in 2006. “Dairy<br />

production was no longer profitable with<br />

our herd of 35 cows, so we joined forces<br />

with a neighbouring farm in 2015 and kept<br />

a total of 70 dairy cows. But just four years<br />

later, we shut down dairy production altogether<br />

because it wasn't profitable,” David<br />

adds. But he wasn’t willing or able to give<br />

David Spycher is a busy man: along with<br />

running a farm that includes a herd of<br />

suckler cows, he also has a successful<br />

second business as a contractor making<br />

wood chips<br />

The deep litter barn, newly built in 2015, offers<br />

space for 80 suckler cows plus calves. Another<br />

40 cattle can still be kept in the old barn on the<br />

farm site.<br />

10<br />

THE SPYCHER FAMILY,<br />

VAUX-SUR-MORGES (SWITZERLAND)<br />

BRANCHING<br />

OUT<br />

Hailing from Vaux-sur-Morges in the Swiss canton of<br />

Vaud, David runs a contractor specialising in chipping<br />

wood primarily harvested from forests between<br />

Lausanne and Geneva. But no matter what he's doing,<br />

David always has Krone’s new GX trailer ready to go.<br />

TITLE STORY<br />

11<br />

David Spycher’s farm is nestled in the<br />

tranquil village of Vaux-sur-Morges,<br />

around 15km west of Lausanne in the<br />

Swiss canton of Vaud. Surrounded by small<br />

vineyards, fields and pastures, the farm sits<br />

on a plateau above the Morges Valley – with<br />

a delightful view of Lake Geneva just a few<br />

kilometres away. Further to the northwest,<br />

you can take in views of the forest-covered<br />

mountains of the Swiss Jura. So it’s no<br />

surprise that this idyllic region draws huge<br />

numbers of holiday-makers year in, year<br />

out.<br />

But it looks like lots of work right now at<br />

David’s farm. A few steps away from several<br />

historic-looking homes and businesses, a<br />

few old barns and stables are in the process<br />

of being torn down. “We can’t use these old<br />

low-ceiling buildings, some of which are<br />

wooden structures, anymore. So instead,<br />

we're building a big new hall where we<br />

can store some machinery and large quantities<br />

of wood chips,” he remarks. With an<br />

education in farming, David (43) not only<br />

manages a 52ha farm that produces crops<br />

and keeps suckler cows; he also operates<br />

a contractor that covers the entire harvest<br />

process for fodder crops. That being said,<br />

making wood chips is a much bigger business<br />

– and now one of the company’s main<br />

pillars. “I can’t make enough money for our<br />

six-person family on farming alone. So I'm<br />

glad that I entered the commercial wood<br />

chipping business a short time after taking<br />

over the farm,” David stresses.<br />

80 SUCKLER COWS<br />

The eldest of four children, David took over<br />

the farm from his parents in 2006. “Dairy<br />

production was no longer profitable with<br />

our herd of 35 cows, so we joined forces<br />

with a neighbouring farm in 2015 and kept<br />

a total of 70 dairy cows. But just four years<br />

later, we shut down dairy production altogether<br />

because it wasn't profitable,” David<br />

adds. But he wasn’t willing or able to give<br />

David Spycher is a busy man: along with<br />

running a farm that includes a herd of<br />

suckler cows, he also has a successful<br />

second business as a contractor making<br />

wood chips<br />

The deep litter barn, newly built in 2015, offers<br />

space for 80 suckler cows plus calves. Another<br />

40 cattle can still be kept in the old barn on the<br />

farm site.<br />

6<br />

TITLE STORY<br />

HACKGUT MÖSLINGER, GASPOLTSHOFEN (AUSTRIA)<br />

THINK BIG,<br />

CHOP SMALL<br />

7<br />

Just as the satnav announces “Take the next right”, the<br />

eye-catching green of the Sennebogen materials handling<br />

excavator becomes visible through a gap in the hedge.<br />

When we round the corner into the premises of Hackgut<br />

Möslinger, we realise that this otherwise imposing machine<br />

is dwarfed by the size of the main building. Strategically<br />

positioned in the courtyard is a weighbridge over which<br />

all vehicles carrying loads to and from the company have<br />

to pass.<br />

Philipp Möslinger originally trained to be a carpenter, so he<br />

has been working with wood for a long time. At some point,<br />

he had the idea of buying a tractor equipped with a chipper<br />

to produce wood chips on a large scale. His company slogan<br />

is “Wood chips from the forest straight to your living room”.<br />

Business went well and Philipp made further investment<br />

and hired additional staff. In the meantime, his fleet of<br />

vehicles has grown considerably to comprise seven trucks,<br />

two of them semi-trailers with walking floors, three hook-lift<br />

articulated trucks, a log truck and a four-axle pump tanker.<br />

Hooking up various trailers and containers to his fleet of<br />

trucks gives him the flexibility to transport more than just<br />

logs. In this way, he not only secures his own supply of raw<br />

materials, but also serves the needs of the timber trade. He<br />

works in partnership with his brother Mathias, who runs a<br />

forestry company and uses harvesters and forwarders for<br />

felling and logging.<br />

One addition is a thermal trailer for transporting hot tarmac.<br />

“I originally acquired it to increase the utilisation of the<br />

tractor units,” says Philipp. “Since then, however, it has tied<br />

up almost an entire tractor unit because it is used so much.<br />

Because the tarmac is not dumped but pushed off, it can<br />

also deposit its load under bridges or in tunnels.”<br />

HACKGUT MÖSLINGER, GASPOLTSHOFEN (AUSTRIA)<br />

THINK BIG,<br />

CHOP SMALL<br />

Wood chips are the core business of Hackgut Möslinger, but<br />

the service portfolio of this contracting company in Upper<br />

Austria is much broader. Its operations also require suitable<br />

transport equipment – for example a Krone TX.<br />

<strong>XtraBlatt</strong> paid the company a visit<br />

18<br />

FEATURE<br />

HÜSECKEN FARM, TIEFENDORF<br />

THE FEED<br />

OPTIMISERS<br />

19<br />

It is a sunny morning. The cattle are feeding in the shed.<br />

Others are lying in their cubicles sleeping. Marc Cassel<br />

is sitting at his computer checking the data recorded by the<br />

diet feeder in the past few days. “It’s really important for us<br />

that the proportion of the components in our basic ration<br />

are exactly in line with the guidelines and that we stick<br />

precisely to the mixing times," explains Marc, the future<br />

son-in-law of co-owner Dirk Hüsecken. Marc is in charge of<br />

feeding on this mixed farm.<br />

The family farms around 140ha of grassland as well as<br />

another 125ha of arable land. There are 220 dairy cows in<br />

the shed. Along with the calves, almost 500 animals have to<br />

be fed. “This means we have quite substantial feed requirements,"<br />

Marc says. A trained farmer, he understands the<br />

importance of feed for milk yields and he does everything<br />

possible to find the best compromise between milk yield<br />

and feed costs.<br />

The successful dairy farm has a long history. The farm got<br />

a proper boost in terms of development when the brothers<br />

Dirk and Ulrich Hüsecken got on board. “Back then we had<br />

twelve cows living in a shed, as well as a few hectares of<br />

grassland and tillage," Dirk reports. Dirk and his brother<br />

pursued a consistent growth strategy which focussed in<br />

particular on purchasing land. The business, which was<br />

changed to a private company in 20<strong>02</strong>, now farms 265ha<br />

and a 220-head dairy herd.<br />

However, the land bought down through the years is scattered<br />

over quite a large area, which does not make their job<br />

any easier. “Our average field size is 2–2.5ha. In addition,<br />

most of the land is on the slopes on the southern edge of<br />

the Ruhr Valley.” To nevertheless keep the feed costs under<br />

control, they have meticulously adjusted their processes to<br />

these structures over the years, in particular the sequence<br />

in which the fields are harvested. A contracting business<br />

Times are hard for milk producers. Things are no different<br />

on the Hüsecken farm to the south of the Ruhr Valley in<br />

Germany, where the Hüsecken family keep a worried eye<br />

on the milk price. However, rather than complaining about<br />

the situation, the entire family are making adjustments<br />

where they can, and doing so with great success<br />

The Hüsecken GbR business<br />

currently manages around 220 dairy<br />

cows and the followers.


TITLE STORY<br />

HACKGUT MÖSLINGER, GASPOLTSHOFEN (AUSTRIA)<br />

THINK BIG,<br />

CHOP SMALL<br />

Wood chips are the core business of Hackgut Möslinger, but<br />

the service portfolio of this contracting company in Upper<br />

Austria is much broader. Its operations also require suitable<br />

transport equipment – for example a Krone TX.<br />

<strong>XtraBlatt</strong> paid the company a visit<br />

Just as the satnav announces “Take the next right”, the<br />

eye-catching green of the Sennebogen materials handling<br />

excavator becomes visible through a gap in the hedge.<br />

When we round the corner into the premises of Hackgut<br />

Möslinger, we realise that this otherwise imposing machine<br />

is dwarfed by the size of the main building. Strategically<br />

positioned in the courtyard is a weighbridge over which<br />

all vehicles carrying loads to and from the company have<br />

to pass.<br />

Philipp Möslinger originally trained to be a carpenter, so he<br />

has been working with wood for a long time. At some point,<br />

he had the idea of buying a tractor equipped with a chipper<br />

to produce wood chips on a large scale. His company slogan<br />

is “Wood chips from the forest straight to your living room”.<br />

Business went well and Philipp made further investment<br />

and hired additional staff. In the meantime, his fleet of<br />

vehicles has grown considerably to comprise seven trucks,<br />

two of them semi-trailers with walking floors, three hook-lift<br />

articulated trucks, a log truck and a four-axle pump tanker.<br />

Hooking up various trailers and containers to his fleet of<br />

trucks gives him the flexibility to transport more than just<br />

logs. In this way, he not only secures his own supply of raw<br />

materials, but also serves the needs of the timber trade. He<br />

works in partnership with his brother Mathias, who runs a<br />

forestry company and uses harvesters and forwarders for<br />

felling and logging.<br />

One addition is a thermal trailer for transporting hot tarmac.<br />

“I originally acquired it to increase the utilisation of the<br />

tractor units,” says Philipp. “Since then, however, it has tied<br />

up almost an entire tractor unit because it is used so much.<br />

Because the tarmac is not dumped but pushed off, it can<br />

also deposit its load under bridges or in tunnels.”<br />

6 7


TITLE STORY<br />

Tree maintenance work is done with<br />

the rotating telescopic loader.<br />

The company operates a storage yard across the German<br />

border in Hauzenberg where they transfer the wood chips<br />

to semi-trailers for further transport to customers via the<br />

motorway.<br />

and a calorific value of approximately 2kWh/kg. The calorific<br />

value of dry woodchips with less than 15% water content is<br />

around 4.5kWh/kg. Further advantages are improved storability,<br />

a higher energy density and a lower transport weight.<br />

Apart from that, less ash is produced during combustion,<br />

emissions are reduced and the plant efficiency is higher. In<br />

addition to wood chips, the plant can also dry maize, grain<br />

and wood shavings.<br />

ENVIRONMENTAL<br />

PROTECTION<br />

Hackgut Möslinger has recently branched out into the<br />

disposal and recycling of waste wood. The key machine<br />

here is a BA 926 shredder from Jenz. It is mainly fed by the<br />

Sennebogen excavator with lift cab which we first spotted<br />

CHIPPER ON THE<br />

TRACTOR<br />

The lynchpins of his business are two tractor-trailer combinations<br />

– a Fendt 1050 Vario with a Jenz 593 Z and a<br />

942 Vario with a Jenz 583 Z: “Although I have also had a<br />

truck-based chopper, the tractors give me greater flexibility,<br />

because they have better off-road capabilities. And with a<br />

top speed of 50km/h, they are not much slower.” The bigger<br />

machine handles log diameters of 56cm for softwood and<br />

45cm for hardwood.<br />

There are differences in the intake width, which is 1,400 and<br />

1,200mm respectively. The intake height is 680mm for both.<br />

The large chipper can process up to 270m³ of wood per hour,<br />

the small one 240m³. Both have a blower to discharge the<br />

chips; they are powered by the tractor’s pto. Epsilon Palfinger<br />

cranes are mounted on each of the chippers, and the tractors<br />

are reverse drive tractors.<br />

“Although we have hook-lift trailers and containers, we very<br />

often transport the wood chips with a tractor plus trailer”,<br />

explains Philipp. The same advantages apply in terms of<br />

off-road mobility and transport speed as with the chippers.<br />

The Tridem trailer is a TX 560 from Krone. I was particularly<br />

impressed by the low kerb weight which of course increases<br />

the payload significantly. With a permissible total weight<br />

of 34 tonnes and a volume of 56 cubic metres, we are still<br />

operating within the legal limit, even with wet chops. The<br />

Tridem trailer is really impressive when unloading. The<br />

body is conical so the cargo can slide better. And the chainand-slat<br />

floor is enormously fast – the TX 560 empties its<br />

contents in under a minute,” says Philipp. The trailer is<br />

Philipp Möslinger,<br />

founder of<br />

Hackgut Möslinger in<br />

Gaspoltshofen, Upper<br />

Austria.<br />

usually pulled by a Fendt 724 Vario, but this is reaching its<br />

limits in terms of power. When we visited the company, the<br />

942 was therefore pulling the machine, because the small<br />

chipper was currently not in use.<br />

Hackgut Möslinger’s vehicles are not only to be found in<br />

Upper Austria, but also frequently in the Passau region of<br />

Germany and towards the Czech border. Their radius of<br />

operation is around 100 kilometres. When chipping takes<br />

place that far from home, the Krone TX wagon often comes<br />

along for the ride. The company operates a storage yard<br />

across the German border in Hauzenberg for loading the<br />

material into the semi-trailers here and continuing the haul<br />

on the Germany motorway.<br />

SHARP KNIVES<br />

Philipp Möslinger chops a lot of wood for farmers to use for<br />

their own heating needs. However, he also buys in wood<br />

chips and trades them on, generally to larger customers<br />

with combined heat and power plants. The chipping work<br />

is paid per drum hour, and wood chips are usually invoiced<br />

in “atro tonnes”, where atro stands for “absolut trocken”<br />

(absolutely dry). The weight of the wood chips is converted<br />

to a theoretical water content of 0%. Common wood chip<br />

qualities are G30, G50 and G80. They stand for the size as<br />

well as the distribution by size in the individual fractions<br />

which are obtained by sieving the material through mobile<br />

screens.<br />

“High quality is very important for our customers,” stresses<br />

Philipp Möslinger. “On the one hand, we ensure this by<br />

using good raw material, mostly pure trunk wood without<br />

branches and needles. On the other hand, we take great care<br />

to ensure that the knives are always sharp. If they catch on<br />

a foreign object, we always have spare knives so that we<br />

can change them. Grinding is done either on a machine in<br />

the company workshop or with a cordless grinder on the<br />

machine itself.”<br />

Philipp Möslinger has his own use for the best wood chips<br />

– fine, dry and dust-free: he operates four wood gasification<br />

plants from the firm Fröhling. The combined heat and power<br />

units produce a total of 220kW of electricity, which is fed<br />

into the grid. What matters more for him, however, is the<br />

thermal output of 460kW, which he uses on the belt drying<br />

plant for wood chips. Drying is necessary because wood<br />

fresh from the forest has a water content of 40% to 60%<br />

on our arrival. The shredder recycles pallets, roof trusses,<br />

windows, doors and demolition wood. The material is<br />

mostly collected by the company’s own container trucks,<br />

but sometimes it is delivered. Shredding is done in two<br />

passes, the first for coarse shredding and the second for finer<br />

shredding. Both times, a magnetic belt runs along the outlet<br />

to separate out metal. The subsequent energy recovery of<br />

the material takes place in combined heat and power plants<br />

that are correctly licensed for waste wood.<br />

“We are paid a small amount for the removal of the waste<br />

wood as a secondary raw material,” says Philipp Möslinger.<br />

“However, it involves a lot of work and the margins are<br />

rather narrow. But recycling is a valuable contribution to<br />

environmental protection.”<br />

Philipp Möslinger is constantly coming up with new ideas<br />

for expanding the range of services offered. The handling<br />

excavator can be used for tree care in combination with a<br />

woodcracker pincer. With its reach of 12 metres, it is ideal<br />

for working on trees located close to roads. A Merlo Roto<br />

telescopic handler can reach even higher, namely 30 metres.<br />

It too has a woodcracker unit, but with a chainsaw. “It’s quite<br />

simply a question of weight,” says Philipp. With the pincer,<br />

everything has to be much more massive and the hydraulic<br />

cylinders also add weight. Above 30 metres, you have to be<br />

careful with every additional kilo.”<br />

The latest newcomer to the machine park is a mobile<br />

crushing plant for concrete, tarmac, bricks, natural stone,<br />

rootstocks and much more besides. Hackgut Möslinger<br />

is thus once again taking a new direction, opening up<br />

completely new areas of business. «<br />

8 9


TITLE STORY<br />

THE SPYCHER FAMILY,<br />

VAUX-SUR-MORGES (SWITZERLAND)<br />

BRANCHING<br />

OUT<br />

David Spycher is a busy man: along with<br />

running a farm that includes a herd of<br />

suckler cows, he also has a successful<br />

second business as a contractor making<br />

wood chips<br />

David Spycher’s farm is nestled in the<br />

tranquil village of Vaux-sur-Morges,<br />

around 15km west of Lausanne in the<br />

Swiss canton of Vaud. Surrounded by small<br />

vineyards, fields and pastures, the farm sits<br />

on a plateau above the Morges Valley – with<br />

a delightful view of Lake Geneva just a few<br />

kilometres away. Further to the northwest,<br />

you can take in views of the forest-covered<br />

mountains of the Swiss Jura. So it’s no<br />

surprise that this idyllic region draws huge<br />

numbers of holiday-makers year in, year<br />

out.<br />

But it looks like lots of work right now at<br />

David’s farm. A few steps away from several<br />

historic-looking homes and businesses, a<br />

few old barns and stables are in the process<br />

of being torn down. “We can’t use these old<br />

low-ceiling buildings, some of which are<br />

wooden structures, anymore. So instead,<br />

we're building a big new hall where we<br />

can store some machinery and large quantities<br />

of wood chips,” he remarks. With an<br />

education in farming, David (43) not only<br />

manages a 52ha farm that produces crops<br />

and keeps suckler cows; he also operates<br />

a contractor that covers the entire harvest<br />

process for fodder crops. That being said,<br />

making wood chips is a much bigger business<br />

– and now one of the company’s main<br />

pillars. “I can’t make enough money for our<br />

six-person family on farming alone. So I'm<br />

glad that I entered the commercial wood<br />

chipping business a short time after taking<br />

over the farm,” David stresses.<br />

Hailing from Vaux-sur-Morges in the Swiss canton of<br />

Vaud, David runs a contractor specialising in chipping<br />

wood primarily harvested from forests between<br />

Lausanne and Geneva. But no matter what he's doing,<br />

David always has Krone’s new GX trailer ready to go.<br />

80 SUCKLER COWS<br />

The eldest of four children, David took over<br />

the farm from his parents in 2006. “Dairy<br />

production was no longer profitable with<br />

our herd of 35 cows, so we joined forces<br />

with a neighbouring farm in 2015 and kept<br />

a total of 70 dairy cows. But just four years<br />

later, we shut down dairy production altogether<br />

because it wasn't profitable,” David<br />

adds. But he wasn’t willing or able to give<br />

The deep litter barn, newly built in 2015, offers<br />

space for 80 suckler cows plus calves. Another<br />

40 cattle can still be kept in the old barn on the<br />

farm site.<br />

10<br />

11


TITLE STORY<br />

1<br />

2 3<br />

1 David Spycher’s farm sits on a<br />

plateau above the Morges Valley<br />

– and has a splendid view of Lake<br />

Geneva.<br />

2 Five permanent staff make up the<br />

core team of the contractor David<br />

Spycher Broyage de bois. His two<br />

sons, Luca and Mathieu (back row<br />

on the left and right), help out the<br />

boss here and there.<br />

3 David grows around 10ha of maize<br />

for his own cattle and harvests<br />

another 200ha of maize each year<br />

as a contractor.<br />

up cattle farming entirely: I’ve always really<br />

enjoyed working with cows and there was<br />

no alternative use for our grassland anyway.<br />

So I switched from dairy cattle to suckler<br />

cows back in 2015.” To make this a reality, he<br />

built a deep-litter cow house across the road<br />

with space for 80 suckler cows and calves<br />

and a barn that year. Together with an old<br />

deep-litter house at the farm, which has<br />

space for another 40 cattle, the farm can<br />

now house a total of 120 animals, including<br />

calves.<br />

“Back then, we built up our herd of suckler<br />

cows by having the majority of our Red Holstein<br />

dairy cows mate with Limousin bulls<br />

and continued the process for their female<br />

offspring. At the outset, we also bought a<br />

couple of female beef cattle and had them<br />

mate with Limousin, Angus and Simmental<br />

breeding bulls through natural breeding<br />

in an annual rotation. Our herds are now<br />

genetically almost 100% meat breeds as a<br />

result,” David adds. He sells male cattle to<br />

a colleague for finishing once they reach a<br />

weight of around 250kg. Female cattle that<br />

do not go into rearing youngstock is finished<br />

on his farm and then sold to a butcher’s<br />

shop in the nearby village of Cossonay. Every<br />

now and then, David also sells meat from<br />

half or whole carcasses.<br />

“I am even thinking about whether to start<br />

selling meat at our own farm shop. For<br />

this to happen, we will first have to create<br />

more barn space to increase the number<br />

of animals. Of course, that will mean<br />

investing more money alongside what we<br />

have spent, but it certainly has potential,”<br />

he adds. After all, as he emphasises, the<br />

Swiss are “real connoisseurs” who genuinely<br />

appreciate and are willing to pay a lot<br />

of money for top-quality meat. The meat<br />

from cattle kept on his farm has very fine<br />

fat marbling, remains very tender and juicy<br />

after preparation and has a unique taste.<br />

“Many people who drive by our farm on<br />

their way from Morges to Jura could buy<br />

their meat here directly on their way to<br />

work. Our two sons, Luca (18) and Mathieu<br />

(15), are also showing a lot of interest in<br />

suckler cow husbandry and might take<br />

over this side of the business one day. Then<br />

I could devote more energy to my work as<br />

a contractor,” David says, unable to hide a<br />

slight grin.<br />

All of the feed for the cattle comes from his<br />

own farm, which has 20ha of grassland and<br />

32ha of arable land. David grows maize,<br />

wheat, barley, rapeseed and sunflowers<br />

there. He uses the silage maize and barley<br />

that he harvests together with grass silage<br />

and hay grown on grassland to feed cattle.<br />

He sells wheat, rapeseed and sunflowers.<br />

Of course, as a contractor, he runs the full<br />

fleet of forage harvesting equipment. And<br />

you'll see that most of his machinery bears<br />

the Krone brand. Along with a mower<br />

combination with a conditioner, he also<br />

owns several tedders, rakes and a forage<br />

harvester. His latest acquisition is a GX<br />

440 silage trailer. And he couldn't be more<br />

thrilled with his buy. “The GX has a huge<br />

capacity of 44m 3 and is extremely versatile.<br />

It doesn’t matter if we’re handling grain,<br />

oilseed crops, silage maize, silage grass or<br />

wood chips. The GX can transport them all<br />

without losses. And the floor belt makes<br />

unloading quick and clean. The tridem-axle<br />

version that we ordered allows us to get the<br />

most out of the machine at a permitted<br />

total weight of up to 30.5t. Its chassis is<br />

so good that you don’t notice that you are<br />

pulling a 40t trailer when driving at speed<br />

or putting on the brakes.”<br />

THE TIMBER<br />

PROFESSIONALS<br />

Known as David Spycher Broyage de bois,<br />

the contractor’s biggest business is shredding<br />

and selling wood. Five permanent<br />

employees and, if needed, more seasonal<br />

staff work here. David's interest in the<br />

timber business comes as no surprise. “As<br />

a child, I was always going into the forest<br />

with my father to fetch firewood. The first<br />

crane-fed chipper arrived on the farmyard<br />

later once we added a wood-chip burner,”<br />

David recalls. The farm has three chippers<br />

at the moment: two Wüst chippers made<br />

in Switzerland and one Jenz unit from<br />

Germany. It also has a Willibald shredder<br />

made in Germany that shreds and then<br />

composts green waste collected at various<br />

points within 50km of Geneva.<br />

The contractor mainly shreds wood from<br />

the region between Lausanne and Geneva.<br />

Most of it comes from surrounding forests,<br />

with work typically commissioned by the<br />

foresters in charge. David also receives<br />

material from a colleague who fells trees<br />

at building sites in the city or industrial<br />

parks, for example. “Each year, we make<br />

around 120,000m 3 of wood chips through<br />

our contractor. About 40,000m 3 of this<br />

amount is processed through Foretnergie<br />

GmbH, a company that I own together<br />

with three other partners,” David goes on<br />

to say. His main role in the company is to<br />

turn wood into wood chips. One cousin is<br />

a logistics specialist who is responsible for<br />

transporting the timber by truck. Another<br />

colleague is the merchant who buys the<br />

wood. A fourth member of the team is the<br />

managing director who handles all office<br />

duties and customer acquisition work.<br />

“With this configuration of four specialists,<br />

we have a professional setup that allows us<br />

to supply wood chips to a variety of public<br />

institutions and major district heating<br />

grids,” the farmer and contractor stresses.<br />

Trucks are the primary method used to<br />

transport timber across long distances. But<br />

the firm often turns to David's logistical capabilities<br />

when dealing with short distances<br />

and hard-to-access areas. “Since we added<br />

the large-capacity GX trailer, we've been<br />

using it every week for all kinds of journeys.<br />

It’s safe and convenient to run behind the<br />

tractor off- and on-road. With sides that can<br />

be lowered hydraulically, it’s easy to fill, as<br />

well. Unloading via the floor belt is quick<br />

and clean. The crop covers stop material<br />

from being lost en route, even if the wind<br />

is blowing hard,” David notes.<br />

A PERFECT<br />

ADDITION<br />

David is convinced that he made the right<br />

choice for himself and his family by having<br />

two pillars – farming and wood chipping.<br />

After all, he sees no way to increase his agricultural<br />

production since prices for buying<br />

and leasing land are high. At the same time,<br />

producing and selling high-quality beef<br />

certainly has good prospects.<br />

The same can be said for his services and a<br />

wood processing contractor. “A number of<br />

construction sites were closed for several<br />

months here too due to the pandemic. Also,<br />

some timber harvesting activities have been<br />

banned since the 10th of April for environmental<br />

protection reasons. So, having two<br />

pillars helps to balance out the risk to some<br />

degree,” he sums up. Notwithstanding<br />

this, loyalty and reliability are extremely<br />

important to him. And fortunately, that is<br />

exactly what he gets from his family and<br />

from key business partners. Along with<br />

Foretnergie GmbH, they include the agricultural<br />

machinery importer GVS Agrar and<br />

its dealer Küfferagri in Yens – with whom he<br />

has a very friendly relationship. «<br />

12<br />

13


TITLE THEME STORY<br />

EGGER HOLZWERKSTOFFE<br />

BARKING UP<br />

2<br />

1 Egger turns fresh logs and recycled products<br />

into particleboard.<br />

2 The origins of its logs have to be completely<br />

traceable.<br />

THE RIGHT TREE<br />

It goes without saying that timber is the main raw material used<br />

to make particleboard. And forests are important to many farmers'<br />

businesses, too. So, <strong>XtraBlatt</strong> took a look around at Egger Holzwerkstoffe<br />

and came away having learned a lot about timber<br />

and the marketplace<br />

1<br />

B <strong>XtraBlatt</strong>? Well, its proprietor Fritz Egger is a farmer,<br />

ut why are we profiling Egger of all companies in<br />

too. He runs a dairy farm that also finishes bullocks in St.<br />

Johann in Tyrol, Austria. Xtrablatt has covered the farm in<br />

the past. In this issue, though, we are casting the spotlight<br />

on the company's wood-based panel business, Egger<br />

Holzwerkstoffe.<br />

Egger remains a family business to this day. It is owned by<br />

two brothers, Michael and Fritz Egger, who help define the<br />

company’s strategic direction. Egger’s group management<br />

team is now in charge of day-to-day operations. The group<br />

generated sales in excess of €3bn in the 2<strong>02</strong>0/2<strong>02</strong>1 financial<br />

year – an 8.9% growth compared with 2019/2<strong>02</strong>0. Its workforce<br />

is on the increase, too: some 10,400 people worked for<br />

the company at the end of April 2<strong>02</strong>1.<br />

Egger runs 20 production facilities in Austria, Germany,<br />

the UK, France, Russia, Romania, Turkey, Argentina, Poland<br />

and the US. Its Austrian mills can be found in St. Johann,<br />

Wörgl and Unterradlberg; the company also has sites<br />

in the German towns of Brilon, Bevern, Gifhorn, Bünde,<br />

Marienmünster and Wismar. Altogether, the group made<br />

9.6 million m 3 of wood-based panels, including lumber, in<br />

the past financial year. By way of comparison, this figure<br />

had stood at 8.9 million m 3 in 2019/2<strong>02</strong>0.<br />

FULLY INTEGRATED<br />

Egger’s largest German mill is in Brilon, located in the western<br />

region of Hochsauerland. This site was built from scratch<br />

in 1990. Today, roughly 1,250 people work there. Brilon is<br />

the Egger Group’s first fully integrated location and unlocks<br />

countless synergies. That is to say, all of its manufacturing<br />

processes operate in a closed loop, from logs to finished<br />

products. The sawlogs are turned into lumber products<br />

and the sawmilling residues generated are used to make<br />

wood-based sheets. What’s more, Egger reuses any leftover<br />

materials that cannot be recycled, for instance, to generate<br />

electricity at its own biomass-fired power plant.<br />

The main materials used by Egger are: timber (89% by<br />

quantity), paper (1%) and chemicals (10%). Each year, the<br />

company sources around 12 million tonnes. The timber is<br />

used to make chips, fibres and strands – the main elements<br />

used in board production. Its mills need chemical feedstocks<br />

for the adhesive it uses to bind raw board and to manufacture<br />

resin for decorative surfaces. Raw and decor paper are<br />

also required to make coating materials.<br />

More than 3,000 partner entities supply the group with<br />

timber. Egger mainly procures three types of timber:<br />

logs, sawmilling residues and waste wood. The group<br />

sources logs from around 1,400 suppliers at the moment.<br />

14<br />

15


TITLE STORY<br />

1<br />

2<br />

1 Raw materials used in manufacturing are strictly<br />

monitored.<br />

2 Brilon is a fully integrated mill, unlocking countless<br />

synergies.<br />

Approximately 1,200 establishments supply Egger with<br />

sawmilling by-products, which are also generated at its own<br />

woodworking plants. About 1,000 recyclers deliver waste<br />

wood to its mills. Egger reports a constant increase in its<br />

total procurement volumes, which now stands at over 6.9<br />

million bone-dry tonnes (BDT).<br />

CLOSE TO HOME<br />

Egger is working hard to source the majority of its timber<br />

from the areas around its mills. And it is continually investing<br />

in modern information and communication systems<br />

to optimise the flow of information surrounding timber<br />

procurement. One case in point is the CoSeDat website<br />

which provides information to partners along the supply<br />

chain in a direct and transparent manner. It helps invoice<br />

documents and electronic measurement data used as the<br />

basis for payments to reach sellers quickly and easily.<br />

Trucks make transporting goods extremely flexible. In<br />

its own words, Egger works together with reliable and<br />

longstanding logistics partners – whether driving on forest<br />

roads or at sawmills, recycling yards or other premises. Its<br />

log and bulk material hauliers can draw on a large pool of<br />

short-timber trucks, walking-floor trailers, semi-trailers<br />

and roll-off container trailers. Rail is the preferred method<br />

of transport for longer journeys. The Wismar mill is an<br />

exception. It is in the immediate vicinity of a seaport used<br />

to transport timber from nearby woodlands in the Baltic<br />

Sea and the North Sea region.<br />

TAKING GOOD CARE<br />

But just how sustainable is timber production? Suppliers<br />

from Eastern Europe are indeed sometimes a target of<br />

criticism. That’s why Egger follows wood procurement<br />

guidelines. The company has a zero-tolerance policy for<br />

illegal timber harvesting. After all, sustainable forestry is<br />

in its best interests, the company believes. So, its strategic<br />

objective is to take proactive steps to limit the risk of buying<br />

timber from illegal logging with the help of a certified<br />

due diligence system. It works by making sure that 100%<br />

of timber comes from verified sources. This due diligence<br />

system (DDS) was developed with internal and external<br />

experts. It is based on ISO standard 38200, which sets out<br />

requirements for a chain of custody for wood and woodbased<br />

products. A recognised monitoring organisation<br />

provides another layer of monitoring. New timber suppliers<br />

have to provide a huge amount of information. And Egger<br />

turns away shipments of wood without proof of legality.<br />

Suppliers deceiving or providing false information to Egger<br />

about the legality or origin of timber are disqualified and<br />

reported to the competent authorities in the case of wilful<br />

intent.<br />

MORE THAN LOGS<br />

So far, we’ve written a lot about logs as a raw material. But,<br />

63% of the wood that Egger uses comes from by-products<br />

or recycling. Industrial woodworking operations are one of<br />

the sources of by-products, such as wood chips, sawdust,<br />

wood shavings, splinters and offcuts. The company also<br />

uses leftovers from the furniture industry (pre-consumer<br />

recycled material), such as production residues generated<br />

by its customers, furniture parts or third-choice particleboard.<br />

It also utilises recycled wood (post-consumer<br />

recycled material), which is discarded by end customers,<br />

such as pallets and transport crates made out of solid<br />

wood, untreated wood from building sites, furniture,<br />

interior doors and floorboards.<br />

Egger processes waste wood, removes contaminants and<br />

uses it to make particleboard. This waste wood is procured<br />

from approved specialist providers in an entire process<br />

that meets strict parameters. Products containing waste<br />

wood not only have their heavy metal, fluorine, PCP, PCB<br />

and chlorine content checked upon arrival at the mill; the<br />

same is true for finished commercial products, as well. All<br />

ten locations using post-consumer recycled wood have<br />

these checks performed by an independent laboratory.<br />

Post-consumer recycled wood currently accounts for 18%<br />

of the timber that Egger uses. Egger aims to raise this rate<br />

to 25% in the next few years.<br />

FARMING AND FORESTRY FOSTER THE ECONOMY<br />

Forests are more than just local recreational areas and powerhouses<br />

in efforts to mitigate climate change; they are also a key<br />

sector of the economy – and that includes for farmers. Including<br />

all downstream areas, the forestry and timber cluster employs<br />

around 1.1 million people in Germany. With almost 130,000<br />

companies and creating value of €181bn each year, this industry<br />

is on a solid growth trajectory. Demand for timber, especially<br />

softwood, is rising around the globe. And the forestry and timber<br />

cluster is considered even more important to the economy<br />

in rural areas. The forestry sector, forestry service providers<br />

and downstream processing and treatment industries all have<br />

significant economic power by virtue of their demand for goods<br />

and services from other sectors, especially in rural, economically<br />

underdeveloped regions. Surveys have found that around 25% of<br />

all jobs in the Upper Black Forest and Hochsauerland region are<br />

reliant on wood-based value chains – and will remain that way.<br />

Germany is home to around 11.4 million ha of forest. Around<br />

48% of this is privately owned, mostly by farmers. The federal<br />

states hold 29% of the country's forests, with 19% in the hands<br />

of local authorities and 4% belonging to the federal government.<br />

Woodworking sites, such as Brilon, also generate by-products<br />

and wood residues that Egger turns into wood-based panels.<br />

If recycling is no longer feasible for quality reasons, these<br />

materials are used in energy recovery processes to generate<br />

heat and steam. Egger also operates its own waste wood<br />

recyclers and takes back board offcuts from its customers<br />

as part of its backward integration efforts. «<br />

Forest owners generate the majority of their income by selling<br />

wood. On average, a private forest owner possesses an area of<br />

around 2.7ha.<br />

(Sources: AGDW – Die Waldeigentümer, Deutscher Forstwirtschaftsrat e. V.<br />

– DFWR)<br />

16<br />

17


FEATURE<br />

HÜSECKEN FARM, TIEFENDORF<br />

THE FEED<br />

OPTIMISERS<br />

Times are hard for milk producers. Things are no different<br />

on the Hüsecken farm to the south of the Ruhr Valley in<br />

Germany, where the Hüsecken family keep a worried eye<br />

on the milk price. However, rather than complaining about<br />

the situation, the entire family are making adjustments<br />

where they can, and doing so with great success<br />

The Hüsecken GbR business<br />

currently manages around 220 dairy<br />

cows and the followers.<br />

It is a sunny morning. The cattle are feeding in the shed.<br />

Others are lying in their cubicles sleeping. Marc Cassel<br />

is sitting at his computer checking the data recorded by the<br />

diet feeder in the past few days. “It’s really important for us<br />

that the proportion of the components in our basic ration<br />

are exactly in line with the guidelines and that we stick<br />

precisely to the mixing times," explains Marc, the future<br />

son-in-law of co-owner Dirk Hüsecken. Marc is in charge of<br />

feeding on this mixed farm.<br />

The family farms around 140ha of grassland as well as<br />

another 125ha of arable land. There are 220 dairy cows in<br />

the shed. Along with the calves, almost 500 animals have to<br />

be fed. “This means we have quite substantial feed requirements,"<br />

Marc says. A trained farmer, he understands the<br />

importance of feed for milk yields and he does everything<br />

possible to find the best compromise between milk yield<br />

and feed costs.<br />

The successful dairy farm has a long history. The farm got<br />

a proper boost in terms of development when the brothers<br />

Dirk and Ulrich Hüsecken got on board. “Back then we had<br />

twelve cows living in a shed, as well as a few hectares of<br />

grassland and tillage," Dirk reports. Dirk and his brother<br />

pursued a consistent growth strategy which focussed in<br />

particular on purchasing land. The business, which was<br />

changed to a private company in 20<strong>02</strong>, now farms 265ha<br />

and a 220-head dairy herd.<br />

However, the land bought down through the years is scattered<br />

over quite a large area, which does not make their job<br />

any easier. “Our average field size is 2–2.5ha. In addition,<br />

most of the land is on the slopes on the southern edge of<br />

the Ruhr Valley.” To nevertheless keep the feed costs under<br />

control, they have meticulously adjusted their processes to<br />

these structures over the years, in particular the sequence<br />

in which the fields are harvested. A contracting business<br />

18<br />

19


FEATURE<br />

1 The basic ration is instrumental for milk yields of<br />

an average 12,000l per cow and year.<br />

2 Dirk and Ulrich Hüsecken currently run the<br />

business. The next generation – Jana Hüsecken<br />

and Marc Cassel – are ready to take over the farm.<br />

3 Since taking over the business, Dirk Hüsecken<br />

(photo) and his brother Ulrich have pursued a<br />

consistent strategy of growth.<br />

4 In charge of forage production, Marc Cassel pulls<br />

out all the stops for top-notch quality.<br />

5 The right cutting time is important for feed<br />

quality.<br />

1<br />

2<br />

that the Hüsecken family have been working with for many<br />

years help them with the harvest.<br />

THE RIGHT TIMING<br />

Marc, his staff and the contractor pull out all the stops to<br />

get the feed quality to the high level that Marc desires. “This<br />

starts with the right cutting time," Marc explains. Everything<br />

has to fall into place to get that right. “The grass should<br />

not have gone to seed yet but should still be tall enough<br />

to yield a decent mass in the silage pit.” Marc also has very<br />

specific expectations as to the length of the grass when cut.<br />

“I think a cutting height of 6-8cm is optimal. Firstly, because<br />

this means we will have very little crude ash in the feed,<br />

and secondly, because this cutting height is favourable for<br />

subsequent growth," he explains. He says that mid-summer<br />

temperatures can easily burn grass that has been cut too<br />

short, thus impeding subsequent growth.<br />

His staff always keep a close eye on the rake settings to<br />

keep the feed as clean as possible. Marc says that “here it is<br />

important not to set the tines too low so that dirt isn’t picked<br />

up with the grass in the first place.” The settings don’t just<br />

have to be adjusted for each new field but also for difficult<br />

terrain, for example on hillsides, and the settings even have<br />

to be re-adjusted while working.<br />

This precision approach is also seen in the collection of<br />

the forage. “Wilted swaths are usually gathered by forage<br />

harvesters and chopped to about 4-6cm lengths. This length<br />

is very important for good feed intake and thus milk production,"<br />

Marc says.<br />

3 4<br />

12,000 LITRES ON AVERAGE<br />

When it comes to the feed components Marc buys in,<br />

he relies on tried and trusted business tactics: “We ring<br />

our suppliers weekly and ask about the prices.” In this<br />

way, he has developed a sixth sense for deciding when is<br />

the right time to buy and has been able to cut feed costs<br />

significantly.<br />

The silage is the main component in the ration which the<br />

cows are fed twice a day. Maize silage, some lucerne and<br />

rapeseed meal as well as a proprietary mixture of grains<br />

are added to the mix. The grain mix is prepared fortnightly<br />

on-site by a service provider using a mobile mill. “This<br />

ensures that only freshly ground grain goes into the feed<br />

mix," Marc states. In Marc’s experience, this, too, has a<br />

positive effect on the herd’s high performance; and the<br />

numbers definitely make this clear: The annual average<br />

is 12,000kg per cow. The top performers in the herd even<br />

produce more than 60kg daily. These numbers show that<br />

the high demands Marc places on the feed pay off indeed.<br />

The cows are milked twice a day in a conventional milking<br />

parlour that accommodates ten animals.<br />

For Marc, consistency is the name of the game when it<br />

comes to feeding times. In his experience, cows love fixed<br />

schedules and these are kept to precisely on the Hüsecken<br />

farm. What’s more, the feed isn’t just put out at specific<br />

times; any leftovers are cleared away after a set period<br />

of time and passed on to the calves. Marc has found that<br />

providing fresh feed at the times the cows are used is<br />

instrumental for high milk yields.<br />

5<br />

PROMOTING WELL-BEING<br />

There are, of course, other factors that influence milk yields<br />

besides the right feed. “The animals’ well-being is also very<br />

important to us," says Jana Hüsecken, who will take over<br />

the farm in a few years along with her fiancé Marc. She and<br />

her uncle Ulrich do the milking and look after the animals’<br />

health, a task that is challenging and full of responsibility.<br />

Jana knows each individual cow in this large herd. She<br />

has a good sense of the animals’ health and well-being,<br />

something that is important for remedying health problems<br />

in good time.<br />

Conditions in the shed itself also contribute to the animals’<br />

well-being. These include enough space, but above all else<br />

plenty of fresh air, preferably in the form of a tangible<br />

breeze, Marc has noticed. The animals seek out spots along<br />

the side of the shed where the cubicles are. This part of the<br />

shed is open and there is a noticeable breeze there. Should<br />

they extend the shed once again, they will certainly include<br />

that in the planning.<br />

Although there are currently no specific plans to expand,<br />

Jana and Marc are confidently looking to the future despite<br />

the current difficulties for milk producers. They say that<br />

the farm is well positioned and they have successfully<br />

been working on quality and costs. All in all, these are best<br />

pre requisites to lead the business into the future successfully.<br />

Dirk Hüsecken is by all means certain that the couple<br />

represent the next very successful generation ready to take<br />

over the farm. «<br />

20<br />

21


INTERVIEW<br />

KRONE GROUP<br />

“IF WE HAVE RULES, THEY MUST<br />

BE THE SAME FOR EVERYONE.”<br />

Agricultre is in undergoing profound<br />

change, dealing with commodity markets<br />

in turmoil, politicians failing to do their<br />

jobs and digilisation moving in fast. How is<br />

KRONE coping with all this? <strong>XtraBlatt</strong> spoke<br />

with Bernard Krone, Chairman of the Supervisory<br />

Board of Krone Holding, about<br />

current challenges and the group’s investment<br />

strategy for the future<br />

<strong>XtraBlatt</strong>: With the new GX general-purpose<br />

wagon, Krone has taken a decisive step in<br />

the direction of haulage equipment. What is<br />

behind this expansion of the product range?<br />

Does it mean a greater diversification and a<br />

move away from being a specialist in green<br />

forage?<br />

result of many synergies in the group; it<br />

fills a logical gap in the product range and<br />

constitutes an exciting new product for the<br />

transportation of agricultural materials. This<br />

is an area in which we are extremely well<br />

versed and a sector in which we can now<br />

reach out to even more new customers.<br />

Bernard Krone: We see ourselves as the<br />

market leader in the forage harvesting<br />

sector, but it’s not only recently that we have<br />

started to branch out into related areas and<br />

product categories. And precisely because of<br />

our many years of experience in the manufacture<br />

of forage wagons and silage trailers,<br />

it made sense to harness this expertise and<br />

create new transport solutions. Especially<br />

as our Commercial Vehicles division and<br />

subsidiaries such as Knapen have enormous<br />

knowledge and skills, for example in the area<br />

of walking floors. The GX is the impressive<br />

<strong>XtraBlatt</strong>: Recently, you officially opened<br />

the Krone “Future Lab” validation centre.<br />

What is the significance of this new facility<br />

for your company?<br />

Krone: Future Lab is more or less the next<br />

booster stage of our quality offensive which<br />

we embarked on more than ten years ago.<br />

In quality management and improvement,<br />

you can never claim to have actually reached<br />

any sort of goal, because it is a never-ending<br />

process. After all, our most important asset<br />

is customer satisfaction, and the quality and<br />

22<br />

23


INTERVIEW<br />

durability of our machines are key aspects of<br />

this. They have to be constantly improved.<br />

But the importance of the validation centre<br />

goes even further, because it also enables us<br />

to develop new products at a faster pace and<br />

with greater efficiency.<br />

<strong>XtraBlatt</strong>: Future Lab is apparently not the<br />

only current investment project at Krone.<br />

So, what else is in the pipeline?<br />

Krone: Although the core concept of the<br />

Future Lab has now been successfully implemented,<br />

we will continue to expand the<br />

site over the next few years, for example<br />

with additional research labs and more office<br />

space for the technicians. During 2<strong>02</strong>1, we<br />

also opened a new digital centre in Spelle,<br />

where we are bringing together all of our<br />

specialists and resources in this field.<br />

In terms of volume, however, the planned<br />

new building for our spare parts centre is the<br />

most important project at the moment. It is<br />

to be built at the Spelle site and, according<br />

to current estimates, it will require an investment<br />

of 35 million + x euros, where x stands<br />

for the unknown factor of price increases<br />

in the construction sector and in materials.<br />

<strong>XtraBlatt</strong>: What is the timeline?<br />

Krone: As we already own the eight-hectare<br />

site, the approval procedures have been<br />

completed, as has most of the tendering,<br />

so we would like to start on construction<br />

at the beginning of 2<strong>02</strong>2 and have the new<br />

warehouse operational by the end of 2<strong>02</strong>3.<br />

<strong>XtraBlatt</strong>: The previous parts warehouse<br />

was opened in 2006, but you’re saying that<br />

it’s already too small?<br />

Krone: In these past 15 years, our company<br />

has expanded prodigiously, not only in the<br />

manufacture and sale of new machines, but<br />

also in the service sector. Parts sales have<br />

increased almost fivefold during this period,<br />

so that we now have a clear problem in terms<br />

of space. With the emphasis on customer<br />

Bernard Krone:<br />

“Something simply<br />

has to be done in<br />

Germany and Europe<br />

to protect farmers<br />

from cheap food<br />

which is produced<br />

under dubious<br />

standards.”<br />

satisfaction, as I mentioned earlier in this<br />

interview, we want to and indeed must ensure<br />

that space and logistics capacity as well<br />

as delivery reliability meet our customers’<br />

expectations today and – even more importantly<br />

– in the future. The excellent image<br />

of the Krone brand is based in particular on<br />

our service performance – and we intend<br />

that this should continue to be the case also<br />

in the future and, if possible, become even<br />

better. Therefore state-of-the-art and highly<br />

automated warehousing technology is going<br />

to be a major feature there.<br />

<strong>XtraBlatt</strong>: What is the current state of play<br />

regarding component and parts availability<br />

in your factories?<br />

Krone: The pandemic has severely exacerbated<br />

such problems – but they also existed<br />

before. We often found that components we<br />

ordered had been “discontinued”, and so we<br />

had to look for alternatives. For this reason,<br />

it has long been part of Krone’s strategy to<br />

have main suppliers for specific machine segments<br />

but to maintain equally good business<br />

relations with other partners. This has helped<br />

us during this difficult period. Nevertheless, a<br />

rethink is certainly necessary – and not only<br />

at Krone. The globalisation of supply chains<br />

is something we neither intend nor wish<br />

to reverse, but it is apparent to us that we<br />

have to support smaller suppliers more than<br />

we used to, and that it will be necessary to<br />

have increased production capacity for key<br />

technologies such as electronic components<br />

in Europe once again.<br />

<strong>XtraBlatt</strong>: What does this mean for Krone?<br />

Krone: Overall, I see our purchasing strategy<br />

as being on the right track, even though<br />

in 2<strong>02</strong>1 we did struggle with major delays<br />

in production and bottlenecks caused by<br />

shortage of parts. The ripple effect in the<br />

logistics chain will only slowly correct itself<br />

and will certainly continue to cause problems<br />

for us in the first half of 2<strong>02</strong>2. The lesson to<br />

be learned from this is that we need to look<br />

even more closely at who we buy from. And<br />

also to be more active in fostering strategic<br />

alliances.<br />

<strong>XtraBlatt</strong>: Is the current situation in component<br />

supplies leading to lost sales?<br />

Krone: That is undeniably the case, if only<br />

because we have not been able to fulfil<br />

deliveries to the planned extent. But I am<br />

confident that we will be broadly able to<br />

make up for this by the start of the 2<strong>02</strong>2 season,<br />

and certainly by the end of the financial<br />

year on 31 July. Whether we will be 100%<br />

successful depends on price movements and<br />

delivery situations in the first half of the year.<br />

<strong>XtraBlatt</strong>: On the upside, though, price<br />

increases also bring an increase in revenue<br />

without having to raise the number of units<br />

sold…<br />

Krone: Yes, but that is not the crucial point.<br />

Firstly, we have hedged against increases in<br />

material costs to a certain extent in advance.<br />

And anyway, the price lists are already out<br />

and with our dealers and customers and we<br />

cannot override them at short notice, nor<br />

do we intend to. But there is a second even<br />

more important point: price increases can<br />

significantly put the brakes on a market,<br />

especially if the prices for new machines<br />

and those for agricultural produce drift<br />

too far apart. In addition, prices for farm<br />

inputs and consumables, such as fertiliser<br />

The new €35 million parts and logistics centre is<br />

currently Krone’s largest investment project and is<br />

scheduled to go into operation in 2<strong>02</strong>3.<br />

and energy, rose significantly in the summer<br />

and autumn of 2<strong>02</strong>1. We all have to<br />

ensure now that we manage this problem<br />

as sensible partners – manufacturers, dealers<br />

and customers.<br />

<strong>XtraBlatt</strong>: How then do you explain the<br />

discrepancy between the very significant<br />

growth rates of the manufacturers, which<br />

have continued for years, and the general<br />

mood of despondency among the farmers,<br />

especially in Germany?<br />

Krone: Germany as our home market is<br />

still number one in the sales statistics. But<br />

we operate worldwide, and agricultural<br />

productivity elsewhere is not always at the<br />

same level as here. Manufacturers benefit<br />

from having these markets, so growth comes<br />

to a large extent from exports into these<br />

markets. And it should not be forgotten that<br />

elsewhere agriculture very often enjoys a<br />

much better reputation and recognition than<br />

in Germany.<br />

<strong>XtraBlatt</strong>: Are you saying that you don’t<br />

see that here?<br />

Krone: In my view, we have witnessed a<br />

disconnect between the perceived and the<br />

actual state of the agriculture sector. We<br />

see a lot of negative reporting in the media<br />

and hear criticisms from left-wing and Green<br />

politicians of conventional farming, which<br />

leads to the sector having a poor public image.<br />

All of this lacks objectivity and is unfair,<br />

because it has no basis in reality. However, I<br />

am convinced that the image of agriculture<br />

in broad swaths of the population is still<br />

considerably better than the image that it<br />

is portrayed in the media.<br />

But to return to your question on the discrepancy<br />

between a pessimistic mood and a<br />

seemingly unshakable willingness to invest,<br />

let me say that quite a few farmers have<br />

diversified in the past few years. Farming is<br />

often no longer their only source of income.<br />

Many generate renewable energy, for example,<br />

or have opened farm-to-consumer<br />

shops and services. There is a whole range of<br />

business models and combinations out there<br />

that secure a basic income, help weather a<br />

difficult period or help even to invest proactively<br />

in the future.<br />

<strong>XtraBlatt</strong>: How do you assess the medium<br />

and long-term prospects of livestock farmers<br />

specifically in Germany?<br />

Krone: We will need political support. If, on<br />

the one hand, the regulations from Brussels<br />

and Berlin become ever more stringent,<br />

whereas on the other hand, supermarkets<br />

are unwilling to pass the higher producer<br />

costs on to their customers, then there will<br />

be an enormous pressure on farmers and<br />

the long-term prospects will not be good. At<br />

the same time, a lot of cheap food imports<br />

are flowing into the country, many of which<br />

have not been produced to the same standards<br />

that apply here. And that really annoys<br />

me. If we have rules, they must be the same<br />

for everyone.<br />

Bernard Krone: “The ripple effect in<br />

the logistics chain will only slowly<br />

correct itself and will certainly carry<br />

on causing problems for us in the first<br />

half of 2<strong>02</strong>2.”<br />

In this regard, there is currently little or no<br />

protection for German farmers. Politicians<br />

have always told me that this would not be<br />

feasible, if only because of the red tape this<br />

would involve. But this is definitely not true,<br />

as the latest legislation on ethical supply<br />

chains has shown. This has made me lose<br />

all faith in politicians and their willingness<br />

to deal honestly with farmers. As manufacturers,<br />

we shall ensure in future that all<br />

our suppliers and their subcontractors any<br />

country of this world comply with European<br />

and German standards. That’s sporty. Why<br />

doesn’t the EU demand the same for food?<br />

Why don’t the big food retailers also have<br />

to comply with these standards? Why are<br />

they so brazen about selling meat from<br />

cattle reared on pasture for which whole<br />

rainforests were cut down in South America?<br />

Something simply has to be done in Germany<br />

and Europe to protect farmers from<br />

cheap food that is produced under dubious<br />

standards. Anyone who is vociferous about<br />

high standards for animal welfare and wants<br />

them to be legally binding must ensure that<br />

all producers comply. And these standards<br />

should be controlled properly – self-declaration<br />

isn’t enough. If we want to sell machines<br />

to America, we have manufacture them to<br />

their national guidelines; and we have to<br />

document every single detail. Why, then, do<br />

those who want to sell to Europe not have to<br />

comply with our standards? To put it bluntly,<br />

the EU has been sleeping on the job in this<br />

regard. There is a need for action here. And<br />

if then a potential animal welfare levy is set<br />

and set high enough AND ultimately benefits<br />

the farmers, farmers will be willing to invest<br />

and adapt. «<br />

24<br />

25


KNOWLEDGE<br />

NIR CONTROL DUAL SENSOR<br />

Contractor Jens-Peter Messer (right)<br />

and his manager Malte Carlsburg use<br />

a dual NIR sensor on a Holmer slurry<br />

trac with a Zunhammer tank and on a<br />

Krone forage harvester.<br />

ONE SENSOR –<br />

TWO APPLICATIONS<br />

Near infrared spectroscopy,<br />

or “NIR” for short, is an acronym<br />

for a technology that<br />

allows users to gain deep<br />

insights into nutrient levels<br />

of silage and slurry, for example.<br />

Jens-Peter Messer<br />

uses the technology for<br />

optimising the processes<br />

on his farm<br />

“NIR” – HOW IT WORKS<br />

Near-infrared spectroscopy, NIR spectroscopy or NIRS<br />

/ NIR for short is a physical analysis technology that<br />

is based on spectroscopy in the short-wave infrared<br />

light range (Source: Wikipedia). A light shines on<br />

the medium to be analysed which in turn reflects<br />

the light. The sensor measures the reflection and<br />

compares the result to the data stored.<br />

Farmer and contractor Jens-Peter Messer goes about<br />

his work in a region where other people spend their<br />

holidays. His arable farm is situated 10km from the coast<br />

line of the Baltic Sea where he farms approx. 750ha of<br />

land, operates five biogas plants of an installed capacity of<br />

5.9MW, manages a contracting company that employs 14<br />

people and rents out five holiday cottages and 11 holiday<br />

apartments to tourists. “We never get bored around here,”<br />

tells Jens-Peter and adds: “In addition to this farm here in<br />

Stolltebüll, we bought another 750ha grassland and arable<br />

farm in the south of Denmark in 2017.”<br />

Jens-Peter is quite aware that his machine fleet is a bit<br />

oversized for the acreage they cover every year. He explains:<br />

“Two Krone BiG X forage harvesters – an 880 and a 630 –<br />

take care of harvesting our own approx. 900ha of maize<br />

and two customer fields. This means, our machines are a bit<br />

over the top, but with the two farms situated 60km apart,<br />

26<br />

27


KNOWLEDGE<br />

The data are recorded automatically in the<br />

background while the forager is harvesting. Once<br />

the field is cleared, Malte Carlsburg allocates the<br />

data to the specific field using the Next Farming<br />

software; then he imports them into the field<br />

plot file.<br />

we can’t shuttle the machines back and<br />

forth between farms, also because harvest<br />

starts late up here. Harvest begins in late<br />

September/early October, so we need to<br />

clear the fields within a very short time.<br />

After all, the winter cereals must go into<br />

the soil before winter. And then, autumns<br />

are rather wet over here, which of course<br />

slows down harvest.”<br />

TWO BIG X<br />

Jens started using NIR technology back in<br />

early 2015 when he bought a new Krone BiG<br />

X 700 that had the technology. This measures<br />

dry matter levels but also the nutrient<br />

levels in the silage. “For us as biogas producers,<br />

it is important to know these levels that<br />

tell us how much silage of which quality and<br />

monetary value we have in the clamp. We<br />

need to know whether our stocks will last<br />

for a full year to fuel our digesters. We could<br />

of course sample the wagon loads manually<br />

and have the samples analysed at the lab,<br />

but the results would be too inaccurate for<br />

our purposes and secondly this is a more<br />

costly procedure in the long run than using<br />

the NIR technology. On the other hand, the<br />

technology helps us estimate which quality<br />

we are purchasing from farmers,” explains<br />

the contractor.<br />

Since early 2<strong>02</strong>1, Jens-Peter has been<br />

running a Krone BiG X 880 with a NIR Control<br />

dual Sensor from Krone’s new supplier<br />

m-u-t. In his view, this offers a huge advantage<br />

over the previous sensor model:<br />

“The dual sensor measures the nutrients<br />

not only in silage maize – starch, crude<br />

raw ash levels, crude fat, crude protein,<br />

NDF, ADF and sugar levels – but also the<br />

nutrients in slurry.” This is possible, because<br />

the hardware of the sensor is identical with<br />

the technology slurry equipment maker<br />

Zunhammer has been using and developing<br />

for years. Admittedly, the technology is not<br />

cheap. The good news is that the sensor<br />

is a one-off €20,000 investment. “Add to<br />

this €6,500 for attachment parts and the<br />

Krone licences for the nutrients measuring<br />

software plus €9,000 for the slurry software<br />

licences and the service from Zunhammer.<br />

Another cost factor is the lamp inside the<br />

sensor unit which is exposed to wear and<br />

should be replaced every two years, says the<br />

manufacturer. And finally there are costs for<br />

regular software updates as suggested by<br />

Krone and Zunhammer,” summarises the<br />

contractor. "But unlike the previous sensor,<br />

the new one offers two applications. From<br />

February on and all the way up to the first<br />

cut it measures slurry contents on the SP<br />

slurry spreader. After that we transfer it to<br />

the forager. From there we swap back to the<br />

self-propelled slurry tanker. And as these<br />

two operations hardly ever overlap, the dual<br />

use approach works very well for us. And<br />

that means that our costs per hour or rate,<br />

which we measure with the sensor, drop<br />

significantly. Transferring the sensor from<br />

the forager to the slurry spreader and back<br />

takes just a few minutes. It simply takes<br />

undoing or tightening four nuts and the<br />

unit is plugged into the electronic system<br />

of the machine. “The ISOBUS detects it<br />

automatically and automatically loads the<br />

slurry or maize curves,” adds Jens-Peter.<br />

During the first year of using the sensor<br />

on the slurry spreader he discovered that<br />

nutrient levels varied greatly: “We spread a<br />

lot of slurry from other farms on our Danish<br />

fields and in this season we discovered great<br />

differences in nutrient levels. The sensor<br />

detects that and takes care that the nutrients<br />

are distributed uniformly despite the<br />

heterogeneous quality of the liquid.” The<br />

operator can also select a specific nutrient<br />

“UNLIKE OUR<br />

PREVIOUS SENSOR,<br />

THIS NEW SENSOR<br />

SUITS TWO DIFFERENT<br />

APPLICATIONS.”<br />

JENS-PETER MESSER,<br />

CONTRACTOR<br />

that should be applied with restraint. “We<br />

set a threshold level for nitrogen, for example.<br />

Other farmers in regions where high<br />

phosphor levels are an issue, for example,<br />

could restrict the P value,” adds Jens-Peter.<br />

THE RIGHT<br />

SOLUTION<br />

Jens-Peter uses the cloud-based Next<br />

Farming software for visualising and<br />

processing the machine data. But finding<br />

the right application that works for them<br />

was not easy. “We tested three different<br />

applications in four years. Considering the<br />

time we invested in this, this has been quite<br />

frustrating, but the present solution seems<br />

to be the right thing for us. It’s quite an intuitive<br />

application and it accepts mixed fleets<br />

and connects to the agrirouter platform for<br />

cross-brand machine data communication.<br />

So we can send the data from the system<br />

right into our field plot file and evaluate<br />

them there. Also, we can compare the data<br />

from several years and relate them to yield<br />

potential maps and satellite maps. This<br />

helps us draw the right conclusions for our<br />

farm management. Conversely, we can send<br />

application maps out from our field plot file<br />

Undo / tighten just four nuts and connect the sensor<br />

unit to the electronic system of the machine. Done.<br />

The sensor is part of the ISOBUS. The sensor is<br />

programmed with two applications – one for slurry<br />

one for foraging.<br />

When the slurry is sucked in, the<br />

NIR sensor measures nitrogen (N),<br />

phosphorus (P) and potassium (K)<br />

levels in the slurry flow. The operator<br />

enters the rate as kg/ha. The rest is<br />

taken care of automatically.<br />

to the machines using Next Farming. The<br />

maps are sent wirelessly to the machines,”<br />

tells colleague Malte Carlsburg who heads<br />

the arable side of the business. He adds:<br />

“We aim at using fertilisers, chemicals and<br />

seeds as efficiently as possible and record<br />

yields as exactly as possible. Our new NIR<br />

technology is a great help for that, because<br />

it allows us to measure the contents of our<br />

organic fertiliser accurately and spread it at<br />

consistent rates. It also serves to measure<br />

the performance of the forager.” They system<br />

doesn’t require operators to put their<br />

heads into data logging, a fact Jens-Peter<br />

finds a real boon: “After all, all operators are<br />

stressed out at harvest and we don’t want<br />

to burden them with starting and ending<br />

jobs or recordings. We have the feature run<br />

in the background and then I can sit down<br />

at the computer and assign the individual<br />

recordings to the fields.” «<br />

DID YOU KNOW?<br />

Zunhammer NIR sensors from 2015<br />

are upward compatible and can be<br />

upgraded for dual use. Customers<br />

merely have to send in the sensor<br />

to the company where it is reprogrammed<br />

to measure the nutrients<br />

in maize on a Krone forager in<br />

addition to nutrients in slurry on a<br />

slurry spreader.<br />

28<br />

29


30 31


KNOWLEDGE<br />

Veterinarian André Hüting: “Experience<br />

shows that maize harvests usually begin<br />

far too late when the DM levels are close to<br />

38–40%, which is too high.”<br />

percentage. “The procedure was repeated<br />

after a number of days – depending on the<br />

weather. This helped us watch the ripening<br />

process," he explains.<br />

In fact, the crop ripened fast in the light<br />

soils of the Rhine valley, also because of the<br />

lack of rain and high temperatures. “Most<br />

farmers were planning to start harvest<br />

not before the end of September, but that<br />

would have been too late,” comments<br />

André. When DM levels in the first stands<br />

reached the proper percentages, André gave<br />

the contractors the go-ahead for the 7th of<br />

September.<br />

The vets look after the feed quality of<br />

approximately 200 dairy and beef farmers,<br />

each of whom grows 40–60 hectares of<br />

maize, which totals to 10,000 hectares.<br />

The aim is also to collaborate with the con-<br />

TIMING IS KEY IN MAIZE<br />

EARLIER THAN<br />

EXPECTED<br />

It is important to start measuring dry matter contents<br />

(DM) in silage maize well ahead of harvest and then keep<br />

going up to harvest which is best when DM is 32–34%.<br />

Also, cuts should be shorter than 9mm and the stubble<br />

as high as 50cm. This is the recipe for high-quality maize<br />

silage, says vet André Hüting<br />

In grain, farmers measure moisture levels<br />

down to a tenth percent accuracy before<br />

they move into the field whereas for maize<br />

they are happy with a rough guess. “Yet,<br />

experience shows that the maize harvest<br />

is usually delayed far too long until DM<br />

contents are developing towards the 38-<br />

40% threshold. Yet at this DM level, the<br />

silage is much more difficult to compact.<br />

Compacting is best at 32–34% DM, André<br />

is convinced. He and his colleagues run<br />

a veterinary practice which is linked to<br />

their consulting firm “KuhBlick”. For many<br />

years, they have been offering advice and<br />

assistance in all aspects of dairy and beef<br />

cattle husbandry and feeding for improving<br />

animal health and performance. <strong>XtraBlatt</strong><br />

has repeatedly reported about their activities.<br />

The vets consider feed quality of grass<br />

and maize silage as an integral part of these<br />

issues. This year they added another detail<br />

to their service: the analysis of DM levels in<br />

maize silage which is carried out before the<br />

forager actually moves into the field. This<br />

service allows farmers to assess the ripeness<br />

of their crop by using scientific figures for an<br />

optimum timing of the harvest.<br />

AN EARLY START<br />

To do that, they cut five plants from each<br />

maize field of their clients, making sure<br />

these were cut in different patches. Then<br />

the plants were shredded with a regular<br />

garden shredder, tells André. Next, the<br />

material was mixed and a 500g sample<br />

was removed from the mix. This was poured<br />

into a food processor for further shredding.<br />

After that, the material was analysed in<br />

their own lab to determine the exact DM<br />

tractors in the region to get the optimum<br />

harvest date for each individual stand.<br />

“The contractors appreciate that very<br />

much, because this allows them to deliver<br />

the best-quality feed and at the same time<br />

reduce the time pressure. When all farmers<br />

want to harvest at the same time – which is<br />

typically the case – the haulage chains don’t<br />

really cope or at least not at the required<br />

quality. Yet, by analysing the stands by soil,<br />

variety and maturity at an early stage and<br />

in all fields, they can schedule accordingly.<br />

A win win.<br />

Each sampling costs €15. Although the price<br />

doesn’t really cover the costs, they consider<br />

it part of their consultancy service. Another<br />

motivation is to raise the awareness for<br />

what is the best time for harvest. “The<br />

increase in quality is enormous,” is his conclusion<br />

when he looks at the results. “We<br />

also checked the quality with the particle<br />

separator and found it was excellent. 7mm<br />

chops and cracked kernels really speak for<br />

themselves. And the operators who do<br />

the rolling on the clamp have confirmed<br />

that they were able to get a top-notch<br />

%<br />

compression from a 32–33 DM<br />

crop. This<br />

in turn helps enormously with fermenta-<br />

32<br />

33


KNOWLEDGE<br />

tion. Consequently, they won’t need any<br />

additives,” concludes the vet.<br />

CONVINCING<br />

RESULTS<br />

Not only did the farmers they consulted kick<br />

off with harvest about 10 days earlier than<br />

usual, they logically also finished earlier in<br />

early October. Some in the vet team were<br />

really busy during these weeks, analysing<br />

samples over samples every day. “We were<br />

processing so many samples that we even<br />

had to get new knives for the shredder,” the<br />

vet chuckles. But he is sure that it was worth<br />

it. “The actual DM contents in the clamp<br />

were on average between 33% and 36% –<br />

just the way we like it,” he says and adds<br />

that the contractors who did the clamping<br />

were also enthusiastic. Compacting is so<br />

essential for top-quality silage and this<br />

time it was visibly better. “The farmers, too,<br />

noticed the difference over the previous<br />

years. Many people said that they were<br />

really happy to have measured DM levels<br />

systematically, starting early; and that they<br />

had not expected that,” comments the vet<br />

visibly pleased.<br />

Contractors and farmers listen to the vet<br />

also in terms of short lengths of cut. They<br />

usually cut chops shorter than 9mm. Sometimes<br />

they cut as short as 6mm. This, too,<br />

helped achieve an excellent compaction<br />

in the clamp. As a positive side effect, the<br />

amount of husks on the dry and sometimes<br />

varying soils was not an issue. The benefit of<br />

this is seen later in the feed bunk: “Animals<br />

are more selective when feeding on dryer<br />

and longer chops,” says André. This means<br />

that the roughage which is essential for the<br />

animals’ health is not taken in. “Therefore I<br />

don’t think too highly of long chops and / or<br />

late cuts,” is his opinion.<br />

Contractors and farmers tested another<br />

aspect of the improvement of silage quality:<br />

cut longer stubbles. On some plots they<br />

left 50cm stubbles, whereas the stubbles<br />

in the control plots were only 30cm tall.<br />

The first<br />

machine in the<br />

maize harvest<br />

chain is the<br />

shredder. It<br />

shreds maize<br />

samples which<br />

are then<br />

analysed for DM<br />

levels at the lab.<br />

“Then we tested the quality of the feed we<br />

got from both these plots. In the feed we<br />

got from the high stalks, NEL levels stood<br />

at 7.3 MJ. So that’s a good value. Compare<br />

this to 6.8–7.0 MJ NEL levels in the feed<br />

that contained more stalk material. This<br />

means that the feed value of that part of<br />

the stalk growing close to the ground is<br />

less than that of straw. So, it is better to not<br />

cut that, especially when this silage is fed<br />

to dairy cows.<br />

André concludes that it pays to determine<br />

DM contents routinely in the run-up to<br />

harvest and set the harvest date not only<br />

by guessing, and it also pays to cut short<br />

chops and of course crack the kernels effectively<br />

rather than merely damaging them.<br />

“That takes time and fuel and explains why<br />

contractors charge higher rates for that. But<br />

the money is invested well, because the<br />

feed value grows multiple times”. «<br />

CHRISTMAS TREE CAMPAIGN<br />

WHAT A NICE CHRISTMAS<br />

PRESENT!<br />

This Christmas like every Christmas, Krone employees are<br />

offered the opportunity to put up a sponsored Christmas<br />

tree in their homes. Anyone in the Krone Group who would<br />

like to get such a sponsored Christmas tree is invited to<br />

sign up for pick-up. The date is yet to be specified but will<br />

be shortly before we all leave for our Christmas holidays.<br />

The best part of the campaign is that you will pay only €10<br />

for your Nordmann breed, the difference being covered by<br />

the Krone family.<br />

After paying your share, you are free to load your Christmas<br />

tree into your car. All trees come netted and measure<br />

between 1.80m and 2.10m in height. Yet even the tall ones<br />

should easily go into cars, courtesy of a volunteer hand<br />

from a number of Krone apprentices. Proud Christmas tree<br />

owners can then set up the gift in their homes – and even<br />

decorate it with Krone-branded Christmas baubles. So,<br />

nothing stands in the way of a wonderful Christmas – at<br />

least in terms of the tree. What a nice present! «<br />

CALENDAR 2<strong>02</strong>2<br />

FROM FANS FOR FANS<br />

In May, Krone asked agricultural machinery<br />

fans all around the world to send in photos<br />

of Krone machines in action for the new<br />

2<strong>02</strong>2 calendar. We received around 1,000<br />

photos in response to our request and the<br />

Krone judges had the unenviable task of<br />

selecting the twelve best images. “We<br />

were overwhelmed by the enormous variety<br />

of fantastic photos sent in from all over<br />

the world. Selecting just twelve was no<br />

easy task, but ultimately we had to make<br />

a decision and we are delighted to unveil<br />

a wonderful international calendar featuring<br />

snapshots from ten countries” says<br />

Krone marketing director Markus Steinwendner.<br />

The new Krone Calendar 2<strong>02</strong>2<br />

is now available from the Krone Shop at<br />

www.kroneshop.de. «<br />

34<br />

35


FEATURE<br />

HÖLLER LIVERY STABLES, LINDLAR<br />

HAY FOR TRUE<br />

CONNOISSEURS<br />

3<br />

1 Michael Höller has converted his<br />

130ha dairy farm to a livery farm<br />

for 120 horses.<br />

2 The horse hay is still fresh and crisp<br />

even after months of storage.<br />

3 A passionate haymaker – Michael<br />

Höller.<br />

1<br />

For farmer Michael Höller, making<br />

high-quality hay is way more than simple<br />

forage production – it’s his passion.<br />

<strong>XtraBlatt</strong> visited his farm in Lindlar about<br />

30km east of Cologne in Germany, to find<br />

out more<br />

Not all green fodder is the same. While<br />

dairy cows are expected to produce<br />

milk, recreational horses have to watch<br />

their weight, so they need different diets.<br />

Farmer Michael Höller from Lindlar in the<br />

uplands to the east of Cologne known as<br />

the Bergisches Land knows exactly what<br />

cows need in their feed, and horses too. Ten<br />

years ago he converted his 130ha dairy farm<br />

to a livery farm for recreational horses – a<br />

2<br />

change which also prompted him to rethink<br />

his approach and switch from conventional<br />

to organic farming.<br />

The decision to give up dairy farming was<br />

one he had been contemplating for a long<br />

time. Low milk prices, the pressure to tailor<br />

his farming practices to prioritise yield and<br />

performance – Michael Höller had had<br />

enough of all that. As he has always had<br />

an affinity with horses, it made sense to<br />

convert his farm to a livery yard. The Bergisches<br />

Land is home to several of these<br />

liveries, since its proximity to the densely<br />

populated Rhine metropolises of Cologne<br />

and Düsseldorf and high recreational value<br />

make it very appealing. Michael Höller soon<br />

became established in the horse world with<br />

his particular take on the concept. Livery<br />

places with him are now highly sought-after<br />

and the waiting list is long. So what has<br />

made his livery farm with space for up to<br />

120 horses so successful? “I didn’t want<br />

to run a conventional livery yard. Instead,<br />

I wanted the horses in my care to live in<br />

as natural a way as possible”, explained<br />

Michael Höller.<br />

KEEPING HORSES<br />

IN PADDOCKS<br />

On this farm, it's all about the horse husbandry.<br />

Only a very small number of horses<br />

on the farm are housed in conventional<br />

stables. “Most of our horses live in groups of<br />

up to 16 in open barns”, says Michael Höller,<br />

as reflected in the farm's name Bergischen<br />

Laufstallanlage; a nod to the region and the<br />

livery system he has devised. Each horse has<br />

at least 100m 2 of space. There is also a field<br />

shelter and outdoor hay racks. “Horses are<br />

herd animals, so keeping them in groups is<br />

the next best thing to their natural environment”,<br />

he explains.<br />

But it's not just the husbandry concept<br />

that makes places at these livery stables<br />

so sought after. Another reason is the<br />

high-quality organic fodder that the<br />

farmer now produces. "The hay we use is<br />

nutritious and palatable for the horses,<br />

but doesn't allow them to gain weight",<br />

he emphasises. It sounds simple enough,<br />

but in practice it's not that easy to achieve.<br />

When it comes to hay production, there<br />

are numerous variables – starting with<br />

the choice of grasses and the fertilising<br />

method, then the harvesting process and<br />

finally the way in which the fodder is<br />

offered to the horses.<br />

36<br />

37


FEATURE<br />

Michael Höller spent a long time tweaking<br />

the various components of the green<br />

fodder production process before arriving<br />

at his own particular way of producing<br />

premium quality hay for horses. Unlike<br />

green fodder production for dairy cows,<br />

with recreational animals such as horses,<br />

the aim is not to produce the richest<br />

fodder possible. Since in most cases the<br />

horses are not required to do much, they<br />

risk gaining weight if the feed intake is<br />

too rich. Nevertheless, Michael Höller is<br />

a firm believer that horses should have<br />

access to fodder at all times. This means<br />

that even horses which are not regularly<br />

ridden are occupied and good-tempered.<br />

You can tell when you go into the paddocks.<br />

The horses living in groups are relaxed and<br />

approachable. They give visitors a friendly<br />

greeting and an inquisitive sniff; some, it<br />

seems, even want to whisper in your ear.<br />

2<br />

1<br />

"The horses clearly feel at ease and they<br />

know there’s no point in quarrelling over<br />

food because the racks are always piled high<br />

with fresh hay", explains Michael Höller.<br />

Feed intake is controlled using nets laid<br />

over the hay racks. The smaller the mesh<br />

width, the longer the horses have to "work"<br />

for their feed.<br />

HERB-RICH GRASS<br />

MIXES<br />

Highly species-rich grass mixes are the<br />

basis for his high-quality horse hay. These<br />

grasses have a significantly lower fructan<br />

content than standard grass mixes con-<br />

taining perennial rye grass, which tend to<br />

be used as green folder for dairy and beef<br />

cattle – in this case a high sugar content is<br />

desirable to accelerate the ensiling process.<br />

Weed pressure is surprisingly low, but then,<br />

Michael Höller has a very effective weed<br />

control strategy; the dreaded dock is kept<br />

in check by systematic removal. “If I see a<br />

dock plant in one of the fields when I'm out<br />

on the tractor, I step down and pull it up”.<br />

With his primary focus now to encourage<br />

soil life, Michael Höller has abandoned the<br />

use of mineral fertilisers in favour of his own<br />

method . He has developed a farm-produced<br />

compost which he regularly spreads on the<br />

fields. "Obviously we have plenty of horse<br />

manure, which is mixed with the sawdust<br />

we use as bedding", explains Michael<br />

Höller. This mixture is regularly brought<br />

1 Ideal for horse hay: Michael Höller<br />

uses Krone equipment.<br />

2 He fertilises his grassland with<br />

nothing other than compost<br />

produced in his own cowshed.<br />

3 Occupied, without eating too<br />

much: Nets are used to control feed<br />

intake.<br />

4 Colleague Tobias Schäfer is in<br />

charge of baling, among other<br />

things.<br />

into a purpose-built shed on the organic<br />

farm where a small herd of cattle is housed.<br />

Here cow manure and urine are added to<br />

the mix to produce a favourable C/N ratio<br />

and speed up the composting process.<br />

Michael has invested in a spading machine<br />

which is used every day to mix the compost<br />

in the shed. Aerating the mix in this way<br />

gets oxygen into the compost to accelerate<br />

decomposition and further optimise the<br />

process. He produces 8-10t of compost per<br />

year and hectare which is spread on the<br />

fields with a compost spreader.<br />

3<br />

FIRST CUT IS KEY<br />

Unlike green fodder production for cows,<br />

Michael uses only the first cut of the year to<br />

produce hay for his horses. A second cut is<br />

taken from some fields, but this is reserved<br />

for his cattle. The hay meadows are not<br />

mown until the grasses are in flower. "This<br />

is when the constituents of the forage are<br />

ideal for producing horse hay" explains<br />

Michael.<br />

However, putting all your efforts into<br />

the first cut is inherently risky. Moisture<br />

in particular can cause major problems.<br />

So five years ago Michael Höller invested<br />

in a hay drier for round bales. This means<br />

that when harvesting conditions are poor,<br />

he is able to achieve the desired moisture<br />

content by drying his hay bales in the safety<br />

of the barn. However, he only uses the drier<br />

if the weather makes it unavoidable. “This is<br />

partly because the use of an external heat<br />

source to dry the bales is not consistent<br />

with our approach to sustainability, and<br />

partly because it is a major cost driver",<br />

explains Michael.<br />

He much prefers to dry his hay by natural<br />

means. After mowing, for which Michael<br />

uses a mower with conditioner to help dry<br />

crop, the grass is left on the field for three to<br />

four days and gently turned with a tedder at<br />

regular intervals. At night the hay is formed<br />

into an overnight swath to achieve the<br />

desired moisture content.<br />

POWERFUL<br />

AND EFFICIENT<br />

EQUIPMENT<br />

The farm uses Krone equipment for mowing,<br />

tedding, raking and finally forming the<br />

hay into swaths. They have recently invested<br />

in a Comprima round baler, which produces<br />

around 1,800 bales per year – a worthwhile<br />

investment in Michael's view: “The Comprima<br />

with its variable bale chamber is ideal<br />

for us because the bales it produces can be<br />

dried with optimum efficiency."<br />

The time-sensitive nature of hay making<br />

means that high-performance machines are<br />

required for other stages of the harvest too,<br />

4<br />

such as the trailed rotary tedder in the KWT<br />

series, which has a working with of 16m.<br />

The effort and attention which Michael<br />

invests in the haymaking process is certainly<br />

worthwhile. A round bale opened<br />

after several months still retains the sweet<br />

smell of freshly mown hay. Despite the long<br />

storage, the grasses have lost none of their<br />

crispness. No wonder that the horses on<br />

this farm enjoy the hay so much. Michael<br />

Holler's eyes light up as he grabs a handful<br />

of hay and holds it to his nose. He sniffs<br />

and senses that once again that he has<br />

produced a hay that meets his very high<br />

standards for this green fodder that is so<br />

important for horses. «<br />

38<br />

39


TELEGRAM<br />

NEWS TICKER<br />

SIX IN A ROW<br />

AGRILIGHT JOINT PROJECT<br />

The Feihe Group in the Chinese Heilongji-<br />

How can we sustainably redevelop the heavy frames of large agricultural machines and<br />

ang Province has taken delivery of six BiG<br />

significantly reduce their weight at the same time? This is the question that the “Agrilight”<br />

X 780 in one go. The customer is one of the<br />

largest dairy farming, raw milk production<br />

and processing operations in China.<br />

joint project aims to address with the help of project partners KRONE, M+D Composites<br />

Technology GmbH, the Leibniz University Hannover and the Technical University of<br />

Clausthal.<br />

BEST PLACE TO<br />

LEARN<br />

Krone has once again been awarded “Best<br />

DONATIONS FOR<br />

FLOOD VICTIMS<br />

Place To Learn” certification for its apprenticeship<br />

programme. The recertification<br />

process involved surveying around 200<br />

Krone donated €100,000 to various<br />

apprentices as well as their instructors<br />

DOUBLE<br />

RETIREMENT<br />

Axel Quade and Volker Preuß both worked<br />

as Krone sales engineers for 30 years,<br />

and have now officially stepped down to<br />

enjoy their well-earned retirement. The<br />

Krone family, Martin Eying and Hermann<br />

Brüggemann thanked them for their years<br />

of sterling service to the company.<br />

NEW CALENDAR<br />

The KRONE Calendar 2<strong>02</strong>2 is now available.<br />

Some 1,000 photos were sent in by around<br />

200 amateur photographers from all over<br />

the world. The judges had the unenviable<br />

task of selecting the twelve best images,<br />

and the results are truly impressive.<br />

charities in the immediate aftermath of<br />

the flooding in the Ahr Valley. Since then,<br />

the staff and management board have<br />

donated a further €60,000 to support<br />

those affected by the devastating floods.<br />

KRONE IS<br />

“FUTURE-PROOF”<br />

The KRONE Agricultural Machinery division<br />

has been awarded “future-proof” certification<br />

in the “Shaping digitalisation through<br />

social partnerships” category for the<br />

about the strengths and weaknesses of the<br />

programme. The training management and<br />

the technical and interpersonal skills of the<br />

instructors were particularly highly rated.<br />

second time. Minister of Economic Affairs<br />

AU REVOIR JOËL!<br />

Managing director of Krone France Joël<br />

START OF 2<strong>02</strong>1<br />

TRAINING YEAR<br />

In August, 45 new apprentices and<br />

dual students (who follow a combined<br />

vocational and degree programme)<br />

started their training in the KRONE<br />

Agricultural Machinery division, along<br />

with a one-year intern and a student on<br />

an engineering placement.<br />

RE-OPENING<br />

After several months of refurbishment, the<br />

Hotel Krone restaurant has re-opened under<br />

a new name – “Schmiede 1906” (Smithy<br />

1906 in English). The new tenant Steve<br />

Bormann runs the Hotel Krone as well as<br />

the restaurant-side of the operations.<br />

for Lower Saxony Dr Bernd Althusmann<br />

presented the certificate.<br />

WILDFLOWER<br />

MEADOW<br />

Krone has created a native wildflower<br />

meadow on a 5ha site at the Future Lab<br />

in Lingen. The meadow will contribute<br />

to conserving biodiversity by providing a<br />

vital habitat and food source for a wide<br />

range of native insects.<br />

HALF A CENTURY<br />

Foucher recently celebrated his retirement.<br />

Joël set up the new subsidiary in Saint-Arnoult-en-Yvelines<br />

some 50km south-west<br />

of Paris in 2015 and has steered it on a<br />

successful course ever since.<br />

Ludger Gude has just celebrated a very special anniversary<br />

– 50 years at Krone. He has enjoyed a stellar career, starting<br />

out as an industrial clerk and ending up as managing director.<br />

First to congratulate him were Dorothee Renzelmann, Dr<br />

Bernard Krone, Bernard Krone and the Spelle KRONE Trade<br />

& Services team.<br />

40<br />

41


PARTNERSHIPS<br />

Dr Marcus Bertelsmeier (l)<br />

and Dr Steffen Wöbcke<br />

consider customer service<br />

a critical factor for business<br />

success.<br />

The company is running six operations, with number seven due to open in 2<strong>02</strong>3.<br />

AGRARTECHNIK SACHSEN<br />

READY TO<br />

TAKE ON THE<br />

FUTURE<br />

Being a benchmark service provider is<br />

more than a claim for the German contracting<br />

firm Agrartechnik Sachsen. On the<br />

contrary, an impressive collection of service<br />

awards bears evidence that the company is<br />

very serious about it. A particular aspect of<br />

their philosophy is qualification, a field in<br />

which they set new standards indeed<br />

Agricultural machines such as combines,<br />

foragers and beet harvesters as well as<br />

self-propelled sprayers and slurry spreaders<br />

list among the most demanding machines<br />

that require a top-notch service from a<br />

professional agricultural workshop – not<br />

only when downed in the field but also<br />

with regard to predictive maintenance. A<br />

dealership that is in charge of servicing as<br />

many as about 350 self-propelled machines<br />

is expected to have a refined service scheme<br />

in place and plenty of skills and expertise.<br />

“Deliver the best possible service was my<br />

father’s overriding tune when he opened<br />

the business in 1990,” tells Marcus Bertelsmeier<br />

who runs the firm together<br />

with his brother Ralph. “Being successful<br />

at selling machines is one thing though;<br />

turning buyers into regular customers who<br />

buy again and again is quite another and<br />

takes high-end workshops, expert service<br />

people, very good customer advice and a<br />

good service programme. Therefore, we’ve<br />

always aimed at being the benchmark in<br />

terms of service in this region.”<br />

CUSTOMER PROXI-<br />

MITY IS THE KEY<br />

What started out as a small company with<br />

ten employees in a small town north of<br />

Dresden in the year of German reunification<br />

has by now grown into a company with<br />

six offices and workshops and around 150<br />

employees, with almost 80 of these working<br />

in the workshops and parts departments.<br />

The sales and service area extends from the<br />

south of Brandenburg to the south of Saxony<br />

and to the west nearly as far as Leipzig,<br />

with sales areas varying by brand. The most<br />

prominent brands are New Holland, Krone,<br />

Horsch, Holmer, Grimme, JCB, Strautmann<br />

and GEA.<br />

A 7th dealership is coming into operation in<br />

2<strong>02</strong>3. This, too, is part of the service policy,<br />

explains Dr Steffen Wöbcke who is head<br />

of Customer Service: “Customer proximity<br />

- both literally and figuratively - is very<br />

important to us. Of course, a dealership is<br />

always a huge cost factor, but even the best<br />

mobile service team and the best remote<br />

diagnose systems are no substitute for a<br />

proper network of workshops, because<br />

many customers are not willing to embark<br />

on a 30-40km road trip to get to the nearest<br />

workshop – not even in our region with our<br />

vast fields.”<br />

The service fleet consists of about 60<br />

vehicles which carry everything it takes to<br />

service a high-end machine. Apart from<br />

that, the service engineers can diagnose<br />

many malfunctions by using telemetrics.<br />

“Telemetrics save us and our customers<br />

a lot of time – provided the technology<br />

is available in every corner in our region,<br />

which is not really the case; but we are<br />

getting there,” adds Steffen.<br />

FULL RANGE OF<br />

SERVICE PACKAGES<br />

In order to cut out downtime altogether,<br />

predictive maintenance is one of the top<br />

offers in the service package. And the<br />

“winter inspection” is great for that. This<br />

means that the mechatronics inspect the<br />

machine for any maintenance repairs. At<br />

the end of the inspection they may suggest<br />

a possible repair and prepare a quote for<br />

42<br />

43


PARTNERSHIPS<br />

it. “Some customers operate their own<br />

workshops and so prefer carrying out the<br />

service themselves,” says Marcus. “They<br />

may get support from us in that we send<br />

out one of our mechatronics to work at their<br />

place.” Many and an increasing number of<br />

customers use the opportunity to have the<br />

operational reliability of their machines<br />

fully restored during the winter check.<br />

“This is a great help for our customers, because<br />

skilled labour is also in short supply<br />

in farming,” continues Marcus. “We have<br />

a comprehensive service package in place<br />

that offers maximum efficiency, skills and<br />

expertise. That’s really convincing.” Another<br />

advantage is that one of our dealerships has<br />

a 5,000m² machine hall. During the winter,<br />

our customers can store those SP machines<br />

here that go through the winter check at<br />

that dealership. “That means, we have the<br />

machines lined up and can work on them as<br />

it suits our schedules and our customers have<br />

a dry place to store their valuable equipment<br />

over the winter,” explains Marcus.<br />

Customers also appreciate the large choice<br />

of service packages and service agreements<br />

that are both cost-effective and tailored to<br />

individual needs. The services range from<br />

the mentioned winter check to all-inclusive<br />

packages that cover literally every expenditure.<br />

By paying a lump sum per machine<br />

hour, machine owners are freed of all costs<br />

except fuel. “Yet at the end of day, all this<br />

back-up and support, staff qualification and<br />

manpower must pay for us as well,” says the<br />

head of Customer Service, Steffen Wöbbcke.<br />

All these services and investments involve<br />

considerable costs for the company, more<br />

than some customers may think. For example,<br />

all mechatronics attend at least three<br />

trainings per year. That translates into up<br />

to two weeks of absence from the job plus<br />

the expenses. “Extrapolated to annual costs,<br />

we are looking at considerable investments<br />

for lost labour, seminar fees and travel expenses<br />

which amount to a high five-figure<br />

sum. Yet we attach great importance to<br />

qualification and further training really<br />

increases motivation; but it is certainly no<br />

small feat," explains Steffen.<br />

PLENTY OF<br />

KNOWLEDGE AND<br />

EXPERTISE<br />

Qualification also comprises the company’s<br />

apprenticeship scheme. Currently, nearly<br />

two dozens of apprentices are being trained<br />

as farm / construction machine mechatronics.<br />

Furthermore, qualification also extends<br />

to the customers, especially their drivers.<br />

Driver trainings are much appreciated –<br />

both for new machines but also as brush-up<br />

trainings in the run-up to the combining<br />

or foraging season. “Although the drivers<br />

usually have top qualifications and loads of<br />

experience, they really benefit from these<br />

trainings which help them unlock so much<br />

more potential from the machine just by<br />

attending them regularly,” adds Marcus.<br />

In this context it was very useful that the<br />

company conversed one of their halls into<br />

a training centre so they can offer the<br />

participants a hands-on experience. The<br />

hall is large enough to accommodate even<br />

a sprayer with its boom unfolded. Also, as<br />

the diagnosing equipment is sitting in the<br />

workshop next door, students can readily<br />

use it and track down any hiccup.<br />

Training and further training have the<br />

highest priority, both internally and<br />

externally, and translate into customer<br />

trainings and hands-on workshops for<br />

students from the Dresden Academy, for<br />

example.<br />

A fleet of about 60 well-equipped service vans gives<br />

Agrartechnik Sachsen the punch to offer a mobile<br />

service throughout their entire sales area.<br />

Furthermore, these premises are also used<br />

for a project that is close to the hearts of the<br />

owner and the customer service manager –<br />

a cooperation with educational institutions.<br />

One of these is the Dresden Academy which<br />

offers an academic farm management<br />

programme. At Agrartechnik Sachsen, they<br />

developed a 30-hour course on agricultural<br />

machinery which brings the students into<br />

the workshop for a hands-on and in-depth<br />

experience of the inner workings of modern<br />

farm machines. This project is sponsored by<br />

Krone and Horsch, says Steffen who trained<br />

as a farm machinery mechanic and then<br />

went on to pass the master craftsmen programme<br />

before he studied at TU university<br />

and obtained his doctorate. “We also support<br />

the Technical College at Freiberg-Zug<br />

which trains agricultural technicians and<br />

appreciates opportunities where students<br />

can gather hands-on experiences. With<br />

skilled labour being a hot topic and in<br />

short supply everywhere, we want to make<br />

a contribution to improve the situation,”<br />

sums up Marcus their commitment in this<br />

field. «<br />

VALIDATION CENTRE<br />

OFFICIALLY INAUGURATED<br />

The “Future Lab” validation centre<br />

presents a critical link in Krone’s quality<br />

assurance chain and an essential element<br />

in its product development processes.<br />

Featuring benchmark technology, the<br />

centre was inaugurated a few weeks ago<br />

In September, Krone officially opened the<br />

Future Lab validation centre at its Lingen<br />

site during a small ceremony. Bernard Krone,<br />

Chairman of the Supervisory Board of the<br />

Krone Group, welcomed also the corporate<br />

neighbours in the Lingen Industrial Park<br />

and representatives of the craft companies<br />

that were involved in the construction of<br />

the centre as well as district administrator<br />

Marc-André Burgdorf, Lingen's Lord Mayor<br />

Dieter Krone and, of course, the approximately<br />

30 members of staff who work at<br />

the Future Lab. “What you can see here is<br />

absolutely state-of-the-art validation technology,<br />

which we will use to put our farm<br />

machines and commercial vehicles and also<br />

individual components from our suppliers<br />

through their paces before we install them<br />

in a Krone product,” said Bernard Krone.<br />

“An accurate and objective evidence of<br />

service life and functionality is essential for<br />

optimising the quality of our products. As<br />

such, it also presents an important contribution<br />

to customer satisfaction. In addition,<br />

the premises of the centre offer excellent<br />

opportunities for exploring further fields,<br />

such as autonomous driving."<br />

EFFECTIVE TESTS<br />

The Future Lab has three large-scale<br />

test benches, two stands for testing servo-hydraulic<br />

systems and one for making<br />

performance measurements. In addition<br />

to these, we also have various test stands<br />

for testing many different components and<br />

assemblies. More than mechanical tests,<br />

electronic systems and software applications<br />

are also being tested on the test site<br />

and in fully automated test environments<br />

in the Future Lab.<br />

After the official blessing by Pastor Martina<br />

Korporal and Chaplain Kristian Pohlmann,<br />

the invited guests had the opportunity<br />

to walk through the Future Lab and look<br />

at the various halls and test stands. The<br />

visitors were particularly impressed by<br />

the stand that simulates road conditions<br />

and which was installed only recently. The<br />

so-called X-Poster test bench allows Krone<br />

to compress 1 million kilometres clocked<br />

by a commercial trailer to a few weeks. The<br />

X-poster and any test stand is powered by<br />

a hydraulic motor unit with an output of<br />

up to 2 MW.<br />

A 20 MILLION<br />

EURO INVESTMENT<br />

Another test bench that was put into operation<br />

only recently is that for transmission<br />

performance tests. This is where large<br />

transmission units are endurance tested,<br />

such as those installed in the BiG X forage<br />

harvester, BiG Pack big baler or Premos<br />

pelletiser. These indoor facilities are complemented<br />

by an approx. 1.1km test course<br />

that also comprises 18% and 50% inclines.<br />

The test course is used for homologation<br />

tests, system tests for software releases or<br />

driving tests.<br />

All designing was made with a focus on sustainability;<br />

for instance, the entire 4,000m²<br />

validation centre is heated exclusively with<br />

waste heat from the test rigs, while part<br />

of the electricity demand is covered by a<br />

photovoltaic system designed to generate<br />

power for in-house consumption.<br />

The Krone Future Lab was built in just under<br />

a year on a total area of around 13ha. The<br />

investment volume of the Krone Group in<br />

the Future Lab amounts to approximately<br />

€20 million .<br />

44<br />

45


KNOWLEDGE<br />

LOADING, RAKING, WRAPPING<br />

INNOVATIONS<br />

FOR 2<strong>02</strong>2<br />

Krone has added several new products to its range for the 2<strong>02</strong>2<br />

season. We present three of them in this issue of <strong>XtraBlatt</strong><br />

THE GX GENERAL-PURPOSE WAGON<br />

JACK-OF-ALL-TRADES WITH A<br />

WORLD-FIRST FEATURE<br />

The GX impresses by its versatility and<br />

exceptionally gentle yet speedy unloading.<br />

Available in 44m³ and 52m³ sizes, the GX<br />

440 has a tandem axle whereas the GX 520<br />

runs on a tridem setup; all come with an<br />

ISOBUS-compatible control unit.<br />

A robust fabric belt, two chains and the<br />

plexiglass headboard constitute the unloading<br />

unit which is powered by two hydraulic<br />

motors. As soon as the GX is in position, the<br />

chains pull the floor belt and the headboard<br />

towards the tailgate. A world first in this<br />

context is the Krone ExactUnload feature.<br />

For example, to set up a fresh clamp, the<br />

operator simply enters the desired length to<br />

the console. After that, the GX controls the<br />

unloading rate automatically and relative to<br />

the forward speed of the tractor. When the<br />

GX arrives at the end of the pre-set length,<br />

it is completely empty. By default, the floor<br />

moves at a rate of eight metres per minute,<br />

and this can be doubled in fast mode. Thus,<br />

the GX 440 is cleared out in approximately<br />

40 seconds.<br />

The GX also scores high marks for its exceptionally<br />

low kerb weight. It can increase<br />

its volume by telescoping the extensions<br />

hydraulically by another up to 700mm.<br />

Very practical indeed are also the rubber<br />

strips that seal the side walls, preventing<br />

any losses when hauling fine bulk materials<br />

such as grain or rape.<br />

SWADRO S 380, S 420 AND S 460 SINGLE ROTOR RAKES<br />

MORE OPERATOR COMFORT,<br />

MORE PERFORMANCE<br />

For the new season, Krone is adding three<br />

new single-rotor rakes to its range – the<br />

Swadro S 380, S 420 and S 460. What<br />

they all have in common is the compact<br />

headstock that couples to a three-point rear<br />

linkage. This reduces the load on the front<br />

axle by up to 10% compared to other trailed<br />

designs, translating into less power required<br />

for lifting so that even smaller lightweight<br />

tractors can take on swathing. The swathing<br />

EASYWRAP 165 T BALE WRAPPER<br />

ONE FOR THE<br />

PROFESSIONALS<br />

The new, trailed and two-arm<br />

EasyWrap 165 T wrapper wraps bales with<br />

diameters from 1.00 to 1.65 metres. A<br />

high-performance satellite arm wrapper,<br />

it effortlessly picks up and processes up to<br />

1,650kg bales and the wrapping arm orbits<br />

at impressive speeds of up to 40rpm. The<br />

drawbar swivels hydraulically and can carry<br />

ten additional rolls of film as an option.<br />

The 750mm film offers 55% or 70% prestretch<br />

according to user preference. After<br />

the number of wraps and bale size are<br />

set on the terminal, the rest is calculated<br />

automatically. At the end of the wrapping<br />

curtains are folded and adjusted conveniently,<br />

the rotor height is controlled with<br />

down to the millimetre precision, and the<br />

tine arms are folding with gap- and wearfree<br />

connections.<br />

The flexible connection between the main<br />

frame and the headstock is provided by a<br />

ball joint and roller in a slotted hole thereby<br />

implementing the Krone Jet Effect which<br />

prevents the tines from damaging the sward<br />

when raising / lowering on the headland.<br />

cycle, the film is cut and fixed in one smooth<br />

movement while a special mechanism traps<br />

the end of the roll; there are no annoying,<br />

loose film ends when working with the<br />

EasyWrap.<br />

An optional bale turner is available for the<br />

EasyWrap 165 T and is triggered from the<br />

cab at the touch of a button. The entire<br />

wrapping process – from picking up the bale<br />

to unloading it – can run fully automatically<br />

so operators can concentrate on driving.<br />

Another practical feature is the auto-centring<br />

mechanism when lifting the rake.<br />

The tracking mechanism with balancing<br />

arm leads to quiet and controlled tracking<br />

behind the tractor as well as tightest headland<br />

turns and clean rakes in corners. All<br />

new rakes have maintenance-free drivelines<br />

with overrunning clutches, so Swadro can<br />

coast smoothly on tractors with electronic/<br />

hydraulic pto brakes.<br />

46<br />

47


FEATURE<br />

LIVESTOCK FARMING<br />

ENOUGH IS<br />

ENOUGH!<br />

What do the national football team and German<br />

agriculture have in common? For Hubert Schulte,<br />

a farmer in the municipality of Saterland west of Bremen,<br />

the answer to this question is clear: “When it comes to the<br />

national football team, you get the feeling that there are<br />

81 million coaches out there – each and every one of them<br />

certain they know where things went wrong in a match<br />

and, of course, only too willing to tell you how they would<br />

have done it better. It’s exactly the same with agriculture.<br />

Very few people understand the context or the facts, but<br />

everyone claims to know how it should be done.”<br />

Livestock farmers in Germany are<br />

being crushed between the millstones<br />

of rapidly tightening regulations, political<br />

ignorance and price pressure from the major<br />

food retailers, says Hubert Schulte. The farmer from<br />

Saterland in northern Germany has issued this clarion call:<br />

“Act now, because the clock has already passed midnight!”<br />

NO ACCOUNT OF REALITY<br />

Unsurprisingly, many consumers have a romanticised idea<br />

of agriculture from grandma’s time, while at the same time<br />

demanding that the strictest quality criteria are adhered<br />

to and that food prices are kept to a bare minimum. This is,<br />

after all, an image that is pushed heavily by the advertising<br />

industry, by the media in general and by certain political parties.<br />

The result is that conventional farmers are constantly<br />

vilified as sinners against the environment and perpetrators<br />

of cruelty to animals. “What really makes me angry is that<br />

people are being deliberately misled, despite knowledge<br />

to the contrary.”<br />

Unfortunately, this also applies to institutions in the agricultural<br />

sector. As an example, he cites the promotion of<br />

pasture grazing for dairy cattle as the “non plus ultra” (see<br />

January 2<strong>02</strong>1 issue of <strong>XtraBlatt</strong>). “How many farmers in<br />

Germany have contiguous land of a size that allows them<br />

to graze a herd of, say, 300 or 400 cows? This is the sort of<br />

scale at which we have to work nowadays to make a living.<br />

And do these so-called experts know what grazing means<br />

for the management of a herd of that size? Demands of this<br />

kind take no account of reality.”<br />

THE CONSUMER SHOULD<br />

BEAR THE COST<br />

Hubert Schulte’s verdict on organic farming is exactly the<br />

same. The angry farmer says it is an absolute illusion to<br />

think food production could completely go organic while<br />

food prices stay as they are: “If a farmer in this country is to<br />

make a living from organic products, they will need much<br />

larger profit margins. But profits are exactly what farmers<br />

are not getting, which we can see now already. There are<br />

the strictest regulations producers of organic milk have<br />

to comply with. Yet the blunt message we get from the<br />

dairies is that, if we don’t accept their prices, they will just<br />

Hubert Schulte, a farmer from Saterland: “Higher standards involve<br />

greater costs which producers cannot simply be expected to absorb. And<br />

farmers need assurances about future policy.”<br />

source the raw material from abroad. And the same goes<br />

for organic products. But that’s something the consumer<br />

isn’t informed about.”<br />

Hubert Schulte has a similar view of animal welfare<br />

concepts which he considers to be window dressing.<br />

He is sceptical of the much-discussed plans in Germany<br />

that consumers pay a few cents more for meat that was<br />

produced to animal welfare standards. He says, a few cents<br />

are not enough to even remotely cover the costs farmer<br />

incur by complying with regulations. “I have nothing at all<br />

against new standards being defined in animal husbandry<br />

or additional investment being made in environmental<br />

protection. But it is not acceptable that we alone should<br />

always bear the costs. When you buy a car and order extra<br />

features you understand that these have to be paid for<br />

and that fuel consumption will be greater because of all<br />

the extra electronics making the car much heavier. The<br />

same principle should also apply to food: higher standards<br />

involve greater costs which the producers cannot simply<br />

be expected to absorb. And farmers also need assurances<br />

about future policy, so that if they invest today, they won’t<br />

face a completely new regulatory setup tomorrow. That’s<br />

what is destroying our agriculture.” «<br />

48<br />

49


INTERVIEW<br />

SMART SUPPORT<br />

“THE CUSTOMER HAS THE KEY.”<br />

Digital applications for agricultural equipment offer many benefits – also<br />

for service engineers. XtraBLatt reports what the Krone “Smart Support”<br />

has on offer<br />

“Smart” is a buzzword in the digital age<br />

and is mostly used in the sense of “simple,<br />

easy, better, intelligent” – smart home,<br />

smart solutions, smart communications.<br />

Welcome to the future. Digitalisation<br />

has also moved into farm equipment<br />

and farming where service engineers use<br />

telemetry and remote diagnostics as these<br />

offer a great potential for saving costs.<br />

For this purpose, Krone is constantly<br />

expanding its range of digital products<br />

which are grouped under the “mykrone.<br />

green” platform. One of the latest innovations<br />

to be presented at Agritechnica<br />

2<strong>02</strong>2 is “Smart Support”, i. e. a “better<br />

support”. <strong>XtraBlatt</strong> talked to Sebastian<br />

Tillmann, the product manager of Smart<br />

Support at Technical Customer Service,<br />

and Henrik Bauhaus who is in charge of<br />

Smart Support within in the mykrone.<br />

green team.<br />

<strong>XtraBlatt</strong>: What is the objective of Smart<br />

Support?<br />

Henrik Bauhaus: Smart Support is a digital<br />

application for our service partners and<br />

industrial end customers. It provides access<br />

to service-related machine data via an<br />

internet platform. This helps our service<br />

partners to get comprehensive and rapid<br />

support.<br />

Smart Support is embedded in the Krone<br />

portal “mykrone.green”, to which our<br />

customers, Krone service partners and the<br />

aftersales engineers of the agricultural<br />

machinery factory have access. With Smart<br />

Support, it will be possible to retrieve service-related<br />

data from the machines, such<br />

as current error messages, the error history<br />

and the physical location of the machine. In<br />

addition, the CCI 800 or CCI 1200 terminal<br />

screens or the readings on the screen can be<br />

viewed in real time, which of course is an<br />

enormous help in troubleshooting.<br />

<strong>XtraBlatt</strong>: Does that mean that everybody<br />

– the customer, the engineer and the<br />

manufacturer – sees the same data?<br />

50<br />

51


INTERVIEW<br />

1 Smart Support is to be launched officially at Agritechnica.<br />

The system will go “live” for the 2<strong>02</strong>2 harvest season.<br />

2 Sebastian Tillmann, Smart Support Product Manager at the<br />

Technical Customer Service Department: “Only the customers<br />

can see the agronomic data, no one else.”<br />

3 Henrik Bauhaus, Smart Support product manager in the<br />

mykrone.green team: “The key to any feature and information<br />

at mykrone.green lies with our customers.”<br />

4<br />

4 On the internet portal “mykrone.green”, Krone customers can<br />

register their machines and then retrieve the “agronomic” data,<br />

for example.<br />

Henrik Bauhaus: No. At least not automatically.<br />

The customer decides who actually has<br />

access to which data. To do this, they first<br />

enable the dealer(s) of their trust in their own<br />

Smart Telematics account. Then they do the<br />

same for the Krone Service engineers, if they<br />

find this helpful.<br />

<strong>XtraBlatt</strong>: That’s quite confusing. Who has<br />

access to which information?<br />

Sebastian Tillmann: For farmers and<br />

contractors there are only three things to<br />

remember: The first is “mykrone.green”. This<br />

is the name of the internet portal where all<br />

digital interactions take place. This is, so to<br />

speak, the digital “house”. Every customer<br />

has their own key to this house, i.e. their<br />

own password.<br />

In this house, there is a room called “Smart<br />

Telematics”, to which everybody has access<br />

to the data generated by the registered<br />

machines. The registered owner can be a<br />

farmer or contractor but also a dealer who<br />

registers their own demonstration machines.<br />

1<br />

So, machine owners register and verify their<br />

machines to and on the platform. Once this<br />

is done, all the data the machine communicates<br />

is collected there. Different data<br />

are collected in different subsystems – or<br />

“rooms”. For example, customers can find<br />

all the agronomic data there, including all<br />

outputs, such as number of bales baled,<br />

area harvested, etc. Only the customers<br />

themselves have access to this data, no one<br />

else, not the dealer not we at Krone. This is<br />

very important to us, because data privacy<br />

is our top priority.<br />

We will add further rooms to this house in<br />

the future. One will be the “Smart Support”<br />

room. This is the third room of those mentioned<br />

at the beginning. The key to this door<br />

has the customer, but they can pass it on to<br />

their dealer or to us the manufacturer. This<br />

requires an active handover procedure in<br />

Smart Telematics. They can hand over the<br />

key either temporarily or permanently. Once<br />

access to Smart Support has been granted to<br />

the dealer or Krone, we can only see those<br />

data that deal with fault finding and help<br />

2<br />

3<br />

to solve the reported error or malfunction<br />

as quickly as possible.<br />

Henrik Bauhaus: In other words – Smart<br />

Support is for dealers and looks at the<br />

machine data through the eyes of a service<br />

engineer. When the machine owner starts<br />

data transmission, i.e. verifies the machine<br />

in mykrone.green, he can clear his dealer<br />

in the Smart Telematics room so they see<br />

these data too. This means the engineer at<br />

the workshop and we, the manufacturer, are<br />

able to discuss the reported malfunction.<br />

This speeds up any service communication<br />

and troubleshooting procedure enormously.<br />

<strong>XtraBlatt</strong>: Still, it sounds elaborate …<br />

Henrik Bauhaus: But it’s not. This is clear<br />

when you enter mykrone.green the first time<br />

and have a look around. Each individual<br />

customer machine must be cleared for data<br />

sharing, usually only once.<br />

Following this principle, we have progressively<br />

added further rooms, i.e. further services of<br />

which the machine owner decides whether<br />

he/she wants to use them. An example of<br />

this is the option of booking of additional<br />

engine power into the forage harvester for a<br />

specific period of time. So in short, the key to<br />

everything that happens at mykrone.green<br />

lies with our customers.<br />

<strong>XtraBlatt</strong>: Speaking of booking… this begs<br />

the question of what does this service cost?<br />

Sebastian Tillmann: The access to mykrone.<br />

green and to Smart Telematics is initially free<br />

of charge for end customers. They acquire it<br />

with the purchase of a machine. Yet when<br />

buying specific digital products here, such as<br />

extra engine power for the forage harvester,<br />

you pay a fee.<br />

If our service partners at the dealerships want<br />

to be part of this system and benefit from<br />

remote maintenance and fault diagnosis,<br />

they’ll pay a certain fee, either on an annual<br />

basis or for shorter periods. However, this fee<br />

is a dealer-related not machine-related fee.<br />

In this respect, the costs are very manageable<br />

compared to the massive benefits dealerships<br />

and their customers get from this.<br />

<strong>XtraBlatt</strong>: Would you give us an example?<br />

Sebastian Tillmann: When a machine signals<br />

a malfunction or error, this is indicated<br />

to the operator on the machine and also<br />

to the dealer. This is able to identify the<br />

machine without having to make several<br />

phone calls. With this information at hand,<br />

the mechatronic can hop on the van right<br />

away, carrying the right tools and spare<br />

parts. In the past, he would drive out to the<br />

site, inspect the machine and then either<br />

go back to get the right component or call<br />

another colleague to bring it out. In this<br />

respect, Smart Support saves an enormous<br />

amount of time and ultimately costs for<br />

customers. In addition, every hour of downtime<br />

is so costly in the midst of harvest. Costs<br />

can quickly add up to €1,000/h in a forage<br />

harvesting chain, for example. So time is<br />

money in service – and digital tools help to<br />

reduce these costs enormously.<br />

<strong>XtraBlatt</strong>: When will Smart Support be fully<br />

operational?<br />

Sebastian Tillmann: At Agritechnica, we<br />

will officially launch the system and give<br />

our customers a hands-on experience at our<br />

stand. At the same time, we are field trialling<br />

the system on machines of selected partners.<br />

The system will then go “live” for harvest<br />

2<strong>02</strong>2, which means in April.<br />

Henrik Bauhaus: At the same time, we<br />

continue expanding and optimising the<br />

features, just as we do with other products<br />

at mykrone.green. This system continues to<br />

grow and will progressively offer more and<br />

more options. «<br />

52<br />

53


KNOWLEDGE<br />

digital “mykrone.green” data portal which<br />

provides all agricultural Krone customers<br />

with access to all digital services offered<br />

by the group.<br />

“The SmartConnect telemetric boxes have<br />

been a standard feature on the BiG X and BiG<br />

M lines and an option on specific machines<br />

for a number of years now, such as the BiG<br />

Pack square baler of the fourth generation<br />

as well as Comprima Plus and VariPack Plus.<br />

These telemetric features are however also<br />

very useful for all our products, especially<br />

for our trailed machines like mowers, rakes<br />

and tedders. So we took the solar boxes<br />

from the blue world and adapted them for<br />

our green world,” Stefan continues. “We<br />

officially introduced the product in this<br />

financial year 2<strong>02</strong>1.”<br />

Stefan Niehof is one of the product managers for the<br />

digital “mykrone.green” data portal.<br />

SMARTCONNECT SOLAR<br />

BOX TO GO<br />

With the telemetric “SmartConnect”<br />

module having been a feature on the<br />

BiG lines for quite some time,<br />

Krone now offers the universal “Smart-<br />

Connect Solar” module – a transferable<br />

option for trailed machines that is<br />

powered by a solar cell<br />

What do a 40ft container and an agricultural<br />

rake have in common?<br />

Not much it seems at first glance, but quite<br />

a lot at second glance. The common ground<br />

is – typically in modern times – digitalisation<br />

and the interconnection of machines<br />

so these can communicate their data for<br />

evaluation and further use. These machines<br />

are mostly self-propelleds – tractors, forage<br />

harvesters or trucks – all of which have their<br />

own on-board power sources to power their<br />

telemetric units. Yet, containers or swap<br />

frame beds have no on-board power sources.<br />

And yet, fleet operators want to locate<br />

and identify them at any<br />

stage in the logistics chain.<br />

“Therefore, the blue Krone<br />

division, Commercial Vehicles,<br />

developed telemetric boxes that are<br />

powered by solar panels. Introduced in<br />

2016, these boxes operate autonomously,<br />

are maintenance-free and so small in size<br />

that they are easily mounted to containers<br />

and swap bodies or beds,” explains Stefan<br />

Niehof. “Today, there are tens of thousands<br />

in service in the world of logistics.” Stefan<br />

is one of the product managers of the<br />

REAL-TIME DATA<br />

But what exactly is the benefit of<br />

such a solar panel which has been<br />

given the meaningful name<br />

“SmartConnect Solar”? “Naturally,<br />

the data that are<br />

generated by a rake are<br />

The telemetric “SmartConnect Solar”<br />

box enables fleet operators to connect<br />

trailed machines to telemetric services –<br />

directly and without requiring a tractor or<br />

other self-propelled.<br />

far less complex than those generated by a<br />

forager,” explains Stefan. “The solar boxes<br />

feature GPS, Wi-Fi, mobile phone, data logger<br />

and a web interface so they can transfer<br />

data in real time to the smartphone, tablet<br />

or pc, enabling machine owners or fleet<br />

operators to retrieve position and job data<br />

from mykrone.green.<br />

And this is certainly also very useful for the<br />

less complex machines – mowers, rakes,<br />

tedders – especially when these are contract<br />

or leased machines,” continues Stefan. “For<br />

example, these data help contractors count<br />

the number of operating hours for billing<br />

purposes.”<br />

VERSATILE AND<br />

UNIVERSAL<br />

Another benefit of SmartConnect Solar<br />

is that fleet owners can register all their<br />

fleet machines – including those of other<br />

makers – to mykrone.green and then collect<br />

and transfer information from and to all<br />

machines running in the harvest chain.<br />

After all, farmers and contractors usually<br />

run mixed rather than mono-brand fleets.<br />

Stefan points out another highlight of the<br />

new development: The solar box is transferrable<br />

to other machines. It just has to<br />

be assigned a different name in mykrone.<br />

green. “This makes SmartConnect Solar a<br />

true “box to go” and an intriguing option<br />

for a consistent data management.” «<br />

54<br />

55


INTERNATIONAL<br />

KATSLÖSA AGRO, RYDSGÅRD (SWEDEN)<br />

Producing more than 20,000 big bales and 25,000 small bales<br />

per year, Katslösa Agro is one of the largest haylage producers in<br />

Sweden.<br />

FOR HORSES<br />

JUST THE<br />

BEST<br />

“We produce haylage for around<br />

2,500 horses,” says Morgan Nilsson,<br />

the company’s specialist for animal<br />

feed production.<br />

Morgan Nilsson and Nicklas Flink specialise<br />

in the production of haylage for horses.<br />

They measure the maturity of the crop to<br />

determine the optimum timing for the cut<br />

and also provide their customers nutrient<br />

with balance sheets on special request.<br />

The haylage is preserved and stored<br />

as big or small square bales<br />

Katslösa Agro is located on the south<br />

coast of Sweden and northwest of<br />

Ystad. The province of Skåne is one of<br />

Sweden's most productive farming regions<br />

that is mainly known for grain. The 1,300ha<br />

land of Morgan Nilsson and Nicklas Flink<br />

stretches from Malmö to the east coast<br />

of Sweden. Even though grassland makes<br />

up 45% of the Swedish farmland, there is<br />

only little forage production in the south<br />

where Morgan and Nicklas grow grass<br />

on a 550ha area. The rest of their land is<br />

reserved for grain. Nicklas also manages<br />

another grain farm in Staffanstorp 50km<br />

in the northwest whilst Morgan focuses<br />

on growing forage grass in Katslösa. The<br />

grass grows on fertile arable land and not on<br />

permanent grassland as usual. They grow<br />

grass during three seasons and then rotate<br />

to oilseed rape, wheat and barley.<br />

WRAPPING SMALL<br />

BALES<br />

The agricultural engineers started with<br />

only 10ha of land when they founded their<br />

company in 2005. Both studied at SLU, the<br />

Swedish University of Agricultural Sciences,<br />

in Alnarp, and often worked at a contracting<br />

farm as students and after graduation.<br />

“Many people tried to bale small HD bales<br />

but gave up quickly, because there was too<br />

much manual work involved in it,” explains<br />

Morgan. “But we have never gave up the<br />

idea of baling haylage into small bales.”<br />

The plan was to market horse feed of a<br />

high quality that met special customer<br />

requirements.<br />

From the beginning on, the two entrepreneurs<br />

invested in high-quality machines<br />

and financed them by offering contract<br />

56<br />

57


INTERNATIONAL<br />

1 Wrapped 60-70kg hay bales are<br />

in high demand with Katslösa<br />

customers.<br />

2 The forage harvest fleet is an<br />

all-out Krone fleet, including two<br />

big balers.<br />

3 The feed is delivered by the<br />

company truck within a radius of<br />

200km. Long distances are covered<br />

by a haulier.<br />

1<br />

2<br />

3<br />

4 The success recipe for horse<br />

haylage is forage of a guaranteed<br />

quality and nutrient level, grown<br />

from grass mixes that are blended<br />

to customer specifications.<br />

baling. Over the years, the two trialled<br />

various technical options, always in search<br />

of the ergonomic optimum. Today, they<br />

produce small bales exclusively for their<br />

own customers using a stationary baler.<br />

The haylage is transported by a Krone ZX<br />

self-loading wagon and emptied into a<br />

hopper with rollers that feed the material<br />

into the baler. From here, the finished bales<br />

are automatically conveyed to a wrapper.<br />

Then batches of twelve finished bales are<br />

stacked on a pallet by a robot. Each pallet<br />

is then marked with an ID tag for full traceability<br />

at all times. This tagging is one of the<br />

few things that are still done manually in<br />

the production chain. But the engineer is<br />

already working on an automated solution.<br />

Baling, wrapping and stacking happens<br />

immediately after the cut and in the season.<br />

When the harvest is over, all machines stand<br />

idle except the Scania truck that transports<br />

the batches to the customers on order. Most<br />

stables are located within a 200km radius.<br />

Any deliveries further than 600km are<br />

contracted out to a haulier.<br />

Selling more than 20,000 big bales and<br />

25,000 small bales per year, Katslösa Agro<br />

is one of the largest producers and suppliers<br />

of haylage in Sweden and holds the uncontested<br />

number 1 position as a producer of<br />

wrapped 60–70kg haylage bales. The small<br />

format is very popular with horse owners.<br />

INDIVIDUAL<br />

GRASS MIXES<br />

The exclusivity of the service is not only attributed<br />

to the bale size but above all to the<br />

quality of the feed. Morgan Nilsson explains:<br />

“We sow grass on land where others normally<br />

grow wheat, barley and sugar beet; and<br />

therefore we harvest particularly high-quality<br />

forage.” Many thought this was a crazy<br />

thing to do – especially at the beginning.<br />

More than that, the two also sow their<br />

own proprietary grass mixes which meet<br />

individual customer requirements. About<br />

80% of the mixes are “custom blends”,<br />

with timothy or timothy grass making up<br />

50–60% of a mix, because the protein and<br />

sugar contents of these grasses are lower<br />

than those of ryegrass, which is very important<br />

for horses. Then fescue and ryegrass<br />

are added to the blend. The varieties vary in<br />

terms of ripening and hence also in terms<br />

of harvest dates.<br />

Customers order their feeds at nutrient<br />

levels they consider appropriate for their<br />

animals' performance. This option to order<br />

roughage of specific protein and energy<br />

levels is particularly appealing for owners<br />

of sport horses. The average protein content<br />

of the feed is 50–60g/kg of DM whereas<br />

protein levels in forage for high-performance<br />

horses may reach 85g/kg of DM.<br />

Lower contents are much appreciated by<br />

amateur riders. Morgan aims specifically at<br />

meeting the energy requirements of sport<br />

and leisure horses. The protein content, for<br />

example, is on average much lower than<br />

that of cattle feed. “We produce haylage<br />

for around 2,500 horses,” says the farmer<br />

proudly. Among their customers are such<br />

renowned racing stables as Joakim Lövgren<br />

or of the show jumper Peder Fredricson.<br />

For ten years now, Morgan and Nicklas<br />

have been analysing and documenting<br />

the nutrient contents of their fields and<br />

crops. Initially, they were ridiculed for this,<br />

but their success shows that Katslösa Agro<br />

discovered a niche that they are serving very<br />

well. After all, horse owners are willing to<br />

pay for the extra effort that goes into the<br />

feed for their horses. Says Morgan: “Today,<br />

people understand that high-quality feed<br />

benefits the animal’s health and reduces<br />

follow-up costs, such vet costs.” After all, our<br />

customers get the guarantee that they buy<br />

feeds of a consistently high quality – and<br />

not just proverbially. The bales are sold with<br />

a one-year “producer guarantee”.<br />

ANALYSING ALL THE<br />

WAY UP TO THE CUT<br />

About two weeks before the cut, the grass<br />

is examined for its nutrients. Based on the<br />

results in the previous years, they then<br />

calculate how the various nutrient levels<br />

are expected to develop. “Every few days we<br />

measure and compare,” says Morgan. Apart<br />

from measuring the standard parameters<br />

such as dry matter, crude protein, crude<br />

fibre content and crude ash, they also<br />

measure trace elements. These data are of<br />

great interest for owners of competition<br />

horses. The last analysis is made on the<br />

day the material is baled so they can assure<br />

customers get the quality they seek.<br />

They make two cuts in a season, cutting<br />

the fields in the eastern part of the country<br />

two weeks later than the fields in the west,<br />

which of course gives them a wider harvest<br />

time window. Growing several varieties<br />

increases the time window, too. The weather<br />

has of course a great influence on the<br />

success. A few days of rain – and the perfect<br />

date is missed and nutrient levels quickly<br />

fall short of targeted levels. This makes it<br />

all the more important to have a powerful<br />

harvest fleet.<br />

Mowing is done with a Krone-Butterfly<br />

combination consisting of an EasyCut F<br />

360 CV and an EasyCut B 1000 CV Collect.<br />

This combination has proven particularly<br />

useful in the high-yielding stands that are<br />

cut only twice a year. The cutting height is<br />

set to 10cm to avoid contamination. After<br />

all, zero contamination is the overriding<br />

principle throughout the forage chain and<br />

this includes tedding and raking. Therefore,<br />

two KWT 11.22s and one KWT 1600 are<br />

deployed to keep up with the mower combination.<br />

These are followed by three Swadro<br />

TC 760s and one Swadro 42. Baling is done<br />

with two BiG Pack 890 XC balers. Morgan<br />

places great importance on bale density,<br />

because this is critical for the preservation<br />

quality as it prevents mould formation or<br />

undesirable fermentation in air pockets.<br />

Last year, the big balers were equipped<br />

with a Krone bale accumulator which has<br />

boosted bale the collecting chain enormously.<br />

“The BaleCollect makes it<br />

very easy to collect the bales from<br />

the field,” says Morgan. Upon<br />

arrival on the farm, the bales<br />

are wrapped by three stationary<br />

wrappers which<br />

finish 200 bales in one<br />

hour. The bales are stored<br />

immediately after baling<br />

and only touched again<br />

when removed from the<br />

store for delivery to the<br />

customer. This is another<br />

important detail which<br />

helps maintain the stability<br />

and quality of the forage. In addition to<br />

that, all bales – big or small – are receive 16<br />

layers of film wrap. “Usually, people apply<br />

only twelve wraps, but we prefer to play it<br />

safe,” explains Morgan.<br />

Maximum quality is the overriding tune at<br />

Katslösa Agro – and this goes through all<br />

stages of the production chain from the<br />

field all the way to the customer. Output<br />

and capacity of their machines are tailored<br />

exactly to their needs. And after they have<br />

4<br />

been measuring, analysing and logging<br />

nutrient data for years, Morgan is able<br />

to provide detailed information on the<br />

nutrient levels of each of his feeds right off<br />

the cuff. He knows exactly which bale was<br />

wrapped with which film batch and was<br />

delivered to which customer. Traceability<br />

is enormously important at Katslösa Agro.<br />

Having gathered specialist knowledge in<br />

haylage production, the entrepreneurs have<br />

developed into specialist producers of horse<br />

feed and are getting better at this every<br />

year. “We want to be perfect in what we<br />

do,” concludes Morgan. «<br />

58<br />

59


We connect<br />

TRADITION<br />

& VISION<br />

KRONE has been inextricably rooted in agriculture since 1906.<br />

We relate to the people who farm their land following the rhythms of nature.<br />

We do the mowing, swathing, chopping and baling.<br />

We connect field and technology. Together, we make the most of your crop.<br />

#KRONECTED

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