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972 Chapter 29 Statistics and probability distributions

Solution

The mean failure rate of each controller is 1/6 breakdowns per month. Given that

thereare12controllerstheoverallfailurerateforcontrollersis12/6 = 2breakdowns

per month. Using Equation (29.1) withk = 2 andt = 1 gives the probability,P(t),

of the process line being stopped because of a controller failure within a period of

one month as

P(t) =1−e −kt =1−e −2 =0.865

So far we have ignored the ‘downtime’ associated with an item waiting to be repaired

after it has failed. This can be a significant factor with many engineering systems. The

simplestpossibilityisthatanitemisoutofactionforafixedperiodoftimeT r

whileitis

being repaired. If there areN failures during a periodT then the total downtime isNT r

.

The time the item isavailable,T a

, isgiven by

T a

=T−NT r

Ausefulquantityisthefractionaldeadtime,D,whichistheratioofthemeantimethe

item isinthe dead statetothe total time.Inthiscase

D = NT r

(29.2)

T

Anotherusefulquantityistheavailability,A,whichistheratioofthemeantimeinthe

working statetothe total time. For the present model

A = T−NT r

=1−D

T

Thefailureratemodeldevelopedpreviouslywasbasedonthetimetheitemwasworking

rather thanthe total time.When the repair time isincludedkbecomes

and so

k = N T a

N =kT a

=k(T −NT r

)

N+kNT r

=kT

and therefore

N =

kT

1+kT r

So using Equation (29.2)

Also

D =

kT

1+kT r

T r

T =

A=1−D=1−

kT r

1+kT r

kT r

1

=

(29.3)

1+kT r

1+kT r

For more complicated repair characteristics the equations forDandAare correspondingly

more complicated.

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