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970 Chapter 29 Statistics and probability distributions

29.15 RELIABILITYENGINEERING

Reliability engineering is an important area of study. Unreliable products lead to human

frustration, financial loss and in the case of life-critical systems can lead to death.

As the complexity of engineering systems has increased, mathematical methods of assessing

reliability have grown in importance. Probability theory forms a central part of

thedesignofhighlyreliablesystems.Formostitemsthefailureratechangeswithtime.

A common pattern is exhibited by the appropriately named ‘bath tub’ curve, illustrated

inFigure 29.22.

Carpartfailuresarequitewellmodelledbythisdistribution.Forexample,acrankshaft

may fail quite quickly as a result of a manufacturing defect. If it does not, then there is

usuallyalongperiodduringwhichthelikelihoodoffailureislow.Aftermanyyearsthe

probability offailure increases.

ConsidertheprobabilityofanitemfailingoveratotaltimeperiodT.Thisperiod,T,

isthetimeduringwhichtheitemisfunctioning.Thetimetakentorepairtheitemisnot

consideredinthiscalculationbutisconsideredalittlelateron.Supposetheprobabilityof

failureisevenlydistributedoverthisperiod;thatis,theprobabilityoffailureismodelled

bytheuniformdistribution(seeSection29.12).Itisimportanttonotethatthisisafairly

simplistic assumption. IfN = number of failures of the item over a time periodT, it is

possible todefine a mean failure rate,k, by

k = N T

For example, if an item fails 10 times in a period of 5 years we define the mean failure

ratetobek = 10/5 = 2,thatistwofailuresperyear.Becauseoftheuniformdistribution

ofthefailuresacrossthetimeperiod,thequantitykisconstant.Toillustratethisconsider

the previous example with a period of 10 years. During this time the item will fail 20

times and so

k = 20 = 2 failures per year

10

as found earlier.

Another usefultermisthemean timebetween failures(MTBF), which isgiven by

MTBF = 1 k

The termMTBF isonly used foritems thatarerepairable.

Let the interval T be divided into n small sub-intervals each of length δT, that is

nδT = T. Suppose each sub-interval is so small that only one failure can occur during

it. Note that since repair time has been neglected it is always possible to have a failure

in a sub-interval. So theN failures which occur during timeT occur inN distinct sub-

Failure rate

Time

Figure29.22

The‘bath tub’curve.

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