WiN woodworking INTERNATIONAL 2019/1
WiN - woodworking INTERNATIONAL is the international magazine for the woodworking industry. We report on all aspects of woodworking from board materials, wood treatment to machines, tools and technical know-how, from timber engineering supplies to the latest developments in technologies and markets.
WiN - woodworking INTERNATIONAL is the international magazine for the woodworking industry. We report on all aspects of woodworking from board materials, wood treatment to machines, tools and technical know-how, from timber engineering supplies to the latest developments in technologies and markets.
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
ISSN 1438-1672 · Vol. 37 · No. 1/19 · March<br />
LIGNA PREVIEW FAIRS COMPANIES SURFACES NEWS<br />
Photo: Deutsche Messe
ZKZ 62005 · ISSN 1438-1672 · Vol. 36 · No. 1/18 · February<br />
FAIRS<br />
DESIgN & TRENDS<br />
COMPANIES SURFACE WINDOWS<br />
BE A<br />
NER!<br />
Annual subscription rate: € 77,- incl p+h<br />
The new WIN <strong>woodworking</strong> <strong>INTERNATIONAL</strong><br />
In 2018 we re-launched WIN <strong>woodworking</strong> <strong>INTERNATIONAL</strong>,<br />
the only general international magazine for experts in the<br />
entire <strong>woodworking</strong> industry.<br />
The magazine will be published in a larger format: 229 mm x 305 mm.<br />
We will report on board materials, furniture, flooring, windows etc.<br />
Special features will be presented on design, surfaces, laminating and tools.<br />
Advertising contact: win@harnisch.com<br />
S P E C I A L F E A T U R E S
EDITORIAL<br />
We love wood …<br />
… and we're not alone. Wood is in vogue. Furniture manufacturers, interior decorators and<br />
architects rely on it. This is true in the outdoor sector as well as with stylish solid wood furniture,<br />
with exterior panelling, and also in interior design. The timber construction sector is also recording<br />
growth, as wood conveys a pleasant living climate and is sustainable.<br />
A megatrend of our time, individualisation, plays a major role in the rapidly growing popularity<br />
of this natural material. At the same time, however, it represents a challenge for the wood processing<br />
industry, as it is increasingly replacing series production and mass-produced goods.<br />
Eric Schäfer<br />
Editor<br />
Whether talking about Industry 4.0, the latest materials or raw materials - it is not unusual for<br />
wood to be used primarily to implement a wide range of customer requirements, for example with<br />
technical innovations such as digital printing. The key technology for the efficient production of<br />
individual furniture surfaces will be in the spotlight at "interzum <strong>2019</strong>", which will present fresh<br />
ideas and progressive solutions in May.<br />
How the manufacturing industry and craftsmen will react to the trend towards individualisation<br />
can also be seen in May. With new smart machines and innovative processing methods, LIGNA<br />
in Hanover will show the future of <strong>woodworking</strong> and wood processing; you will find initial information<br />
in your personal <strong>WiN</strong> copy. Who would not want to risk a glimpse into the future - when<br />
it comes to love?<br />
Sincerely,<br />
Eric Schäfer
contents<br />
EDITORIAL<br />
We love wood... 3<br />
News 6<br />
FAIRS<br />
SICAM Grows Once Again 8<br />
Leitz at the BAU 8<br />
Weinig Continues to Focus on the Russian Market 9<br />
MEM Industrial <strong>2019</strong> 9<br />
DOMOTEX Worldwide 10<br />
Salone Internazionale del Mobile 11<br />
interzum <strong>2019</strong> 12<br />
LIGNA <strong>2019</strong> 13<br />
LIGNA Preview <strong>2019</strong> 16<br />
From Large to Small, From Individual Production<br />
to Series Production 16<br />
AKE Cutting 2.0 ‐ The Success Story Moves On 16<br />
Focusing on Themes of the Future 17<br />
50 Years of Innovation and Technology Dedicated to the Future 17<br />
Biesse Confirms and Further Strengthens the Bond<br />
Between Man and Robot 17<br />
Automation With High Customer Benefits 18<br />
A Traditional Company on a New Course 18<br />
Definitely Worth a Look! 19<br />
“Smart&Human Factory“ 20<br />
Layer Check LC 1000 Makes Powder and Liquid Coating<br />
More Precise 20<br />
Innovative Cutting-edge Technology for Every Requirement 21<br />
One Stop Shop for Briquetting 22<br />
Focus on Innovative Tool Solutions and Dialogue<br />
with Customers 23<br />
COMPANIES<br />
New Dimension of the Collated Nail Made of Wood 23<br />
Extension of the Production Area 24<br />
Siempelkamp Produces “Happy Chinese New Year“ 25<br />
Board on a New MDF/HDF Production Line in China 25<br />
The Specialist Company for Shredding Technology 25<br />
Is Growing More Strongly Than the Market 25<br />
Efficient Order Picking of Single-unit Batches 26<br />
Wood Automotive Interior Shown at Future Interior Summit 27<br />
MACHINING TECHNOLOGY<br />
Strong Entry Level System for Small Shops 28<br />
SCM Revolutionizes the World of Nesting 29<br />
ARCHITECTURE<br />
Success for American Hardwood Projects at Wood Awards 2018 30<br />
These are the Highlights 31<br />
FURNITURE<br />
The Real Tree Story 32<br />
“World Furniture Outlook <strong>2019</strong>“ 33<br />
SURFACES<br />
Modern digital production for modern flooring 34<br />
Combined with Structuring and Glaze 35<br />
ILVA Is One of the Key Players of Wood Lifecycle,<br />
an Exhibition on Wood. 36<br />
Pfleiderer Introduces its Wood-based Panels to the Outdoors<br />
for the First Time Ever 38<br />
DECORS<br />
Schattdecor Positions Itself as an Impregnator Worldwide 39<br />
EVENTS<br />
Conference 2018 in Guangzhou 40<br />
17th Jowat Symposium 2018 41<br />
European Coatings Show Conference 41<br />
Guide to Products and Manufacturers<br />
Index of Manufacturers 42<br />
“Test the Future“ 24<br />
4 No. 1 • March <strong>2019</strong>
Impressum<br />
ISSN 1438-1672<br />
<strong>WiN</strong> - <strong>woodworking</strong> <strong>INTERNATIONAL</strong><br />
Vol. 37/<strong>2019</strong><br />
Publishing Company: Dr. Harnisch Publications<br />
Blumenstr. 15, D-90402 Nuremberg<br />
Phone: +49 - 911 - 2018 - 0<br />
Fax: +49 - 911 - 2018 - 100<br />
E-mail:<br />
win@harnisch.com<br />
www.<strong>woodworking</strong>-international.com<br />
www.harnisch.com<br />
Owners:<br />
Dr. Claus-Jörg Harnisch<br />
Benno Keller<br />
A NEW GENERATION<br />
OF PRODUCTIVITY:<br />
VOLLMER VGrind 360<br />
Publisher:<br />
Managing Editor:<br />
Editor:<br />
Benno Keller<br />
keller@harnisch.com<br />
Marta Bletek-Gonzalez<br />
win@harnisch.com<br />
Eric Schäfer<br />
eric.schaefer@harnisch.com<br />
Media Planning:<br />
Germany, Austria, Switzerland<br />
Dina Fettig<br />
dina.fettig@harnisch.com<br />
Martin Fettig<br />
martin.fettig@harnisch.com<br />
Western Europe<br />
Gabriele Fahlbusch<br />
fahlbusch@harnisch.com<br />
USA/Canada<br />
Bill Kaprelian<br />
kaprep@harnisch.com<br />
<strong>WiN</strong> - <strong>woodworking</strong> <strong>INTERNATIONAL</strong> is published quarterly<br />
in March, May, August and October.<br />
Subscription information: Qualified readers, executives in the<br />
<strong>woodworking</strong> business, are put on the mailing list free of charge.<br />
Regular delivery by subscription only.<br />
printed by<br />
Hermann Millizer GmbH<br />
Spitalberg 3, 91126 Schwabach, Germany<br />
More efficient production of carbide tools.<br />
Multi-level machining with optimal kinematics, 5 CNC axes<br />
in perfect interpolation, innovative operating concept: The<br />
VGrind 360 sets standards. Discover them now!<br />
www.vollmer-group.com/vgrind<br />
Copyright © <strong>2019</strong> Dr. Harnisch Verlags GmbH
News<br />
Change at the Weinig Top<br />
Mr. Wolfgang Pöschl, Chairman of the Management Board of the Weinig Group, has<br />
asked for his resignation from his position as Chairman of the Management Board at<br />
the end of 2018 for personal reasons. The Supervisory Board noted this request with<br />
regret, but respects Mr. Pöschl's personal reasons.<br />
At its meeting on December 11th 2018, the<br />
Supervisory Board of Michael Weinig AG appointed<br />
Mr. Gregor Baumbusch as Chairman of the<br />
Management Board with effect from 1 January<br />
<strong>2019</strong>. This was announced by the Chairman of<br />
the Supervisory Board, Thomas Bach, following a<br />
resolution of the Supervisory Board.<br />
Mr. Baumbusch has been appointed by the<br />
Supervisory Board to adapt the corporate strategy<br />
to the new challenges in the market and<br />
to further develop WEINIG with regard to digitization.<br />
This will ensure a sustainable strengthening<br />
of the WEINIG Group with the two brands<br />
WEINIG and HOLZ-HER.<br />
”The entire Supervisory Board has full confidence<br />
that Mr. Baumbusch, in his new position,<br />
will align the company in this sense and lead it<br />
into a successful future,” explained Thomas Bach.<br />
Previously, Mr. Baumbusch had presented the<br />
first guidelines of a new corporate strategy to the<br />
Supervisory Board. In his new function as CEO,<br />
he will also continue to assume his previous responsibility<br />
for Sales and Marketing. In addition,<br />
Mr. Baumbusch will temporarily take over the<br />
function of Chief Technology Officer until this position<br />
is filled again.<br />
www.weinig.com<br />
The new WEINIG CEO Gregor Baumbusch<br />
EGGER is Starting to Build a Chipboard Plant in Lexington,<br />
North Carolina<br />
In July of last year, the EGGER Group announced the greenfield investment, and the machines<br />
are now starting to build. EGGER is launching the construction of its new woodbased<br />
materials plant in Lexington, North Carolina (US), according to plan. The chipboard<br />
plant is scheduled to start operation in late 2020.<br />
The EGGER Group has launched the construction<br />
of its first US production plant in Lexington,<br />
North Carolina. The chipboard plant with lamination<br />
capacities represents the first project phase.<br />
It involves an investment volume of approximately<br />
EUR 260 million and will create 400 direct jobs over<br />
the next six years.<br />
The state-of-the-art chipboard plant with lamination<br />
capacities is scheduled to start operation in<br />
late 2020, and will play a decisive role for the growing<br />
presence of EGGER on the North American<br />
market for wood-based materials. Having a local<br />
production plant will secure product availability for<br />
EGGER customers in the region and increase speed<br />
of delivery.<br />
www.egger.com<br />
The EGGER US project team at the ground-breaking ceremony<br />
for the construction of the plant: Karl Grasser, Bernd Bielfeldt,<br />
Raymond Pitman, Christian Kasper, Yorck Wendenburg<br />
(from l. to r.).<br />
6 No. 1 • March <strong>2019</strong>
Weinig Expands in the USA<br />
News<br />
Weinig and Holz-Her are strengthening<br />
their market presence in North America.<br />
The subsidiary of the German Weinig Group,<br />
which has been operating from Mooresville in the<br />
east of the USA since 1976, is opening an additional<br />
location on the West Coast. From December 2018,<br />
the wide portfolio of the leading technology provider<br />
for solid wood and panel processing can also be<br />
experienced live in Anaheim, California.<br />
“We are pleased to be able to present our innovative technologies to the many customers on the West Coast directly on site and in a<br />
first-class environment,“ said Sales Manager Andy Turner.<br />
The heart of the 600 square meter facility is a<br />
fully equipped Expocenter for the machines and systems<br />
of the premium manufacturer. In addition to<br />
daily demonstrations, the new location will be used<br />
for in-house trade fairs, exhibitions, conferences<br />
and training courses. Offices, a service center and<br />
a spare parts warehouse have also been installed in<br />
the premises.<br />
www.weinig.com<br />
WIN_<strong>2019</strong>.pdf 24 15.02.<strong>2019</strong> 13:55:48<br />
APOS and Fagus-GreCon Agree on Strategic Cooperation<br />
Spectroscope-based Moisture Measurement<br />
Less energy, more power!<br />
Energy-efficient filtration plants<br />
for the <strong>woodworking</strong> industry.<br />
MultiStar filtration plant<br />
Made by Höcker Polytechnik<br />
APOS GmbH ('APOS') in Wedel and Fagus-<br />
GreCon Greten GmbH & Co. KG ('Fagus-<br />
GreCon') in Alfeld have agreed on strategic<br />
cooperation for the spectroscope-based<br />
measuring systems. Besides the collaboration<br />
for the market development, this<br />
cooperation also includes joint activities<br />
in terms of service and support.<br />
Spectroscope-based systems for the moisture<br />
measurement have established in the past years by<br />
adding new applications as the measurement of the<br />
pH value or the determination of the resin quantity<br />
throughout the overall process chain - from the acceptance<br />
of the raw material at the factory gate to<br />
the quality assurance for the finished board.<br />
C<br />
M<br />
Y<br />
CM<br />
By using Fagus-GreCon's worldwide sales<br />
and service network, the continuous availability<br />
of the APOS systems can be even better guaranteed<br />
than hitherto. Common further product<br />
developments are also on the agenda. Heinrich<br />
Unland, Managing Director of APOS, is convinced<br />
to have found with Fagus-GreCon the<br />
perfect market and service partner for APOS solutions.<br />
”Our product portfolios perfectly fit together<br />
and we see a large common potential,”<br />
Unland says.<br />
Thanks to cooperation with APOS, Fagus-<br />
GreCon extends its product range by the spectroscopy<br />
systems which APOS developed especially<br />
for the wood-based panel industry and the<br />
pulp & paper industry. ”With this addition to our<br />
product portfolio, we are able to support our<br />
customers in their efforts for an optimisation of<br />
their production process in a better way than before.<br />
Our customers benefit from the expertise<br />
and technology know-how of both companies,”<br />
Dr Jörg Hasener, Manager of Fagus-GreCon's measuring<br />
technology division, comments.<br />
MY<br />
CY<br />
CMY<br />
K<br />
▪ filtration<br />
▪ dedusting<br />
▪ briquetting<br />
▪ recycling<br />
▪ varnishing<br />
Höcker Polytechnik GmbH<br />
Borgloher Str. 1 ▪ 49176 Hilter a.T.W.<br />
Germany ▪ Mail info@hpt.net<br />
Fon +49 5409 405 0<br />
www.fagus-grecon.com<br />
www.hoecker-polytechnik.com<br />
No. 1 • March <strong>2019</strong><br />
7
FAIRS<br />
SICAM Grows Once Again<br />
New Stimuli for the Global Furniture Industry<br />
SICAM, the International Exhibition of Components, Accessories, and Semi-Finished Products<br />
for the Furniture Industry, reached the ten-year mark and celebrated by growing even<br />
further last October, bringing over 8,000 companies from all over the world to Pordenone<br />
to visit its 612 exhibitors from 33 different countries in addition to Italy itself. The surface<br />
area exceeded a record 16,400 net square metres this year to give visibility to producers<br />
and offer the most extensive collection of ideas, designs and creativity inputs to the professionals<br />
who crowded the halls of Pordenone Fiere over the four days of the event.<br />
SICAM’s international dimension was even wider<br />
this edition, with buyers and operators from 104<br />
countries registered at the trade fair and significant<br />
increases recorded above all by markets that are important<br />
though geographically far away and distant<br />
from each other, such as Canada and the US on the<br />
one hand and China, Korea, and Japan on the other.<br />
SICAM 2018 also continued to record gradual,<br />
constant growth in terms of attendance and also the<br />
quality and completeness of the accessories, components<br />
and materials on offer. The mid-October date<br />
of the event is the perfect positioning during the year<br />
for making choices and determining the trends that<br />
will characterise the following season at the large<br />
global furniture trade fairs.<br />
SICAM is attended by those who decide, choose,<br />
and direct decisions, those who determine the furnishing<br />
trends on the global markets.<br />
www.exposicam.it<br />
Leitz at the BAU<br />
Start into the Trade Fair Year <strong>2019</strong><br />
At BAU <strong>2019</strong> Leitz presented intelligent tool solutions for the processing of solid wood, wood derived materials, insulating materials<br />
as well as plastics and NF metals.<br />
Low weight, quiet, efficient! The expanded Leitz HeliCut system. (Photo: Leitz)<br />
The new ProfilCut Q profile tool system is already<br />
being used very successfully amongst window,<br />
furniture, interior doors and straircase manufacturers<br />
in the processing of wood and wood derived<br />
materials. Besides the outstanding machining<br />
quality, ProfilCut Q is particularly convincing with<br />
its combination of performance and easy handling.<br />
The clamping system and cutting edge arrangement<br />
are designed in such a way that users can<br />
change all knives quickly and easily without having<br />
to disassemble the tool set.<br />
Leitz not only offers tool solutions for the professional<br />
production of windows and front doors,<br />
but also verified window system solutions. The<br />
ClimaTrend Style system is particularly economical<br />
to produce and meets the high market requirements<br />
in terms of design and functionality. The<br />
Patio Inowa sliding door system was developed<br />
and implemented together with numerous wellknown<br />
project partners. This system sets new standards<br />
in terms of user comfort and tightness and<br />
at the same time offers all possibilities of modern<br />
production technology and process design to the<br />
manufacturers.<br />
As a further highlight, Leitz presented the multifunctional<br />
HeliCut product family. For years the<br />
HeliCut rounding cutterhead has been convincing<br />
in timber construction on CNC-controlled joinery<br />
machines. With the revision of the product range,<br />
the advantages of this system have been transferred<br />
to numerous other applications which significantly<br />
expands the range of applications of this<br />
tooling system. Productively and flexibly it offers<br />
the right solution for almost any challenge.<br />
www.leitz.org<br />
8 No. 1 • March <strong>2019</strong>
FAIRS<br />
Weinig Continues to Focus on the Russian Market<br />
Trade Fair Success in Moscow<br />
Lesdrevmash is the most important wood trade fair in Russia. The<br />
latest edition took place in Moscow at the end of October 2018. As<br />
always in the past, Weinig was there as an exhibitor. The ongoing<br />
economic problems in the country and the additional burden on the<br />
investment climate caused by the decline of the ruble had given cause<br />
for concern. Despite these difficult conditions, the leading technology<br />
supplier of machines and systems for solid wood and panel<br />
processing registered a satisfactory result. The success was noted<br />
with satisfaction in Tauberbischofsheim, because in contrast to other<br />
major players in the industry, Weinig is pursuing an offensive strategy<br />
despite the current situation in Russia. The company is currently<br />
even expanding its organizational structures in Russia.<br />
Well positioned for the future: The Weinig Russia Team at Lesdrevmash.<br />
Weinig presented five machines at its 325 sqm<br />
stand, all of which could be experienced live in action.<br />
With this ambitious appearance, Weinig underlined<br />
its consistent attitude of maintaining business<br />
contacts with its Russian partners even in the current<br />
tense economic situation. The Weinig brand has<br />
an outstanding reputation among wood-processing<br />
companies, which is reflected in the large number<br />
of machines and systems installed. Especially in<br />
the project business, Weinig demonstrates its competence<br />
for the entire value chain. With a good response<br />
to the complete range for wood processing,<br />
Weinig registered a noticeable increase in qualified<br />
customer contacts compared to the last Lesdrevmash<br />
edition. The number of contracts closed was also<br />
higher than in recent years. ”We were able to witness<br />
a positive mood, which makes us confident for<br />
the future development”, summarized Klaus Müller,<br />
Head of Marketing Communications.<br />
Weinig had also invited to a press reception<br />
during the fair. In the presence of Knud Dethloff,<br />
Sales Manager for Russia, the Weinig management<br />
board announced a groundbreaking message to the<br />
Russian and international media representatives.<br />
The previous company Service Weinig RUS OOO has<br />
been expanded to form the organization Service &<br />
Sales Weinig RUS OOO. This shows that the premium<br />
provider is expanding its involvement in Russia even<br />
further. Managing director of the presence is Maxim<br />
Prituzhalov. He holds a degree in mechanical engineering<br />
and has many years of Weinig experience.<br />
Weinig is relying on the enormous dormant potential<br />
of the Russian market and well prepared to build<br />
on the previous, very successful decades of cooperation<br />
with Russian companies.<br />
www.weinig.com<br />
MEM Industrial <strong>2019</strong><br />
The MEM Industrial trade show, which closed its gates in Mexico City’s Centro Citibanamex convention center on 18 January, underscored<br />
its reputation as a business platform that delivers for international exhibitors and visitors alike. “Our successful partnership with<br />
AMPIMM, the Mexican Association of Wood Industry Suppliers, has given the show a new face and effectively transformed it into a<br />
one-stop shop. We have succeeded in turning MEM Industrial into Mexico’s leading industry showcase,“ commented Christian Pfeiffer,<br />
Deutsche Messe’s Global Director LIGNA & Woodworking Events. “This year’s show put the spotlight on machines and accessories and<br />
featured a high-caliber conference program.“ Over 130 companies and 230 brands from Mexico and around the world exhibited their<br />
latest products and solutions on over 10,000 square meters (107,640 sq.ft.) of space.<br />
”We are delighted that this year’s MEM<br />
Industrial was well received by exhibitors and visitors<br />
alike,” commented Pfeiffer. ”Our efforts taken<br />
over the preceding months to align the show with<br />
current market requirements have clearly paid off. By<br />
partnering with AMPIMM, the Mexican Association<br />
of Wood Industry Suppliers, we have been able create<br />
an industry platform which not only showcases<br />
machines in action as well as the latest technologies<br />
and applications, but which now also features materials,<br />
accessories, fixtures and fittings. Our international<br />
clients have been showing increasing interest<br />
in developing Mexico’s and South America’s fastgrowing<br />
markets. MEM Industrial is the perfect platform<br />
for them because it efficiently matches their<br />
offering with local buyers.”<br />
Alejandro Tena, AMPIMM President and<br />
Managing Director of Maderas y Plásticos: ”This<br />
year’s MEM Industrial was a big success in terms<br />
of demonstrating its ability to help companies tap<br />
into the enormous potential of the Mexican and<br />
South American markets. The show is well-structured<br />
and perfectly aligned with the needs of the<br />
<strong>woodworking</strong> and timber processing industries. It<br />
has the full range of products ‐ everything from machines,<br />
panel products and veneers to numerical<br />
control systems.”<br />
Over 30 percent of exhibitors at Mexico’s leading<br />
trade show for the <strong>woodworking</strong> and timber processing<br />
industries came from outside Mexico, including<br />
from countries like Germany, Italy, Brazil,<br />
Spain, China, Taiwan, Columbia and the USA. MEM<br />
Industrial’s comprehensive exhibition offering includes<br />
<strong>woodworking</strong> machinery, tools and equipment<br />
for custom and mass production, fittings, accessories,<br />
materials and panel product and sawmill technology.<br />
The next MEM Industrial will run from 22 to 24<br />
January 2020 at the Centro Citibanamex convention<br />
center in Mexico City.<br />
www.memindustrial.mx<br />
No. 1 • March <strong>2019</strong><br />
9
FAIRS<br />
DOMOTEX Worldwide<br />
DOMOTEX is a unique platform that brings together the world’s carpet and floor coverings industry at different locations around the<br />
globe. The show is unrivalled in its ability to help providers present and market their latest products to carefully targeted buyer groups<br />
in the world’s most promising markets. The international parent show in Hannover, Germany, is complemented by specialized offshoots<br />
in the Asia-Pacific region, the Middle East and, for the first time this year, in the Americas region.<br />
DOMOTEX USA: premiere in the American East<br />
DOMOTEX USA (Atlanta, Georgia) is the only combined trade show and conference event in North America that is exclusively dedicated to the carpet and<br />
floor coverings industry. It is organized and managed by Hannover Fairs USA, the U.S. subsidiary of Deutsche Messe AG. The debut event, which will put the spotlight<br />
on the US market for residential floor coverings, will be held from 28 February to 2 March <strong>2019</strong> at the Georgia World Congress Center in Atlanta. Over 200<br />
exhibitors, about 60 percent of which are based in the USA, have already booked over 8,500 square meters (about 91,500 sq. ft.) of display space. The US-based<br />
participants include many leading companies, such as Beauflor USA, Card-Monroe, The Dixie Group, Engineered Floors, Graf Brothers Flooring & Lumber, Hamat,<br />
Joy, Joy Carpets & Co, Merinos, Milliken & Company, Mullican Flooring, Shaw Industries Group, Swiss Krono Group and Tuftco Corporation.<br />
Dates for upcoming show: 28 February to 2 March <strong>2019</strong><br />
Venue: Georgia World Congress Center, Atlanta<br />
www.domotexusa.com<br />
DOMOTEX asia/CHINAFLOOR: celebrating success for over 20 years<br />
DOMOTEX asia/CHINAFLOOR (Shanghai), which is organized with the support of VNU Exhibitions Asia and Build Your Dream, boasts the most comprehensive<br />
exhibition offering of all DOMOTEX subsidiary shows. It is also the largest trade show for carpets and floor coverings in the Asia-Pacific region. Around<br />
1,240 exhibitors have already registered for the next show, which runs from 26 to 28 March <strong>2019</strong>. Among them are renowned international companies, such<br />
as Balsan, Beaulieu International, Classen, Decospan, Dynea, Faus, Gerflor, Haro, Hawk, Homag, Huayu, Invista, Lamett, LG Hausys, Nox, Oriental Weavers,<br />
Parador, Sensa, Swiss Krono, Tarkett, Unilin, US Floors, Voxflor and Wintersteiger. The major display categories at DOMOTEX asia/CHINAFLOOR include machine-<br />
and handmade carpets, parquet and laminate flooring, resilient floor coverings, luxury vinyl tiles and floor laying technologies and techniques.<br />
The Flooring Technologies display area has more than doubled in size and will occupy over 21,000 square meters (226,000 sq. ft.) across two exhibition halls this<br />
year. Displays of wood flooring products have enjoyed steady growth and will have their own dedicated exhibition hall in <strong>2019</strong>. In addition, visitors will have the opportunity<br />
to see special exhibitions and participate in diverse events.<br />
Dates for upcoming show: 26 to 28 March <strong>2019</strong><br />
Venue: Shanghai New International Expo Centre, Shanghai<br />
www.domotexasiachinafloor.com<br />
10 No. 1 • March <strong>2019</strong>
FAIRS<br />
Salone Internazionale del Mobile<br />
The press conference for the 58th edition of<br />
the Salone del Mobile at the Triennale di Milano,<br />
was the harbinger of much important<br />
news.<br />
From the addition of a new term to the<br />
Manifesto launched last year to new exhibition<br />
formats at Workplace3.0 and<br />
S.Project, two great installations dedicated<br />
to Leonardo in the city and at the<br />
fairgrounds and a three-year collaboration<br />
with the Teatro alla Scala Foundation.<br />
Claudio Luti touched on three crucial issues<br />
for maintaining the event’s leadership position:<br />
nurturing creativity, increasing connections and<br />
creating a system. He also announced the new<br />
exhibition formats for the <strong>2019</strong> edition, responding<br />
to the demands of a growing and evolving<br />
market. Workplace3.0 will become more widespread<br />
and crosscutting, while S.Project is being<br />
launched as a new multipurpose space devoted to<br />
design products and decorative and technical interior<br />
design solutions.<br />
Lastly, the President of the Salone del Mobile<br />
discussed the new word that is being integrated into<br />
the Manifesto: genius, i.e. the ability to create and<br />
think in a way that will trigger fresh ways of looking<br />
at the world and coming up with brilliant and effective<br />
solutions. This is a talent that the companies and<br />
designers that are the protagonists of the Salone<br />
possess and are constantly developing and which,<br />
symbolically, they have inherited from Leonardo, to<br />
whom the Salone is dedicating two great events, curated<br />
by Marco Balich and Davide Rampello.<br />
Two videos, by Steven Holl and Neri&Hu and<br />
by James Bradburne and Alexander Pereira, will be<br />
testament to the international nature of the Salone<br />
and to the close relationship between design and<br />
art. The conference culminated with the announcement<br />
of a three-year partnership between the Teatro<br />
alla Scala and the Salone, born of the desire to share<br />
common values, with the dual aim of promoting the<br />
talent of the Filarmonica della Scala and allowing<br />
the design community an opportunity to be involved<br />
in a unique experience.<br />
www.salonemilano.it<br />
No. 1 • March <strong>2019</strong><br />
11
FAIRS<br />
interzum <strong>2019</strong><br />
Digital Printing in the Spotlight<br />
Offering even greater individualisation in<br />
furniture production and interior design<br />
”Individualisation” is today’s buzzword in furniture<br />
production. Whether Industry 4.0, the latest<br />
facing materials or fabrics ‐ in many cases they<br />
only serve one purpose: to make the end customer’s<br />
dream of a personalised home a reality. Technical innovations<br />
are absolutely central to the subject of individuality,<br />
and digital printing will play an important<br />
role here in the future. It’s the key to the efficient<br />
production of furniture, fabrics or carpets<br />
whose finishes are individually designed according<br />
to the customer’s wishes. As a source of inspiration<br />
for the design of tomorrow’s living spaces, interzum<br />
is the ideal launch pad from which to present new,<br />
promising innovations such as digital printing to the<br />
industry.<br />
In Hall 3.2’s edutainment area, the potential<br />
uses of digital printing will be shown in a highly<br />
practical demonstration ranging from the design<br />
concept to the finished piece of furniture and thus<br />
including all the important process steps required<br />
for the integration of digital printing into furniture<br />
production and interior design. The entire process<br />
will therefore be shown, from the choice of decoration<br />
and its transfer into the computer programs<br />
to the actual printing stage and the subsequent finishing<br />
step.<br />
In this way, visitors will discover how digital<br />
printing technology can be integrated into their processes<br />
to worthwhile effect. With this knowledge,<br />
visitors will gain valuable know-how with practical<br />
relevance.<br />
”Digital printing gives furniture manufacturers,<br />
architects and interior designers the ability to<br />
respond quickly and flexibly to customers’ needs,”<br />
explains Dr Anke Pankoke from Hymmen GmbH<br />
Maschinen- und Anlagenbau. The mechanical and<br />
plant engineering business from Bielefeld will be<br />
one of the companies exhibiting at interzum <strong>2019</strong><br />
and providing content for the edutainment area as<br />
supporting partners.<br />
”Koelnmesse’s decision to explain the individual<br />
steps that are necessary to successfully integrate<br />
digital printing into furniture production and interior<br />
design is extremely helpful for companies ‐ and it’s<br />
allowing us to reach out to new customer groups,”<br />
continues Dr Pankoke.<br />
”The recent rapid development in the operational<br />
readiness and stability of digital printing has convinced<br />
us to give this topic more space at interzum,<br />
because the desire to use this technology is growing<br />
among our visitors,” says Maik Fischer, Director<br />
of interzum, confirming the emphasis placed on this<br />
theme.<br />
www.interzum.com<br />
12 No. 1 • March <strong>2019</strong>
FAIRS<br />
LIGNA <strong>2019</strong><br />
Future Showcase for the Woodworking and Timber<br />
Processing Industries<br />
This May, over 1,500 companies will be<br />
gathering in Hannover, Germany, to showcase<br />
the future of the <strong>woodworking</strong> and<br />
timber processing industries. Whether it’s<br />
about digitization, automation, IoT platforms<br />
or collaborative systems, LIGNA is<br />
where innovations are shown for the first<br />
time ‐ and on an unrivalled scale. 130,000<br />
square meters (nearly 1.4 million square<br />
feet) is the total net display area that will<br />
be occupied by exhibition stands featuring<br />
the latest <strong>woodworking</strong> and timber processing<br />
plant, machinery and tools.<br />
”From 27 to 31 May <strong>2019</strong>, exhibitors from<br />
over 50 countries will gather here at the Hannover<br />
Exhibition Center to showcase state-of-the-art processing<br />
solutions, applications and concepts for the<br />
entire forestry & wood industry. The presence of all<br />
the world’s leading technology providers will make<br />
Hannover the global hotspot for the wood-based industries<br />
during those five days. No other fair compares<br />
in terms of international appeal”, asserted<br />
Dr Andreas Gruchow, Managing Board member<br />
at Deutsche Messe, during the LIGNA Preview<br />
press conference on 5 February in Hannover, adding:<br />
”Once again in <strong>2019</strong>, LIGNA will serve as the<br />
industry’s showcase of choice for unveiling their innovations,<br />
with a great many exhibitors even timing<br />
their development cycles to coincide with the show’s<br />
staging every two years.”<br />
Visitors can expect to see innovations across all<br />
display categories, from forestry technology, furniture<br />
and window manufacturing, through to tooling<br />
systems and surface technology. They will also see<br />
live demonstrations of fully functional furniture production<br />
plants, learn about IoT platforms for Industry<br />
4.0 plants and the latest R&D projects, and be able<br />
to participate at networking events throughout the<br />
show. Dr Andreas Gruchow: ”One of the big challenges<br />
is the ever greater trend to product individualization<br />
‐ a trend that is putting pressure on manufacturers<br />
to deliver customized products at least<br />
as quickly, profitably and efficiently as with series<br />
production. It’s these sorts of challenges for which<br />
LIGNA exhibitors will be presenting solutions.”<br />
“Integrated Woodworking ‐ Customized<br />
Solutions“<br />
In the wood industry, there is keen interest in IoT<br />
application scenarios, such as condition monitoring<br />
and predictive maintenance, as a means of further<br />
boosting production plant efficiency. In such scenarios,<br />
humans remain an integral part of the production<br />
process but are supported by cyber-physical assistance<br />
systems, such as collaborative robots, automated<br />
guided vehicles and smart worker support<br />
technologies. The trend is thus towards hybrid human-machine<br />
production systems in which the product<br />
is inextricably linked to the production plant and<br />
the humans who operate it. ”Visitors to the next<br />
LIGNA will gain captivating insights into what the<br />
future has in store for the furniture and <strong>woodworking</strong><br />
industries”, explained Gruchow.<br />
Smart Surface Technology<br />
Themed ”Smart Surface Technology”, the surface<br />
finishing exhibits at LIGNA <strong>2019</strong> will span all<br />
the intelligent processing solutions needed to cater<br />
for today’s surging demand for haptic, matt and reflective<br />
surfaces. That’s digital printing and decorative<br />
gravure printing systems, inspection systems,<br />
the latest generation of spray coating machines, robotics<br />
systems, and much more besides. Here, too,<br />
digitization and automation are the key to achieving<br />
greater flexibility while keeping costs to a minimum.<br />
The full range of the latest surface technologies, applications,<br />
innovations and solutions will be on display<br />
in halls 16 and 17.<br />
www.ligna.de<br />
No. 1 • March <strong>2019</strong><br />
13
1 trip + 1 ticket = 2 shows:<br />
visit interzum and LIGNA<br />
in May <strong>2019</strong>!<br />
21. – 24. May <strong>2019</strong><br />
Cologne, Germany<br />
World’s leading event of furniture production<br />
and interior<br />
Every two years, <strong>woodworking</strong> and furniture specialists from around the world come to<br />
Germany to attend the most important trade fairs for their industry: interzum in Cologne<br />
and LIGNA in Hannover. The two fairs are staged in quick succession so that international<br />
visitors can attend both in a single trip.<br />
<strong>2019</strong> will be no different. Together, interzum and LIGNA will once again provide a comprehensive<br />
overview of the materials, design solutions and innovative technologies for<br />
the <strong>woodworking</strong>, wood processing and furniture industries. interzum and LIGNA are the<br />
world’s foremost trade fairs in their respective sectors. Together, they cover a very broad<br />
spectrum of exhibition topics, ranging from wood as a renewable material to efficient<br />
wood working and processing technology to components for the furniture and interior<br />
finishing sectors. For visitors from abroad, the timing of the two fairs is ideal as it enables<br />
them to take in both events in a single trip – which is eminently feasible, given that the<br />
host cities, Cologne and Hannover, are only 300 kilometres apart by car and only two and<br />
a half hours by high speed train.<br />
Our offer – how you benefit<br />
In May <strong>2019</strong>, the future will once again<br />
take shape in Cologne – at interzum.<br />
Decision makers, opinion leaders and<br />
disseminators from all over the world keep<br />
up with the innovations in the industry, seek<br />
and establish new contacts.<br />
Your contact:<br />
Koelnmesse GmbH<br />
Tel. +49 1806 077 050<br />
interzum@visitor.koelnmesse.de<br />
Ticket Shop interzum<br />
Go to: www.interzum.com/tickets<br />
interzum.com<br />
Just buy one ticket for either interzum or LIGNA and get access to interzum and LIGNA!
27. – 31. May <strong>2019</strong><br />
Hannover, Germany<br />
INTERZUM COVERS THE FOLLOWING PRODUCT<br />
GROUPS:<br />
■ Materials & Nature: Wood, veneers, parquet flooring,<br />
interior works<br />
■ Decorative surfaces, decor papers, laminates,<br />
wood-based panels, laminated plastic, mineral materials,<br />
edges, surface treatments, embossing cylinders,<br />
press plates<br />
■ Function & Components: Lamps and lighting systems,<br />
semi-finished products for cabinet, kitchen,<br />
office and modular furniture fittings, locks, built-in<br />
parts<br />
■ Textile & Machinery: Machinery for upholstery and<br />
bedding<br />
■ Upholstery materials, upholstery accessories, cover<br />
fabrics, leather, adhesives<br />
LIGNA, the world’s leading trade fair for<br />
Woodworking and Wood Processing Plant,<br />
Machinery and Tools embraces the entire production<br />
chain – from forestry and the timber<br />
trade through to industrial mass and custom<br />
production of wood products and surface<br />
treatment technology.<br />
In short, LIGNA is the interface to every area<br />
of <strong>woodworking</strong>!<br />
Your contact:<br />
Deutsche Messe<br />
Tel. +49 511 89-0<br />
incoming@messe.de<br />
Ticket Shop LIGNA<br />
Go to: www.ligna.de/en/tickets<br />
ligna.de<br />
LIGNA COVERS THE FOLLOWING PRODUCT<br />
GROUPS:<br />
■ Tools and Machinery for Custom and Mass<br />
Production<br />
■ Surface Technology<br />
■ Wood based panel and veneer production<br />
■ Sawmill technology<br />
■ Energy from wood<br />
■ Machine Components and Automation<br />
Technology<br />
■ Forestry Technology
LIGNA Preview<br />
From Large to Small, From Individual Production to Series Production<br />
As the technology and world market leader, Leitz will once again be presenting technical innovations and additions to its range at<br />
this year’s LIGNA in Hanover under the motto “Solutions in new dimensions“. For users of Leitz products, this means an increase in<br />
productivity, more efficiency in work processes, conscious and careful handling of resources and employees as well as a particularly<br />
high flexibility in use.<br />
Just in time for LIGNA, Leitz opens a new chapter<br />
in the success story of the ProfilCut product family.<br />
Leitz developed the latest members of the family<br />
under the name ProfilCut Q Plus and ProfilCut Q<br />
Premium Plus with resharpenable, diameter and profile-constant<br />
cutting edges especially for the window<br />
construction industry or also for companies that process<br />
solid wood, plastic or MDF panels.<br />
The new compact hogger generation is ideally<br />
suited for batch size 1 production as well as for<br />
processing large quantities in furniture production.<br />
Changing quantities, the increasing variety of decorative<br />
finishes for furniture surfaces and the increasing<br />
proportion of waste wood in panel production<br />
pose ever greater challenges for manufacturing<br />
companies. Fast wearing cutting edges and<br />
the low machining quality are the consequences<br />
which also push production to its limits here. The<br />
new Leitz compact hogger is the solution for increasing<br />
productivity thanks to its longer service<br />
life and increased efficiency thanks to guaranteed<br />
constant cutting width. In addition, the resharpenability<br />
is also a great advantage from an economic<br />
point of view and the optimized chip collection increases<br />
productivity due to shorter machine downtimes,<br />
reduces dirt on the plate and extends tool<br />
life. In addition, the tool design has been modified<br />
in such a way that a significant noise reduction can<br />
be measured.<br />
A further innovation of this year’s LIGNA is the<br />
swivelling bevel cutterhead with exchangeable cutting<br />
systems. Due to the increasing variety of materials<br />
used in the construction of buildings and interiors,<br />
the tools are subject to high stresses. This can<br />
be seen above all in an excessively large variety of<br />
tools required, fast wearing cutting edges and correspondingly<br />
low cutting quality. In small or mediumsized<br />
companies, the resulting tool or material costs<br />
often make production a tightrope walk in economic<br />
terms. This makes the choice of the right tool all<br />
the more important. The new Leitz solution offers users<br />
several possibilities to optimally coordinate their<br />
tooling requirements. The use of a cutting edge concept<br />
adapted to the workpiece (HeliCut carbide cutting<br />
edges and Whispercut diamond cutting edges)<br />
as well as the possibility of exchanging individual<br />
cutting edges depending on wear makes production<br />
much more flexible. This enables the resource-saving<br />
processing of different materials such as solid wood,<br />
panel materials or abrasive plastics. The high quality<br />
of the tear-free edges, even with sensitive decors,<br />
also speaks for the tool system.<br />
www.leitz.org<br />
AKE Cutting 2.0 ‐ The Success Story Moves On<br />
The LIGNA fair in Hannover is just around the corner. Among the exhibitors AKE presents<br />
their latest and most innovative tooling solutions. The focus of AKE is on the award-winning<br />
Cutting 2.0 Technology, which has been established successfully in the market since<br />
2013 and found the approval of an ever increasing number of users. In the course of the<br />
last few years the extraordinary cutting principle had successfully been transferred from<br />
the saw blade to most diverse cutting tools. In <strong>2019</strong> interested visitors can look forward<br />
to new further developments.<br />
Cutting 2.0 stands for the directed chip removal,<br />
which almost eliminates unwanted multiple chipping<br />
- the specific conception of the tools makes it<br />
possible. With the saw blade there is no longer the<br />
classical gullet. Immediately after cutting the chip<br />
is purposefully guided to the specific area of the<br />
blade’s stepped body, the so-called ChipBelt ® and<br />
carried off. The chips of the cutters are removed upward<br />
through the spiral chip channel. They can thus<br />
be removed from the material immediately after cutting<br />
without the risk of being cut again.<br />
The current Cutting 2.0 product family<br />
consists of:<br />
••<br />
Panel Sizing Saw Blade 2.0<br />
••<br />
DP Jointing Cutter 2.0<br />
(optionally in Harmony)<br />
••<br />
DP Shank Cutter 2.0<br />
(optionally in Harmony)<br />
••<br />
SuperSilent<br />
The Cutting 2.0 product family is rounded<br />
out by the HP clamping system which<br />
combines the advantages of various<br />
different clamping systems. It stands<br />
out due to an improved run-out accuracy,<br />
slim design and easy mounting.<br />
Compared to conventional clamping<br />
systems it ensures that improved processing<br />
results can be achieved.<br />
The positive experiences with Cutting 2.0,<br />
both nationally and internationally, are evidence<br />
of the excellent acceptance and outstanding advantages<br />
of this innovative technology. The 2.0<br />
product family is therefore constantly expanded.<br />
The latest developments of 2.0 will initially<br />
be presented on the occasion of the LIGNA <strong>2019</strong>.<br />
All interested parties as well as visitors to the fair<br />
can look forward to it.<br />
www.ake.de<br />
16 No. 1 • March <strong>2019</strong>
Focusing on Themes of the Future<br />
At this year’s LIGNA, the Altendorf Group is introducing itself for the first time to the international trade-fair audience. Hebrock edge<br />
banding machines and Altendorf sliding table saws will be displayed together at the booth in Hall 12. The edge banding machines<br />
have been redesigned. They now bear a strong resemblance to the design of the Altendorf F45 sliding table saw, the winner of multiple<br />
awards. This step has given an even sharper edge to the machine profile of the Altendorf Group. The Altendorf Group will also inform<br />
about its latest innovations, options and product improvements regarding both product lines.<br />
In addition, the company will devote much<br />
space to the overarching themes of digitalization<br />
for the craftsmen and occupational safety. Digital<br />
services and connected machines, to one another<br />
and to areas such as office, material warehouses,<br />
purchasing and work preparation, will also be discussed.<br />
Safety for all machine categories will be a<br />
key issue in product development at the Altendorf<br />
Group in future years.<br />
One major goal of the Altendorf Group is not<br />
only to address themes of the future in the handcraft<br />
sector, but also to act as a momentum generator<br />
in this area. The topic of digitalization is a<br />
top priority here. Digitalization projects tailored<br />
to the needs of the international handcraft sector<br />
can be carried out much faster in the Group than<br />
they could have been by the individual companies.<br />
Under the Altendorf Group’s plans, digital services<br />
will play a bigger role in the future as a way of<br />
accelerating the process of offering the company’s<br />
entire service range to the market. One possible<br />
option would involve expanding the online registration<br />
of machines in order to provide faster and<br />
better spare part and repair services. The range of<br />
online maintenance support will be expanded significantly<br />
to reduce machine downtime. With the<br />
help of an international online user platform, the<br />
Altendorf Group intends to integrate its customers<br />
into a broad range of processes.<br />
After the acquisition of the Altendorf company<br />
in 2017, the investor Avedon together with the<br />
management team devised a concept that shows<br />
how they would position the company in the<br />
near future: The Altendorf Group would become<br />
a supplier of high-quality machines for the<br />
international craft businesses in the field of<br />
panel-based furniture manufacturing. In addition<br />
to the classical sliding table saw two additional<br />
categories of machines are planned, the<br />
Altendorf Group will become partner of the handcraft<br />
sector in the areas of cutting, edging and<br />
CNC boring.<br />
The first steps to successfully implement this<br />
concept around the world have already been taken:<br />
Hebrock, a company based in eastern Westphalia,<br />
Germany, whose edge-banding machines have<br />
made an international name for themselves, has<br />
been integrated into the Altendorf Group since<br />
April 2018, further acquisitions are planned.<br />
The Altendorf Group America was established in<br />
Mooresville, North Carolina at the beginning of<br />
<strong>2019</strong>.<br />
www.altendorf.com<br />
50 Years of Innovation and Technology Dedicated to the Future<br />
LIGNA is for Biesse the ultimate place for sharing about the opportunities provided by robotisation and the advantages offered by new<br />
technology. Thanks to years of investments in services and technology designed to help develop digital factories, Biesse is framing its<br />
new business strategy by placing people at the centre of its approach to designing machines. Guided by the Automaction concept, a<br />
guiding principle that fully describes the tangible impact of Biesse solutions on automated and interconnected production, Biesse confirms<br />
and further strengthens the bond between man and robot, not just by presenting a greater number of solutions that make use of<br />
robots on the stand, but also by demonstrating how people can benefit from them, validating their work and making production more<br />
efficient. The used of robotic systems in factories guarantees maximum production efficiency and helps simplify processes.<br />
No. 1 • March <strong>2019</strong><br />
The Biesse stand at LIGNA will present 3 process<br />
solutions that have been automated from the<br />
raw material to the finished product. Several integrated<br />
lines and several robotised cells will also<br />
be present, offering incomparable levels of customisation,<br />
modularity and flexibility for the facility,<br />
fundamental requirements for contemporary<br />
production.<br />
In order to constantly make the factory more efficient,<br />
Biesse pairs robotisation and digitalisation<br />
with the development of new software and continues<br />
the innovative journey that started with SOPHIA,<br />
the IoT service platform, expanding its functionality<br />
to embrace predictability, which will greatly improve<br />
the customised interaction with the customer when<br />
it comes to the machine and will significantly reduce<br />
the time required for assistance.<br />
www.biessegroup.com<br />
17<br />
LIGNA Preview
LIGNA Preview<br />
Automation With High Customer Benefits<br />
The next big step in automated production at HOLZ-HER is called Automation Pro. This concept is the logical continuation of the innovative<br />
NEXTEC solutions. lt interconnects the entire production process from the STORE-MASTER panel storage system to finished pieces<br />
of furniture across the entire HOLZ-HER machine inventory, even in large interior fitting companies and in industrial production. The<br />
own, pre-installed solution defines the production route. The HOLZ-HER Warehouse has a key function here. Released orders are transmitted<br />
to the HOLZ-HER Warehouse for management, and processing instructions are distributed to the relevant HOLZ-HER machines<br />
such as saws, nesting machines and edge banders. New HOLZ-HER machines can of course also be integrated.<br />
NEXTEC 4.0<br />
With the NEXTEC 4.0, HOLZ-HER has taken the<br />
NEXTEC workshop of the future one step further, The<br />
new NEXTEC 4.0 office software module is a standard<br />
feature of the Push, Automatic and Lift Edition<br />
machine versions. For the customer, this means that<br />
the software and database for production control<br />
aS well aS the CabinetSelect Software are already<br />
pre-installed.<br />
EVOLUTION series<br />
Efficient production is hardly conceivable without<br />
a CNC processing center, even in smaller carpentry<br />
businesses. And there‘s room for it even with<br />
the minimum of space: with its EVQLUTION series,<br />
HOLZ-HER offers complete vertical processing with<br />
a smallfootprint. The processing capabilities of the<br />
vertical CNC processing centers from the EVOLUTION<br />
series are almost unlimited.<br />
Even with the new EVOLUTION 7402 4mat<br />
you can benefit from four-sided formatting. Even<br />
the standard version of the drilling and formatting<br />
center is equipped with a powerful 5.6 kW spindle,<br />
making it ideal for cut-outs and pockets. A fully<br />
equipped drilling head (15 spindles) incl. a grooving<br />
saw are available to cover all drilling requirements.<br />
Optionally, the system can be equipped with even<br />
stronger spindles and larger drilling heads.<br />
The 7405 4mat can do even more with the integrated<br />
6-position tool changer: For example milling,<br />
cut-outs, engraving, profiling, furniture joints. New<br />
is the ingenious door package ”Doors Ready”. lt consists<br />
of a specially developed angular gear for lock<br />
mortises and a lock mortise cutting unit. The package<br />
allows for complete processing of door leaves<br />
up to 70 mm thick.<br />
TECTRA 6120<br />
With its new appearance in dark grey, the HOLZ-<br />
HER TECTRA 6120 pressure beam saw matches the<br />
design of the HOLZ-HER machines perfectly. lt offers<br />
a maximum of performance and quality for perfect<br />
panel splitting. The standard electrical adjustment of<br />
the 2.2 kW scoring saw saves a lot of time and offers<br />
a precise adjustment of the Scoring saw blade.<br />
A bidirectional grooving device is another standard<br />
feature.<br />
www.holzher.de<br />
“Wood+“<br />
A Traditional Company on a New Course<br />
Already in its fourth generation, AWUKO ABRASIVES Wandmacher GmbH & Co. KG manufactures<br />
abrasives ‘Made in Germany’ for a broad range of applications. Due to its unusual<br />
working width (2,050 mm) and the ability to manufacture products with a unique<br />
bonding system, the family-run business is an established producer of abrasives on a flexible<br />
backing. In order to keep up with the times and guarantee sustainable production,<br />
innovative technologies are employed and constantly upgraded.<br />
Part of the core business of AWUKO ABRASIVES<br />
is the wood and leather processing industries. The<br />
customers range from medium-sized firms to global<br />
players in major industries.<br />
Considerable investment is flowing into the<br />
new business segments, in particular the major projects,<br />
‘wood+’ and ‘ALL IN’. Specialist staff are being<br />
acquired for these, and considerable investments<br />
are being made in equipment and in development<br />
work. AWUKO has completely overcome procedural<br />
challenges using their own human resources<br />
and have been testing the first ‘wood+’ prototypes<br />
since November 2018. Test results have so far recorded<br />
very good technical abrasion figures, outstanding<br />
antistatic properties and optimal service<br />
life. Depending on the test results, the marketing<br />
of ‘wood+’ should begin in time for LIGNA. The result<br />
will be a strong product, both technically and<br />
in terms of sales, which will have the best possible<br />
chance in the wood segment and will meet the high<br />
expectations.<br />
www.awuko.com<br />
18 No. 1 • March <strong>2019</strong>
Definitely Worth a Look!<br />
At the LIGNA <strong>2019</strong> trade fair, HOMAG will once again fill hall 14 with machines, software, and technical innovations for wood processing<br />
— all live in action. Small <strong>woodworking</strong> shops and large industrial companies alike will feel right at home in more than 5000 m²<br />
of exhibition space.<br />
HOMAG requires such a vast space in order to<br />
house its huge range of machinery, cells, systems<br />
and software for wood processing.<br />
As part of the HOMAG claim ”YOUR<br />
SOLUTION”, HOMAG will show visitors holistic solution<br />
concepts that allow large or small businesses<br />
to meet modern market requirements and the<br />
trends of the future.<br />
This year, companies that manufacture components<br />
will find relevant innovations on an extra-large,<br />
solid-wood platform, supplemented by<br />
all topics surrounding automation solutions for<br />
prefabricated housing. In addition, WEINMANN<br />
will be presenting the latest machine technology<br />
for the house construction industry at a separate<br />
stand in hall 13.<br />
LIGNA Preview<br />
The heart of the HOMAG stand is the Innovation<br />
Center - here, HOMAG will take visitors on a journey<br />
through time to see the ”furniture of the future” and<br />
the technologies that may be required to build it.<br />
Solutions for <strong>woodworking</strong> shops<br />
Step-by-step: an overall concept built from<br />
single parts<br />
At LIGNA <strong>2019</strong>, HOMAG will present an extended spray painting portfolio including solutions for <strong>woodworking</strong> shops and industry.<br />
The central questions relating to <strong>woodworking</strong><br />
shops that HOMAG will answer at the stand are:<br />
What concrete possibilities does digitalization offer<br />
small and medium-sized businesses today? Which<br />
easy-to-use assistants and features can support carpenters<br />
in their day-to-day work?<br />
There is a wide range of possible answers.<br />
However, there is one key factor: the user does not<br />
have to invest in an entire system - instead, they can<br />
opt for individual machines, hardware, applications<br />
and apps that can communicate with each other and<br />
integrate them into their workshop. Thanks to this<br />
approach, interest in digital solutions is increasing<br />
among <strong>woodworking</strong> shops.<br />
Making digital concepts come alive<br />
After the LIGNA fair, HOMAG will offer <strong>woodworking</strong><br />
shops further tools for greatly simplifying<br />
No. 1 • March <strong>2019</strong><br />
day-to-day work and supporting processes in addition<br />
to existing features. These will be demonstrated<br />
live. They are incorporated into new integrated cell<br />
concepts, ranging from small workshops and networked<br />
concepts for <strong>woodworking</strong> shops through<br />
automated SMB solutions, all of which are available<br />
in various performance classes. Each concept has a<br />
different focus, enabling every company to select<br />
and adapt the components and digital products that<br />
are right for them and their operation.<br />
Autonomous production & batch size 1 in<br />
high-speed performance<br />
For companies using entry-level industrial applications<br />
for production and those in the industrial<br />
furniture production sector, HOMAG will also exhibit<br />
an integrated cell concept and a holistic, industrial<br />
high-tech solution for industrial operations. This is<br />
also available in various performance classes.<br />
New features across the board:<br />
Surface finishing expertise at LIGNA<br />
Technological developments for surface processing<br />
are continuing at HOMAG. Surface solutions<br />
take center stage in the exhibition space at<br />
the trade fair in Hannover. Machines for surface<br />
and profile painting, sanding machines in different<br />
performance classes, solid wood profiling and<br />
the latest developments in the field of lamination<br />
will all be on display. HOMAG will also be represented<br />
at the Makor stand: Over the last two<br />
years, HOMAG has enjoyed a close creative partnership<br />
with the painting system specialist from<br />
Italy. HOMAG will be presenting new technologies<br />
and features for all aspects of surface processing,<br />
offering users new ergonomic, smart and<br />
efficient methods for manufacturing high-quality<br />
furniture.<br />
www.homag.com<br />
19<br />
LIGNA Preview
LIGNA Preview<br />
“Smart&Human Factory“<br />
SCM, the world leader in the field of secondary <strong>woodworking</strong> technologies, is gearing up for the next edition of LIGNA. After launching<br />
its “Lean Celi 4.0“ for highly automated industrial production two years ago, from this same Hannover event, SCM now goes further<br />
with its breakthrough concept of Smart Manufacturing. The ltalian <strong>woodworking</strong> giant will present its “Smart&Human Factory“: a<br />
cutting-edge production model based on digital and automation systems and allowing for advanced man-machine interaction and<br />
360-degree control over the entire production flow. A model based on highly innovative, flexible, modular and easily reconfigurable<br />
systems, designed to respond in an increasingly effective and fast way to the challenges of mass customisation. A new “smart and<br />
human“ factory - also making progress in terms of work flow: thanks to the integration of robotics, low-added value and repetitive<br />
human tasks are now<br />
The claim ”You will never work alone” effectively<br />
summarises the goal of the new SCM product range:<br />
to supply a ”user-friendly” wood panel processing<br />
automation system, with the option to reconfigure<br />
the production process whenever this is necessary,<br />
to quickly process increasingly smaller ”order to production”<br />
batches.<br />
After previewing a working application of<br />
its ”Smart&Human Factory” at the Open House<br />
<strong>2019</strong> event, which drew crowds to the company‘s<br />
Technology Center of Rimini (ltaly), SCM will showcase<br />
an even richer version at the next LIGNA. An automated<br />
system for all the phases of furniture production<br />
will be presented: from furniture designing<br />
to the generation of machine programs and from<br />
panel processing to cabinet assembling.<br />
The process aims at optimising as much as possible<br />
panel cutting, edgebanding and drilling operations,<br />
so as to reduce waste, rejects and retooling<br />
requirements during product changeovers, to then<br />
reassemble orders back together at the end of the<br />
process and delaying customisation until this stage.<br />
With this system, low-added value and repetitive<br />
human tasks are minimised, thanks to the use<br />
of KUKA industrial anthropomorphic robots, assisted<br />
by collaborative Universal Robots in the final process<br />
stages (assembly, hardware insertion, glue dispensing<br />
and surface finishing) and ensuring totally<br />
safe conditions without the use of enclosures.<br />
Finally, process logistics are made flexible thanks to<br />
the use of MiR intelligent autonomous self-driving<br />
shuttles. The entire process will be managed and supervised<br />
by the Maestro Watch supervision software<br />
- monitoring the state of each of the products being<br />
machined throughout the process, and by the loT<br />
Maestro Connect system - which collects and analyses<br />
SCM technology data, ensuring on the one hand<br />
full control over the production flow and, on the other,<br />
the implementation of smart predictive maintenance<br />
models.<br />
www.scmgroup.com<br />
Layer Check LC 1000 Makes Powder and Liquid Coating More Precise<br />
With the Layer Check LC 1000 from WAGNER,<br />
the layer thickness of powder and liquid<br />
paint can be measured with micrometer accuracy<br />
before curing or drying - and readjusted<br />
if necessary. This ensures high quality<br />
with material and cost savings.<br />
The patented technology of the Layer Check LC<br />
1000 is based on thermal optics and enables seamless<br />
logging during the coating process by means<br />
of constant measurement. Non-contact and non-destructive<br />
layer thickness measurement is carried out<br />
at a distance of up to 50 cm from the workpiece.<br />
Overcoatings are prevented, resulting in material<br />
savings of up to 30 % for powder and corresponding<br />
cost savings. Undercoating with too little material is<br />
avoided as well, which additionally reduces the reject<br />
rate and makes less reworking necessary. By reliably<br />
achieving the optimum layer thickness through<br />
precise measurement, the quality of the coating is<br />
increased. It is documented by means of individual<br />
measurements per component. Since the measurement<br />
can take place during the coating process and<br />
even on moving workpieces in the coating plant,<br />
production continues without interruption.<br />
Suitable for different surfaces and complex<br />
geometries<br />
The device can be used for almost all colours<br />
in the coating of different materials, including metal,<br />
aluminium, plastic, CFRP or MDF. The high-precision<br />
measuring device easily determines the layer<br />
thicknesses even on workpieces with crooked<br />
surfaces, on inner sides and edges and thus reliably<br />
ensures a constant coating result. Possible areas<br />
of application are metal and plastic coatings<br />
in the automotive and transport industry, white<br />
goods, MDF panels, corrosion protection or metal<br />
construction.<br />
”Users who apply the Layer Check LC 1000 can<br />
optimize the coating result and at the same time<br />
save up to a third on powder in powder coating,<br />
which significantly reduces production costs. This<br />
can be an important competitive advantage for<br />
customers from the manufacturing industry in globalised<br />
markets. In addition, excellent quality with<br />
regard to layer thickness and the necessary verification<br />
management is becoming increasingly important,”<br />
explains Mario Oesterle, Senior Product<br />
Manager at WAGNER.<br />
Two versions for different requirements<br />
The layer thickness gauge is available in two<br />
versions: The standard model can be used on<br />
a mobile lift truck and is controlled via a touch<br />
screen. The robot/lift model, which can be mounted<br />
on robots and reciprocators, is integrated into<br />
a WAGNER coating system. For powder coatings,<br />
this model enables a so-called ”closed loop” application<br />
in which the powder output is automatically<br />
adjusted to the required layer thickness.<br />
www.wagner-group.com<br />
20 No. 1 • March <strong>2019</strong>
Innovative Cutting-edge Technology for Every Requirement<br />
More exhibits, more novelties and more live experiences than ever before: That Weinig Group with its two brands Weinig and Holz-Her<br />
looks forward to a great appearance at LIGNA <strong>2019</strong>. In Hanover, the leading technology provider for solid wood and panel processing will<br />
present itself on an area of 5,000 m 2 ‐ a considerably larger exhibition space compared to LIGNA 2017.<br />
Under the motto THINK WEINIG, more than 50<br />
exhibits await customers in Hall 27. Among them<br />
are numerous innovations and evolutions. A unique<br />
range of solutions will be on display, covering the<br />
entire value chain and appealing to both small shops<br />
and industry. A special highlight of the stand is a<br />
complex production line in which all areas of competence<br />
of Weinig AG are directly or indirectly integrated.<br />
All machines and systems will be demonstrated<br />
live in action.<br />
New moulders for the high-performance<br />
segment<br />
Weinig will present three new developments in<br />
its product unit Planing and Profiling. In the highperformance<br />
sector, the new Hydromat generation<br />
will celebrate its world premiere. The machine series<br />
has a performance potential of up to 300 m/min.<br />
Feeding is performed via the new SF 200 accelerator.<br />
The Powermat 2400 3D is the second innovation<br />
in the product unit Planing and Profiling. It allows<br />
the production of furniture parts or designed workpieces<br />
by contour milling from the right and left during<br />
throughfeed. Until recently, it was not possible to<br />
manufacture such parts during throughfeed.<br />
Another innovation at LIGNA is the Powermat<br />
3000 for feed speeds of up to 100 m/min. This<br />
moulder covers every requirement - from pre-planing<br />
with hydro technology to built-to-order production.<br />
This particularly flexible machine sets new standards<br />
in its class in terms of operation, set-up time<br />
and safety.<br />
World premiere in Weinig CNC centers<br />
ture and frame construction, and thus contributes<br />
to securing the future of companies in this segment.<br />
The second novelty is the Conturex Artis. With<br />
a capacity from 7 window units per shift, the Artis<br />
is positioned below the previous entry-level machine,<br />
the worldwide popular Conturex Compact.<br />
Technically, it has all the features that make up the<br />
current success of the CNC series. In particular, the<br />
machine offers the user limitless options in terms of<br />
window systems. Its highlight is the patent pending<br />
RePos easy reclamping process. It enables variable<br />
part clamping and automatic movement of the<br />
workpieces in the machine. The workpieces remain<br />
clamped throughout the manufacturing process,<br />
thus achieving maximum precision and quality. For<br />
complex clamping situations, PowerGrip RePos easy<br />
also enables clamping in the fold. The qualities of<br />
the new development prove to be particularly advantageous<br />
with slim profiles and new architectural<br />
window systems.<br />
Evolution in cutting<br />
The OptiCut 150 for hardwood users will be<br />
presented for the first time at LIGNA. The ultra-fast<br />
through-feed saw OptiCut 550 Quantum, which in<br />
its latest version features even greater speed, has<br />
undergone decisive modifications. The new OptiCut<br />
260 with EasyScan scanner is also available for performance-oriented<br />
cross-cutting.<br />
The compact ProfiPress LB gluing press with automatic<br />
packaging system will be on show for the<br />
first time in Hanover. The compact and flexible press<br />
works with high-frequency technology and is ideally<br />
suited for operations with a capacity of up to 20 m 3<br />
lamellae per shift.<br />
Novelties also in jointing technology<br />
Weinig Powermat 700 Black Line: Limited special edition with attractive price advantages.<br />
No. 1 • March <strong>2019</strong><br />
The focus of the product unit Jointing Technology<br />
in Hanover is on short wood lines. New is the patented<br />
Turbo S 1000 milling combination for the production<br />
of horizontal and vertical joints. Its outstanding<br />
features are the high capacity and the individual<br />
adaptability. At our stand the Turbo S 1000 will<br />
be integrated into the Weinig production line. The<br />
shaper combination automatically forms packages.<br />
Dividing saws ensure precise output lengths.<br />
The fully automatic CNC system Conturex has<br />
long been the benchmark in window manufacturing.<br />
Weinig has now added two new models to this<br />
successful range. Both will be shown as a novelty in<br />
Hanover. The Conturex Vario S is aimed at customers<br />
from the industrial sector. With new profile systems<br />
and added processing for smart home window solutions,<br />
this machine is Weinig’s answer to increasing<br />
demands on production technology. The domain<br />
of the highly productive Conturex Vario S is window<br />
manufacturing. But the new CNC center also offers<br />
more flexibility for other applications, such as furniwww.weinig.com<br />
21<br />
LIGNA Preview
LIGNA Preview<br />
One Stop Shop for Briquetting<br />
At LIGNA <strong>2019</strong>, RUF Briquetting Systems and C.F. Nielsen will jointly present their brlquetting<br />
solutions as one company for the first time. Following the merger of the two<br />
world market leaders, customers will be able to see the versatile range of applications at<br />
the LIGNA trade fair. The team will be on hand to demonstrate their product range and<br />
discuss the many benefits offered by the comprehensive briquetting solutions.<br />
The merger of the companies<br />
As the world market leader in hydraulic briquetting<br />
presses, RUF has successfully installed their systems<br />
in to more than 100 countries. A significant factor<br />
is that the family-owned business has an extensive<br />
range of briquetting solutions to cater for most<br />
organic and inorganic raw materials. The acquisition<br />
of C. F. Nielsen by RUF in 2018 is a significant step<br />
for both companies. lt will ensure their combined<br />
continued growth, extensions to the product range,<br />
expansion into new markets and give greater benefits<br />
to customers and prospects.<br />
With the merger RUF is expanding its product<br />
range with various important technologies in<br />
this industry - the mechanical briquetting and the<br />
briquetting with Extruder also known as Shimada<br />
technology.<br />
Roland Ruf, Director at RUF, explained about the<br />
complementary benefits ”We are both family businesses<br />
wiih a very similar philosophy, cutture and<br />
method of operating. we both attach great importance<br />
to being innovative through our satisfied employees<br />
and presenting ourselves as reliable partners<br />
on the market. With this in mind, we will collectively<br />
drive new advances for our customers and make use<br />
of synergy effects.”<br />
Mogens Slot Knudsen, Director at C.F. Nielsen,<br />
went on to explain the significant potential for<br />
growth through the international RUF sales network:<br />
”C.F. Nielsen has developed a range of new products<br />
and applications in the recent years, and with this<br />
the international market support provided by RUF<br />
will help to achieve significant growth by getting access<br />
to this markets.”<br />
The world of briquetting, under one roof -<br />
Benefits to the customer<br />
NEW PRODUCTS<br />
RUF Briquetting Systems: Hydraulic<br />
briquetting presses - 25 percent improved<br />
efficiency<br />
RUF Mechanical Engineering optimized<br />
the hydraulics of its wood and biomass<br />
systems. The new RUF Briquetting series<br />
LIGNUM (for wood) and RUF 500-800<br />
(for biomass) require 25 percent less energy<br />
and produce 15 percent more briquettes.<br />
In order to achieve this, engineers<br />
and technicians from the company<br />
have improved the efficiency of the<br />
hydraulics. The improvements lead to a<br />
more efficient oil flow which results in a<br />
reduction of the resistance and the heat<br />
generation in the system.<br />
C.F. Nielsen: SBP-9 Star Press<br />
The latest addition is the Star Press. It is<br />
a new revolutionary concept in briquetting<br />
and the worlds’ largest briquetting<br />
press. The design of the press is based<br />
on a radial principle of movement - similar<br />
to the design of a radial combustion<br />
engine, a ”star” engine, or an old<br />
type of airplane engine which drives 9<br />
briquetting stations. The first press will<br />
be installed in <strong>2019</strong>. The press produces<br />
briquettes with diameters of Ø40-60<br />
and can with Ø60 briquettes reach a<br />
capacity of up to 5.000 kg/h.<br />
From the new RUF Briquetting series: LIGNUM.<br />
SBP-9 Star Press, the worlds’ largest briquetting press.<br />
The merger enables the companies to provide<br />
the complete spectrum of briquetting technologies,<br />
hydraulic and mechanical, plus the newly acquired<br />
extrusion briquetting technology. ln close cooperation<br />
of both companies and their international<br />
sales network, the client’s requirements can now<br />
be met regardless of depending raw material, necessary<br />
throughput volume, the production facilities<br />
and conditions etc.<br />
ln order to provide the best possible briquetting<br />
solution, RUF and C.F. Nielsen are now able to offer<br />
the widest selection of briquettinq systems available<br />
on the market. The experienced briquetting experts<br />
in both companies can give advice in order to<br />
check feasibilities, select products or to design a customized<br />
briquetting solution. Their combined experience<br />
of more than 100 years and 5,500 briquettinq<br />
machines sold worldwide underlines their significant<br />
experience in this sector.<br />
The innovation capability of RUF and C.F.<br />
Nielsen will be increased through their joint knowledge,<br />
experience and expertise to deliver innovation,<br />
concepts and technologies.<br />
Either to sell briquettes on the consumer market<br />
or to use them for industrial heating, the companies<br />
can supply suitable solutions for consumeror<br />
industrial briquetting. The consumer market offers<br />
various marketing opportunities.Ihe rec- tangular<br />
”RUF Briquettes” are, as wellas the C.F. Nielsen‘s<br />
machines producing round briquettes, the leading<br />
products on the consumer market.<br />
With throughput capacities of 30 to 3.500 kq/h,<br />
RUF & C.F. Nielsen are able to offer the right machinery<br />
for a complete range of applications, including<br />
wood, agricultural and other biomass raw material.<br />
Facilities in both companies enable a test pressing<br />
based on sample material to check feasibilities or<br />
the briquette quality.<br />
www.briquetting.com<br />
22 No. 1 • March <strong>2019</strong>
Focus on Innovative Tool Solutions and Dialogue with Customers<br />
LEUCO goes to LIGNA <strong>2019</strong> with the brand promise “Magentify Wood Processing“. This means that LEUCO has the ambition to know the<br />
industry as a whole and to shape it with tailor-made solutions and intelligent services.<br />
For LEUCO, the LIGNA in Hanover continues to<br />
impress with its outstanding role in the worldwide<br />
trade fair landscape of the wood and furniture industry.<br />
As an innovative tool manufacturer with an<br />
ambitious domestic market and an export share of<br />
70 percent, we appreciate the unique combination<br />
of this trade fair with a high degree of innovation<br />
and a large proportion of trade visitors and exhibitors<br />
from ab- road.<br />
Market environment forecast for LIGNA <strong>2019</strong><br />
LIGNA in May <strong>2019</strong> should take place in the<br />
context of an economic environment that is becoming<br />
calmer worldwide. For the wood and furniture<br />
industry worldwide, this could also mean a slowdown.<br />
The industry is therefore likely to focus on<br />
internal optimization and efficiency improvements.<br />
One trend could be that large technology leaders<br />
and specialists serving a certain niche could secure<br />
additional market share in the coming year, while<br />
it could become increasingly difficult for companies<br />
in between.<br />
Tooltrends at LIGNA <strong>2019</strong><br />
LEUCO is a leader in tooling solutions for all<br />
materials. New materials mean new challenges for<br />
tools used in trade and industry. Today, chipboards<br />
for kitchens and furniture, shops and trade fairs are<br />
equipped with many different layers. These include<br />
fire protection layers, abrasive coatings and anti-fingerprint<br />
materials. Most of these coatings are harder<br />
or tougher than wood and require appropriate tooling<br />
and application know-how. A visit to the LEUCO<br />
stand is worthwhile - LEUCO has further expanded<br />
its competence and will be showing tool innovations<br />
for processing new materials and will be providing<br />
advice with an international trade fair team.<br />
Improvements to edge lives means a better<br />
price/performance ratio for customers, simpler tool<br />
handling, more flexible and multi-purpose tools,<br />
Iess noise in use - these are classic performance<br />
features for saw blades, milling cutters, drills and<br />
clamping devices. At the LEUCO booth at LIGNA,<br />
LEUCO will present innovative solutions.<br />
Service, digitisation and process management<br />
ln addition to tool improvements, improvements<br />
in processes are crucial for the wood and furniture<br />
industry today in order to move the company forward.<br />
LEUCO plans to support the industry with<br />
digital tool management. With digital tool management,<br />
a digital twin of the tool is created with<br />
static tool data, e.g. dimensions of the new tool,<br />
and with dynamic data, e.g. location, updating of<br />
the application data, dimensions after the sharpening<br />
service. This is managed in the ”ToolCloud”.<br />
Performance data and stock overviews become significantly<br />
more transparent and can be used for process<br />
improvements.<br />
LIGNA Preview<br />
www.leuco.com<br />
COMPANIES<br />
New Dimension of the Collated Nail Made of Wood<br />
One year after the market launch of LignoLoc ® , the first collated wooden nail, BECK<br />
presents the further development of the innovation product. The system consists of the<br />
F60 LignoLoc ® pneumatic nailer and beech wood nails with a length of 45 to 90 mm in<br />
diameters of 4.7 and 5.3 mm.<br />
Especially the ecological wooden house construction<br />
benefits from the new dimensions due to<br />
new metal-free fastening options, for example for<br />
prefabrication of the laminated timber ceilings or<br />
in the production of solid wood wall systems.<br />
Pure connections at the push of a button<br />
The LignoLoc ® F60 pneumatic nailer provides<br />
the necessary power to shot the wooden nails directly<br />
into wood* or wooden materials without predrilling.<br />
Pure wood connections are particularly appreciated<br />
in ecological wooden house construction.<br />
They avoid thermal bridges and leave no traces of<br />
corrosion. Resistant to fungal infestation, LignoLoc ®<br />
nails can also be best used outdoors.<br />
Maximum holding power thanks to lignin<br />
welding<br />
When LignoLoc ® Nails are driven in they<br />
fuse perfectly with the surrounding wood,<br />
forming an inseparable bond. This effect ‐ referred<br />
to as lignin welding ‐ has been tested<br />
and confirmed by scientists at the University of<br />
Hamburg.<br />
Exemplary ecology<br />
From production to recycling, LignoLoc ®<br />
wood nails have outstanding eco-friendly properties.<br />
European beech is a renewable raw material<br />
with short transport routes. According to a<br />
BECK LignoLoc ® F60 nails are available from 45 - 90 mm in<br />
diameters 4.7 and 5.3 mm.<br />
study by the Nova Institute, the production of a<br />
LignoLoc ® wood nail causes only a quarter of the<br />
greenhouse gases compared to a technically comparable<br />
steel nail.<br />
www.beck-lignoloc.com<br />
No. 1 • March <strong>2019</strong> 23<br />
LIGNA Preview<br />
LIGNA Preview
COMPANIES<br />
Makor: Open House<br />
“Test the Future“<br />
The presentation of a new Test Lab of 1200<br />
square meters, with 16 islands complete<br />
with machinery in operation, the illustration<br />
of new sales strategies for the international<br />
development of the group, the meeting<br />
between the most innovative technologies<br />
in the sector. These were the main innovations<br />
of the “Open House ‐ Test the Future“<br />
that Makor Group organized in its historical<br />
headquarters at Sinalunga to celebrate 50th<br />
years of activity.<br />
Visitors at the Makor Open House.<br />
The event was organized both to celebrate the<br />
story of a company born in 1968 from the brilliant intuition<br />
of two businesspersons, Mario Ceccuzzi and<br />
Luigi Scaperrotta, and to create a meeting place between<br />
different entrepreneurship (suppliers, dealers,<br />
collaborators, customers) that form the vast Makor<br />
galaxy representing the finishing sector.<br />
Three days in September 2018 that allowed<br />
touching the beating heart of the company‘s production.<br />
To know the future strategies of the group.<br />
The Tuscan company, a reality present in over fifty<br />
countries, has developed ‐ as pointed out by Ing.<br />
Carlo Dolciami, describing the marketing strategies<br />
‐ a sales network mainly based on the HOMAG one,<br />
but completed with important ”historical” collaborations<br />
of other dealers.<br />
This broad strategy has allowed Makor to be<br />
more and more a global Finishing supplier. In particular,<br />
the Sinalunga group will focus on an ”audience”<br />
‐ explained Dolciami ‐ ”which will go from entry-level<br />
to complex systems, from the small customer<br />
to the big industry”.<br />
Makor will concentrate its efforts in various sectors:<br />
from small craft companies, to bring them to<br />
the use of finishing machines, to that of robotic systems<br />
in spraying to guarantee a quality finish; from<br />
the new digital printing processes, also thanks to the<br />
cooperation with Projecta (which will allow Makor to<br />
face the problem of a complete line for printing panels,<br />
profiles and edges), to expand the range, even<br />
thanks to the collaboration with Tomanin; from the<br />
edge coating, where the latest development with<br />
spray application completes the offer in this field<br />
(roller-vacuum-spray), to the development of technologies<br />
for glass processing.<br />
Moreover, this renewed projection of development<br />
corresponded to the news at the stock level<br />
that involved the company about a year ago. In fact,<br />
in 2017, the Ceccuzzi family purchased the share of<br />
Makor Group in the hands of the Scaperrotta family,<br />
now reaching 100 % of the ownership.<br />
”Our commitment to the growth of the company<br />
‐ said the CEO of the group, Simone Ceccuzzi ‐<br />
will be based on three pillars: internationalization,<br />
innovation, professionalism. Makor Group will accentuate<br />
its natural vocation to export (today 95 %<br />
of turnover comes from abroad). We want to be<br />
more and more a global supplier of finishing. The<br />
expansion of our research and test laboratory demonstrates<br />
Makor’s desire to focus on product and<br />
process research. We strongly believe in the development<br />
of robotics, not only to increase the technology<br />
of the single machine, but also to allow the<br />
machines to communicate to each other, read the<br />
data, make the most of its potential. Finally we will<br />
continue to invest also on the professionalism and<br />
skills of our employees, an essential part of this development<br />
strategy”.<br />
www.makor.it // www.homag.com<br />
Extension of the Production Area<br />
In November, Fagus-GreCon Greten GmbH &<br />
Co KG has turned the first sod for the new<br />
building for another production hall on the<br />
company‘s premises in Alfeld. With this extension<br />
of the available production surface,<br />
the process improvements in the production<br />
areas shall be implemented. Furthermore,<br />
more assembly places will be available for<br />
the manufacture of large measuring systems<br />
in the future.<br />
The complete logistics chain will be optimised<br />
thanks to the extension of the surface and the successful<br />
integration of the new building in the current<br />
situation; a main warehouse in the centre of the<br />
building complex ensures short distances in all production<br />
areas; in the new office area specialist planning,<br />
logistics and production control will be spatially<br />
consolidated to make an even better and more<br />
direct exchange of information possible thanks to<br />
short distances.<br />
www.fagus-grecon.com<br />
24 No. 1 • March <strong>2019</strong>
COMPANIES<br />
Siempelkamp Produces “Happy Chinese New Year“<br />
Board on a New MDF/HDF Production Line in China<br />
Production of the first board on the new line at Yekalon in<br />
China.<br />
Siempelkamp, one of the leading system<br />
suppliers for press technology, has produced<br />
the first board on a new MDF/HDF<br />
production line in China in the beginning<br />
of February. This means the completion<br />
of the plant is in its final stages and in<br />
accordance with the timetable. The installation<br />
of the plant started in April<br />
2018. After becoming fully operational,<br />
the plant will produce 300,000 cm 3 of<br />
MDF/HDF annually.<br />
The line is designed for the high-speed production<br />
of thin boards and includes a 9’ x 33.8<br />
m ContiRoll ® Generation 8 press. The scope of<br />
supply also included a flash tube dryer, a fiber<br />
sifter, the resin dosing system with Ecoresinator,<br />
a mat compactor and a mat preheating system.<br />
Furthermore, Siempelkamp provided the finishing<br />
line with a multi-diagonal saw, a cooling and<br />
stacking line as well as an automated high-stack<br />
storage system. The production management will<br />
be administered with Siempelkamp’s process control<br />
technology Prod-IQ ® as a full package.<br />
The customer of this plant is the Chinese<br />
Yekalon Group which, among other things, produces<br />
and sells high quality laminate flooring and<br />
other wood based panel products for the building<br />
and interior decoration sector.<br />
www.siempelkamp.com<br />
Vecoplan Continues Its Successful Course<br />
The Specialist Company for Shredding Technology<br />
Is Growing More Strongly Than the Market<br />
2018 saw the Vecoplan Group continue its<br />
successful development of last year. The<br />
leading supplier of machines and plants<br />
for shredding, conveying and processing<br />
primary and secondary raw materials in<br />
the production and resources cycle is growing<br />
even faster than the market ‐ with<br />
an increase in sales of 15 percent and a<br />
25 percent increase in orders. One of the<br />
reasons for this positive development is<br />
that the mechanical engineering company<br />
from the Westerwald region clearly<br />
focuses on user benefits and market orientation.<br />
In May, the IFAT in Munich was the highlight<br />
of fiscal year 2018 for Vecoplan and the first indicator<br />
of a positive course for the year. The company<br />
made a big impression at the world’s leading<br />
trade fair for environmental technologies with<br />
the premiere of a powerful single-shaft pre-shredder.<br />
The pre-shredder’s special feature is its completely<br />
new design, which is notable not only for<br />
colour and styling, but above all for functionality.<br />
The developers have clearly focused on added value<br />
for the customer. When making design improvements<br />
Vecoplan also takes into account the latest<br />
engineering developments in order to give its customers<br />
forward-looking solutions and provide them<br />
with clear advantages.<br />
The new VEZ 3200 impresses thanks to its functional design ‐ and above all its added value: The powerful single-shaft pre-shredder<br />
also has a high throughput capacity.<br />
With its broad product portfolio, the machine<br />
manufacturer is very well positioned to supply practical<br />
solutions ‐ even for the most difficult applications.<br />
To ensure that this remains the case, Vecoplan<br />
continuously monitors the requirements of the various<br />
markets in order to initiate new developments<br />
in line with requirements at an early stage ‐ and this<br />
approach is proving successful, because the new<br />
products are quickly accepted in the market.<br />
www.vecoplan.com<br />
No. 1 • March <strong>2019</strong><br />
25
COMPANIES<br />
Efficient Order Picking of Single-unit Batches<br />
Eurotech is adding a new order picking system to its product range to tackle the challenge of batch size 1. The advanced system picks<br />
items from multiple pallet positions and places them on a single customer pallet. It offers increased security and efficiency while protecting<br />
the health of employees.<br />
Eurotech is launching a new order picking system<br />
in response to continuously changing market<br />
requirements. Customers are increasingly calling for<br />
individual production and faster deliveries; production<br />
and storage departments have to keep up with<br />
their demands. Orders of ever-smaller batch sizes<br />
require efficient, cost-saving production and storage<br />
management. To tackle these issues, Eurotech<br />
develops customer-specific order picking systems<br />
for handling panels and other large, flat products of<br />
various formats and surfaces.<br />
Hand-picking large, flat items requires multiple<br />
employees. A fully automatic order picking system,<br />
on the other hand, offers greater efficiency<br />
and safety while protecting the quality of the products.<br />
Employees no longer have to carry out the hard<br />
physical work involved in hand-picking. This prevents<br />
health risks. Employees endure less strain on<br />
their backs and avoid accidents.<br />
A system for the effective order picking of small and single-unit batches.<br />
Eurotech offers comprehensive picking solutions<br />
developed under the same roof: its entire development,<br />
production, assembly and commissioning processes<br />
are carried out to customer requirements.<br />
The system consists of multiple pallet positions.<br />
A trolley with a vacuum lifting frame picks up the<br />
goods from prepared pallets and deposits them on<br />
the customer pallet.<br />
An employee operates the user interface of the<br />
system to specify source and target stations and<br />
picking volumes. To start its fully automated picking<br />
cycle, the machine requires information about which<br />
vacuum circuits to activate for the different loads.<br />
These data are stored in a database or a bar code.<br />
Picking then takes place fully automatically. The system<br />
is equipped with multiple sensors to prevent errors.<br />
For instance, it compares the weight of the panel<br />
to be lifted with previously registered data; if the<br />
weight is a match, the machine carries out its cycle.<br />
If there are deviations between the source and target<br />
weight, the cycle is interrupted, and the machine<br />
produces an error notification.<br />
Suction plates can be activated and deactivated based on the load format.<br />
Adhesion is a common problem in handling<br />
large, flat loads such as panels. It refers to a physical<br />
state in which two surfaces attach to each other<br />
and become difficult to separate. The solution: separating<br />
the loads at the corners. This involves the use<br />
of bellow suction cups at the corners of the vacuum<br />
lifting frame.<br />
26 No. 1 • March <strong>2019</strong>
COMPANIES<br />
The new order picking machine can be integrated<br />
into an existing cantilever rack system. As<br />
Eurotech carries out all development and production<br />
steps in house, it can cater to individual customer requirements.<br />
At an expansion stage of the order picking<br />
system, a floating vacuum lifting frame can make<br />
up for misalignments of up to 50 millimetres, helping<br />
customers to create well-aligned, tidy stacks.<br />
Integrated linear actuators adjust the position of the<br />
floating vacuum lifting frame using the corresponding<br />
edge. This achieves results with a maximal misalignment<br />
of two millimetres. The precise alignment<br />
and stacking of loads protects sensitive surfaces.<br />
With the fully automatic order picking system,<br />
users can effectively pick small and single-unit batches.<br />
It also eases the physical work involved and creates<br />
safer, more pleasant conditions for employees.<br />
Eurotech has already designed efficient, customised<br />
order picking solutions for several renowned<br />
customers. Multiple security and warning<br />
systems designed in accordance with DIN EN 45014<br />
prevent operation errors and hazards.<br />
The sprung suction plate unit can be adjusted flexibly.<br />
www.etvac.com<br />
Hardwood Specialist Danzer Showcases Wood Surfaces for Car Interiors<br />
Wood Automotive Interior Shown at Future Interior Summit<br />
Hardwood specialist Danzer presented wood trends for car interiors at the Future Interior Summit on November 20 and 21 in Böblingen,<br />
Germany. Its wood-metal and wood-light combinations formed the focus at the show. “Our Danzer Freeform line and our latest<br />
wood-light ideas are among the most in-demand products right now in the automotive industry. Carmakers are increasingly using<br />
wood for vehicle interiors. Wood emanates warmth, conveying a sense of comfort and security. As an element, wood is set to play an<br />
increasingly important role, particularly when it comes to the high-tech cars of the future ‐ primarily with respect to new generations<br />
of self-driving vehicles,“ explained Eckart Schmitt, CEO of Danzer’s Specialty Division. “Wood is ideal for combining with a wide range<br />
of other materials ‐ and that is a major advantage,“ he added.<br />
Danzer Freeform and wood-light combinations<br />
Center stage at Danzer’s appearance at the Future Interior Summit was reserved<br />
for the tried-and-trusted Danzer Freeform product and prototypes of new<br />
wood-light combinations. Danzer’s Freeform technology is an industrial process<br />
that adds metal inlays to wood surfaces. Until now only possible through painstaking<br />
handcraftsmanship, or restricted to straightforward linear designs, the technology<br />
makes it possible to create veneers with inlays in virtually any shape. Decorative<br />
elements, typographical details and even logos can be added to wood surfaces<br />
quickly and at reasonable cost. ”Industrial production techniques make it possible<br />
to offer competitive prices, for all kinds of orders from small batches to large runs<br />
‐ while opening up a huge range of additional options. ”Our technical capabilities<br />
are now so advanced that the possibilities are virtually limitless,” Eckart Schmitt<br />
added. ”We have seen strong demand for our wood-light innovations ‐ the harmonious<br />
feel-good atmosphere that it creates in the car’s interior is rapidly gaining<br />
in popularity.”<br />
www.danzer.com<br />
Wood is rapidly gaining in popularity as a material for car interiors: Danzer presented concepts and<br />
prototypes at the FutureInterior Summit. (Rendering)<br />
Picture credits: Danzer<br />
No. 1 • March <strong>2019</strong><br />
27
MACHINING TECHNOLOGY<br />
New Weinig Conturex Artis Window Center<br />
Strong Entry Level System for Small Shops<br />
The CNC system Conturex has been setting standards in window manufacturing for a long time. Now Weinig has extended the model<br />
range with a compact Center. The Conturex Artis offers all the highlights of the successful technology, but on top also an innovation<br />
at a very attractive price.<br />
In addition, Artis impresses with an open,<br />
modular concept and a system capability that corresponds<br />
to the latest state of the digital world.<br />
However, that is not all. The designers have given<br />
the Artis an additional highlight with a lot of<br />
added value - the RePos easy. The patent-pending<br />
reclamping process enables variable part clamping<br />
and automatic movement of the workpieces<br />
in the machine. The workpieces remain clamped<br />
throughout the manufacturing process, thus<br />
achieving maximum precision and quality. For<br />
complex clamping situations, PowerGrip RePos<br />
easy also enables clamping in the fold. The qualities<br />
of the new development prove to be particularly<br />
advantageous with slim profiles and new architectural<br />
window systems. All in all, small shops<br />
benefit from maximum flexibility when using the<br />
RePos easy.<br />
The new Conturex Artis: Powerful entry-level CNC for small businesses.<br />
With the fully automatic Conturex Window<br />
Center, Weinig introduced a revolutionary innovation<br />
to the market in 2005. From then on, it was<br />
possible to produce windows of first-class quality<br />
with unprecedented flexibility. The Conturex concept<br />
includes items such as single part production,<br />
complete processing in one clamping process, setup-free<br />
processing and tool splitting with all the associated<br />
advantages. The heart of the system solution<br />
to this day is the patented clamping system. The<br />
Powergrip RePos easy: The easy way to sophisticated quality<br />
products.<br />
tool is guided past the firmly clamped workpiece and<br />
not vice versa.<br />
Since the very first machine, Weinig has continuously<br />
worked to meet every customer requirement<br />
with an ever broader portfolio. The new<br />
Conturex Artis is another milestone that builds on<br />
this experience. Weinig deliberately does not aim<br />
for even higher productivity with this model: ”The<br />
‘Conturex Artis’ is designed to be a flexible, highperformance<br />
machine for smaller companies as an<br />
answer to the consolidation process in the window<br />
market,” said Karlheinz Moldan, head of the product<br />
unit Windows. With this high-performance basic<br />
solution, Weinig aims to maintain and improve<br />
the competitiveness of its small shop customers in<br />
a rapidly changing environment. With a capacity<br />
from 7 window units per shift, the Artis is positioned<br />
below the previous entry-level machine, the<br />
worldwide popular Conturex Compact. Technically,<br />
it has all the features that make up the current success<br />
of the CNC series. In particular, the machine<br />
offers the user limitless options in terms of window<br />
systems.<br />
The Conturex Artis is equipped with a main<br />
spindle with 3-axles, but is also available with<br />
4-axle technology on request. An indirect drive<br />
protects the 30 kW motor in critical situations. The<br />
standard machine is designed for lengths from 175<br />
to 3,500 mm and can process workpieces up to<br />
4,500 mm if required. With a mandrel length of<br />
290 mm, the tool magazine offers sufficient capacity<br />
for extremely flexible and economical order processing.<br />
In the field of connectivity, the new machine<br />
presents itself at the level of Weinig technology,<br />
as it is used in large system solutions. This includes<br />
above all the Weinig CAM, a fully-fledged<br />
and easily programmable 3D CAD/CAM system<br />
for individual design. Also supplied is Weinig Sim,<br />
which allows the visualization of production data.<br />
The simulation of the process steps planned by the<br />
operator ensures effective collision control, for example.<br />
Standard interfaces for any common industry<br />
software, e.g. window/door production, WOP or<br />
external CAD/CAM software, complete the Artis IT<br />
package. Naturally, the principle of Weinig product<br />
integration also applies to the new machine. This<br />
is based on the requirement that one and the same<br />
data record must be sufficient for the operation<br />
of all desired production components. As a result,<br />
the Conturex Artis can be easily integrated into the<br />
complete Weinig solid WF, which opens the system<br />
to a wide range of work environments. Multi-stage<br />
mechanization systems are available for upgrading<br />
the Artis even further.<br />
www.weinig.com<br />
28 No. 1 • March <strong>2019</strong>
MACHINING TECHNOLOGY<br />
SCM Revolutionizes the World of Nesting<br />
SCM hosted from the 31st January through to 2nd February <strong>2019</strong>, in the Technology Center of its Rimini Headquarters, an Open House<br />
event named ”Smart&Human Factory” for the launch of a new, advanced production model, with digital and automation systems designed<br />
to enable advanced man-machine interaction and 360-degree control over the entire production flow.<br />
During the event, the new range of Morbidelli<br />
CNC Nesting machining centres was presented<br />
to the world: they apply top performance, 5-axis<br />
”all-in-one” technology to dedicated solutions for<br />
Nesting machining processes, in line with the requirements<br />
of a market that is increasingly oriented<br />
to ”Batch 1” production, and therefore needs to<br />
combine high speed and outstanding flexibility in<br />
panel cutting patterns.<br />
From the worktop to the drilling heads, from<br />
the footprint - increasingly less invasive, smarter<br />
and more functional, to the innovative machine<br />
tool magazine for tool changeover in record time:<br />
every detail in these machines, including the restyled<br />
design, has been implemented with the utmost<br />
accuracy and care, for the purpose of ensuring<br />
all the necessary performance, efficiency, quality<br />
and business growth potential.<br />
”The new Morbidelli machining centres have<br />
been designed on the basis of market feedback.<br />
All the most popular innovations of m100<br />
and m200 Morbidelli work centres have been<br />
transferred to these new designs” - confirms<br />
Bruno Di Napoli, the SCM Machining Centres<br />
BU Manager. ”The new, highly innovative<br />
range is the perfect solution for the vast majority of<br />
larger and smaller furniture manufacturers.”<br />
With their improved-performance feeding<br />
magazines, different safety system options to<br />
meet any needs, and greater machining precision<br />
for even the most complex items, our new generation<br />
of Morbidelli machining centres can fulfil<br />
the requirements of the most demanding customers.<br />
Featuring the Maestro software suite, they can<br />
also be equipped with automated loading and unloading<br />
systems and used both in cell and in standalone<br />
versions.<br />
A ”smart” and ”human” factory<br />
At the SCM’s Open House event, a practical<br />
demonstration of the unique performance of our<br />
new range was delivered: a nesting cell supplemented<br />
by automation and industrial and collaborative<br />
robotics systems delivered a real time representation<br />
of the production process of different<br />
types of cabinet. In particular, according to the<br />
new SCM ”Smart&Human Factory” model, operators<br />
at the Rimini Technology Center were assisted<br />
during the various panel processing stages<br />
(nesting, edge-banding, drilling, dowelling hardware<br />
insertion, glue dispensing, finishing and assembly)<br />
by industrial anthropomorphic robots for<br />
risky and low added-value tasks, by collaborative<br />
robots (cobots) for the final process stages and by<br />
AMR - Autonomous Mobile Robots to carry panels<br />
from one island or cell to the next. The entire work<br />
process was coordinated by the Maestro Watch<br />
Supervision Software - monitoring the state of<br />
each of the products being machined throughout<br />
the process, and by the IoT Maestro Connect system<br />
- which collects and analyses SCM technology<br />
data, ensuring on the one hand full control over the<br />
production flow and, on the other, the implementation<br />
of smart predictive maintenance models.<br />
www.scmgroup.com<br />
No. 1 • March <strong>2019</strong><br />
29
ARCHITECTURE<br />
Success for American Hardwood Projects<br />
at Wood Awards 2018<br />
Wood Species:<br />
American cherry, European oak<br />
The American Hardwood Export Council is delighted to announce that three projects<br />
using American hardwoods have been successful in the Wood Awards 2018. The winners<br />
were revealed at the annual Wood Awards ceremony at Carpenters’ Hall on 20th November,<br />
by ceremony host David Hopkins, Director of the Timber Trade Federation.<br />
Location:<br />
London<br />
Architect:<br />
Ian Ritchie Architects Ltd<br />
Established in 1971, the Wood Awards is the<br />
UK’s premier competition for excellence in architecture<br />
and product design in the world’s most naturally<br />
sustainable material. The Awards are free to enter<br />
and aim to encourage and promote outstanding<br />
design, craftsmanship and installation using wood.<br />
The judging panels visit all the shortlisted projects in<br />
person, making this a uniquely rigorous competition.<br />
Winner of the Interiors category<br />
Royal Academy of music theatre & new recital<br />
hall<br />
Two exceptional performance spaces have<br />
been integrated within the Academy site. The 309-<br />
seat American cherry-lined Susie Sainsbury Theatre<br />
now forms the heart of the Academy. Inspired by<br />
the curved shapes of string instruments, it has been<br />
acoustically refined to deliver excellent sound qualities.<br />
Each acoustic treatment has its own graded detailing<br />
to blend the sound in all directions.<br />
Ruth Slavid, one of this year’s Wood Awards<br />
judges, says, ”The Royal Academy of Music has acquired<br />
two new performance spaces that offer necessary<br />
facilities with a lot of ‘wow’. Visitors come up<br />
the staircase and emerge into the main performance<br />
space, which is warm and exciting. The architect has<br />
created a timber enclosure in which the doors disappear<br />
and the acoustic variation has been achieved<br />
with an unusual approach of ‘library shelves’. The<br />
warmth and luxury are contemporary.“<br />
www.americanhardwood.org<br />
Client/Owner:<br />
Royal Academy of Music<br />
Structural Engineer:<br />
WSP<br />
Main Contractor:<br />
Geoffrey Osborne Ltd<br />
Joinery:<br />
James Johnson & Co. Ltd<br />
Specialist Theatre Electrics & Lighting:<br />
Push The Button<br />
Acoustic Engineer:<br />
Arup<br />
Wood Supplier:<br />
Hardwood Sales, Brooks Bros, Lathams<br />
30 No. 1 • March <strong>2019</strong>
SAFETY<br />
REMBE at POWTECH <strong>2019</strong><br />
These are the Highlights<br />
The REMBE live demonstrations have been an integral part of the POWTECH for many years. The same applies to the key player Roland<br />
Bunse - an established figure in the world of Explosion Safety since the 1990s, who has been at REMBE just as long, and has been<br />
head of the REMBE Research + Technology Center GmbH for 2 years. With the accreditation as a testing laboratory according to DIN<br />
EN ISO 17025 the team around Roland Bunse the independence and professionalism appreciated by many customers was once again<br />
confirmed.<br />
products, including a non-invasive signalling system<br />
and a newly developed graphite rupture disc.<br />
In addition to the REMBE GmbH Safety +<br />
Control with the business units Explosion Safety<br />
and Process Safety, as well as REMBE Research<br />
+ Technology GmbH, REMBE Kersting GmbH will<br />
also participate at the POWTECH. A new, fully automatic<br />
sampling system will be presented, that<br />
is able to depict the entire process chain from<br />
the sample extraction in one part of the plant all<br />
the way up to the laboratory. In addition to inline<br />
sampling, REMBE Kersting offers its customers<br />
products for flow measurements, and the silo<br />
weighing of bulk materials worldwide.<br />
You will find the REMBE Alliance companies<br />
in Hall 5, at Booths 5-407, 5-408, 5-409 and<br />
5-410.<br />
Always a highlight, not only by daylight: REMBE live demonstration at POWTECH.<br />
In addition to the REMBE Research + Technology<br />
Center, REMBE GmbH Safety + Control will of course<br />
also be represented at POWTECH, but no longer in<br />
Hall 4 as before, but rather in the ”new” Hall 5. At<br />
the booth 5-410, REMBE engineers will be presenting<br />
a new non-return valve and the Q-Ball E flameless<br />
venting device especially designed for elevator<br />
in addition to other selected products.<br />
Q-Flap RX non-return valve<br />
The new Q-Flap RX non-return valve is a joint<br />
development between REMBE and the Swiss company<br />
RICO. The Q-Flap RX is available up to DN 1250.<br />
The strict requirements of EN 16447 are mainly<br />
achieved through the very high strengths and flexible<br />
installation distances. This is made possible by<br />
the so-called swivel carriage principle.<br />
Isolation is essential for an effective Explosion<br />
Safety. No matter how much operators invest<br />
into (flameless) venting, if an isolation is miss-<br />
ing the explosion can spread within the system<br />
and continue to propagate from one facility part<br />
to another.<br />
Flameless pressure relief for elevators:<br />
Q-Ball E<br />
The Q-Ball E, which is primarily designed for<br />
elevators, uses the principle of the contour-parallel<br />
relief developed by REMBE. Thanks to the innovative<br />
design, the weight of the Q-Ball is very low.<br />
While comparable products from other suppliers<br />
weigh between 100-200 kg, the Q-Ball is an absolute<br />
lightweight with just 25-50 kg. This particularly<br />
facilitates the handling during assembly, as well<br />
as the requirements for an installation on the systems<br />
in the truest sense of the word.<br />
REMBE Process Safety and REMBE<br />
Kersting GmbH<br />
At POWTECH <strong>2019</strong>, the REMBE Process Safety<br />
business unit will also be presenting various new<br />
Q-Flap RX DN 710.<br />
Q-Ball E ‐ flame-free pressure<br />
relief for elevators.<br />
www.rembe.de<br />
No. 1 • March <strong>2019</strong><br />
31
FURNITURE<br />
Extraordinary Creations in Solid Wood, at the imm cologne <strong>2019</strong><br />
The Real Tree Story<br />
In these times of digitalisation, high tech and global networking, there is a growing need for oases of calm. Our homes in particular<br />
should be a place where we feel able to slow down. Natural materials create a rich sensory aesthetic. Organic shapes and a pleasing<br />
texture embody an unspoilt authenticity, giving us a comfortable sense of security. There is also a growing demand for products with<br />
character, custom-made to suit personal preferences. This results in unique items with distinctive characteristics, an unmistakable<br />
charm and special charisma ‐ our home becomes a reflection of our personality, as well as a refuge.<br />
Furniture from TEAM 7 fulfils these aspirations. Today this Austrian manufacturer<br />
is regarded as a pioneer of environmentally friendly designer furniture,<br />
and is one of the world’s leading providers of sustainable furnishing concepts.<br />
Their products are sold in more than 30 countries worldwide. TEAM 7 is uniquely<br />
successful in expressing the principles of nature in a contemporary design language,<br />
while also perfecting the concept of a furniture system. Their latest innovations<br />
exemplify this once again. ”There is a special art to combining fine, precise<br />
craftsmanship with optimal functionality”, explains CEO and owner Dr Georg<br />
Emprechtinger. This skill is apparent in their new releases for <strong>2019</strong>, and underpins<br />
the emphasis on design perfection and top quality wood craftsmanship.<br />
filigno wall unit with extremely slim console.<br />
filigno ‐ an elegant link<br />
between different areas<br />
in your living space<br />
Flexible, versatile and smart ‐ TEAM 7 makes<br />
connections between different areas and rooms in<br />
the home, with products that are right on target for<br />
modern lifestyles. The trend towards urbanisation<br />
demands entirely new concepts in furniture design<br />
and planning. How do we define dining space, living<br />
space, work space? Customers want all-in-one solutions.<br />
For today’s lifestyles, the functional areas in<br />
our homes are merging, they often fulfil several functions<br />
at once, and are used flexibly. TEAM 7’s filigno<br />
range is a perfect example of this trend. In the past,<br />
this versatile system has already led the way from<br />
the kitchen into the dining room and its sophisticated<br />
solid wood design style is now advancing into the<br />
living area too. Smart functions, refined details and<br />
customised furniture, made to order ‐ these are the<br />
defining principles of this concept for living. As well<br />
as storage furniture with drawers, flap fronts and<br />
hinged doors, there is also a choice of wall shelves<br />
in L, C or U forms, and wall panels with shelves and<br />
consoles. TEAM 7’s advanced technology ensures<br />
that filigno’s triple-layered boards, just 12 mm thick,<br />
are tremendously stable, enabling technical equipment<br />
and the latest entertainment technology to be<br />
elegantly concealed. Designer styling, with a finely<br />
crafted shadow gap at the edges, wood panels<br />
and handles, and the choice of vertical or horizontal<br />
wood grain, makes these products eye-catching<br />
in any setting and showcases the natural beauty of<br />
this wonderful material.<br />
32 No. 1 • March <strong>2019</strong>
FURNITURE<br />
tema table in walnut, filigno sideboard.<br />
tema ‐ a dining table with<br />
brilliant extension technology<br />
and super-smart<br />
functionality<br />
With their new tema dining table, designed by<br />
Dominik Tesseraux, this solid wood expert brings<br />
even more design options to the drawing board.<br />
Here natural solid wood, pared-back modernity and<br />
high-level functionality are combined in a beautiful<br />
form that also has an amazing capacity for transformation.<br />
A single hand movement is all it takes to unfold<br />
the full growth potential of this table. tema can<br />
be extended by 100 cm in just a few seconds. The<br />
extension mechanism was developed by TEAM 7 and<br />
has already been a great success in their flaye table.<br />
With smoother functioning than ever and allowing<br />
even more generous leg-room, tema brings a new<br />
freedom of movement to the dining area.<br />
”Our new products for <strong>2019</strong> showcase the<br />
breadth of our functional know-how at the highest<br />
level”, emphasises Dr Georg Emprechtinger. With<br />
individual shelf and home entertainment systems,<br />
practical extending tables, innovative seating furniture<br />
and new materials, TEAM 7 is responding to<br />
the need for flexible furniture ranges for open plan<br />
homes, as well as the demand for sustainable, ecologically<br />
acceptable manufacturing and individual<br />
design concepts.<br />
www.team7.at<br />
Report by CSIL<br />
“World Furniture Outlook <strong>2019</strong>“<br />
Since 2000 the ‘World Furniture Outlook’ is the flagship CSIL (Center for Industrial Studies) publication on the status and prospects of<br />
the furniture sector. It covers production, consumption, imports and exports of furniture in a wide selection of countries. The number<br />
of countries covered increased gradually from 50 to 70. Starting with the July 2017 edition of CSIL ‘World Furniture Outlook’, coverage<br />
has been extended to 100 countries. The 100 countries constitute almost 90 % of world population and more than 95 % of world GDP.<br />
Aggregate furniture production for these countries (at production prices, excluding retail markup) exceeded US$ 460 billion in 2018.<br />
This means the inclusion of virtually all countries that are significant for the furniture industry. After the expansion, CSIL coverage<br />
includes 40 countries in Europe, 18 countries in the Americas, 21 in Middle East and Africa and 21 in Asia and the Pacific.<br />
The main furniture producer is China, with 39 % of world furniture production.<br />
Other major furniture manufacturing countries are the United States,<br />
Germany, Italy, India, Poland and Vietnam. From 2009 to 2018 production in Asia<br />
and Pacific more than doubled while changes in other regions were comparatively<br />
minor. As a consequence, in 2018 more than half of world furniture production<br />
took place in Asia and the Pacific.<br />
The leading importers of furniture are the United States, Germany, France,<br />
the United Kingdom, and Canada.<br />
The main furniture exporting country is China, followed at a distance by<br />
Germany, Poland, Italy and Vietnam.<br />
The international furniture trade of this group of 100 countries (which we<br />
shall hereafter refer to as the world), amounted to about US$ 150 billion in<br />
2018. This corresponds to about 1% of world trade of manufactures. Forecasts<br />
are for continuing growth both in <strong>2019</strong> and 2020. The forecast is affected by<br />
substantial downside risks deriving from growing trade tensions and protectionist<br />
policies.<br />
www.worldfurnitureonline.com<br />
No. 1 • March <strong>2019</strong><br />
33
SURFACES<br />
Modern digital production for modern flooring<br />
Deceptively authentic design in decoration and structure, low-maintenance and water-resistant ‐ this is what<br />
today’s floors provide in order to meet the high demands of the customer. Often the derived timber products industry<br />
has even managed to keep one step ahead of the wishes of the market with efficient production systems.<br />
Mechanical and system engineering company Hymmen stands at the side of floor manufacturers with a large<br />
range of state-of-the-art technology with a focus on industrial digital printing.<br />
Dr René Pankoke, Managing Partner and CEO of Hymmen.<br />
Hymmen does not just provide the latest production technology<br />
for conventional manufacturing methods for laminated flooring.<br />
The innovative mechanical and system engineer from Bielefeld<br />
also provides a full industrial solution for multilayer modular flooring<br />
(MMF). This system technology can be adapted individually<br />
to the requirements of the flooring manufacturer’s methods; from<br />
full board with a working width of 2,100 mm right down to highly<br />
flexible ”individual board production”. A complete solution from<br />
Hymmen can cover everything from primer application using liquid<br />
coating systems to high-quality digital decorative printing, even for<br />
difficult decorative patterns, to multiple layers and even structured<br />
digital printing using Digital Lacquer Embossing (DLE). The excimer<br />
at the end of the system can achieve even further product qualities<br />
(e.g. anti-fingerprint, different levels of gloss).<br />
Hymmen’s decorative digital printing has already been<br />
tried and tested in practical application for MMF. Firstly, the reliable<br />
adhesion of the inks on the substrates has been proven.<br />
Wood effect, geometric decorative patterns and more - digital surface structuring<br />
with Digital Lacquer Embossing makes it possible.<br />
And secondly, the company has managed to print<br />
even particularly difficult flooring decorations (e.g.<br />
stone patterns with almost single-colour surfaces) in<br />
excellent quality, in a single pass. For this purpose,<br />
Hymmen has developed the ACC (Automatic Color<br />
Calibration) software. The printed decorative pattern<br />
is captured and analysed using scanning technology<br />
developed in-house, and the smallest discrepancies<br />
and irregularities are corrected.<br />
When the digital method is selected for decorative<br />
printing on LVT or multilayer modular flooring,<br />
in addition to high quality, clear cost benefits<br />
can also be achieved: the traditional process<br />
of LVT production includes the extrusion of carrier<br />
boards, laminating with a printed decorative<br />
layer and a transparent layer for abrasion protection.<br />
Purchasing decorative films and the abrasionresistant<br />
layers in the form of thermoplastic films<br />
leads to high material consumption and thus increased<br />
production costs. Digitally printed LVT on<br />
the other hand requires only a base coat, the digital<br />
decorative print and an abrasion-resistant top<br />
coat for the same finish quality. It is possible to<br />
achieve cost savings of approximately 20-30 % by<br />
using lacquers and digital printing in place of thermoplastic<br />
films.<br />
Hymmen’s newly developed JPT-CS digital printing<br />
system for conveying and printing single planks<br />
with a maximum width of 410 mm is of particular<br />
interest for flooring manufacturers with lower output<br />
quantities. The specially developed vacuum conveyor<br />
secures the planks. It allows for different digitally<br />
printed decorative patterns on a flexible individual<br />
plank basis. One particular benefit of the individual<br />
plank handling system is the fact that the<br />
decorative pattern can be printed into and beyond<br />
the V-groove.. The investment for the JPT-CS is much<br />
lower with the same economy per individual board<br />
when compared to a system for greater capacities.<br />
This is still the case even when the capacity limit of a<br />
system (2 million m²/a) is exceeded and investment<br />
needs to be made in a second system.<br />
If each plank is to be given both a different<br />
decorative pattern and a different structure,<br />
Hymmen Digital Lacquer Embossing (DLE) is the<br />
ideal technology. It can be used to print matt and<br />
gloss structures in various depth structures into the<br />
lacquer. The DLE is an excellent piece of technology<br />
even for single-colour finishes, for giving the finishes<br />
structures which go beyond the wood effect.<br />
All the digital benefits are utilised and further benefits<br />
exploited:<br />
• High flexibility<br />
• No costs for rollers or press plates<br />
• Avoidance of make-ready times for roller or press<br />
plate changes<br />
• New design options<br />
• Option of integration into existing conventional<br />
production lines<br />
• Synchronous structures without repetition<br />
• All tried-and-tested properties of known lacquers<br />
are maintained (e.g. scratch resistance, surface<br />
hardness, chemical resistance)<br />
• Only one single-pass print bar (up to 2,100 mm)<br />
Hymmen can also supply excimer technology, as<br />
the final element of this type of complete production<br />
line for multilayer modular flooring, to achieve various<br />
levels of matt and gloss finishes. Exposure of<br />
surface coatings to short-wave excimer beams leads<br />
to polymerisation (hardening) in the upper layer of<br />
the lacquer. A thin hardened film forms on the surface.<br />
The polymerisation also causes shrinkage. As a<br />
result, the surface film features micro-folds, creating<br />
a matt finish. No matting agents are required, but<br />
they can still be used. The achievable level of gloss<br />
finish is 2-30 gloss units (measuring angle: 60°), depending<br />
on the parameters and coating. In addition<br />
to the various gloss levels without matting agents,<br />
the excimer technology provides further benefits:<br />
• Extremely scratch-resistant and abrasion-resistant<br />
lacquer finishes<br />
• Increased surface hardness<br />
• Excellent chemical resistance<br />
• Soft-touch effect<br />
• Anti-fingerprint effect<br />
• Perfect reproducibility<br />
• Pleasant feel<br />
• No solvents<br />
34 No. 1 • March <strong>2019</strong>
SURFACES<br />
A combination of DLE and excimer matting facilitates<br />
optical distinction using gloss effects, the increase<br />
in surface resistance, the anti-fingerprint effect<br />
and an increased variety of designs.<br />
Hymmen’s experience in digital printing of more<br />
than 10 years, with the first systems purchased in<br />
2008, has lead to today’s fully industrial systems.<br />
The Hymmen technicians used intensive development<br />
work to turn the first prototypes from 2008 and<br />
2009 into today’s digital production systems, which<br />
fully utilise the benefits of high flexibility. Alongside<br />
the excellent print image, this primarily includes userfriendliness<br />
and the repeatability of the printed decorative<br />
patterns, and the automatic digital error correction<br />
described above. As shareholder and Managing<br />
Director Dr René Pankoke explains, Hymmen has also<br />
placed the focus on these factors for the development<br />
of new digital printing systems and flooring production<br />
lines. There has thus been a high level of investment<br />
and effort generated in this area over the last<br />
few years in particular. Pankoke: ”A great new flooring<br />
pattern shown at a trade fair that has been digitally<br />
printed behind closed doors is still nowhere near<br />
being a system suitable for industry. But our newly<br />
developed ACC error correction system now gives us a<br />
clear competitive advantage. It guarantees reproducible<br />
quality in industrial conditions”.<br />
In summary, Hymmen supplies a piece of technology<br />
for the manufacture of multilayer modular<br />
flooring which is considerably more flexible<br />
and cost-effective than conventional methods. In<br />
the process, Hymmen is happy to act as a turnkey<br />
supplier, providing the complete system, including<br />
handling equipment and process control. However,<br />
parts of the described overall process can just as<br />
easily be integrated into existing production processes.<br />
Hymmen employees can call on a decade of<br />
process know-how, meaning that individual technical<br />
solutions can be created.<br />
www.hymmen.com<br />
Carbonised Wood Surfaces<br />
Combined with Structuring and Glaze<br />
MOCOPINUS continues last year’s successful market launch of carbonised facade surfaces<br />
with further developments. The innovation leader in the field of planed timber for<br />
extravagant surfaces has rediscovered and refined the traditional and centuries-old Japanese<br />
method of refining wood with the aid of fire. Inspired by the carbonised look that<br />
is produced by the controlled burning, its product designers have created new structures<br />
with a touch of uniqueness. During elaborate production technology test series, innovations<br />
have been developed and Carboset 10 is one part of them. The innovation could be<br />
seen at the trade fair BAU <strong>2019</strong> for the first time.<br />
With Carboset 10 , the black layer of ash is<br />
brushed off after carbonisation. While the carbonised<br />
material remains on the hard growth rings, the<br />
softer parts show a wavy and considerably lighter<br />
indentation as a result. Then the surface is finished<br />
with a walnut coloured wood glaze. The result is a<br />
particularly concise tone-on-tone colouring.<br />
Distinctive structures in modern design<br />
When burning the upper layer, the individual<br />
veins and fibre structures of the different types<br />
of wood become unmistakably obvious. The special<br />
finishing technology of Carboset 10 reinforces this effect.<br />
In addition, the appearance of the new profile<br />
series gets a noble touch with a glaze in harmonised<br />
brown shades. If used in parts, the natural wooden<br />
profiles are an ideal combination for modern facades<br />
of cubic buildings. In using them, the linear “language<br />
of forms“ can be emphasised.<br />
Durable wood protection in transparent look<br />
of the noble look is additionally enhanced. There is<br />
no need to treat the wood with chemical wood protection<br />
agents.<br />
Two kinds of wood in all profile versions<br />
Carboset 10 is offered in two versions of wood that<br />
have ideal material features for finishing and their<br />
use in outdoor areas. Be it Nordic spruce or European<br />
Douglas fir, each version is characterised by special<br />
patterning that gives a distinctive design to the facades.<br />
For the planning of individual facade concepts,<br />
all profile versions are available from the MOCOPINUS<br />
range of products. In addition, custom-made products<br />
are possible.<br />
Another new finishing version ‐ slightly flamed<br />
Facade profiles in slightly flamed look supplement<br />
the presentation of innovations at the BAU<br />
<strong>2019</strong>. By using this form of treatment, the wooden<br />
surfaces retain their distinctive structures. These<br />
structures are even intensified in the versions Flam<br />
‐ planed, Flamon ‐ fine-sawn and Flamtec ‐ structured.<br />
In addition, the selection of the type of wood<br />
offers a variety of design.<br />
www.mocopinus.com<br />
The wood cells of the facade profiles are compressed<br />
with the carbonisation and are hence better<br />
protected against weathering, rot and water. By<br />
applying the open-pore wood glaze, the durability<br />
No. 1 • March <strong>2019</strong>
SURFACES<br />
Domotex<br />
ILVA Is One of the Key Players of Wood Lifecycle,<br />
an Exhibition on Wood.<br />
IVM is one of the key players of Wood Lifecycle, the installation on wood created by the architect Giulio Ceppi of Total Tool Milano for Domotex<br />
<strong>2019</strong>. The world’s most important fair for the flooring industry, a reference point in this sector for over thirty years, offered an in-depth look<br />
at the use of wood for floors and facings this year, specifically with the exhibition Wood Lifecycle. Organized as a fluid space, Wood Lifecycle<br />
presents an interactive and engaging itinerary in which leading brands like ILVA illustrate and highlight the characteristics, applications and<br />
qualities of wood products to meet the needs of the world of design, interiors and construction.<br />
IVM Group, which sets the global standard in the<br />
field of wood coatings, takes part with the Ilva brand in<br />
Wood Lifecycle, an all-Italian project on the excellence<br />
of wood as a material, with its surprising capacity to<br />
provide an optimal response to the needs of the world<br />
of architecture and interior finishing.<br />
At the core of the exhibition layout, Ilva presented<br />
some of its most innovative wood coating solutions,<br />
generated by constant activities of R&D.<br />
Research is the strategic driver that allowed the<br />
Group to stand out on an international level, with over<br />
200 employees in this area operating at the Italian<br />
headquarters and in subsidiaries all over the world,<br />
in total synergy with the deeply rooted manufacturing<br />
culture of the national wood-furniture supply<br />
chain, with which the Group has interacted since its<br />
constitution.<br />
ILVA wood coating solutions on display at Domotex<br />
HECOPUR BIO<br />
As part of the commitment to reduce environmental<br />
impact of processes, products and services, Ilva has developed<br />
the Hecopur Bio line of eco-friendly coatings. This is<br />
an important innovation that combines high environmental<br />
sustainability with high levels of chemical-physical performance.<br />
Hecopur Bio is the line of polyurethane wood<br />
coatings allowing to obtain a dry film with the highest<br />
percentage ever achieved of renewable raw material of<br />
botanical waste origin, not suitable for human nutrition.<br />
These materials represent up to 50 % of the composition<br />
of the film, as opposed to 35 % for films made with other<br />
coatings, including water-base products. This level has<br />
been measured through Carbon-14 dating tests and certified<br />
by BETA ANALYTIC (*).<br />
Offered in transparent and pigmented versions, as<br />
shown in the exhibit, with all the variations of color and<br />
gloss to adapt to the needs of any project, Hecopur Bio<br />
can be applied to furniture, complements, doors and paneling,<br />
or even to children’s toys. The products in the line<br />
comply with EN 71-3:2013 regulations certifying the safety<br />
of toys, also in terms of their chemical composition. The<br />
Hecopur Bio line is yet another example of Ilva’s commitment<br />
to the creation of innovative solutions with a particular<br />
focus on environmental sustainability and the health<br />
of both end-users and workers in every phase of the coating<br />
cycle.<br />
(*) Carbon-14 dating, indicated on an international level as<br />
ASTM D6866 testing, permits measurement of the renewable<br />
biobased content of botanical origin in products. A standard codified<br />
test has been developed for this purpose. BETA ANALYTIC<br />
is a research laboratory that is a worldwide leader in this type of<br />
analysis, since 1979; it is based in Miami and collaborates with<br />
government agencies, scientists and engineers, as well as with<br />
companies all over the world.<br />
36 No. 1 • March <strong>2019</strong>
SURFACES<br />
LEGNO<br />
A range of coatings created to protect wood,<br />
bringing out its natural beauty while at the same<br />
time making the material highly resistant to abrasion<br />
and liquids. The colors and grain remain perfectly<br />
intact.<br />
OLIO UV<br />
The innovative Olio UV stands out for its lack of<br />
emissions thanks to a dry residue level of 100 % that<br />
generates no VOC emissions, and its 32 % content<br />
of renewable raw material of botanical waste origin<br />
not suitable for human nutrition. These factors make<br />
it an environmental friendly product.<br />
The particular focus on issues of sustainability<br />
is combined with a high level of productivity, thanks<br />
to the use of UV technology that significantly cuts<br />
down drying time, making this oil a purely industrial<br />
product applicable with rollers, with or without<br />
brushing, with higher levels of chemical-physical<br />
strength with respect to traditional oxidative oils.<br />
The excellent penetration of the wood brings out the<br />
beauty of its grain, for an appealing natural look.<br />
SUPER SCRATCH RESISTANCE<br />
Pigmented and transparent polyurethane finishes in all colors, conceived for industry and artisans, and<br />
developed to guarantee excellent scratch resistance and polishing performance, comparable to those of materials<br />
such as laminates.<br />
www.ilva.it<br />
No. 1 • March <strong>2019</strong><br />
37
SURFACES<br />
Pfleiderer Introduces its Wood-based Panels<br />
to the Outdoors for the First Time Ever<br />
Pfleiderer, one of the leading wood-based panel manufacturers in Europe, presented new<br />
surface technologies for indoor use, and for the first time ever, for outdoor use also, at<br />
the BAU trade fair in Munich. The focus was on the compact laminate XTerior compact<br />
for outdoor applications, which recently received the ICONIC AWARD in the “Innovative<br />
Material“ category. Pfleiderer showcased its entire collection, comprising more than 360<br />
decors, 21 textures and a large number of core materials.<br />
“From decorative to structural at the BAU <strong>2019</strong><br />
we will be showing high-end surfaces. Our comprehensive<br />
decor and surfaces expertise is put to use<br />
outdoors for the first time ever with the UV and<br />
weather resistant XTerior compact. For example, in<br />
façade design, garden furniture, playground construction<br />
or urban street furniture“, said Stefan Zinn,<br />
Managing Director of Pfleiderer Deutschland GmbH.<br />
“During the course of climate change and the increasing<br />
worldwide consumption of resources, topics<br />
such as ecology and sustainability are becoming<br />
increasingly important. We have been actively committed<br />
here for many years: Our wood comes solely<br />
from sustainable forest management. And our formaldehyde-free<br />
glued particleboard LivingBoard is<br />
particularly low in emissions, which contributes to<br />
a healthier room climate.“<br />
Wood-based panel surfaces suitable for<br />
kitchens<br />
Pfleiderer presented the functions of its woodbased<br />
panel surfaces using the example of a cooking<br />
island. “In the kitchen, as well as in all other areas<br />
in the home, furniture and interior finishes surfaces<br />
have to withstand heavy-duty use. For this reason,<br />
we have developed functional high-end surfaces“,<br />
explained Stiefermann.<br />
The PrimeBoard products with their high-quality<br />
multi-coat lacquering and XTreme plus with high<br />
scratch resistance and colour stability are true allrounders.“<br />
The PUR function coat used increases resistance<br />
and the anti-fingerprint effect makes it easier<br />
to clean the surface. PrimeBoard XTreme highgloss<br />
and XTreme matt are available on the P2 and<br />
MDF plus cores in 2,800 x 2,100 mm format with<br />
low cutting waste.<br />
www.pfleiderer.com<br />
38 No. 1 • March <strong>2019</strong>
DECORS<br />
Schattdecor Positions Itself as an Impregnator Worldwide<br />
In 2018, the Schattdecor group invested worldwide in the expansion of impregnation<br />
facilities and production halls at our locations in Italy, Brazil, Russia, and China. By<br />
doing so Schattdecor positions itself also as a global independent impregnator and<br />
offers additional service, first-hand, to our customers in the furniture and wood-based<br />
materials industry. The surface specialist reacts to market needs with the constant<br />
innovative and visionary upgrading of core competencies and new products, filling<br />
another industry segment, and taking the next step towards the future. The message<br />
to the customer: From concept to finished surface ‐ Schattdecor does it all! With the<br />
implementation of this investment program, the company is able to react faster, more<br />
independently and quantitatively to the constantly growing demand from the international<br />
markets and work on new ideas, products, and infrastructures.<br />
Klaus Müller, Executive Sales Director Processed Surfaces.<br />
More ”Made by Schattdecor”<br />
Klaus Müller, Executive Sales Director Processed<br />
Surfaces: ”It is our job to make sure that the company<br />
is seen as an independent, international impregnator.”<br />
The planned status quo after completion<br />
of all investments: Schattdecor will produce in<br />
four countries on 15 impregnation channels. Klaus<br />
Müller: ”Something really big is happening in the<br />
world of Schattdecor. This additional service we<br />
are able to offer opens up new possibilities. For instance,<br />
as an independent impregnator we are able<br />
to provide a quick and targeted supply of new design<br />
collections to customers even in smaller quantities<br />
with large-format product quality, or as finishers<br />
offer competent solutions and service packages on<br />
demand. We are also now able to further expand our<br />
market position in the extremely competitive plaincolored,<br />
white decor market segment and capitalize<br />
on new potentials. The same applies to technical<br />
melamine films ‐ Teclay, meaning overlay and alternatives<br />
to laminate floor manufacturing. These additional<br />
competencies basically provide us with more<br />
avenues of activity, market shares, new aspects and<br />
incentives for the future!”<br />
Schattdecor invests worldwide in the<br />
expansion of impregnation sites<br />
The demand from the Italian and international<br />
markets, which has been growing in recent years,<br />
is being met with an expansion of machinery and<br />
production facilities in Italy for even more capacity.<br />
Following the acquisition of Coveright do Brasil<br />
in 2013, Schattdecor in Brazil decided to use its existing<br />
technical infrastructure to serve a demanding<br />
market and expand its own product and service portfolio.<br />
The optimization of that work was completed<br />
in 2018. Investments were also made in Russia<br />
in 2018: in Tyumen, in two new resin impregnation<br />
channels, in Tschechov, in a state-of-the-art printing<br />
and impregnation center with a new plant. Apart<br />
from classic melamine films, today‘s product range<br />
also includes pigmented melamine films (super<br />
white) as well as decors and technical finish layers<br />
for flooring applications. In addition, Schattdecor<br />
sees great potential in the Asian region and is increasingly<br />
investing in this promising market. In<br />
2014, the construction of an impregnation site<br />
started with Schattdecor joint venture, Saintdecor,<br />
in China. Today, the plant with its modern system<br />
technology is one of the most advanced in China.<br />
www.schattdecor.de<br />
Impregnation channel.<br />
No. 1 • March <strong>2019</strong><br />
39
EVENTS<br />
Conference 2018 in Guangzhou<br />
Integrated Woodworking ‐ Customized Solutions<br />
Running under the theme of “Integrated Manufacturing ‐ Customized Solutions“, the LIGNA.Conference was held on 4 and 5 December<br />
2018 in Guangzhou, China, attracting over 400 attendees.<br />
Attendees were unanimous that the conference<br />
gave a clear and compelling overview of the challenges<br />
currently facing the <strong>woodworking</strong> and timber<br />
processing industries, providing a quality roundup<br />
of the latest approaches and developments in digitization,<br />
automation, IoT platforms and product individualization.<br />
Over the course of two busy, thoughtprovoking<br />
days, 11 speakers from diverse sectors of<br />
the <strong>woodworking</strong>, timber processing and other, allied<br />
industries shared their thoughts and experiences<br />
on digitization and the way it is being implemented<br />
in their respective production processes, focusing<br />
on current best practices. The speaker lineup,<br />
consisting of experts from China and abroad, was<br />
very high-caliber, making for an engaging, stimulating<br />
program.<br />
Day one kicked off with a talk by Dieter<br />
Rezbach from Lignum Consulting, speaking on ”The<br />
Symphony of Integrated Woodworking”, followed by<br />
Dr Giuseppe Bacci, CEO, Bacci & Bacci Automation,<br />
who spoke on ”Cutting-edge-Technology in Solid<br />
Woodworking”.<br />
Other highlights included a much-anticipated<br />
and controversial presentation on ”The Digital Twintool-lifecycle<br />
in the Cloud” by Udo Leiber, Managing<br />
Director, LEUCO Asia PTE Ltd, and a presentation by<br />
Yiqun Gong, General Manager of Hangzhou Ji Dong<br />
Woodworking Machinery Co., Ltd., who offered insights<br />
into current applications and developments in<br />
intelligent <strong>woodworking</strong> machinery in China.<br />
Day two was opened by Chengzhi Zhang,<br />
Secretary General of the Guangdong Furniture<br />
Association, who presented an analysis of future<br />
market demand and its implications for furniture<br />
manufacturing in Guangdong. Other presentations<br />
dealt with topics like digitization and automation<br />
solutions in mass production, a German-<br />
Chinese Industry 4.0 project called ”The Industry<br />
Corporation”, the integration of data intelligence<br />
into furniture manufacturing, and a case study on<br />
digitization.<br />
One of the major highlights of the conference<br />
consisted of the closing panel discussion, which provided<br />
a global perspective on industrial applications<br />
and solutions for the furniture and wood industry.<br />
The following experts took part in the discussion:<br />
Piergiorgio Franca, Biesse China Director, BIESSE<br />
Group; Luigi de Vito, SCM Division Director, SCM<br />
Group; Mario Kordt, Managing Director, WEINIG<br />
DIMTER GmbH & Co. KG; Dieter Rezbach, Managing<br />
Partner, Lignum Consulting; and Ernst Esslinger,<br />
Director Methods/Tools Systems, HOMAG Group.<br />
The discussion was highly informative, especially<br />
when it came to topics like the challenges currently<br />
facing the wood and furniture industry and the extent<br />
to which the necessary applications and solutions<br />
had already been implemented.<br />
”The LIGNA.Conference in China was a complete<br />
success,” commented Christian Pfeiffer,<br />
Deutsche Messe’s Global Director of LIGNA &<br />
Woodworking<br />
Events. ”With its lineup of engaging, highly relevant<br />
topics based around the overarching themes<br />
of digitally integrated <strong>woodworking</strong> and wood processing,<br />
the challenges currently facing the industry<br />
in China and around the world and the resulting<br />
opportunities for industrial and small-scale furniture<br />
manufacturing, the conference delivered real<br />
value for its attendees. Our decision to stage this<br />
year’s conference in Southern China, the heart of the<br />
Chinese furniture industry, was right on the money.”<br />
The Chinese furniture industry is an extremely<br />
important market for European machinery manufacturers.<br />
One such manufacturer is HOMAG GmbH.<br />
Ernst Esslinger, Director Methods/Tools, made the<br />
following comment: ”The Chinese market is very important<br />
for HOMAG, and its importance will doubtless<br />
continue to grow. The conference highlighted<br />
this fact and demonstrated to us that our current focus<br />
on integrated solutions and our progressive development<br />
of the LIGNA format are precisely what<br />
the market is looking for.”<br />
The central theme of the LIGNA.Conference,<br />
”Integrated Woodworking ‐ Customized Solutions”,<br />
is also one of the lead themes of the upcoming<br />
LIGNA show in Germany.<br />
The two-day conference also featured presentations<br />
and displays by Biesse, Durst Phototechnik,<br />
HOMAG Group, Leuco Ledermann, SCM Group,<br />
Siempelkamp, Wemhöner Surface Technologies,<br />
Michael Weinig and Rosenheim University.<br />
Conference participants used this part of the event<br />
for The LIGNA.Conference was staged with support<br />
of the German Woodworking Machinery<br />
Manufacturers’ Association.<br />
After the conference, attendees headed to<br />
the China Shunde International Woodworking<br />
Machinery Fair (Lunjiao), which opened the next day<br />
in the neighboring city of Foshan.<br />
www.ligna.de<br />
40 No. 1 • March <strong>2019</strong>
EVENTS<br />
17th Jowat Symposium 2018<br />
“Open Doors for Service That Unites“<br />
Just over a year after the ceremonial groundbreaking in September 2017, the adhesives specialist Jowat opened the doors of its new<br />
House of Technology for the 17th get-together in the wood and furniture industry. Under the headline “Open doors for service that<br />
unites“, the Innovation and Application Centre welcomed industry professionals from Germany and abroad. The new building was finished<br />
just in time: The 2018 symposium was attended by a significantly increased number of participants, and the extended program<br />
with external speakers and practical workshops promoted an active transfer of expert knowledge from the world of bonding.<br />
The venue, the House of Technology with its<br />
”Building with customers” concept, provided a more<br />
than worthy framework for this year’s symposium.<br />
The lectures session was started by ”lignotrend”,<br />
a manufacturer of cross-laminated timber solutions<br />
and just one of many companies that provided<br />
products for the construction project of the adhesives<br />
specialist from Detmold. The program was<br />
rounded off by further lectures focusing on doors ‐<br />
from the manufacturing of door leaves or frames, to<br />
”Appretur” finishing in lightweight construction. The<br />
session ended with an outlook on future-oriented research<br />
projects.<br />
The new 2,500 m 2 Jowat Innovation and<br />
Application Centre named ”House of Technology”<br />
will house the enterprise’s Research Services including<br />
several labs, Application Technology for the clients,<br />
as well as exhibition and training rooms. Two<br />
machinery halls facilitate e.g. edgebanding, wrapping,<br />
flat and 3D laminating applications. In total,<br />
the House of Technology offers workplaces for<br />
45 Jowat employees. Based on a glued laminated<br />
timber frame, the building also has a unique design:<br />
Outside, on the surrounding walkway, wooden<br />
beams symbolising adhesive strings connect the<br />
floor slab with the roof. With a span of 15 metres,<br />
the wood-concrete-composite ceiling is so far the<br />
biggest of its type in Germany.<br />
The symposium ended with a ceremony in which<br />
Dr Matthias Hopp was presented with the Jowat<br />
Adhesive Research Award.<br />
www.jowat.com<br />
European Coatings Show Conference<br />
International Expert Dialogue on Coating Trends<br />
The European Coatings Show Conference is the leading dialogue platform for experts in the international coatings community. On 18<br />
and 19 March <strong>2019</strong>, it will bring prominent specialists from around the world together at the Exhibition Centre Nuremberg, and will<br />
partly overlap with the European Coatings Show, the leading international trade show in this sector, which begins on 19 March.<br />
In 24 sessions and a total of 144 presentations<br />
the European Coatings Show Conference<br />
will offer an insight into the latest research results<br />
from scientific institutes and universities and<br />
information on changes in the market for raw materials,<br />
and will also provide an ideal opportunity<br />
to network with the recognised heavyweights<br />
in the sector.<br />
Expertise for the entire process chain of coating<br />
production<br />
Show Conference at: www.european-coatingsshow.com/conference<br />
Opening ceremony with keynote and award<br />
presentation in the plenary session<br />
The European Coatings Show Conference will<br />
kick off with the plenary session, including a keynote<br />
presentation by Professor Markus Antonietti,<br />
Managing Director at the Max Planck Institute for<br />
Colloids and Interfaces.<br />
It thus maps the entire process chain for the<br />
manufacture of paints and coatings from a scientific<br />
perspective, and is the perfect complement to<br />
the trade show.<br />
Selected presentations are also available as<br />
live streams. Free recordings are available online<br />
for those unable to attend the European Coatings<br />
He will discuss the latest approaches and processes<br />
for the manufacture of monomers, solvents,<br />
plasticisers and hardenable oligomer systems from<br />
wood-like waste products. He will look at aspects including<br />
consideration of life cycle from the perspective<br />
of sustainability, and will explain low-cost methods<br />
of extending the by-products bioethanol, lignin<br />
and sugar for the needs of the coatings industry.<br />
The plenary session will also include the presentation<br />
of the European Coatings Award for the<br />
best submission to the conference.<br />
www.european-coatings-show.com<br />
No. 1 • March <strong>2019</strong><br />
41
Guide GUIDE GUIDE GUIDE GUIDE GUIDE Guide GUIDE GUIDE GUIDE GUIDE GUIDE Guide GUIDE GUIDE GUIDE GUIDE GUIDE Guide GUIDE GUIDE GUIDE GUIDE<br />
Guide to Products and Manufacturers<br />
Index of Manufacturers<br />
Manufacturer<br />
Electronic Wood Systems GmbH<br />
Robert-Henseling-Str. 1, 31789 Hameln<br />
Germany<br />
Tel: +49 5151 5574-0<br />
Fax: +49 5151 5574-222<br />
Email: info@electronic-wood-systems.de<br />
www.electronic-wood-systems.com<br />
ELKOM-Elektroheizplatten-Technik GmbH<br />
Oberbecksener Str. 80, 32547 Bad Oeynhausen<br />
Germany<br />
Tel: +49 5731 7782-0<br />
Fax: +49 5731 7782-12<br />
Email: elkom@elkom.de<br />
euroTECH Vertriebs GmbH<br />
Dammstr. 1, 72351 Geislingen<br />
Germany<br />
Tel: +49 7433 90468-0<br />
Fax: +49 7433 90468-13<br />
Email: info@etvac.de<br />
www.elkom.de<br />
www.etvac.de<br />
Fagus-GreCon Greten GmbH & Co. KG<br />
Hannoversche Str. 58, 31061 Alfeld<br />
Germany<br />
Tel: +49 5181 79-0<br />
Fax: +49 5181 79-229<br />
Email: marketing@fagus-grecon.com<br />
www.fagus-grecon.com<br />
Höcker Polytechnik GmbH<br />
Borgloher Str. 1, 49176 Hilter<br />
Germany<br />
Tel: +49 5409 405-0<br />
Fax: +49 5409 405-595<br />
Email: info@hpt.net<br />
www.hoecker-polytechnik.com<br />
Products<br />
Measuring systems for the panel industry<br />
Thickness gauges and blow detection systems<br />
Area weight measurement<br />
Foreign body detection for mat<br />
Density profile measurement for Laboratory<br />
Spark extinguishing systems<br />
Cooling plates<br />
Fluid medium plates<br />
Heating plates<br />
Preheating station for solid surface and thermoplastics<br />
Thermoforming station for solid surface and thermoplastics<br />
Vacuum plates<br />
Vacuum tables<br />
Customized plant engineering<br />
Transportation and handling equipment<br />
Vacuum components<br />
Automatic woodinspection machines, scanners<br />
Density profile measurement<br />
Fire protection for industrial risks<br />
Measuring systems for the panel industry<br />
Moisture meters, in-line type for boards or veneer<br />
Spark extinguishing systems<br />
Briquetting press<br />
Cyclone separator<br />
Dust extractor<br />
Industrial fan<br />
Paint booth<br />
42 No. 1 • March <strong>2019</strong>
No. 1 • March <strong>2019</strong><br />
Manufacturer<br />
Hymmen GmbH<br />
Maschinen- und Anlagenbau<br />
Theodor-Hymmen-Str. 3, 33613 Bielefeld<br />
Germany<br />
Tel: +49 521 5806-516<br />
Fax: +49 521 5806-3145<br />
Email: sales@hymmen.com<br />
www.hymmen.com<br />
Leitz GmbH & Co. KG<br />
Leitzstr. 2, 73447 Oberkochen<br />
Germany<br />
Tel: +49 7364 950-0<br />
Fax: +49 7364 950-662<br />
Email: leitz@leitz.org<br />
www.leitz.org<br />
Michael Weinig AG<br />
Michael-Weinig-Str. 2-4, 97941 Tauberbischofsheim<br />
Germany<br />
Tel: +49 9341 86-0<br />
Fax: +49 9341 7080<br />
Email: info@weinig.com<br />
Reichenbacher Hamuel GmbH<br />
Postfach 28, 96487 Dörfles-Esbach<br />
Germany<br />
Tel: +49 9561 599-0<br />
Fax: +49 9561 599-199<br />
Email: info@reichenbacher.de<br />
www.weinig.com<br />
www.reichenbacher.de<br />
Siempelkamp Maschinen- und Anlagenbau<br />
Siempelkampstr. 75, 47803 Krefeld<br />
Germany<br />
Tel: +49 2151 92-30<br />
Fax: +49 2151 92-5604<br />
Your company is missing?<br />
www.siempelkamp.com<br />
Products<br />
Guide to Products and Manufacturers<br />
Industrial digital printing lines<br />
Lacquering and liquid coating machines<br />
Laminating presses<br />
Presses, multiopening<br />
Presses, continuous<br />
Printing machines, direct<br />
Tools and tooling systems for the processing of wood,<br />
wood-products, and plastics<br />
Planers and molders<br />
CNC-Machining centres<br />
CNC-Processing centres<br />
CNC-Routers<br />
Drilling systems<br />
Milling machines<br />
Presses, continuous, for production of chipboards<br />
and fibre boards<br />
Contiroll Technology<br />
You want more product listings or your logo has to be included in the <strong>2019</strong> edition?<br />
Get in touch with us and we will be happy to assist you in any way!<br />
win@harnisch.com or fax +49-911-2018-100<br />
43<br />
Guide GUIDE GUIDE GUIDE GUIDE GUIDE Guide GUIDE GUIDE GUIDE GUIDE GUIDE Guide GUIDE GUIDE GUIDE GUIDE GUIDE Guide GUIDE GUIDE GUIDE GUIDE
PRECISION TOOLING FOR WOODWORKING:<br />
journal of hp tooling<br />
high precision tooling<br />
Machine Tools, PCD, PVD, CVD, CBN, Hard Metal<br />
NEW IN <strong>2019</strong> !<br />
in this issue:<br />
■ All-rounder for cutting-off and slot milling ■ Japanese toolmaker relies on VGrind ■<br />
■ New ceramic insert grades ■ Deburring with electro-plated diamond and CBN tools ■<br />
Teaser.indd 1 13.08.18 12:09<br />
REACH Reach OUT out TO to YOUR your <strong>INTERNATIONAL</strong> international MARKETS! markets!<br />
high precision tooling<br />
Machine Tools, PCD, PVD, CVD, CBN, Hard Metal<br />
high precision tooling<br />
Machine Tools, PCD, PVD, CVD, CBN, Hard Metal<br />
media information <strong>2019</strong><br />
media information <strong>2019</strong><br />
Please contact us<br />
Please contact us<br />
for complete media kit<br />
for complete media kit<br />
➤ hpt@harnisch.com<br />
➤ hpt@harnisch.com